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QC~PLAN.
Project No. & Name: Name of Client/ Consultant: Sl. ACTIVITY CONTROLLING DOCUMENT Contract Specs. NATURE & EXTENT OF INSP. / TEST Visual 100% ACCEPTANCE

Cables
Doc. No. M & E QC~Plan- 002/ REV. 0 PERSON RESP. AT LOCATION Engineer/ Foremen/ Quality Engineer RECORD Inspection report M & E QC~Form- 002-01/ REV. 0

No. 1 Check cable entries & covers.

CRITERIA Covers removed shall be reassembled after completion of work. All entries shall be sealed against ingress of water, dust. Check handling Contract Specs. Visual 100% Stored at cable yard. Compliance to Vendor instructions. Check other service Contract Specs. Visual where applicable, Cables shall be identified and cable. by test pits separated from HV, LV, telecoms instrument, cable. Check pipe crossings Contract Specs. Visual where applicable Pipe Crossings shall be avoided. and parallel run pipe. Physical separation between cable and pipe shall be 300 mm. Crossing shall be underneath pipes Check cable route close to pipe Contract Specs. Visual where applicable Cables shall be insulated to carrying Hot gases, maintain ext. temp. 60C. liquid. Cables shall be laid above pipes Check laying pattern Contract Specs. Visual Cables shall be laid according to cable route drawings & schedules. Trefoil for single core cable. Check rotation of drum. Directions on drum Visual where applicable Shall be rotated according to marking on drum. Cable schedule Visual 100% Cable schedule Verification of records

Engineer/ Foremen/ Quality Engineer Engineer/ Foremen/ Quality Engineer Engineer/ Foremen/ Quality Engineer Engineer/ Foremen/ Quality Engineer Engineer/ Foremen/ Quality Engineer Engineer/ Foremen/ Quality Engineer Engineer/ Foremen/ Quality Engineer

Inspection report M & E QC~Form- 002-01/ REV. 0 Inspection report M & E QC~Form- 002-01/ REV. 0 Inspection report M & E QC~Form- 002-01/ REV. 0

Inspection report M & E QC~Form- 002-01/ REV. 0 As-Built drawing

-Inspection report M & E QC~Form- 002-01/ REV. 0

8 Check type of cable.

215725339.xls.ms_office

Date: January 26, 2001

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Page 2 of 4

QC~PLAN.
Project No. & Name: Name of Client/ Consultant: Sl. ACTIVITY CONTROLLING DOCUMENT Installation drawings Drawings NATURE & EXTENT ACCEPTANCE

Cables
Doc. No. M & E QC~Plan- 002/ REV. 0 PERSON RESP. AT LOCATION Engineer/ Foremen/ Quality Engineer Engineer/ Foremen/ Quality Engineer Engineer/ Foremen/ Quality Engineer Engineer/ Foremen/ Quality Engineer Engineer/ Foremen/ Quality Engineer Engineer/ Foremen/ Quality Engineer Engineer/ Foremen/ Quality Engineer RECORD Inspection report M & E QC~Form- 002-01/ REV. 0 As-Built Drawings

No. 9 Check cable pulling

OF INSP. / TEST CRITERIA Visual where applicable Cables shall be laid by using rollers kept at intervals.

10 Check approval of Route Cable 11 Check spacing for cable racks, trays.

Verification of records Any change in cable route due to site condition shall be done after approval from Client Representative/consultant. Manufacturer's Visual throughout routeMinimum spacing gap of 50 mm. recommendations shall be maintained between and rating factors rack, trays, columns. Contract Specs. Visual 100% Damages to cable are avoided by using adequate number of cable spacers. Visual where applicable Cables shall be protected from fire by fire resistant barriers after approval from Company. Visual random Cables shall be tied with ties, straps, suitable cable glands. Non magnetic type for single core cable. No mechanical strain for terminations, cable glands. Saddle Cleats used wherever required.

Inspection report M & E QC~Form- 002-01/ REV. 0

12 Check cables in racks and trays. 13 Check cable route in fire resistant area where applicable 14 Check fixing of cables in tray and racks 15 Check cable supports

Inspection report M & E QC~Form- 002-01/ REV. 0 Inspection report M & E QC~Form- 002-01/ REV. 0

Contract Specs.

Contract Specs.

Inspection report M & E QC~Form- 002-01/ REV. 0 Inspection report M & E QC~Form- 002-01/ REV. 0

Contract Specs.

Visual 100%

215725339.xls.ms_office

Date: January 26, 2001

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Page 3 of 4

QC~PLAN.
Project No. & Name: Name of Client/ Consultant: Sl. ACTIVITY CONTROLLING DOCUMENT Contract Specs. NATURE & EXTENT OF INSP. / TEST Continuity test ACCEPTANCE CRITERIA All metal parts and trays shall be bonded and connected to earth grid.

Cables
Doc. No. M & E QC~Plan- 002/ REV. 0 PERSON RESP. AT LOCATION Engineer/ Foremen/ Quality Engineer Engineer/ Foremen/ Quality Engineer Engineer/ Foremen/ Quality Engineer RECORD Inspection report M & E QC~Form- 002-01/ REV. 0 Inspection report M & E QC~Form- 002-01/ REV. 0

No. 16 Check bonding of cable trays. 17 Check cable identifier

Contract Specs.

Visual random

18 Check cable before termination

Contract Specs.

19 Check Technician.

Contract Specs.

Shall be numbered at ends and at every intervals of every 5 mts. It shall be of lead embossed plain strips for UG cable length. Testing of cable 100% Continuity OK Insulation resistance shall be very high in (Mega OHMS). Less Leakage current during pressure test for HV cables. Verification of documents Fully trained to carry out job. for H. T. Cables Visual dimensional check Shall be of correct size. random Hexagon type Retain cable without damage. Explosion proof. With close fitting shroud. Visual random Electrically sound. Mechanical protection for damages, vibration. Terminated with less strain.

Inspection report M & E QC~Form- 002-01/ REV. 0 M & E QC~Form- 002-02/ REV. 0 M & E QC~Form- 002-03/ REV. 0 Cable Jointer certificate by Manufacturer. Inspection report M & E QC~Form- 002-01/ REV. 0

20 Check glands.

Gland selection chart

Engineer/ Foremen/ Quality Engineer Engineer/ Foremen/ Quality Engineer

21 Check connections.

Contract Specs.

Engineer/ Foremen/ Quality Engineer

Inspection report M & E QC~Form- 002-01/ REV. 0

215725339.xls.ms_office

Date: January 26, 2001

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Page 4 of 4

QC~PLAN.
Project No. & Name: Name of Client/ Consultant: Sl. ACTIVITY CONTROLLING DOCUMENT Contract Specs. NATURE & EXTENT OF INSP. / TEST Visual ACCEPTANCE CRITERIA Shall be adequate length to reach any terminal. Bending radius shall be 8 times the overall cable dia.

Cables
Doc. No. M & E QC~Plan- 002/ REV. 0 PERSON RESP. AT LOCATION Engineer/ Foremen/ Quality Engineer Engineer/ Foremen/ Quality Engineer Engineer/ Foremen/ Quality Engineer Engineer/ Foremen/ Quality Engineer RECORD Inspection report M & E QC~Form- 002-01/ REV. 0 Inspection report M & E QC~Form- 002-01/ REV. 0 Inspection report M & E QC~Form- 002-01/ REV. 0

No. 22 Check length of cable tail. 23 Check cable bending.

Manufacturer's Visual recommendations Contract Specs. Visual random

24 Check terminal connections

25 Check final connections.

Drawings

26 Check earth continuity.

Contract Specs.

27 Check for plan completion

Contract Specs.

Compressed type lugs used for conductors above 10 cum. If soldering type, melting point of solder to be greater than 185C. Visual 100% Shall be tight. Continuity test results OK Insulation test results OK Pressure test results OK (HV Cables only) Testing of cable 100% Rigid clamping of armour with gland. Metal parts bonded and connected to earth grid. Visual 100% Ensure the activities in accordance with acceptance criteria.

Inspection report M & E QC~Form- 002-01/ REV. 0 M & E QC~Form- 002-03/ REV. 0

Engineer/ Foremen/ Quality Engineer Engineer/ Foremen/ Quality Engineer Engineer / Foremen: Date:

M & E QC~Form- 002-01/ REV. 0

Certificate of Conformity

Work Location: Remarks:

Quality Engineer: Date:

215725339.xls.ms_office

Date: January 26, 2001

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