Pnoz X App

Application examples for project conguration
PNOZ X safety relays with plug-in connection terminals

Application Manual June 2009 edition
PNOZ X safety relays
Components
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Exclusion of liability
We have taken great care in compiling our
application manual. It contains information
about our company and our products. All
statements are made in accordance with the
current status of technology and to the best
of our know-ledge and belief. However, we
cannot except liability for the accuracy and
entirety of the information provided, except
in the case of gross negligence. In particular
it should be noted that statements do not
have the legal quality of assurances or assu-
red properties. We are grateful for any feed-
back on the contents.
June 2009
All rights to this publication are re served by
Pilz GmbH & Co. KG. We reserve the right to
amend specications without prior notice.
Copies may be made for the users internal
purposes. The names of products, goods
and technologies used in this manual are
trademarks of the respective companies.
Why does Pilz offer more?
Because the integrality
of our business activities
is what sets us apart.
Pilz is a solution supplier for all automation
functions. Including standard control func-
tions. Developments from Pilz protect man,
machine and the environment. Thats why
all our experience and knowledge goes into
individual products as well as consistently
sophisticated system solutions.
Sensor technology
Control technology
Networks
Drive technology
Operator and
visualisation systems
Software
Consulting and engineering
Training
Appropriate services relating to individual
components and independent generic
services guarantee that our customers
obtain customised automation solutions, all
from one source.
You can nd more details about Pilz
and your products and services on the
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We are your contact, guide and competency
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Safe Automation
Solution supplier for safety and standard
Pilz offers a universal concept for solutions
that can be applied right across industry.
Whether you need safety or standard control
functions, machine or plant, centralised or
decentralised, a single product or a total
solution: With Pilz you will denitely nd a
solution for your automation function.
Are you looking for a exible solution for
your automation functions?
PMD: Electronic monitoring relays such
as voltage or true power monitors, for
example.
PNOZ: Safety relays for simple plant and
machinery with up to 4 safety functions.
Safe monitoring of e-stops, safety gates
and light curtains/light grids, for example.
PNOZmulti: The safety circuit is created
using a simple conguration tool.
Applicable from 4 safety functions.
PSS: Programmable control systems for
use on complex machinery or distributed
plants, to monitor safety-related
functions and/or for complete machine
control.
Industrial communication: Transfer input/
output signals and control data reliably
and safely.
Sensor technology, used in conjunction
with Pilz safe control technology, offers a
coordinated, complete solution that's
economical, approved and safe. The focus
is always on the protection of man and
machine, in compliance with the standards
and regulations.
Drive technology provides overall solutions
for automating your machinery. From
controller operation through to movement
of highly dynamic drives, including all safety
aspects.
Operator and visualisation systems
provide diagnostic and visualisation devices,
plus control and signal devices as part of
the Pilz solution. The focus is always on fast,
simple conguration. Machine downtimes
are clearly reduced thanks to the overall
diagnostic concept PVIS.
Software includes system software, user
software and software tools. Here you'll nd
the right tool for every task. From product-
related software to diagnostic software,
through to the PAScal Safety Calculator.
Services in the eld of machinery safety
are covered holistically by Pilz. From risk
assessment through to ESPE inspection.
Pilz also offers a comprehensive range of
training courses and seminars, covering
generic issues relating to machinery safety
as well as Pilz products.
1.0
1.1
2.0
2.1
2.2
2.3
2.4
3.0
3.1
Contents
Standards and Directives
Emergency stop applications
Safety gate applications
ESPE applications
Muting applications
Application Examples
Standards and directives
Service
Pre-sales/after sales, Your partner for practical training,
Business terms and conditions
1.1-1
1.1
Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostldern, Germany, Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2009-06

Contents Page

European directives and position of the standards in Europe 1.1-2
Risk assessment 1.1-4
Legal regulations outside Europe 1.1-5
and standards for functional safety
Safety-related parts of control systems 1.1-6
General principles for design in accordance with EN ISO 13849-1
Functional safety and legal position of EN/IEC 61508 1.1-8
Functional safety in accordance with EN/IEC 62061 1.1-9
Risk parameters and categories in accordance with EN 954-1/EN ISO 13849-1 1.1-11
1.1-2
1.1
Incorporation of the directives into domestic law (using Germany as an example)
European directives and position of the standards in Europe

European directives
The concept of a single European internal
market in terms of the New Approach can
be traced right back to the start of the 70s:
The low voltage directive is the rst piece of
European legislation to take into account the
approach towards harmonisation of a com-
mon single market.
Products that are covered by one or more
of the following directives have to apply a
CE-mark, i.e. the product must be accompa-
nied by a declar-ation of conformity. With a
declaration of conformity the manufacturer
conrms that his product meets all the re-
quirements of the European directives that
relate to his product. This means he can
launch and sell his product within the scope
of the EU without consideration of any natio-
nal regulations.
Key engineering directives:
General product safety (2001/95/EC)
Health and safety (89/391/EEC)
Use of work equipment (89/655/EEC)
Lifts (95/16/EC)
Waste electrical and electronic equipment
(2002/96/EC)
Electromagnetic compatibility (EMC)
(2004/108/EC)
Devices for use in potentially explosive
areas (ATEX) (94/9/EC)
Machinery (98/37/EC) / (2006/42/EC)
Low voltage equipment (2006/95/EC)
Personal protective equipment (89/686/EEC)
Cable cars (2000/9/EC)
The directives are addressed to member sta-
tes, who are obliged to incorporate the Euro-
pean directives into domestic law. In Germany
this is normally achieved through the device
safety law.
1.1-3
1.1
Position of the standards in Europe
The legal position of standards is discussed
again and again. Inside Europe, i.e. within
the scope of the European directives that
are subject to the CE-marking obligation,
a manufacturer is not bound by standards
or other specications. He simply needs to
comply with the health and safety require-
ments of the directive(s). The associated
benets of a division between standards and
legislation are obvious: It is easier for legis-
lators to agree on the essential requirements
than on technical details. Also, the directives
do not regularly have to be adapted to the
state of technology; member states can use
their own legal system for incorporation and
manufacturers are free to select the ways in
which they implement the requirements of
the directive.
So what are the benets of applying the
standards? With so-called harmonised
standards with presumption of conformity,
there is a shifting of the burden of proof, i.e.
if manufacturers apply these standards, it
is presumed that they will also comply with
the specic requirements of the European
Standards pyramid
EN ISO 12100 Safety of machinery
EN 1050 Risk assessment
A standards have priority over all others
and deal with essential safety require-
ments for machinery
A
B1, B2
C
B1 standards deal with aspects
of safety
B2 standards deal with safety
devices
EN 954-1 Safety-related parts
EN 574 Two-hand controls
EN 418 Emergency stop equipment
C standards deal with
specific types or groups
of maschinery
EN 12415 Turning machines
EN 422 Blow moulding machi
EN 692 Mech. presses
European directives and position of the standards in Europe

directives. The regulatory authorities would
therefore need to prove that a manufacturer
did not meet the legal requirements.
However, should a manufacturer deviate
from the harmonised standards, he himself
must prove how he has met the essential sa-
fety require-ments. This is generally done via
a hazard analysis. In practice one would en-
deavour to apply the harmonised standards,
unless the products concerned are highly
innovative and no harmonised standards
yet exist. The standards for which this pre-
sumption effect applies can be researched
in the Ofcial Journal of the EU (e.g. on the
Internet). Standards in Europe are subdivided
into what are termed A, B and C standards.
1.1-4
1.1
Risk assessment
Under the terms of the machinery directive,
a machine manufacturer must assess the ha-
zards in order to identify all the hazards that
apply to his machine. He must then design
and construct the machine to take account
of his assessment. This requirement also ap-
plies to operators who act as manufacturers
under the terms of the machinery directive.
For example, this may occur with machines
that are interlinked or for machinery that has
been upgraded and substantially modied.
EN ISO 14121-1 contains Principles for
risk assessment on machinery. These ap-
proaches can be called upon as part of a
comprehensive analysis. EN ISO 13849-1 ex-
pands on EN ISO 14121-1 with regard to the
assessment of safety-related parts of control
systems.
The hazards emanating from a machine may
be many and varied, so for example, it is
necessary to consider not just mechanical
hazards through crushing and shearing, but
also thermal and electrical hazards and ha-
zards from radiation. Risk reduction is there-
fore an iterative process, i.e. it is carried out
before and during the planning phase and
after completion of the plant or machine.
Risk assessment
Iterative process in accordance with EN ISO 14121-1
Determination of the
limits of the machine
Hazard identification
Risk estimation
Start
Risk analysis
No
Risk evaluation
Is the
machinery
safe?
Risk reduction
Yes
End
Risk assessment
Lifecycles, limits application area,
training level, other groups of people,
etc.
Annex A of EN 1050
point 4, EN 292-1
etc.
Extent, probability, group of people,
human factors, reliability of the safety
function, possibility of defeat, etc.
Hazard removed?
Protective measures appropriate?
User information sufficient?

1.1-5
1.1
Legal regulations outside Europe
The situation is somewhat different in the USA:
people there are mainly familiar with two types
of standards: ANSI (American National Stan-
dards In stitute) and OSHA (Occupational Safe-
ty and Health Administration).
OSHA standards are published by the state
and compliance is mandatory. ANSI stan-
dards, on the other hand, are developed by
private organisations and their application is
generally not absolutely essential. However,
ANSI standards can still be found included
as part of a contract. Beyond that ANSI
standards are being taken over by OSHA.
You can also still come across the NFPA
(National Fire Protection Association), which
developed NFPA 79 as a counterpart to EN
60204-1, for example. The OSHA standards
can be compared with the European direc-
tives. Unlike the European directives, OSHA
standards are more involved with formulating
technical specications than abstract re-
quirements.
The legal basis in the USA can be seen as a
mix of product standards, re codes (NFPA),
electrical codes (NEC) and national laws. Lo-
cal government bodies have the authority to
monitor that these codes are being enforced
and implemented.
Russia and the CIS states have implemented
GOST-R certication for some years now, in
other words, technical devices that fall within
a specic product area must undergo a cer-
tain certication process. Machinery and any
corresponding technical accessories under-
go a type approval test through a European
notied body, for example. This test is gene-
rally recognised by a Russian-based appro-
vals body. From the point of view of safety,
the same requirements apply as in Europe.
China, on the other hand, has introduced
CCC certication. Similar to the position in
Russia, technical products are subject to
mandatory certication through a national ap-
provals body in China. In addition, production
sites are inspected. If a technical device falls
with the scope of the product list, which is
subdivided into 19 categories, certication is
mandatory, otherwise it will be necessary to
supply a type of declaration of no objection
from a national notied body.
Japan is currently in a transition period: The
plan is for Japan to adopt the European new
approach in other words, to keep stan-
dards and legislation separate. At the mo-
ment the international ISO and IEC standards
are being directly incorporated into national
legislation, which is why people are currently
confronted with frequent amendments to
laws and lengthy implementation periods.
Standards for functional safety
Different standards may be called upon to
observe functional safety on control sy-
stems, depending on the application. In the
area of machine safety, EN ISO 13849-1 is
the main standard named for safety-related
control systems. Irrespective of the techno-
logy, this applies for the whole chain from
the sensor to the actuator. The risk graphs
and corresponding risk parameters can be
used to estimate the potential risk for danger
zones on machinery. The category is then
established without the use of risk-reducing
measures.
Legal regulations outside Europe and standards for functional safety

1.1-6
1.1
Safety-related parts of control systems
General principles for design in accor-
dance with EN ISO 13849-1
As the successor standard to EN 954-1,
EN ISO 13849-1 is based on the familiar ca-
tegories. Equally, it examines complete safety
functions, including all the components in-
volved in their design. EN ISO 13849-1 goes
beyond the qualitative approach of EN 954-1
to include a quantitative assessment of the
safety functions. A performance level (PL) is
used for this, building upon the categories.
Components/devices require the following
safety parameters:
Category (structural requirement)
PL: Performance level
MTTF
d
: Mean time to dangerous failure
DC: Diagnostic coverage
CCF: Common cause failure
The standard describes how to calculate
the performance level (PL) for safety-related
parts of control systems, based on designa-
ted architectures. EN ISO 13849-1 refers any
deviations to IEC 61508.
Parameters S, F and P are used on the risk
graph to determine the required performance
level (PLr) for a safety function. The selection
of parameters is no different to the procedure
used in EN 954-1 (1996). However, the result
is no longer a category but a PL.

Risk assessment in accordance with EN
ISO 13849-1
Risk assessment is an iterative process, i.e. it
will need to be carried out more than once. The
risk must be estimated and the performance
level dened for each hazard on which the risk
is to be reduced through control measures.
The risk is estimated through consideration
of the severity of injury (S), the frequency and
duration of exposure to the hazard (F) and the
possibility of avoiding or limiting the harm (P).
Determination of the required Performance Level (PL
r
)
S Severity of injury
S
1
= Slight (normally reversible injury)
S
2
= Serious (normally irreversible injury, including death)
F Frequency and/or exposure to a hazard
F
1
= Seldom to less often and/or the exposure time is short
F
2
= Frequent to continuous and/or the exposure time is long
P Possibility of avoiding the hazard or limiting the harm
P
1
= Possible under specific conditions
P
2
= Scarcely possible
Low risk
High risk
Starting point
for evaluation
of safety
functions
contribution to
risk reduction
R
e
q
u
i
r
e
d

P
e
r
f
o
r
m
a
n
c
e

L
e
v
e
l

P
L
r
1.1-7
1.1
Performance Levels (PL)
in accordance with EN ISO 13849-1
a
b
c
d
e
Probability of a
dangerous failure
per hour [1/h]
10
-5
< PFH < 10
-4
3x10
-6
< PFH < 10
-5
111
11110
-6
< PFH < 3x10
-6
10
-7
< PFH < 10
-6
10
-8
< PFH < 10
-7

Relationship between categories DC, MTTF
d
and PL
10
-4
10
-5
3x10
-6
10
-6
10
-7
10
-8
a
b
c
d
e
PFH/h
-1
Performance Level
3 years
10 years
30 years
100
years
Cat. B
DC
avg
= none
Cat. 1
DC
avg
= none
Cat. 2
DC
avg
= low
Cat. 2
DC
avg
= med.
Cat. 3
DC
avg
= low
Cat. 3
DC
avg
= med.
Cat. 4
DC
avg
= high
MTTF
oc
= low, MTTF
oc
= medium, MTTF
oc
= high
Performance level
The performance level (PL) classies 5 levels
of probability of failure. The table shows the
relationship between PL and the probability
of dangerous failure per hour PFH
D
).
Once the required PL has been established,
the PL achieved by the safety function (SRP/
CL) is calcu-lated. To do this the SRP/CL can
be divided into logical blocks, such as input,
logic solving and output for example.
When using a designated architecture or an
architecture of similar structure, the achieved
PL can be calculated graphically using the
bar chart. To do this the architecture of the
SRP/CL in divided into categories. MTTF
D

and DC
avg
are also required. From Category
2 onwards, the CCF will also need to be
examined. A com-ponents MTTF
D
value is
usually provided by the manufacturer. The
standard provides tables and check lists for
calculating the other values.
It is also possible to calculate the achieved
PL of an SRP/CL. The probability of dange-
rous failure of all the blocks that combine to
form the safety function is added up:
PFH
System
=
PFH
Input
+ PFH
Logic
+ PFH
Output
The PL achieved by an SRP/CL must be at
least as high as the PL required by the safety
function.
If this condition is not met, the safety func-
tion must be implemented differently.
Input
Logic
solving
Output
1.1-8
1.1
IE
C
6
1
5
0
8
IE
C
6
2
0
6
1
IE
C
6
2
3
0
4
IE
C
6
1
5
1
1
IE
C
6
1
5
1
3
Machinery sector Medical sector
Transport sector
Power station sector Process sector
Functional safety and legal position of EN/IEC 61508
Functional safety with EN/IEC 61508?
EN/IEC 61508 is regarded as a generic safe-
ty standard, which deals with the functional
safety of electrical, electronic and program-
mable electronic systems, irrespective of the
application.
One of the main tasks of EN/IEC 61508 is
to serve as a basis for the development of
application-oriented standards. Standards
committees are currently busy in the areas
of machine safety with EN/IEC 62061, and
process safety with EN/EC 61511.
These sector-specic standards are intended
to continue the principle approaches of EN/
IEC 61508 and to implement the requirements
for the relevant application area in a suitably
practical manner.
Sector standards from EN/IEC 61508
What is the legal status of EN/IEC 61508?
As EN/IEC 61508 is not listed in the Ofcial
Journal of the European Communities for im-
plementation as a European directive, it lacks
the so-called effect of presumption, so if the
standard is used on its own, a control system
designer cannot presume that the relevant re-
quirements of the specic European directive
have been met.

1.1-9
1.1
3-4
SIL 2
5-7
SIL 2
OM
8-10
SIL 2
SIL 1
OM
11-13
SIL 3
SIL 2
SIL 1
OM
14-15
SIL 3
SIL 3
SIL 2
SIL 1
Class Cl Frequency
and duration
1 hour
> 1 h 1 day
> 1 day 2 wks
> 2 wks 1 year
> 1 year
Fr
5
5
4
3
2
Probability of hzd.
event
Very high
Likely
Possible
Rarely
Negligible
Pr
5
4
3
2
1
Avoidance
Impossible
Possible
Likely
P
5
3
1
Risk assessment and determination of required Safety Integrity Level (SIL)
Consequences
Death, losing an eye
or arm
Permanent,
losing fingers
Reversible,
medical attention
Reversible, first aid
S
4
3
2
1
AM = Other measures recommended
Functional safety in accordance with EN/IEC 62061
Functional safety of safety-related elec-
trical, electronic and programmable elec-
tronic control systems in accordance with
EN/IEC 62061
EN/IEC 62061 represents a sector-specic
standard under EN/IEC 61508. It describes
the implementation of safety-related electrical
control systems on machinery and examines
the overall lifecycle from the concept phase
through to decommissioning. Quantitative
and qualitative examinations of the safety
functions form the basis.
Risk estimation is an iterative process, i.e. it
will need to be carried out more than once.
The risk must be estimated and the SIL de-
ned for each hazard on which the risk is to
be reduced through control measures. The
risk is estimated through consideration of
the severity of injury (Se), the frequency and
duration of exposure to the hazard (Fr), pro-
bability of occurrence of a hazardous event
(Pr) and the possibility of avoiding or limiting
the harm (Av).

The required SIL is assigned using the table
above, where Cl = Fr + Pr + Av.
1.1-10
1.1
Safe failure
fraction (SFF)
< 60 %
60 % < 90 %
90 % < 99 %
99 %
Hardware fault
tolerance
0
Not allowed
SIL 1
SIL 2
SIL 3
Hardware fault
tolerance
1
SIL 1
SIL 2
SIL 3
SIL 3
Hardware fault
tolerance
2
SIL 2
SIL 3
SIL 3
SIL 3
Safety Integrity Level (SIL)
in accordance with EN IEC 62061
No special safety requirement
1 (1 failure in 100 000 h)
1 (1 failure in 100 000 h)
2 (1 failure in 1 000 000 h)
3 (1 failure in 10 000 000 h)
Probability of a
dangerous failure
per hour [1/h]
10
-5
< PFH < 10
-4
3x10
-6
< PFH < 10
-5
111
11110
-6
< PFH < 3x10
-6
10
-7
< PFH < 10
-6
10
-8
< PFH < 10
-7
SIL assignment
The safety integrity level (SIL) classies three
levels of probability of failure. The table
shows the relationship between SIL and the
probability of dangerous failure per hour
(PFH
D
).
The SRECS (safety-related electrical control
system) is divided into subsystems. The sub-
systems are assigned to actual devices. The
SIL must be dened for each subsystem.
The probability of a dangerous failure is cal-
culated by adding the probabilities of failure
of all the subsystems of the SRECS:
PFH
D
= PFH
D1
+ .... + PFH
Dn

The selection or design of the SRECS must
always meet the following minimum require-
ments:
Functional safety in accordance with EN/IEC 62061

Requirements for hardware safety integrity,
comprising
Architectural constraints for hardware
safety integrity
Requirements for the probability of
dangerous random hardware failures
plus requirements for systematic safety inte-
grity, comprising
Requirements for avoidance of failures and
Requirements for the control of
systematic failures.
The following parameters are required in
assessing hardware safety integrity:
D: Dangerous failure rate
T1: Proof test
T2: Diagnostic test interval
DC: Diagnostic coverage
: Common cause failure
The calculated probability of failure (PFHD) of
each SRECS must be less than the probabi-
lity of failure required by the safety function.
The required probability of failure, depending
on the SIL, can be taken from the table. If
this condition is not met, the safety function
must be implemented differently.
The achieved SIL can only be as high as the
lowest SILCL (SIL Claim Limit) of a sub-
system involved in performing the safety
function.
1.1-11
1.1
Risk parameters
S = Severity of injury:
1 = Slight (normally reversible) injury
2 = Serious (normally irreversible) injury, in-
cluding death
F = Frequency and/or exposure to the hazard:
1 = Seldom to quite often and/or exposure
time is short
2 = Frequent to continuous and/or exposure
time is long
P = Possibility of avoiding the hazard:
1 = Possible under specic conditions
2 = Scarcely possible
Categories in accordance with EN 954-1
The control system requirements derived from
the risk graph are specied as follows:
Risk parameters and categories in accordance with EN 954-1/EN ISO 13849-1
1)
Risk graph from EN 954
Categories
C
a
t
e
g
o
r
i
e
s
Starting point for
risk estimation

Category B
Basic category with no special requirements
= good industrial standard
Category 1
Safety-related parts must be designed and
constructed using well-tried components and
well-tried safety principles.
Well-tried means: the components have been
widely used in the past with successful results
in similar applications, or they have been ma-
nufactured using principles that demonstrate
its suitability and reliability for safety-related
appli-cations.
Example: safety switch with forced-opening
contacts.
Well-tried safety principles are circuits that are
constructed in such a way that certain faults
can be avoided by the appropriate arrange-
ment or layout of components.
Example: avoiding a short circuit through ap-
propriate separation, avoiding component fai-
lures that result from overdimensioning, using
the failsafe principle (on switching off).
Note: The occurrence of a fault can lead to
the loss of the safety function.
Category 2
Safety-related parts of control systems must
be designed so that their safety function(s) are
checked at suitable intervals by the machine
control system. The safety function(s) must
be checked: at the machine start-up and prior
to the initiation of any hazardous situation;
periodically during operation, if the risk as-
sessment and the kind of operation show that
it is necessary.
This check may be initiated automatically
or manually. Automatically, for example, the
check may be initiated by a signal generated
from a control system at suitable intervals.
The automatic test should be provided by
preference. The decision about the type of
test depends on the risk assessment and
the judgement of the end user or machine
builder. If no fault is detected, operation may
be approved as a result of the test. If a fault
is detected, an output must be generated to
initiate appropriate control action. A second,
independent shutdown route is required for
this.
Notes: In some cases Category 2 is not ap-
plicable because the checking of the safety
function cannot be applied to all components
and devices. Moreover, the cost involved
in implementing Category 2 correctly may
be considerable, so that it may make better
economic sense to implement a different ca-
tegory.
In general Category 2 can be realised with
electronic techniques. The system behaviour
allows the occurrence of a fault to lead to the
loss of the safety function between checks;
the loss of the safety function is detected by
the check.
Category 3
be designed so that a single fault in any of
these parts does not lead to the loss of the
safety function.
Whenever reasonably practicable, the single
fault shall be detected at or before the next
demand upon the safety function.
This does not mean that all faults will be de-
tected. The accumulation of undetected faults
can lead to an unintended output signal and a
hazardous situation at the machine.
Category 4
be designed so that a single fault in any of
these parts does not lead to a loss of the
safety function; the single fault must be de-
tected at or before the next demand upon the
safety functions (e.g. immediately at switch
on, at the end of a machine operating cycle).
If this detection is not possible, then an ac-
cumulation of faults shall not lead to a loss of
the safety function.
1)
Only applicable until November 2009.
Replaced by EN ISO 13849-1
2.1-1
4.1
Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2009-06
2.1
Contents Page
PNOZ X3P Interlinked machines, galvanically isolated PL e of EN ISO 13849-1,
SIL 3 of EN 62061 2.1-2
PNOZ X3.10P Automatic reset after power supply failure PL d of EN ISO 13849-1,
SIL 2 of EN 62061 2.1-8
PNOZ X9P Interlinked machines, galvanically isolated PL e of EN ISO 13849-1,
SIL 3 of EN 62061 2.1-11
PNOZ X10.11P Interlinked machines, galvanically isolated PL e of EN ISO 13849-1,
SIL 3 of EN 62061 2.1-17
PNOZ X10.11P Interlinked machines, galvanically isolated PL e of EN ISO 13849-1,
SIL 3 of EN 62061 2.1-23
PNOZ XV1P Safe standstill of a drive PL d of EN ISO 13849-1,
SIL 2 of EN 62061 2.1-29
5.1-
2.1-2
4.1
2.1
Features
Dual-channel operation with detection
of shorts across contacts
Series connection of two E-STOP
pushbuttons
Interlinked machines (Master-Slave),
galvanically isolated
Monitored reset
Contact expansion through PZE X5P
and positive-guided contactors
Feedback circuit to monitor contact ex-
pansion
Description
E-STOP function
When one of the E-STOP pushbuttons S12,
S13 is operated, machine 1 (Master) plus
machines 2 and 3 (Slaves) are stopped.
When one of the E-STOP pushbuttons is
operated, the input circuit on the safety relay
PNOZ X3P (K14) is opened and the safety
contacts on K14 open. This interrupts the
input circuit on the contact expander
module PZE X5P (K15) and contactors K16
and K17 de-energise. The safety contacts on
the PZE X5P open. This also interrupts the
input circuits on the safety relays PNOZ X3P
(K18 and K21). Their safety contacts open
and contactors K19, K20, K22 and K23 de-
energise.
The safety relays PNOZ X3P (K14, K18, K21)
and contact expander module PZE X5P
(K15) have diagnostic outputs for display or
for evaluation by a PLC.
Start/reset
The safety relay PNOZ X3P (K14, machine 1)
can be started by pressing reset button S14
if:
E-STOP pushbuttons (S12, S13) have
not been operated and
The relays on the contact expander
module PZE X5P (K15) have de-energised
and
Contactors K16 and K17 have de-
energised.
is started automatically if:
The safety contacts on K15 are closed
and
energised.
is started automatically if:
The safety contacts on K15 are closed
and
energised.
Feedback circuit
The positive-guided N/C contacts on
contactors K16 and K17, the feedback loop
from contact expander module PZE X5P
(K15) and the reset button S14 are
connected to the reset/feedback circuit S33/
S34 on the safety relay PNOZ X3P (K14)
(machine 1, Master).
contactors K19 and K20 are connected to
the feedback circuit S13/S14 on the safety
relay PNOZ X3P (K18) (machine 2, Slave).
contactors K22 and K23 are connected to
the feedback circuit S13/S14 on the safety
relay PNOZ X3P (K21) (machine 3, Slave).
CAUTION!
The FL monitoring from machine 2
and 3 (Slave) is not passed to
machine 1 (Master). It is detected by
the operator on start-up.
Safety assessment
The safety relay PNOZ X3P (K14), the
contact expander module PZE X5P (K15)
and contactors K16 and K17 must be
installed in a single mounting area
(control cabinet) in order to exclude a
short across the output (machine 1).
The safety relay PNOZ X3P (K18) and
contactors K19 and K20 must be
PL e of EN ISO 13849-1, SIL 3 of EN 62061
PNOZ X3P Interlinked machines, galvanically isolated
Earth faults and shorts between contacts
in the input circuit are detected.
An fault on the device does not lead to
the loss of the safety function.
The safety relay PNOZ X3P (K14) can be
started when the input circuit at K14 is
closed first, followed by the reset button
S14. This avoids an unwanted reset
before the input circuit is closed or as a
result of the reset button being
overridden.
E-STOP pushbuttons may be connected
in series if its possible to predict that
only one E-STOP pushbutton will be
operated at a time. The category is
restricted to 3 with series connection.
Pilz products
Number Description Order number
3 PNOZ X3P 777 313
1 PZE X5P 777 150
2 PITestop Set1.1 400 410
2.1-3
4.1
2.1
Safety-related characteristics in
accordance with EN ISO 13849-1
Prerequisites:
Common cause failure (CCF):
Requirements are considered to be met
(must be tested on implementation)
Mission time: 20 years
Operating interval (electromechanical
components):
- Sensor: One operation per week
- Actuator: Two operations per week
Characteristic data of contactors K16,
K17, K19, K20, K22, K23:
B10d: 2,000,000
EN ISO 13849-1 EN ISO 13849-1 EN ISO 13849-1 EN ISO 13849-1 EN ISO 13849-1 Performance Level Performance Level Performance Level Performance Level Performance Level Safety-related parts Safety-related parts Safety-related parts Safety-related parts Safety-related parts
of the control system of the control system of the control system of the control system of the control system
Safety function 1-2: Machine shut down PL e PL e PL e PL e PL e Sensor (PITestop)
via E-STOP Logic (PNOZ X3P K14)
Actuator (contactors K16, K17)
Logic (PZE X5P K15)
Logic (PNOZ X3P K18)
Logic (PZE X5P K15)
Please note the further requirements of EN ISO 13849-1, e.g. requirements for avoiding systematic faults.
5.1-
2.1-4
4.1
2.1
accordance with EN 62061
Prerequisites:
Common cause failure (CCF): = 2 %
Proof test interval: 20 years
components):
K17, K19, K20, K22, K23:
B10d: 2,000,000
Dangerous failure rate: 65%
EN 62061 EN 62061 EN 62061 EN 62061 EN 62061 Safety Safety Safety Safety Safety Subsystems Subsystems Subsystems Subsystems Subsystems
Integrity Level Integrity Level Integrity Level Integrity Level Integrity Level
Safety-related Machine shut down SIL 3 SIL 3 SIL 3 SIL 3 SIL 3 Sensor (PITestop)
control function via E-STOP Logic (PNOZ X3P K14)
(SRCF 1-2): Actuator (contactors K16, K17)
(SRCF 3-4): Logic (PZE X5P K15)
(SRCF 5-6): Logic (PZE X5P K15)
Please note the further requirements of EN 62061, e.g. requirements for systematic safety integrity.
2.1-5
4.1
2.1
Revision
Name
0
2S.0S.2009
RDS
Date
Name
Dep.
1
19.01.200S
RDS
CS
EN !SO 138+9-1:2008 PL e
EN 62061:200S S!L 3
2 3 +
Pilz GmbH 8 Co.KG
Felix-Wankel-Str.2
73760 Ostfildern
S
!nterlinked machines Naster Slave,
machine 1 (Naster)
6 7 8
Nounting place
Page: 1
9
+ PNOZX3P_+
3
f
PLC
Naster active
Nachine 1 (Naster)
PLC
Naster PZE active
PLC
PZE OK
A1
A2
2+v
-K1S
PZE XSP 2+vDC
1+ 13 f2.2
2+ 23 f2.3
3+ 33 f3.2
++ +3 f3.3
S3 S+
Y1 Y2 .3
PZE XSP 2+vDC
P!LZ.777 1S0
Y+
K2
Y3
K1
Y3S
U
Y32 Y30
Y31
A2
A1
L1
L2
L3
+00vAC
A1
A2
2+v
-K1+
PNOZ X3P 2+vACfDC
1+ 13 .6
2+ 23 .S
33 3+
+1 +2
PNOZ X3P 2+vACfDC
P!LZ.777 310
S3+
S12
S33
S11
S1+
S32
S13
S22
Y32
S21
Y31
S31
Y30 A2
A1
-A3
E7.2
13
1+
-S1+
startf
reset
21
22
-K16
.6
21
22
-K17
.7
-A3
E7.0
-A3
23
2+
-K1+
.0
E7.1
-F6
2+vDC
6A
13
1+
-K1+
.0
Y1
Y2
-K1S
.+
11
12
-S12
E-stop
21
22
11
12
-S13
E-stop
21
22
1
2
-K16
.6
1
2
-K17
.7
-X1 1
U1 v1 W1
-N1
3~
N
3
+
3
+
2
S
6
S
6
3 +
A1
A2
-K16
2 1 .8
+ 3 .9
6 S .9
22 21 .3
A1
A2
-K17
2 1 .8
+ 3 .9
6 S .9
22 21 .3
1
2
3
+
S
6
-Q1
!> !> !>
13
1+
-K100
Standard
Start
2+vDC f
0vDC f
0
v

P
L
C
f
e
x
t
e
r
n
a
l
f
+
2
+
v

P
L
C
f
e
x
t
e
r
n
a
l
f
0
v

P
L
C
f
e
x
t
e
r
n
a
l
f
+
2
+
v

P
L
C
f
e
x
t
e
r
n
a
l
f
2+vDCf
f
PE-SCH.
2.1-6
4.1
2.1
Revision
Name
0
2S.0S.2009
RDS
Date
Name
Dep.
1
19.01.200S
RDS
CS
EN !SO 138+9-1:2008 PL e
EN 62061:200S S!L 3
2 3 +
Pilz GmbH 8 Co.KG
Felix-Wankel-Str.2
73760 Ostfildern
S
machine 1 (Naster)
6 7 8
Nounting place
Page: 2
9
+ PNOZX3P_+
3
f
PLC
Slave active
Nachine 2 (Slave)
L1
L2
L3
+00vAC
A1
A2
2+v
-K18
PNOZ X3P 2+vACfDC
1+ 13 .S
23 2+
33 3+
+1 +2
PNOZ X3P 2+vACfDC
P!LZ.777 310
S3+
S12
S33
S11
S1+
S32
S13
S22
Y32
S21
Y31
S31
Y30 A2
A1
-A3
13
1+
-K1S
f1.+
E7.3
23
2+
-K1S
f1.+
21
22
-K19
.S
21
22
-K20
.6
-F7
2+vDC
6A
13
1+
-K18
.1
1
2
-K19
.S
1
2
-K20
.6
-X2 1
U1 v1 W1
-N2
3~
N
3
+
3
+
2
S
6
S
6
3 +
A1
A2
-K19
2 1 .8
+ 3 .9
6 S .9
22 21 .3
A1
A2
-K20
2 1 .8
+ 3 .9
6 S .9
22 21 .3
1
2
3
+
S
6
-Q2
!> !> !>
23
2+
-K100
Standard
Start
2+vDC f
0vDC f
0
v

P
L
C
f
e
x
t
e
r
n
a
l
f
+
2
+
v

P
L
C
f
e
x
t
e
r
n
a
l
f
2+vDCf
0vDCf
PE-SCH.
2.1-7
4.1
2.1
Revision
Name
0
2S.0S.2009
RDS
Date
Name
Dep.
1
19.01.200S
RDS
CS
EN !SO 138+9-1:2008 PL e
EN 62061:200S S!L 3
2 3 +
Pilz GmbH 8 Co.KG
Felix-Wankel-Str.2
73760 Ostfildern
S
machine 1 (Naster)
6 7 8
Nounting place
Page: 3
9
+ PNOZX3P_+
3
f
L1
L2
L3
+00vAC
PLC
Slave active
Nachine 3 (Slave)
A1
A2
2+v
-K21
PNOZ X3P 2+vACfDC
1+ 13 .S
23 2+
33 3+
+1 +2
PNOZ X3P 2+vACfDC
P!LZ.777 310
S3+
S12
S33
S11
S1+
S32
S13
S22
Y32
S21
Y31
S31
Y30 A2
A1
1
2
-K22
.S
1
2
-K23
.6
-X3 1
U1 v1 W1
-N3
3~
N
3
+
3
+
2
S
6
S
6
3 +
-A3
33
3+
-K1S
f1.+
E7.+
+3
++
-K1S
f1.+
21
22
-K22
.S
21
22
-K23
.6
-F8
2+vDC
6A
13
1+
-K21
.1
A1
A2
-K22
2 1 .8
+ 3 .9
6 S .9
22 21 .3
A1
A2
-K23
2 1 .8
+ 3 .9
6 S .9
22 21 .3
1
2
3
+
S
6
-Q3
!> !> !>
33
3+
-K100
Standard
Start
2+vDC f
0vDC f
0
v

P
L
C
f
e
x
t
e
r
n
a
l
f
+
2
+
v

P
L
C
f
e
x
t
e
r
n
a
l
f
PE-SCH.
5.1-
2.1-8
4.1
2.1
PL d of EN ISO 13849-1, SIL 2 of EN 62061
PNOZ X3.10P Automatic reset after power supply failure
Features
Series connection of three E-STOP
pushbuttons
Automatic reset after power supply
failure (voltage return)
Manual reset after E-STOP
Contact expansion through positive-
guided contactors
pansion
Description
E-STOP function
When one of the E-STOP pushbuttons (S10
... S12) is operated, the input circuit on the
safety relay PNOZ X3.10P (K12) is
interrupted and the safety contacts open.
Contactors KM1 and KM2 de-energise.
When voltage is returned (after failure of the
24 VDC supply voltage), the safety contact
(momentary contact) on the safety timer
PZW (K13) switches on. The safety relay
PNOZ X3.10P (K12) restarts automatically.
The pulse time is set via the rotary switch on
the safe timer PZW (K13).
The safety relay PNOZ X3.10P (K12) has a
diagnostic output for display or for
evaluation by a PLC.
Start/reset
The safety relay PNOZ X3.10P (K12) can be
started by pressing reset button S13 if:
E-STOP pushbuttons (S10 ... S12) have
Contactors KM1 and KM2 have de-
energised.
Feedback circuit
contactors KM1 and KM2 are monitored in
the safety relays reset/feedback circuit S13-
S14.
Safety assessment
The safety relay PNOZ X3.10P (K12) and
contactors KM1 and KM2 must be
short across the output.
A fault on the device does not lead to the
loss of the safety function.
The device can be started if reset button
S13 is closed.
CAUTION!
When the supply voltage is
switched on and when voltage is
returned after a power failure, the
outputs are activated automatically.
Pilz products
1 PNOZ X3.10P 777 314
1 PZW 774 042
2.1-9
4.1
2.1
PNOZ X3.10P Automatic reset after power supply failure
Prerequisites:
components):
- Actuator: Three operations per week
Characteristic data of contactors KM1, KM2:
B10d: 2,000,000
Prerequisites:
components):
- Actuator: Three operations per week
B10d: 2,000,000
Safety function 1-3: Machine shut down PL d PL d PL d PL d PL d Sensor (PITestop)
via E-STOP Logic (PNOZ X3.10P K12)
Logic (PZW K13)
Actuator (contactors KM1, KM2)
control function via E-STOP Logic (PNOZ X3.10P K12)
(SRCF 1-3): Logic (PZW K13)
Actuator (contactors KM1, KM2)
2.1-10
4.1
2.1
Revision
Name
0
2S.0S.2009
RDS
Date
Name
Dep.
1
19.01.200S
RDS
CS
EN !SO 138+9-1:2008 PL d
EN 62061:200S S!L 2
2 3 +
Pilz GmbH 8 Co.KG
Felix-Wankel-Str.2
73760 Ostfildern
S
Emergency Stop with automatic start after
power failure when used with PZW
6 7 8
Nounting place
Page: 1
9
+ PNOZX3.10P_+
1
f
0
v

P
L
C
f
e
x
t
e
r
n
a
l
+
2
+
v

P
L
C
f
e
x
t
e
r
n
a
l
PLC
PNOZ active
L1
L2
L3
+00vAC
A1
A2
2+v
-K12
PNOZ X3.10P 2+vACfDC
1+ 13 .7
23 2+
33 3+
+1 +2
P!LZ.777 31+
S16
S3+
S1S
S33
S12
S1+
S11
S13
S32
Y32
S22
Y31
S21
Y30
S31
A2
A1
A2
A1
P!LZ.77+ 0+2
PZW
t=0,0S-3s
-K13
A1
A2
A1
A2
2+v
18 17
26 2S
36 3S
PZW 2+vDC
Y1 Y2
-A3
11
12
-S10
E-Stop
11
12
-S11
E-Stop
11
12
-S12
E-Stop
E9.0
21
22
21
22
21
22
13
1+
-S13
startf
reset
21
22
-KN1
.7
21
22
-KN2
.7
-F+
2+vDC
6A
13
1+
-K12
.0
1
2
-KN1
.7
1
2
-KN2
.7
-X1 1
U1 v1 W1
-N1
3~
N
3
+
3
+
2
S
6
S
6
3 +
A1
A2
-KN1
1 2 .8
3 + .9
S 6 .9
22 21 .+
A1
A2
-KN2
1 2 .8
3 + .9
S 6 .9
22 21 .+
1
2
3
+
S
6
-Q1
!> !> !>
13
1+
-K100
Standard
Start
17
18
-K13
2+vDC f
0vDC f
1.1 1.1
2+vDCf
0vDCf
PE-SCH.
2.1-11
4.1
2.1
Features
Series connection of four E-STOP
pushbuttons
Monitored reset
Contact expansion through PZE 9P and
positive-guided contactors
pansion
Description
E-STOP function
When one of the E-STOP pushbuttons S1,
S3 ... S5 is operated, machine 1 (Master)
plus machines 2 ... 4 (Slave) are stopped.
PNOZ X9P (K1) is interrupted, the safety
contacts on K1 open and contactors K2 and
K3 de-energise. All the input circuits on the
contact expander modules PZE 9P (K4, K7,
K10) will also be interrupted due to the open
safety contacts on K1 (machine 1, Master).
Their safety contacts open and contactors
K5, K6, K8, K9, K11 and K12 de-energise.
Start/reset
E-STOP pushbuttons (S1, S3 ... S5) have
Contactors K2 and K3 have de-energised
and
modules PZE 9P (K4, K7, K10) have de-
energised and
Contactors K5, K6, K8, K9, K11 and K12
have de-energised.
Feedback circuit
contactors K2, K3, K5, K6, K8, K9, K11 and
K12 are monitored in feedback circuits Y1-
Y2 of the respective safety relays and
contact expander modules. The feedback
circuits are interlinked.
Safety assessment
contactors K2 and K3 must be installed in
a single mounting area (control cabinet) in
order to exclude a short across the output
(machine 1).
The contact expander module PZE 9P
(K4) and contactors K5 and K6 must be
(K10) and contactors K11 and K12 must
be installed in a single mounting area
S2. This avoids an unwanted reset before
the input circuit is closed or as a result of
the reset button being overridden.
Pilz products
1 PNOZ X9P 777 609
3 PZE 9P 777 140
5.1-
2.1-12
4.1
2.1
Prerequisites:
components):
- Actuator: Four operations per week
Characteristic data of contactors K2, K3,
K5, K6, K8, K9, K11, K12:
B10d: 2,000,000
Logic (PZE 9P K4)
Logic (PZE 9P K7)
Logic (PZE 9P K10)
2.1-13
4.1
2.1
Prerequisites:
components):
Characteristic data of contactors K2, K3,
K5, K6, K8, K9, K11, K12:
B10d: 2,000,000
(SRCF 5-8): Logic (PZE 9P K4)
2.1-14
4.1
2.1
Revision
Name
0
2S.0S.2009
RDS
Date
Name
Dep.
1
19.01.200S
WED
CS
EN !SO 138+9-1:2008 PL e
EN 62061:200S S!L 3
2 3 +
Pilz GmbH 8 Co.KG
Felix-Wankel-Str.2
73760 Ostfildern
S
Emergency Stop 2-channel machines galvanically isolated
Naster Slave with PZE
6 7 8
Nounting place
Page: 1
9
+ PNOZX9P
3
f
Nachine 1
A1
A2
2+v
-K1
PNOZ X9P 2+vDC
1+ 13 f2.1
2+ 23 f2.S
3+ 33 f2.8
++ +3 f2.2
S+ S3 f2.6
6+ 63 f2.9
7+ 73 .1
81 82
91 92
PNOZ X9P 2+vDC
P!LZ.777 609
Y2 Y1
SS2
Y1
S11
S37
S12
S3+
S22
S33 Y3S
S21
Y32
S11
Y30
Y31
A2
A1
The cables of the feedback loop must be laid in separate multicore cables.
The cables of the emergency stop must be laid in separate multicore cables.
13
1+
-S2
startf
reset
21
22
-K2
.1
21
22
-K3
.1
11
12
-S1
E-stop
21
22
-F1
2+vDC
6A
73
7+
-K1
.2
A1
A2
-K2
1 2 f3.+
3 + f3.+
S 6 f3.+
22 21 .6
A1
A2
-K3
1 2 f3.+
3 + f3.+
S 6 f3.+
22 21 .6
13
1+
-K100
Standard
Start
2+vDC f
0vDC f
S11_1 f 2.1
S21_1 f 2.1
S22_1 f 2.1
S12_1 f 2.1
Y2_1 f 2.1
Y1_1 f 2.1
2.1-15
4.1
2.1
Revision
Name
0
2S.0S.2009
RDS
Date
Name
Dep.
1
19.01.200S
RDS
CS
EN !SO 138+9-1:2008 PL e
EN 62061:200S S!L 3
2 3 +
Pilz GmbH 8 Co.KG
Felix-Wankel-Str.2
73760 Ostfildern
S
6 7 8
Nounting place
Page: 2
9
+ PNOZX9P
3
f
Nachine 2
A1
A2
2+v
-K+
PZE 9P 2+vACfDC
1+ 13 .0
23 2+
33 3+
+3 ++
S3 S+
63 6+
73 7+
83 8+
91 92
Y1 Y2 .2
PZE 9P 2+vACfDC
P!LZ.777 1+0
Y+
U2
Y3
K2 K1
A3
U1
A2
A1
Nachine 3
A1
A2
2+v
-K7
PZE 9P 2+vACfDC
1+ 13 .3
23 2+
33 3+
+3 ++
S3 S+
63 6+
73 7+
83 8+
91 92
Y1 Y2 .S
PZE 9P 2+vACfDC
P!LZ.777 1+0
Y+
U2
Y3
K2 K1
A3
U1
A2
A1
Nachine +
-K10
PZE 9P 2+vACfDC
1+ 13 .7
23 2+
33 3+
+3 ++
S3 S+
63 6+
73 7+
83 8+
91 92
Y1 Y2 .8
PZE 9P 2+vACfDC
P!LZ.777 1+0
A1
A2
2+v
A1
A2
U1
A3
K1 K2
Y3
U2
Y+
-FS
2+vDC
6A
13
1+
-K+
.1
13
1+
-K1
f1.2
21
22
-KS
.0
21
22
-K6
.1
+3
++
-K1
f1.2
Y1
Y2
-K+
.1
11
12
-S3
E-stop
21
22
A1
A2
-K6
1 2 f3.S
3 + f3.S
S 6 f3.6
22 21 .2
A1
A2
-KS
1 2 f3.S
3 + f3.S
S 6 f3.6
22 21 .2
-F6
2+vDC
6A
13
1+
-K7
.+
23
2+
-K1
f1.2
21
22
-K8
.3
21
22
-K9
.+
S3
S+
-K1
f1.2
Y1
Y2
-K7
.+
11
12
-S+
E-stop
21
22
A1
A2
-K8
1 2 f3.7
3 + f3.7
S 6 f3.7
22 21 .S
A1
A2
-K9
1 2 f3.7
3 + f3.7
S 6 f3.7
22 21 .S
-F7
2+vDC
6A
13
1+
-K10
.7
33
3+
-K1
f1.2
63
6+
-K1
f1.2
A1
A2
-K11
1 2 f3.8
3 + f3.9
S 6 f3.9
22 21 .8
A1
A2
-K12
1 2 f3.8
3 + f3.9
S 6 f3.9
22 21 .8
21
22
11
12
-SS
E-stop
Y1
Y2
-K10
.7
21
22
-K12
.7
21
22
-K11
.7
23
2+
-K100
Standard
Start
33
3+
-K100
Standard
Start
+3
++
-K100
Standard
Start
2+vDC f
0vDC f
S22_1 f 1.8
S12_1 f 1.8
Y2_1 f 1.8
Y1_1 f 1.8
2+vDC f
0vDC f
2+vDC f
0vDC f
S11_1 f 1.8
S21_1 f 1.8
2.1-16
4.1
2.1
Revision
Name
0
2S.0S.2009
RDS
Date
Name
Dep.
1
19.01.200S
RDS
CS
EN !SO 138+9-1:2008 PL e
EN 62061:200S S!L 3
2 3 +
Pilz GmbH 8 Co.KG
Felix-Wankel-Str.2
73760 Ostfildern
S
6 7 8
Nounting place
Page: 3
9
+ PNOZX9P
3
f
+00vAC
L3
L2
L1
+00vAC
+ 3
S
6
S
6
2
3
+
3
+
U1 v1 W1
-N1
3~
N
-X1 1
1
2
-K3
f1.1
1
2
-K2
f1.1
1
2
3
+
S
6
-Q1
!> !> !>
+ 3
S
6
S
6
2
3
+
3
+
U1 v1 W1
-N2
3~
N
-X2 1
1
2
-K6
f2.1
1
2
-KS
f2.0
1
2
3
+
S
6
-Q2
!> !> !>
1
2
3
+
S
6
-Q3
!> !> !>
1
2
-K8
f2.3
1
2
-K9
f2.+
-X3 1
U1 v1 W1
-N3
3~
N
3
+
3
+
2
S
6
S
6
3 + + 3
S
6
S
6
2
3
+
3
+
U1 v1 W1
-N+
3~
N
-X+ 1
1
2
-K12
f2.7
1
2
-K11
f2.7
1
2
3
+
S
6
-Q+
!> !> !>
PE-SCH. PE-SCH. PE-SCH. PE-SCH.
2.1-17
4.1
2.1
PNOZ X10.11P Interlinked machines, galvanically isolated
Features
Monitored reset
Interlinked machines, galvanically isola-
ted
Separate reset on each machine
guided contactors
pansion
Description
E-STOP function
When the E-STOP pushbutton (S12) is
PNOZ X10.11P (K14, machine 1) is
interrupted, the safety contacts on K14
open. The input circuit on the safety relay
interrupted, the safety contacts on K15 open
and contactors K16 and K17 de-energise.
The input circuit on the safety relay PNOZ
X10.11P (K19, machine 2) is interrupted, the
safety contacts on K19 open and contactors
K20 and K21 de-energise.
interrupted, the safety contacts on K18
open. The input circuit on the safety relay
interrupted, the safety contacts on K19 open
and contactors K20 and K21 de-energise.
The input circuit on the safety relay PNOZ
X10.11P (K15, machine 1) is interrupted, the
K16 and K17 de-energise.
Start/reset
started by pressing reset button S13 if E-
STOP pushbutton S12 has not been
operated.
The safety relay PNOZ X10.11P (K15) is
started automatically if the safety contacts
on K14 (machine 1) and K18 (machine 2) are
closed and contactors K16 and K17 have
de-energised.
started by pressing reset button S15 if E-
STOP pushbutton S14 has not been
operated. The safety relay PNOZ X10.11P
(K19) is started automatically if the safety
contacts on K18 (machine 2) and K14
(machine 1) are closed and contactors K20
and K21 have de-energised.
Feedback circuit
contactors K16, K17 and K20, K21 are
monitored in feedback circuits Y1-Y2 of the
respective safety relays.
Safety assessment
The safety relay PNOZ X10.11P (K14) can
be started if the input circuit at K14 is
S13.
be started if the input circuit at K18 is
S15. This avoids an unwanted reset
overridden.
Pilz products
4 PNOZ X10.11P 777 750
5.1-
2.1-18
4.1
2.1
Prerequisites:
components):
K17, K20, K21:
B10d: 2,000,000
Safety function 1: Machine shut down PL e PL e PL e PL e PL e Sensor (PITestop S12)
Logic (PNOZ X10.11P K15)
2.1-19
4.1
2.1
Prerequisites:
components):
K17, K20, K21:
B10d: 2,000,000
Classification in accordance with EN 954-1
Depending on the application area and its
respective regulations, this connection example
is suitable for applications up to Category 4
of EN 954-1.
Safety-related Machine shut down SIL 3 SIL 3 SIL 3 SIL 3 SIL 3 Sensor (PITestop S12)
(SRCF 1): Logic (PNOZ X10.11P K15)
2.1-20
4.1
2.1
Revision
Name
0
2S.0S.2009
RDS
Date
Name
Dep.
1
19.01.200S
RDS
CS
EN !SO 138+9-1:2008 PL e
EN 62061:200S S!L 3
2 3 +
Pilz GmbH 8 Co.KG
Felix-Wankel-Str.2
73760 Ostfildern
S
Emergency Stop
machines galvanically isolated
6 7 8
Nounting place
Page: 1
9
+ PNOZX10.11P_2
3
f
Nachine 1
A1
A2
2+v
-K1S
PNOZ X10.11P 2+vDC
1+ 13 f3.1
23 2+
33 3+
+3 ++
S3 S+
63 6+
71 72
81 82
91 92
01 02
PNOZ X10.11P 2+vDC
P!LZ.777 7S0
Y2 Y2
Y3
Y1
Y3
Y1
S12
Y1
S11
S12
S12
S37
S22
S3+
S21
S33
S11
A2
A1
A2
A1
A1
A2
2+v
-K1+
PNOZ X10.11P 2+vDC
1+ 13 .6
2+ 23 .7
3+ 33 f2.6
++ +3 f2.7
S3 S+
63 6+
71 72
81 82
91 92
01 02
PNOZ X10.11P 2+vDC
P!LZ.777 7S0
Y2 Y2
Y3
Y1
Y3
Y1
S12
Y1
S11
S12
S12
S37
S22
S3+
S21
S33
S11
A2
A1
A2
A1
13
1+
-S13
startf
reset
13
1+
-K1+
.0
13
1+
-K18
f2.0
23
2+
-K1+
.0
23
2+
-K18
f2.0
21
22
-K16
f3.1
21
22
-K17
f3.2
11
12
-S12
E-stop
21
22
2+vDC f
0vDC f
2+vDCf
0vDCf
2.1-21
4.1
2.1
Revision
Name
0
2S.0S.2009
RDS
Date
Name
Dep.
1
19.01.200S
RDS
CS
EN !SO 138+9-1:2008 PL e
EN 62061:200S S!L 3
2 3 +
Pilz GmbH 8 Co.KG
Felix-Wankel-Str.2
73760 Ostfildern
S
Emergency Stop
6 7 8
Nounting place
Page: 2
9
+ PNOZX10.11P_2
3
f
Nachine 2
A1
A2
2+v
-K19
PNOZ X10.11P 2+vDC
1+ 13 f3.6
23 2+
33 3+
+3 ++
S3 S+
63 6+
71 72
81 82
91 92
01 02
PNOZ X10.11P 2+vDC
P!LZ.777 7S0
Y2 Y2
Y3
Y1
Y3
Y1
S12
Y1
S11
S12
S12
S37
S22
S3+
S21
S33
S11
A2
A1
A2
A1
A1
A2
2+v
-K18
PNOZ X10.11P 2+vDC
1+ 13 f1.6
2+ 23 f1.7
3+ 33 .6
++ +3 .7
S3 S+
63 6+
71 72
81 82
91 92
01 02
PNOZ X10.11P 2+vDC
P!LZ.777 7S0
Y2 Y2
Y3
Y1
Y3
Y1
S12
Y1
S11
S12
S12
S37
S22
S3+
S21
S33
S11
A2
A1
A2
A1
13
1+
-S1S
startf
reset
33
3+
-K18
.0
33
3+
-K1+
f1.0
+3
++
-K18
.0
+3
++
-K1+
f1.0
21
22
-K20
f3.6
21
22
-K21
f3.7
11
12
-S1+
E-stop
21
22
2+vDC f
0vDC f
2+vDCf
0vDCf
2.1-22
4.1
2.1
Revision
Name
0
2S.0S.2009
RDS
Date
Name
Dep.
1
19.01.200S
RDS
CS
EN !SO 138+9-1:2008 PL e
EN 62061:200S S!L 3
2 3 +
Pilz GmbH 8 Co.KG
Felix-Wankel-Str.2
73760 Ostfildern
S
Emergency Stop
6 7 8
Nounting place
Page: 3
9
+ PNOZX10.11P_2
3
f
0vDC
+00vAC
L3
L2
L1
+00vAC
L3
L2
L1
0vDC
Nachine 1 Nachine 2
-F+
2+vDC
6A
13
1+
-K19
f2.S
+ 3
S
6
S
6
2
3
+
3
+
U1 v1 W1
-N2
3~
N
-X2 1
1
2
-K21
.7
1
2
-K20
.6
A1
A2
-K21
1 2 .8
3 + .9
S 6 .9
22 21 f2.8
A1
A2
-K20
1 2 .8
3 + .9
S 6 .9
22 21 f2.8
1
2
3
+
S
6
-Q2
!> !> !>
23
2+
-K100
Standard
Start
+ 3
S
6
S
6
2
3
+
3
+
U1 v1 W1
-N1
3~
N
-X1 1
1
2
-K17
.2
1
2
-K16
.1
1
2
3
+
S
6
-Q1
!> !> !>
-F3
2+vDC
6A
13
1+
-K1S
f1.S
A1
A2
-K17
1 2 .3
3 + .+
S 6 .+
22 21 f1.8
A1
A2
-K16
1 2 .3
3 + .+
S 6 .+
22 21 f1.8
13
1+
-K100
Standard
Start
2+vDCf
0vDCf
2+vDC f
0vDC f
2+vDC f
0vDC f
2+vDCf
0vDCf
PE-SCH. PE-SCH.
2.1-23
4.1
2.1
Features
Series connection of four E-STOP
pushbuttons
Monitored reset
Contact expansion through PZE 9P and
positive-guided contactors
pansion
Description
E-STOP function
When one of the E-STOP pushbuttons (S16,
S18 ... S20) is operated, machine 1 (Master)
plus machines 2 ... 4 (Slave) are stopped.
PNOZ X10.11P (K25) is interrupted, the
K27 and K28 de-energise. All the input
circuits on the contact expander modules
PZE 9P (K26, K29, K32 and K35) will also be
interrupted due to the open safety contacts
on K1 (machine 1, Master). Their safety
contacts open and contactors K30, K31,
K33, K34, K36 and K37 de-energise.
Start/reset
E-STOP pushbuttons (S16, S18 .. S20)
have not been operated and
energised and
modules PZE 9P (K26, K29, K32, K35)
have de-energised and
Contactors K30, K31, K33, K34, K36 and
K37 have de-energised.
Feedback circuit
contactors K27, K28, K30, K31, K33, K34,
K36 and K37 are monitored in feedback
circuits Y1-Y2 of the respective safety relays
and contact expander modules. The
feedback circuits are interlinked.
Safety assessment
be started when the input circuit is closed
first, followed by reset button S17. This
avoids an unwanted reset before the
input circuit is closed or as a result of the
reset button being overridden.
Pilz products
1 PNOZ X10.11P 777 750
4 PZE 9P 777 140
5.1-
2.1-24
4.1
2.1
Prerequisites:
components):
K28, K30, K31, K33, K34, K36, K37:
B10d: 2,000,000
Logic (PZE 9P K29)
Logic (PZE 9P K26)
Logic (PZE 9P K32)
Logic (PZE 9P K26)
Logic (PZE 9P K35)
2.1-25
4.1
2.1
Prerequisites:
components):
K28, K30, K31, K33, K34, K36, K37:
B10d: 2,000,000
Logic (PZE 9P K32)
Logic (PZE 9P K35)
2.1-26
4.1
2.1
Revision
Name
0
2S.0S.2009
RDS
Date
Name
Dep.
1
19.01.200S
RDS
CS
EN !SO 138+9-1:2008 PL e
EN 62061:200S S!L 3
2 3 +
Pilz GmbH 8 Co.KG
Felix-Wankel-Str.2
73760 Ostfildern
S
!nterlinked machines Naster Slave with PZE,
E-Stop circuit not galvanically isolated
6 7 8
Nounting place
Page: 1
9
+ PNOZX10.11P_3
3
f
Nachine 1
A1
A2
2+v
-K26
PZE 9P 2+vACfDC
1+ 13 f2.6
2+ 23 f2.8
3+ 33 f2.9
+3 ++
S3 S+
63 6+
73 7+
83 8+
91 92
Y1 Y2 .6
PZE 9P 2+vACfDC
P!LZ.777 1+0
Y+
U2
Y3
K2 K1 U1
A2
A1
A1
A2
2+v
-K2S
PNOZ X10.11P 2+vDC
1+ 13 .1
2+ 23 .8
3+ 33 .9
++ +3 f2.1
S+ S3 f2.2
6+ 63 f2.S
71 72
81 82
91 92
01 02
PNOZ X10.11P 2+vDC
P!LZ.777 7S0
Y2 Y2
Y3
Y1
Y3
Y1
S12
Y1
S11
S12
S12
S37
S22
S3+
S21
S33
S11
A2
A1
A2
A1
13
1+
-S17
startf
reset
21
22
-K27
.1
21
22
-K28
.1
23
2+
-K2S
.2
33
3+
-K2S
.2
Y1
Y2
-K26
.7
11
12
-S16
E-stop
21
22
-F7
2+vDC
6A
13
1+
-K2S
.2
A1
A2
-K27
1 2 f3.+
3 + f3.+
S 6 f3.+
22 21 .S
A1
A2
-K28
1 2 f3.+
3 + f3.+
S 6 f3.+
22 21 .S
13
1+
-K100
Standard
Start
S11_1 f 2.1
S21_1 f 2.1
S22_1 f 2.1
S12_1 f 2.1
Y2_1 f 2.1
Y1_1 f 2.1
2+vDCf
0vDCf 0vDC f
2+vDC f
2.1-27
4.1
2.1
Revision
Name
0
2S.0S.2009
RDS
Date
Name
Dep.
1
19.01.200S
RDS
CS
EN !SO 138+9-1:2008 PL e
EN 62061:200S S!L 3
2 3 +
Pilz GmbH 8 Co.KG
Felix-Wankel-Str.2
73760 Ostfildern
S
6 7 8
Nounting place
Page: 2
9
+ PNOZX10.11P_3
3
f
Nachine 2
A1
A2
2+v
-K29
PZE 9P 2+vACfDC
1+ 13 .0
23 2+
33 3+
+3 ++
S3 S+
63 6+
73 7+
83 8+
91 92
Y1 Y2 .2
PZE 9P 2+vACfDC
P!LZ.777 1+0
Y+
U2
Y3
K2 K1
A3
U1
A2
A1
Nachine 3
A1
A2
2+v
-K32
PZE 9P 2+vACfDC
1+ 13 .3
23 2+
33 3+
+3 ++
S3 S+
63 6+
73 7+
83 8+
91 92
Y1 Y2 .S
PZE 9P 2+vACfDC
P!LZ.777 1+0
Y+
U2
Y3
K2 K1
A3
U1
A2
A1
Nachine +
-K3S
PZE 9P 2+vACfDC
1+ 13 .7
23 2+
33 3+
+3 ++
S3 S+
63 6+
73 7+
83 8+
91 92
Y1 Y2 .8
PZE 9P 2+vACfDC
P!LZ.777 1+0
A1
A2
2+v
A1
A2
U1
A3
K1 K2
Y3
U2
Y+
-F8
2+vDC
6A
13
1+
-K29
.1
+3
++
-K2S
f1.2
21
22
-K30
.0
21
22
-K31
.1
S3
S+
-K2S
f1.2
Y1
Y2
-K29
.1
11
12
-S18
E-stop
21
22
A1
A2
-K31
1 2 f3.S
3 + f3.S
S 6 f3.6
22 21 .2
A1
A2
-K30
1 2 f3.S
3 + f3.S
S 6 f3.6
22 21 .2
-F9
2+vDC
6A
13
1+
-K32
.+
63
6+
-K2S
f1.2
21
22
-K33
.3
21
22
-K3+
.+
13
1+
-K26
f1.7
Y1
Y2
-K32
.+
11
12
-S19
E-stop
21
22
A1
A2
-K33
1 2 f3.7
3 + f3.7
S 6 f3.7
22 21 .S
A1
A2
-K3+
1 2 f3.7
3 + f3.7
S 6 f3.7
22 21 .S
-F10
2+vDC
6A
13
1+
-K3S
.7
23
2+
-K26
f1.7
33
3+
-K26
f1.7
A1
A2
-K36
1 2 f3.8
3 + f3.9
S 6 f3.9
22 21 .8
A1
A2
-K37
1 2 f3.8
3 + f3.9
S 6 f3.9
22 21 .8
21
22
11
12
-S20
E-stop
Y1
Y2
-K3S
.7
21
22
-K37
.7
21
22
-K36
.7
23
2+
-K100
Standard
Start
33
3+
-K100
Standard
Start
+3
++
-K100
Standard
Start
2+vDC f
0vDC f
S22_1 f 1.7
S12_1 f 1.7
Y2_1 f 1.8
Y1_1 f 1.8
2+vDC f
0vDC f
2+vDC f
0vDC f
S11_1 f 1.7
S21_1 f 1.7
2.1-28
4.1
2.1
Revision
Name
0
2S.0S.2009
RDS
Date
Name
Dep.
1
19.01.200S
RDS
CS
EN !SO 138+9-1:2008 PL e
EN 62061:200S S!L 3
2 3 +
Pilz GmbH 8 Co.KG
Felix-Wankel-Str.2
73760 Ostfildern
S
6 7 8
Nounting place
Page: 3
9
+ PNOZX10.11P_3
3
f
+00vAC +00vAC
L3
L2
L1
+ 3
S
6
S
6
2
3
+
3
+
U1 v1 W1
-N+
3~
N
-X+ 1
1
2
-K37
f2.7
1
2
-K36
f2.7
1
2
3
+
S
6
-Q+
!> !> !>
+ 3
S
6
S
6
2
3
+
3
+
U1 v1 W1
-N3
3~
N
-X3 1
1
2
-K3+
f2.+
1
2
-K33
f2.3
1
2
3
+
S
6
-Q3
!> !> !>
+ 3
S
6
S
6
2
3
+
3
+
U1 v1 W1
-N2
3~
N
-X2 1
1
2
-K31
f2.1
1
2
-K30
f2.0
1
2
3
+
S
6
-Q2
!> !> !>
+ 3
S
6
S
6
2
3
+
3
+
U1 v1 W1
-N1
3~
N
-X1 1
1
2
-K28
f1.1
1
2
-K27
f1.1
1
2
3
+
S
6
-Q1
!> !> !>
PE-SCH. PE-SCH. PE-SCH. PE-SCH.
2.1-29
4.1
2.1
PNOZ XV1P Safe standstill of a drive
Features
Monitored reset
Safe standstill of a drive after E-STOP
guided contactors
pansion
Description
E-STOP function
operated, both the drive and the supply to
the drive are shut down after a delay time.
PNOZ XV1P (K1) is interrupted, safety
contact 13-14 on K1 opens immediately and
triggers a fast stop at the drive controller
A1.
The delay-on de-energisation safety contact
37-38 switches off contactors K2 and K3
after a delay. In this way, the drive controller
A1 is isolated from the energy supply
(mains) after a delay. The delay-on de-
energisation time is set on the safety relay.
Start/reset
The safety relay PNOZ XV1P (K1) can be
E-STOP pushbutton S1 has not been
operated and
Contactors K2 and K3 have de-energised.
Feedback circuit
contactors K2 and K3 are monitored in the
safety relays feedback circuit S33-S34.
Safety assessment
The safety relay PNOZ XV1P (K1) and
contactors K2 and K3 must be installed in
order to exclude a short across the
output.
Earth faults in the input circuit are
detected.
The safety relay PNOZ XV1P (K1) can be
closed first, followed by reset button S2.
This avoids an unwanted reset before the
input circuit is closed or as a result of the
reset button being overridden.
The delay time set for the safety relay
PNOZ XV1P (K1) must be longer than the
maximum braking time on the drive
regulator A1.
Pilz products
1 PNOZ XV1P 777 601
5.1-
2.1-30
4.1
2.1
PNOZ XV1P Safe standstill of a drive
Prerequisites:
components):
- Actuator: One operation per week
Characteristic data of contactors K2, K3:
B10d: 2,000,000
Prerequisites:
components):
- Actuator: One operation per week
B10d: 2,000,000
of EN 954-1.
Safety function 1: Machine shut down PL d PL d PL d PL d PL d Sensor (PITestop S1)
via E-STOP Logic (PNOZ XV1P K1)
control function via E-STOP Logic (PNOZ XV1P K1)
(SRCF 1): Actuator (contactors K2, K3)
2.1-31
4.1
2.1
Revision
Name
0
26.0S.2009
RDS
Date
Name
Dep.
1
19.01.200S
WED
CS
EN !SO 138+9-1:2008 PL d
EN 62061:200S S!L 2
2 3 +
Pilz GmbH 8 Co.KG
Felix-Wankel-Str.2
73760 Ostfildern
S
Safe stopping of a drive
by Emergency Stop
6 7 8
Nounting place
Page: 1
9
+ PNOZXv1P
1
f
L1
L2
L3
quick
stop
+00vAC
t=0,1...3s
A1
A2
2+v
-K1
PNOZ Xv1P 2+vDC
1+ 13 .6
23 2+
37 38 .+
PNOZ Xv1P 2+vDC
P!LZ.777 601
S3+
S12
S33
S11
S1+
S32 S22 S21
A2
A1
13
1+
-S2
startf
reset
21
22
-K2
.+
21
22
-K3
.S
-F1
2+vDC
+A
37
38
-K1
.1
-F2
2+vDC
+A
13
1+
-K1
.1
-A1
1
2
-K2
.+
1
2
-K3
.S
U1
U2
-X1 1
U1 v1 W1
-N1
3~
N
3
+
3
+
v1
v2
2
S
6
S
6
W1
W2
3 +
11
12
-S1
E-stop
21
22
A1
A2
-K2
1 2 .8
3 + .9
S 6 .9
22 21 .3
A1
A2
-K3
1 2 .8
3 + .9
S 6 .9
22 21 .3
-F3
13
1+
-K100
Standard
Start
2+vDC f
0vDC f
2+vDCf
0vDCf
PE-SCH.
Notes
2.1-32
4.1
2.1
2.2-1
4.2
2.2
Contents Page
PNOZ X2P PSEN 1.1p safety switch PL e of EN ISO 13849-1,
SIL 3 of EN 62061 2.2-2
PNOZ X2.8P Connecting three PSEN cs2.1p in series PL e of EN ISO 13849-1,
SIL 3 of EN 62061 2.2-5
PNOZ X3.10P PSEN me2/2AS and PSEN me1S/1AS PL e of EN ISO 13849-1,
with guard locking SIL 3 of EN 62061 2.2-9
PNOZ X3.10P Connecting two PSEN cs2.1p in series PL e of EN ISO 13849-1,
SIL 3 of EN 62061 2.2-13
5.1-
2.2-2
4.2
2.2
PNOZ X2P PSEN 1.1p safety switch
Pilz products
1 PNOZ X2P 777 303
1 PSEN 1.1p-10 504 210
Features
Monitored reset
guided contactors
pansion
Description
Safety gate function
The opening and closing of a safety gate is
signalled to the safety relay PNOZ X2P (K1)
via the contacts on the safety switch PSEN
1.1p (S1). The contacts on the safety switch
S1 are opened as soon as the safety gate is
opened. This interrupts the input circuit and
the safety contacts on the PNOZ X2P (K1)
open. Contactors K2 and K3 de-energise.
Start/reset
The safety gate is closed and
The contacts on safety switch S1 are
closed and
energised.
Feedback circuit
safety relays reset/feedback circuit S33-
S34.
Safety assessment
contactors K2 and K3 must be installed
in a single mounting area (control cabinet)
in order to exclude a short across the
output.
The device can be started when the input
circuit is closed first, followed by reset
button S2. This avoids an unwanted reset
overridden.
Increased protection against
manipulation is required for hazardous
machinery such as presses. In this case
we recommend the use of two PSEN
1.1p safety switches.
2.2-3
4.2
2.2
PNOZ X2P PSEN 1.1p safety switch
Prerequisites:
components):
- Sensor: Two operations per hour
- Actuator: Two operations per hour
B10d: 2,000,000
Prerequisites:
components):
B10d: 2,000,000
of EN 954-1.
Safety function: Machine shut down PL e PL e PL e PL e PL e Sensor (PSEN S1)
when a safety gate is opened Logic (PNOZ X2P K1)
Safety-related Machine shut down SIL 3 SIL 3 SIL 3 SIL 3 SIL 3 Sensor (PSEN S1)
control function when a safety gate is opened Logic (PNOZ X2P K1)
(SRCF): Actuator (contactors K2, K3)
2.2-4
4.2
2.2
Revision
Name
0
2S.0S.2009
RDS
Date
Name
Dep.
1
19.01.200S
WED
CS
EN !SO 138+9-1:2008 PL e
EN 62061:200S S!L 3
2 3 +
Pilz GmbH 8 Co.KG
Felix-Wankel-Str.2
73760 Ostfildern
S
Safety gate with PSEN 1.1p, monitored start
with extension contact by contactor
6 7 8
Nounting place
Page: 1
9
+ PNOZX2P
1
f
L1
L2
L3
+00vAC
A1
A2
2+v
-K1
PNOZ X2P 2+vACfDC
1+ 13 .S
23 2+
PNOZ X2P 2+vACfDC
P!LZ.777 303
S3+
S12
S33
S22
Y37
S21
Y36
S11
A2
A1
1
-S1
PSEN1.1P-10f
PSEN1.1-10
2 +
3
13
1+
-S2
startf
reset
21
22
-K2
.S
21
22
-K3
.6
-F1
2+vDC
+A
13
1+
-K1
.1
1
2
-K2
.S
1
2
-K3
.6
-X1 1
U1 v1 W1
-N1
3~
N
3
+
3
+
2
S
6
S
6
3 +
A1
A2
-K2
1 2 .8
3 + .9
S 6 .9
22 21 .3
A1
A2
-K3
1 2 .8
3 + .9
S 6 .9
22 21 .3
1
2
3
+
S
6
-Q1
!> !> !>
13
1+
-K100
Standard
Start
W1
LiYY
+x0,2Sqmm
W1
LiYY
+x0,2Sqmm
br
ws
bl
sw
2+vDC f
0vDC f
2+vDCf
0vDCf
PE-SCH.
2.2-5
4.2
2.2
PNOZ X2.8P Connecting three PSEN cs2.1p in series
Pilz products
1 PNOZ X2.8P 777 301
3 PSEN cs2.1p 540 100
Features
Series connection of 3 coded safety
switches PSEN cs2.1p
Manual reset
guided contactors
pansion
Description
The opening and closing of several safety
gates is signalled to the safety relay PNOZ
X2.8P (K8) via the semiconductor outputs
on the coded safety switches PSEN cs2.1p
(S11 ... S13). The 3 safety switches are
connected in series.
The semiconductor outputs on one of the
safety switches S11 ... S13 are opened as
soon as the respective safety gate is
opened. These semiconductor outputs
interrupt the input circuit on the safety relay
PNOZ X2.8P (K8) and the safety contacts
The coded safety switches PSEN cs2.1p
(S11 ... S13) have a diagnostic output to
display or evaluate the switch status via a
PLC.
Start/reset
The safety gates are closed and
The semiconductor outputs on safety
switches S11 ... S13 are closed and
energised.
Feedback circuit
Safety assessment
output.
Please note: When several coded safety
switches PSEN cs2.1p are connected in
series, the delay-on de-energisation time
increases in direct proportion to the
number of interconnected safety
switches.
cs2.1p safety switches (per safety gate).
5.1-
2.2-6
4.2
2.2
PNOZ X2.8P Connecting three PSEN cs2.1p in series
Prerequisites:
components):
- Actuator: 6 operations per hour
B10d: 2,000,000
Prerequisites:
components):
- Actuator: 6 operations per hour
B10d: 2,000,000
of EN 954-1.
Safety function 1-3: Machine shut down PL e PL e PL e PL e PL e Sensor (PSEN S11)
when a safety gate is opened Sensor (PSEN S12)
Sensor (PSEN S13)
control function when a safety gate is opened Sensor (PSEN S12)
(SRCF 1-3): Sensor (PSEN S13)
2.2-7
4.2
2.2
Revision
Name
0
2S.0S.2009
RDS
Date
Name
Dep.
1
19.01.200S
RDS
CS
EN !SO 138+9-1:2008 PL e
EN 62061:200S S!L 3
2 3 +
Pilz GmbH 8 Co.KG
Felix-Wankel-Str.2
73760 Ostfildern
S
Series connection safety gate with
PSENcs 2.1p and manual start
6 7 8
Nounting place
Page: 1
9
+ PNOZX2.8P_3
2
f
PLC
safety
gate 1
PLC
safety
gate 2
PLC
safety
gate 3
T
R
A
N
S
P
O
N
D
E
R
-S11
PSENCS 2.1Pf
PSENCS 2.1
!nput
Safety Gate
PowerfFault
8 6 1 2
3 + S 7
T
R
A
N
S
P
O
N
D
E
R
-S12
PSENCS 2.1Pf
PSENCS 2.1
!nput
Safety Gate
PowerfFault
8 6 1 2
3 + S 7
T
R
A
N
S
P
O
N
D
E
R
-S13
PSENCS 2.1Pf
PSENCS 2.1
!nput
Safety Gate
PowerfFault
8 6 1 2
3 + S 7
-K8
PNOZ X2.8P 2+vACfDC
1+ 13 f2.+
23 2+
33 3+
+1 +2
PNOZ X2.8P 2+vACfDC
P!LZ.777 301
A1
A2
2+v
SS2
A1
A2
S11 S21 S22
S3+
S12
-A3
E1.0
-A3
E1.1
-A3
E1.2
13
1+
-S1+
startf
reset
21
22
-K9
f2.+
21
22
-K10
f2.+
gb gr
ws
gn
br
-W1+
LiYC11Y
8x0,2Sqmm
-W1+
LiYC11Y
8x0,2Sqmm
rs rt
bl gb gr
ws
gn
br
-W1S
LiYC11Y
8x0,2Sqmm
-W1S
LiYC11Y
8x0,2Sqmm
rs rt
bl gb gr
ws
gn
br
-W16
LiYC11Y
8x0,2Sqmm
-W16
LiYC11Y
8x0,2Sqmm
rs rt
bl
2+vDC f
0vDC f
2+vDCf
0vDCf
2.2-8
4.2
2.2
Revision
Name
0
2S.0S.2009
RDS
Date
Name
Dep.
1
19.01.200S
RDS
CS
EN !SO 138+9-1:2008 PL e
EN 62061:200S S!L 3
2 3 +
Pilz GmbH 8 Co.KG
Felix-Wankel-Str.2
73760 Ostfildern
S
Series connection safety gate with
PSENcs 2.1p and manual start
6 7 8
Nounting place
Page: 2
9
+ PNOZX2.8P_3
2
f
+00vAC
L3
L2
L1
+ 3
S
6
S
6
2
3
+
3
+
U1 v1 W1
-N1
3~
N
-X1 1
1
2
-K10
.+
1
2
-K9
.+
-F+
2+vDC
6A
13
1+
-K8
f1.7
A1
A2
-K9
1 2 .8
3 + .9
S 6 .9
22 21 f1.8
A1
A2
-K10
1 2 .8
3 + .9
S 6 .9
22 21 f1.8
1
2
3
+
S
6
-Q1
!> !> !>
13
1+
-K100
Standard
Start
2+vDCf
0vDCf
2+vDC f
0vDC f
PE-SCH.
2.2-9
4.2
2.2
PNOZ X3.10P PSEN me2/2AS and PSEN me1S/1AS with guard locking
Pilz products
1 PNOZ X3.10P 777 314
1 PSEN me1S/1AS 570 000
1 PSEN me2/2AS 570 200
Features
Safety gate switches with separate ac-
tuator and guard locking device
Second safety switch with separate
actuator
Monitored reset
guided contactors
pansion
Description
The opening and closing of a safety gate for
technical processing purposes is signalled
to the PNOZ X3.10P safety relay (K1) via the
contacts on the safety switches PSEN
me1S/1AS (S1) and PSEN me2/2AS (S2).
Guard locking on safety switch (S1) can be
released via pushbutton (S4).
The technical processing purposes are not
safety-related. For example, there is no
safe standstill monitoring.
The contacts on safety switches S1 and S2
are opened as soon as the safety gate is
opened. This interrupts the input circuit on
the safety relay PNOZ X3.10P (K1) and the
safety contacts open. Contactors K2 and K3
de-energise.
evaluation via a PLC.
Start/reset
The safety gate is closed and
The contacts on safety switches S1 and
S2 are closed and
energised.
Feedback circuit
Safety assessment
output.
in the input circuit are detected
overridden.
When the safety switch is released, the
safety gate can be opened. Hazardous
movements must not overrun or the safety
distance must be an appropriate length.
5.1-
2.2-10
4.2
2.2
PNOZ X3.10P PSEN me2/2AS and PSEN me1S/1AS with guard locking
Prerequisites:
components):
B10d: 2,000,000
Prerequisites:
components):
B10d: 2,000,000
of EN 954-1.
Safety function: Machine shut down PL e PL e PL e PL e PL e Sensor (PSEN me1S/1AS S1)
when a safety gate is opened Sensor (PSEN me2/2AS S2)
Safety-related Machine shut down SIL 3 SIL 3 SIL 3 SIL 3 SIL 3 Sensor (PSEN me1S/1AS S1)
control function when a safety gate is opened Sensor (PSEN me2/2AS S2)
(SRCF): Logic (PNOZ X3.10P K1)
2.2-11
4.2
2.2
Revision
Name
0
2S.0S.2009
RDS
Date
Name
Dep.
1
19.01.200S
WED
CS
EN !SO 138+9-1:2008 PL e
EN 62061:200S S!L 3
2 3 +
Pilz GmbH 8 Co.KG
Felix-Wankel-Str.2
73760 Ostfildern
S
Safety gate with PSENme 1Sf1AS with guard
locking and 2. switch PSENme 2f2AS
6 7 8
Nounting place
Page: 1
9
+ PNOZX3.10P
2
f
0
v

P
L
C
f
e
x
t
e
r
n
a
l
+
2
+
v

P
L
C
f
e
x
t
e
r
n
a
l
PLC
PNOZ active
A1
A2
2+v
-K1
1+ 13 f2.+
23 2+
33 3+
+1 +2
P!LZ.777 31+
S16
S3+
S1S
S33
S12
S1+
S11
S13
S32
Y32
S22
Y31
S21
Y30
S31
A2
A1
A2
A1
-S1
PSENNE 1Sf1AS
13
22
21
32
31
+3
++
1+
E1
E2
-S2
PSENNE 2f2AS
12
11
13
1+
-S+
unlock
-A3
E9.0
13
1+
-S3
startf
reset
21
22
-K2
f2.+
21
22
-K3
f2.+
2+vDC f
0vDC f
2+vDCf
0vDCf
2.2-12
4.2
2.2
Revision
Name
0
2S.0S.2009
RDS
Date
Name
Dep.
1
19.01.200S
RDS
CS
EN !SO 138+9-1:2008 PL e
EN 62061:200S S!L 3
2 3 +
Pilz GmbH 8 Co.KG
Felix-Wankel-Str.2
73760 Ostfildern
S
Safety gate with PSENme 1Sf1AS with guard
locking and 2. switch PSENme 2f2AS
6 7 8
Nounting place
Page: 2
9
+ PNOZX3.10P
2
f
+00vAC
L3
L2
L1
+ 3
S
6
S
6
2
3
+
3
+
U1 v1 W1
-N1
3~
N
-X1 1
1
2
-K3
.+
1
2
-K2
.+
-F1
2+vDC
6A
13
1+
-K1
f1.+
A1
A2
-K2
1 2 .8
3 + .9
S 6 .9
22 21 f1.7
A1
A2
-K3
1 2 .8
3 + .9
S 6 .9
22 21 f1.7
1
2
3
+
S
6
-Q1
!> !> !>
13
1+
-K100
Standard
Start
2+vDCf
0vDCf
2+vDC f
0vDC f
PE-SCH.
2.2-13
4.2
2.2
PNOZ X3.10P Connecting two PSEN cs2.1p in series
Pilz products
1 PNOZ X3.10P 777 314
2 PSEN cs2.1p 540 100
Features
Series connection of 2 coded
PSEN cs2.1p safety switches
Monitored reset
guided contactors
pansion
Description
The opening and closing of several safety
gates is signalled to the safety relay PNOZ
X3.10P (K7) via the semiconductor outputs
on the coded safety switches PSEN cs2.1p
(S8, S9). The 2 safety switches are
connected in series.
The semiconductor outputs on one of the
safety switches S8 or S9 are opened as
soon as the respective safety gate is
opened. These semiconductor outputs
interrupt the input circuit on the safety relay
PNOZ X3.10P (K7) and the safety contacts
The coded safety switches PSEN cs2.1p
(S8, S9) and the safety relay PNOZ X3.10P
(K7) each have a diagnostic output to
display or evaluate the switch status via a
PLC.
Start/reset
The safety gates are closed and
switches S8 and S9 are closed and
energised.
Feedback circuit
safety relays feedback circuit S33/S34.
Safety assessment
output.
Please note: When several coded safety
switches PSEN cs2.1p are connected in
series, the delay-on de-energisation time
increases in direct proportion to the
number of interconnected safety
switches.
cs2.1p safety switches (per safety gate).
overridden.
5.1-
2.2-14
4.2
2.2
PNOZ X3.10P Connecting two PSEN cs2.1p in series
Prerequisites:
components):
- Actuator: Four operations per hour
B10d: 2,000,000
Prerequisites:
components):
- Actuator: Four operations per hour
B10d: 2,000,000
of EN 954-1.
Safety function 1-2: Machine shut down PL e PL e PL e PL e PL e Sensor (PSEN S8)
when a safety gate is opened Sensor (PSEN S9)
control function when a safety gate is opened Sensor (PSEN S9)
(SRCF 1-2): Logic (PNOZ X3.10P K7)
2.2-15
4.2
2.2
Revision
Name
0
2S.0S.2009
RDS
Date
Name
Dep.
1
19.01.200S
RDS
CS
EN !SO 138+9-1:2008 PL e
EN 62061:200S S!L 3
2 3 +
Pilz GmbH 8 Co.KG
Felix-Wankel-Str.2
73760 Ostfildern
S
Series connection of two PSENcs 2.1p,
monitored start
6 7 8
Nounting place
Page: 1
9
+ PNOZX3.10P_3
2
f
PLC
safety gate 1
PLC
safety gate 2
0
v

P
L
C
f
e
x
t
e
r
n
a
l
+
2
+
v

P
L
C
f
e
x
t
e
r
n
a
l
PLC
PNOZ active
T
R
A
N
S
P
O
N
D
E
R
-S9
PSENCS 2.1Pf
PSENCS 2.1
!nput
Safety Gate
PowerfFault
8 6 1 2
3 + S 7
T
R
A
N
S
P
O
N
D
E
R
-S8
PSENCS 2.1Pf
PSENCS 2.1
!nput
Safety Gate
PowerfFault
8 6 1 2
3 + S 7
A1
A2
2+v
-K7
1+ 13 f2.+
23 2+
33 3+
+1 +2
P!LZ.777 31+
S16
S3+
S1S
S33
S12
S1+
S11
S13
S32
Y32
S22
Y31
S21
Y30
S31
A2
A1
A2
A1
-A3
E9.1
-A3
E9.2
-A3
E9.0
13
1+
-S7
startf
reset
21
22
-K8
f2.+
21
22
-K9
f2.+
gb gr
ws
gn
br
-W9
LiYC11Y
8x0,2Sqmm
-W9
LiYC11Y
8x0,2Sqmm
rs rt
bl gb gr
ws
gn
br
-W10
LiYC11Y
8x0,2Sqmm
-W10
LiYC11Y
8x0,2Sqmm
rs rt
bl
2+vDC f
0vDC f
2+vDCf
0vDCf
2.2-16
4.2
2.2
Revision
Name
0
2S.0S.2009
RDS
Date
Name
Dep.
1
19.01.200S
RDS
CS
EN !SO 138+9-1:2008 PL e
EN 62061:200S S!L 3
2 3 +
Pilz GmbH 8 Co.KG
Felix-Wankel-Str.2
73760 Ostfildern
S
Series connection of two PSENcs 2.1p,
monitored start
6 7 8
Nounting place
Page: 2
9
+ PNOZX3.10P_3
2
f
+00vAC
L3
L2
L1
+ 3
S
6
S
6
2
3
+
3
+
U1 v1 W1
-N1
3~
N
-X1 1
1
2
-K9
.+
1
2
-K8
.+
-F3
2+vDC
6A
13
1+
-K7
f1.S
A1
A2
-K8
1 2 .8
3 + .9
S 6 .9
22 21 f1.8
A1
A2
-K9
1 2 .8
3 + .9
S 6 .9
22 21 f1.8
1
2
3
+
S
6
-Q1
!> !> !>
13
1+
-K100
Standard
Start
2+vDCf
0vDCf
2+vDC f
0vDC f
PE-SCH.
ESPE applications
2
2.3-1
4.3
2.3
Contents Page
ESPE applications
PNOZ X2.9P PSEN op4F-s light curtain PL e of EN ISO 13849-1,
SIL 3 of EN 62061 2.3-2
PNOZ X3P PSEN op4F-s light curtain PL e of EN ISO 13849-1,
SIL 3 of EN 62061 2.3-6
SIL 3 of EN 62061 2.3-10
PNOZ X8P PSEN op4F-S light curtain PL e of EN ISO 13849-1,
SIL 3 of EN 62061 2.3-14
SIL 3 of en 62061 2.3-18
ESPE applications
5.1-
2.3-2
4.3
2.3
PNOZ X2.9P PSEN op4F-s light curtain
Pilz products
1 PNOZ X2.9P 777 300
1 PZE X4P 777 585
1 PSEN op4F-s-14-090 630 605
Features
of shorts across contacts via light curtain
Monitored reset
Light curtain with semiconductor output
pansion
Description
Light curtain function
The interruption of light curtain PSEN op4F-s
(B1/B2) is signalled to the safety relay PNOZ
X2.9P (K1) via the two semiconductor
outputs on receiver B2.
The semiconductor outputs on the safety
light curtains receiver B2 are opened as
soon as the light curtain is interrupted. This
interrupts the input circuit on the safety
relay PNOZ X2.9P (K1) and the safety
contacts open. The contact expander
module PZE X4P (K2) and contactors K3
and K4 de-energise.
The top and bottom DIP switches on the
receiver B2 must be set at the same
position. For the light curtain to reset
automatically, number 4 on both DIP
switches must be switched to ON.
Start/reset
The light curtain is not interrupted and
light curtain B1/B2 are closed and
and
energised.
Feedback circuit
safety relays feedback circuit S12-S34. The
feedback circuit on safety relay K1 is linked
to the feedback circuit on the contact
expander module K2.
Safety assessment
The contact expander module PZE X4P
(K2) and contactors K3, K4 must be
in the input circuit are detected via the
light curtain.
A single fault in the light curtain is
detected.
overridden.
ESPE applications
2
2.3-3
4.3
2.3
Prerequisites:
components):
B10d: 2,000,000
Prerequisites:
components):
B10d: 2,000,000
of EN 954-1.
Safety function: Machine shut down PL e PL e PL e PL e PL e Sensor (PSEN op4F-s B1/B2)
when the safety light curtain Logic (PNOZ X2.9P K1)
is interrupted Logic (PZE X4P K2)
Safety-related Machine shut down SIL 3 SIL 3 SIL 3 SIL 3 SIL 3 Sensor (PSEN op4F-s B1/B2)
control function when the safety light curtain Logic (PNOZ X2.9P K1)
(SRCF): is interrupted Logic (PZE X4P K2)
2.3-4
4.3
2.3
Revision
Name
0
2S.0S.2009
RDS
Date
Name
Dep.
1
19.01.200S
WED
CS
EN !SO 138+9-1:2008 PL e
EN 62061:200S S!L 3
2 3 +
Pilz GmbH 8 Co.KG
Felix-Wankel-Str.2
73760 Ostfildern
S
Analysis of one PSEN op+
with monitored start and
expander module with PZE X+P
6 7 8
Nounting place
Page: 1
9
+ PNOZX2.9P
2
f
PSEN op+F-s-1+-090
630 60S
A1
A2
2+v
-K1
PNOZ X2.9P 2+vDC
1+ 13 f2.2
23 2+
33 3+
+1 +2
PNOZ X2.9P 2+vDC
P!LZ.777 300
SS2 S3+ Y37
S12
Y36
S11
A2
A1
transmitter
SAFE
POWER ON
-B1
1 2+v DC
3 0v
2 n.c.
+ n.c.
PE
receiver
-B2
O
N
1 2 3 +
POWER ON
LOW AL!GN
H!GH AL!GN
SAFE f BREAK
2 2+v DC
+ FBL
3 n.c.
1 TestfReset
7 0v
S OSSD1
6 OSSD2
8 n.c.
PE
13
1+
-S2
startf
reset
21
22
-K3
f2.S
21
22
-K+
f2.6
Y2
Y1
-K2
f2.2
11
12
-S3
Test
2+vDC f
PE f
0vDC f
2+vDCf
PE f
0vDCf
2.3-5
4.3
2.3
Revision
Name
0
2S.0S.2009
RDS
Date
Name
Dep.
1
19.01.200S
RDS
CS
EN !SO 138+9-1:2008 PL e
EN 62061:200S S!L 3
2 3 +
Pilz GmbH 8 Co.KG
Felix-Wankel-Str.2
73760 Ostfildern
S
Analysis of one PSEN op+
with monitored start and
expander module with PZE X+P
6 7 8
Nounting place
Page: 2
9
+ PNOZX2.9P
2
f
+00vAC
L3
L2
L1
A1
A2
2+v
-K2
PZE X+P 2+vDC
1+ 13 .S
23 2+
33 3+
+3 ++
Y2 Y1 f1.7
PZE X+P 2+vDC
P!LZ.777 S8S
A2
A1
+ 3
S
6
S
6
2
3
+
3
+
U1 v1 W1
-N1
3~
N
-X1 1
1
2
-K+
.6
1
2
-K3
.S
-F1
2+vDC
+A
13
1+
-K1
f1.S
-F2
2+vDC
6A
13
1+
-K2
.2
A1
A2
-K3
1 2 .8
3 + .9
S 6 .9
22 21 f1.7
A1
A2
-K+
1 2 .8
3 + .9
S 6 .9
22 21 f1.7
1
2
3
+
S
6
-Q1
!> !> !>
13
1+
-K100
Standard
Start
2+vDCf
0vDCf
2+vDC f
0vDC f
PE-SCH.
ESPE applications
5.1-
2.3-6
4.3
2.3
PNOZ X3P PSEN op4F-s light curtain
Pilz products
1 PNOZ X3P 777 310
1 PZE X5P 777 150
1 PSEN op4F-s-14-090 630 605
Features
Monitored reset
and positive-guided contactors
pansion
Description
X3P (K1) via the two semiconductor outputs
on receiver B2.
relay PNOZ X3P (K1) and the safety
contacts open. The input circuit on the
contact expander module PZE X5P (K2) is
interrupted and the safety contacts open.
Contactors K3 and K4 de-energise.
The safety relay PNOZ X3P (K1) and contact
expander module PZE X5P (K2) have
diagnostic outputs for display or for
Start/reset
and
energised.
Feedback circuit
safety relays feedback circuit S33-S34. The
feedback circuit on safety relay K1 is linked
to the feedback circuit on the contact
expander module K2.
Safety assessment
The contact expander module PZE X5P
light curtain.
detected.
overridden.
ESPE applications
2
2.3-7
4.3
2.3
Prerequisites:
components):
B10d: 2,000,000
Prerequisites:
components):
B10d: 2,000,000
of EN 954-1.
when the safety light curtain Logic (PNOZ X3P K1)
is interrupted Logic (PZE X5P K2)
control function when the safety light curtain Logic (PNOZ X3P K1)
(SRCF): is interrupted Logic (PZE X5P K2)
2.3-8
4.3
2.3
Revision
Name
0
2S.0S.2009
RDS
Date
Name
Dep.
1
19.01.200S
WED
CS
EN !SO 138+9-1:2008 PL e
EN 62061:200S S!L 3
2 3 +
Pilz GmbH 8 Co.KG
Felix-Wankel-Str.2
73760 Ostfildern
S
Analysis of one PSEN op+ with
monitored start and expander module
6 7 8
Nounting place
Page: 1
9
+ PNOZX3P
2
f
PLC
ESPE clear
A1
A2
2+v
-K1
PNOZ X3P 2+vACfDC
1+ 13 f2.3
2+ 23 f2.3
33 3+
+1 +2
PNOZ X3P 2+vACfDC
P!LZ.777 310
S3+
S12
S33
S11
S1+
S32
S13
S22
Y32
S21
Y31
S31
Y30 A2
A1
receiver
-B2
O
N
1 2 3 +
POWER ON
LOW AL!GN
H!GH AL!GN
SAFE f BREAK
2 2+v DC
+ FBL
3 n.c.
1 TestfReset
7 0v
S OSSD1
6 OSSD2
8 n.c.
PE
transmitter
SAFE
POWER ON
-B1
1 2+v DC
3 0v
2 n.c.
+ n.c.
PE
PSEN op+F-s-1+-090
630 60S
-A3
E+.0
21
22
-K3
f2.S
21
22
-K+
f2.6
13
1+
-S1
startf
reset
Y1
Y2
-K2
f2.1
11
12
-S2
Test
2+vDC f
PE f
0vDC f
0
v

P
L
C
f
e
x
t
e
r
n
a
l
f
+
2
+
v

P
L
C
f
e
x
t
e
r
n
a
l
f
2+vDCf
PE f
0vDCf
2.3-9
4.3
2.3
Revision
Name
0
2S.0S.2009
RDS
Date
Name
Dep.
1
19.01.200S
RDS
CS
EN !SO 138+9-1:2008 PL e
EN 62061:200S S!L 3
2 3 +
Pilz GmbH 8 Co.KG
Felix-Wankel-Str.2
73760 Ostfildern
S
Analysis of one PSEN op+ with
monitored start and expander module
6 7 8
Nounting place
Page: 2
9
+ PNOZX3P
2
f
+00vAC
L3
L2
L1
PLC
PZE active
PLC
PZE fault
A1
A2
2+v
-K2
PZE XSP 2+vDC
1+ 13 .S
23 2+
33 3+
+3 ++
S3 S+
Y2 Y1 f1.8
PZE XSP 2+vDC
P!LZ.777 1S0
Y+
K2
Y3
K1
Y3S
U
Y32 Y30
Y31
A2
A1
+ 3
S
6
S
6
2
3
+
3
+
U1 v1 W1
-N1
3~
N
-X1 1
1
2
-K+
.6
1
2
-K3
.S
-F1
2+vDC
6A
13
1+
-K2
.1
-A3
E+.1
-A3
13
1+
-K1
f1.S
23
2+
-K1
f1.S
E+.2
A1
A2
-K3
1 2 .8
3 + .9
S 6 .9
22 21 f1.7
A1
A2
-K+
1 2 .8
3 + .9
S 6 .9
22 21 f1.7
1
2
3
+
S
6
-Q1
!> !> !>
13
1+
-K100
Standard
Start
0
v

P
L
C
f
e
x
t
e
r
n
a
l
f
+
2
+
v

P
L
C
f
e
x
t
e
r
n
a
l
f
0vDCf
2+vDCf 2+vDC f
0vDC f
PE-SCH.
ESPE applications
5.1-
2.3-10
4.3
2.3
Pilz products
1 PNOZ X3.10P 777 314
1 PSEN op4F-s-14-090 630 605
Features
Monitored reset
guided contactors
pansion
Description
contacts open. Contactors K5 and K6 de-
energise.
Start/reset
energised.
Feedback circuit
safety relays feedback circuit S33/S34.
Safety assessment
output.
light curtain.
detected.
overridden.
ESPE applications
2
2.3-11
4.3
2.3
Prerequisites:
components):
B10d: 2,000,000
Prerequisites:
components):
B10d: 2,000,000
of EN 954-1.
is interrupted Actuator (contactors K5, K6)
(SRCF): is interrupted Actuator (contactors K5, K6)
2.3-12
4.3
2.3
Revision
Name
0
2S.0S.2009
RDS
Date
Name
Dep.
1
19.01.200S
RDS
CS
EN !SO 138+9-1:2008 PL e
EN 62061:200S S!L 3
2 3 +
Pilz GmbH 8 Co.KG
Felix-Wankel-Str.2
73760 Ostfildern
S
ESPE PSEN op+
with monitored start of PNOZ X3.10P
6 7 8
Nounting place
Page: 1
9
+ PNOZX3.10P_2
2
f
PNOZ active +
2
+
v

P
L
C
f
e
x
t
e
r
n
a
l
0
v

P
L
C
f
e
x
t
e
r
n
a
l
A1
A2
2+v
-K+
1+ 13 f2.+
23 2+
33 3+
+1 +2
P!LZ.777 31+
S16
S3+
S1S
S33
S12
S1+
S11
S13
S32
Y32
S22
Y31
S21
Y30
S31
A2
A1
A2
A1
PLC
receiver
-B2
O
N
1 2 3 +
POWER ON
LOW AL!GN
H!GH AL!GN
SAFE f BREAK
2 2+v DC
+ FBL
3 n.c.
1 TestfReset
7 0v
S OSSD1
6 OSSD2
8 n.c.
PE
transmitter
SAFE
POWER ON
-B1
1 2+v DC
3 0v
2 n.c.
+ n.c.
PE
PSEN op+F-s-1+-090
630 60S
21
22
-K6
f2.+
21
22
-KS
f2.+
13
1+
-SS
startf
reset
-A3
E9.0
11
12
-S6
Test
0vDCf
PE f
2+vDCf
0vDC f
PE f
2+vDC f
2.3-13
4.3
2.3
Revision
Name
0
2S.0S.2009
RDS
Date
Name
Dep.
1
19.01.200S
RDS
CS
EN !SO 138+9-1:2008 PL e
EN 62061:200S S!L 3
2 3 +
Pilz GmbH 8 Co.KG
Felix-Wankel-Str.2
73760 Ostfildern
S
ESPE PSEN op+
6 7 8
Nounting place
Page: 2
9
+ PNOZX3.10P_2
2
f
+00vAC
L3
L2
L1
+ 3
S
6
S
6
2
3
+
3
+
U1 v1 W1
-N1
3~
N
-X1 1
1
2
-K6
.+
1
2
-KS
.+
13
1+
-K+
f1.+
-F2
2+vDC
6A
A1
A2
-KS
1 2 .8
3 + .9
S 6 .9
22 21 f1.7
A1
A2
-K6
1 2 .8
3 + .9
S 6 .9
22 21 f1.7
1
2
3
+
S
6
-Q1
!> !> !>
13
1+
-K100
Standard
Start
0vDCf
2+vDCf
0vDC f
2+vDC f
PE-SCH.
ESPE applications
5.1-
2.3-14
4.3
2.3
Pilz products
1 PNOZ X8P 777 760
1 PSEN op4F-s-14-090 630 605
Features
Monitored reset
guided contactors
pansion
Description
(B1/B2) is signalled to the PNOZ X8P safety
relay (K1) via the two semiconductor outputs
on receiver B2.
relay PNOZ X8P (K1) and the safety
energise.
The safety relay PNOZ X8P (K1) has a
Start/reset
energised.
Feedback circuit
safety relays feedback circuit Y1-Y2.
Safety assessment
contactors K2, K3 must be installed in a
single mounting area (control cabinet) in
output.
light curtain.
detected.
overridden.
ESPE applications
2
2.3-15
4.3
2.3
Prerequisites:
components):
B10d: 2,000,000
Prerequisites:
components):
B10d: 2,000,000
of EN 954-1.
when the safety light curtain Logic (PNOZ X8P K1)
control function when the safety light curtain Logic (PNOZ X8P K1)
2.3-16
4.3
2.3
Revision
Name
0
2S.0S.2009
RDS
Date
Name
Dep.
1
19.01.200S
WED
CS
EN !SO 138+9-1:2008 PL e
EN 62061:200S S!L 3
2 3 +
Pilz GmbH 8 Co.KG
Felix-Wankel-Str.2
73760 Ostfildern
S
ESPE PSEN op+
with monitored start of PNOZ X8P
6 7 8
Nounting place
Page: 1
9
+ PNOZX8P
2
f
PLC
ESPE clear
PLC
ESPE clear
-K1
PNOZ X8P 2+vDC
1+ 13 f2.+
23 2+
33 3+
+1 +2
S1 S2
PNOZ X8P 2+vDC
P!LZ.777 760
A1
A2
2+v
A1
A2
Y31 S11
Y30
S21
Y32
S12
Y3S
S22
S33
S12
S3+
S11
S37
SS2
Y1 Y1 Y2
receiver
-B2
O
N
1 2 3 +
POWER ON
LOW AL!GN
H!GH AL!GN
SAFE f BREAK
2 2+v DC
+ FBL
3 n.c.
1 TestfReset
7 0v
S OSSD1
6 OSSD2
8 n.c.
PE
transmitter
SAFE
POWER ON
-B1
1 2+v DC
3 0v
2 n.c.
+ n.c.
PE
PSEN op+F-s-1+-090
630 60S
-A3
E8.0
-A3
E8.1
13
1+
-S1
startf
reset
21
22
-K2
f2.+
21
22
-K3
f2.+
11
12
-S2
Test
2+vDC f
PE f
0vDC f
0
v

P
L
C
f
e
x
t
e
r
n
a
l
f
+
2
+
v

P
L
C
f
e
x
t
e
r
n
a
l
f
2+vDCf
PE f
0vDCf
2.3-17
4.3
2.3
Revision
Name
0
2S.0S.2009
RDS
Date
Name
Dep.
1
19.01.200S
RDS
CS
EN !SO 138+9-1:2008 PL e
EN 62061:200S S!L 3
2 3 +
Pilz GmbH 8 Co.KG
Felix-Wankel-Str.2
73760 Ostfildern
S
ESPE PSEN op+
with monitored start of PNOZ X8P
6 7 8
Nounting place
Page: 2
9
+ PNOZX8P
2
f
+00vAC
L3
L2
L1
-F1
2+vDC
6A
13
1+
-K1
f1.+
+ 3
S
6
S
6
2
3
+
3
+
U1 v1 W1
-N1
3~
N
-X1 1
1
2
-K3
.+
1
2
-K2
.+
A1
A2
-K2
1 2 .8
3 + .9
S 6 .9
22 21 f1.8
A1
A2
-K3
1 2 .8
3 + .9
S 6 .9
22 21 f1.8
1
2
3
+
S
6
-Q1
!> !> !>
13
1+
-K100
Standard
Start
2+vDCf
0vDCf
2+vDC f
0vDC f
PE-SCH.
ESPE applications
5.1-
2.3-18
4.3
2.3
Pilz products
1 PNOZ X10.11P 777 750
1 PSEN op4F-s-14-090 630 605
Features
Monitored reset
guided contactors
pansion
Description
energise.
Start/reset
energised.
Feedback circuit
The contacts on contactors K12 and K13
are monitored in the safety relays feedback
circuit Y1-Y2.
Safety assessment
contactors K12, K13 must be installed in
output.
light curtain.
detected.
button S11. This avoids an unwanted
reset before the input circuit is closed or
as a result of the reset button being
overridden.
ESPE applications
2
2.3-19
4.3
2.3
Prerequisites:
components):
B10d: 2,000,000
Prerequisites:
components):
B10d: 2,000,000
of EN 954-1.
2.3-20
4.3
2.3
Revision
Name
0
2S.0S.2009
RDS
Date
Name
Dep.
1
19.01.200S
WED
CS
EN !SO 138+9-1:2008 PL e
EN 62061:200S S!L 3
2 3 +
Pilz GmbH 8 Co.KG
Felix-Wankel-Str.2
73760 Ostfildern
S
ESPE PSEN op+
6 7 8
Nounting place
Page: 1
9
+ PNOZX10.11P
2
f
A1
A2
2+v
-K11
PNOZ X10.11P 2+vDC
1+ 13 f2.+
23 2+
33 3+
+3 ++
S3 S+
63 6+
71 72
81 82
91 92
01 02
PNOZ X10.11P 2+vDC
P!LZ.777 7S0
Y2 Y2
Y3
Y1
Y3
Y1
S12
Y1
S11
S12
S12
S37
S22
S3+
S21
S33
S11
A2
A1
A2
A1
receiver
-B2
O
N
1 2 3 +
POWER ON
LOW AL!GN
H!GH AL!GN
SAFE f BREAK
2 2+v DC
+ FBL
3 n.c.
1 TestfReset
7 0v
S OSSD1
6 OSSD2
8 n.c.
PE
transmitter
SAFE
POWER ON
-B1
1 2+v DC
3 0v
2 n.c.
+ n.c.
PE
PSEN op+F-s-1+-090
630 60S
13
1+
-S11
startf
reset
21
22
-K12
f2.+
21
22
-K13
f2.+
11
12
-S12
Test
2+vDC f
PE f
0vDC f
2+vDCf
PE f
0vDCf
2.3-21
4.3
2.3
Revision
Name
0
2S.0S.2009
RDS
Date
Name
Dep.
1
19.01.200S
RDS
CS
EN !SO 138+9-1:2008 PL e
EN 62061:200S S!L 3
2 3 +
Pilz GmbH 8 Co.KG
Felix-Wankel-Str.2
73760 Ostfildern
S
ESPE PSEN op+
6 7 8
Nounting place
Page: 2
9
+ PNOZX10.11P
2
f
+00vAC
L3
L2
L1
+ 3
S
6
S
6
2
3
+
3
+
U1 v1 W1
-N1
3~
N
-X1 1
1
2
-K13
.+
1
2
-K12
.+
-F2
2+vDC
6A
13
1+
-K11
f1.+
A1
A2
-K12
1 2 .8
3 + .9
S 6 .9
22 21 f1.8
A1
A2
-K13
1 2 .8
3 + .9
S 6 .9
22 21 f1.8
1
2
3
+
S
6
-Q1
!> !> !>
13
1+
-K100
Standard
Start
2+vDCf
0vDCf
2+vDC f
0vDC f
PE-SCH.
Notes
2.3-22
4.3
2.3
Muting applications
2
2.4-1
4.5
2.4
Contents Page
Muting applications
PNOZ X4 T-Muting with PSEN op4B-T PL e of EN ISO 13849-1,
SIL 3 of EN 62061 2.4-2
PNOZ X4 L-Muting with PSEN op4B-L PL e of EN ISO 13849-1,
SIL 3 of EN 62061 2.4-6
Muting applications
5.1-
2.4-2
4.5
2.4
PNOZ X4 T-Muting with PSEN op4B-T
Features
With integrated muting sensors and
muting lamps
Muting possible in two directions (T-
Muting)
Automatic reset on light curtain
Monitored reset on PNOZ
Light curtain with semiconductor
output
guided contactors
pansion
Description
AOPD function
The interruption of the light curtain is
signalled to the safety relay PNOZ X4 (K1)
via the two semiconductor outputs on
receiver B2.
relay PNOZ X4 and the safety contacts open.
Muting function
Correct switching of the muting sensors
must allow the protected field to be
interrupted without shutting down the plant.
Both the muting sensors in B3 (A and B)
must be operated consecutively within 4 s
for muting to start. Muting is ended if just
one muting sensor in B5 (A and B) is active.
If the travel direction is reversed, both the
muting sensors in B5 (A and B) must be
operated consecutively within 4 s for muting
to start. Muting is ended if just one muting
sensor in B3 (A and B) is active.
The required muting configuration can be
set using the DIP switches on the receiver
B2 (see operating instructions for PSEN
op4B-T).
A muting lamp is also integrated within the
light curtain for use with the muting
function. A flashing lamp indicates that the
muting function has been activated
successfully.
If the simultaneity requirement (4 s) of the
muting sensors in B3/B5 is exceeded, the
semiconductor outputs are switched off and
the light curtain goes to a fault condition.
The override function (S2) can be used to
clear material from the protected field (see
operating instructions for PSEN op4B-T).
Start/reset
The safety relay PNOZ X4 (K1) can be started
by pressing reset button S3 if:
The muting sensors have not been
activated and
light curtain (B1/B2) are closed and
energised.
Feedback circuit
contactors KM1 and KM2 are connected to
feedback loop Y1/Y2 on safety relay PNOZ
X4 (K1).
Safety assessment
The safety relay PNOZ X4 (K1) and
light curtain.
detected.
The device can be started if the input
overridden.
The muting sensors (B3 and B5) must be
tested at appropriate intervals: an
activated muting function must be
deactivated within an appropriate time
period (no continuous muting).
The actuators (contactors) must be
switched off periodically for fault
detection.
The override switch must be operated
periodically for fault detection.
Pilz products
1 PNOZ X4 774 730
1 PSEN op4B-T-3-080 630 702
Muting applications
2
2.4-3
4.5
2.4
PNOZ X4 T-Muting with PSEN op4B-T
Prerequisites:
components):
B10d: 2,000,000
Prerequisites:
components):
B10d: 2,000,000
of EN 954-1.
Safety function 1: Machine shut down PL e PL e PL e PL e PL e Sensor (PSEN op4B-T)
when the safety light curtain Logic (PNOZ X4 K1)
is interrupted Actuator (contactors KM1, KM2)
Safety function 2: Temporary suspension of a PL e PL e PL e PL e PL e Sensor/Logic (PSEN op4B-T)
safety device
Safety-related Machine shut down SIL 3 SIL 3 SIL 3 SIL 3 SIL 3 Sensor (PSEN op4B-T)
control function when the safety light curtain Logic (PNOZ X4 K1)
(SRCF 1): is interrupted Actuator (contactors KM1, KM2)
Safety-related Temporary suspension of a SIL 3 SIL 3 SIL 3 SIL 3 SIL 3 Sensor/Logic (PSEN op4B-T)
control function safety device
(SRCF 2):
2.4-4
4.5
2.4
Revision
Name
0
2S.0S.2009
RDS
Date
Name
Dep.
1
19.01.200S
RDS
CS
EN !SO 138+9-1:2008 PL e
EN 62061:200S S!L 3
2 3 +
Pilz GmbH 8 Co.KG
Felix-Wankel-Str.2
73760 Ostfildern
S
T-Konfiguration with
PSEN op+B-T
6 7 8
Nounting place
Page: 1
9
+ PNOZX+ NEU
2
f
PSEN op+B-T-3-080
PSEN op cable - for T-Nuting
H!GH AL!GN
LOW AL!GN
BREAK
SAFE
O
N
1 2 3 +
Receiver
-B2
8 Override 2
6 OSSD2
S OSSD1
+ FBL
3 Override 1
1 TestfStart
7 0v
2 2+v DC
PE
Emitter
SAFE
POWER ON
-B1
+ n.c.
2 n.c.
3 0v
1 2+v DC
PE
Nuting sensors
-BS
Nuting 1 +
Nuting 2 2
0v 3
2+v DC 1
n.c. S
Reflectors
-B+
Nuting sensors
-B3
+ Nuting 1
2 Nuting 2
3 0v
1 2+v DC
S n.c.
11
12
-S1
TestfStart
3
+
-S2
Override
13
1+
2+vDC f
0vDC f
2+vDCf
0vDCf
PE f PE f
OSSD_1f 2.2
OSSD_2f 2.2
2.4-5
4.5
2.4
Revision
Name
0
2S.0S.2009
RDS
Date
Name
Dep.
1
19.01.200S
RDS
CS
EN !SO 138+9-1:2008 PL e
EN 62061:200S S!L 3
2 3 +
Pilz GmbH 8 Co.KG
Felix-Wankel-Str.2
73760 Ostfildern
S
T-Konfiguration with
PSEN op+B-T
6 7 8
Nounting place
Page: 2
9
+ PNOZX+ NEU
2
f
A1
A2
2+v
-K1
PNOZ X+ 2+vDC
1+ 13 .S
23 2+
33 3+
+1 +2
PNOZ X+ 2+vDC
P!LZ.77+ 730
S3+
SS2
S33
S12
Y37
S11
Y36
S12
Y2
S11
Y1
S22 S21
A2
A1
L1
L2
L3
+00vAC
13
1+
-S3
start
1
2
-KN1
.S
1
2
-KN2
.6
-X1 1
U1 v1 W1
-N1
3~
N
3
+
3
+
2
S
6
S
6
3 +
-F2
2+vDC
6A
A1
A2
-KN1
1 2 .8
3 + .9
S 6 .9
11 12 .2
A1
A2
-KN2
1 2 .8
3 + .9
S 6 .9
11 12 .2
1
2
3
+
S
6
-Q1
!> !> !>
13
1+
-K1
.1
11
12
-KN1
.S
11
12
-KN2
.6
13
1+
-K100
Standard
Start
2+vDC f
0vDC f
2+vDCf
0vDCf
OSSD_2 f 1.6
OSSD_1 f 1.6
PE-SCH.
Muting applications
5.1-
2.4-6
4.5
2.4
PNOZ X4 L-Muting with PSEN op4B-L
Features
With integrated muting sensors and
muting lamps
Muting possible on leaving the danger
zone (L-Muting)
Automatic reset on light curtain
Monitored reset on PNOZ
Light curtain with semiconductor
output
guided contactors
pansion
Description
AOPD function
The interruption of the light curtain is
signalled to the safety relay PNOZ X4 (K1)
via the two semiconductor outputs on
receiver B2.
relay PNOZ X4 and the safety contacts open.
Muting function
Correct switching of the muting sensors
must allow the protected field to be
interrupted without shutting down the plant.
Both the muting sensors in B3 must be
operated consecutively within 4 s for muting
to start. The muting function is maintained
for 4 s after muting sensor A is released.
After this time the muting function switches
off and the safety light curtain returns to
normal mode.
CAUTION!
You should also secure the area
around the light curtain outside the
danger zone, with a safety fence for
example, so that nobody can access
the danger zone during the 4 s
period in which the muting function
is maintained.
The required muting configuration can be
set using the DIP switches on the receiver
B2 (see operating instructions for PSEN
op4B-L).
A muting lamp is also integrated within the
light curtain for use with the muting
function. A flashing lamp indicates that the
muting function has been activated
successfully.
If the simultaneity requirement (4 s) of the
muting sensors in B3 is exceeded, the
semiconductor outputs are switched off and
the light curtain goes to a fault condition.
The override function (S2) can be used to
clear material from the protected field (see
operating instructions for PSEN op4B-L).
Start/reset
The safety relay PNOZ X4 (K1) can be started
by pressing reset button S3 if:
The muting sensors have not been
activated and
light curtain (B1/B2) are closed and
energised.
Feedback circuit
contactors KM1 and KM2 are connected to
feedback loop Y1/Y2 on safety relay PNOZ
X4 (K1).
Safety assessment
L-configuration muting is suitable for
applications in which the object is to be
transported out of the danger zone.
The safety relay PNOZ X4 (K1) and
light curtain.
detected.
The device can be started if the input
overridden.
The muting sensors (B3) must be tested
at appropriate intervals: an activated
muting function must be deactivated
within an appropriate time period (no
continuous muting).
The actuators (contactors) must be
switched off periodically for fault
detection.
The override switch must be operated
periodically for fault detection.
Pilz products
1 PNOZ X4 774 730
1 PSEN op4B-L-3-080 630 704
Muting applications
2
2.4-7
4.5
2.4
PNOZ X4 L-Muting with PSEN op4B-L
Prerequisites:
components):
B10d: 2,000,000
Prerequisites:
components):
B10d: 2,000,000
of EN 954-1.
Safety function 1: Machine shut down PL e PL e PL e PL e PL e Sensor (PSEN op4B-L)
when the safety light curtain Logic (PNOZ X4 K1)
is interrupted Actuator (contactors KM1, KM2)
Safety function 2: Temporary suspension of a PL e PL e PL e PL e PL e Sensor/Logic (PSEN op4B-L)
safety device
Safety-related Machine shut down SIL 3 SIL 3 SIL 3 SIL 3 SIL 3 Sensor (PSEN op4B-L)
control function when the safety light curtain Logic (PNOZ X4 K1)
(SRCF 1): is interrupted Actuator (contactors KM1, KM2)
Safety-related Temporary suspension of a SIL 3 SIL 3 SIL 3 SIL 3 SIL 3 Sensor/Logic (PSEN op4B-L)
control function safety device
(SRCF 2):
2.4-8
4.5
2.4
Revision
Name
0
2S.0S.2009
RDS
Date
Name
Dep.
1
19.01.200S
RDS
CS
EN !SO 138+9-1:2008 PL e
EN 62061:200S S!L 3
2 3 +
Pilz GmbH 8 Co.KG
Felix-Wankel-Str.2
73760 Ostfildern
S
L-Konfiguration with
PSEN op+B-L
6 7 8
Nounting place
Page: 1
9
+ PNOZX+_2 NEU
2
f
PSEN op+B-L-3-080
PSEN op cable - for L-Nuting
H!GH AL!GN
LOW AL!GN
BREAK
SAFE
O
N
1 2 3 +
Receiver
-B2
8 Override 2
6 OSSD2
S OSSD1
+ FBL
3 Override 1
1 TestfStart
7 0v
2 2+v DC
PE
Emitter
SAFE
POWER ON
-B1
+ n.c.
2 n.c.
3 0v
1 2+v DC
PE
Reflectors
-B+
Nuting sensors
-B3
+ Nuting 1
2 Nuting 2
3 0v
1 2+v DC
S n.c.
11
12
-S1
f3.6
TestfStart
3
+
-S2
Override
13
1+
2+vDC f
0vDC f
2+vDCf
0vDCf
PE f PE f
OSSD_1f 2.2
OSSD_2f 2.2
2.4-9
4.5
2.4
Revision
Name
0
2S.0S.2009
RDS
Date
Name
Dep.
1
19.01.200S
RDS
CS
EN !SO 138+9-1:2008 PL e
EN 62061:200S S!L 3
2 3 +
Pilz GmbH 8 Co.KG
Felix-Wankel-Str.2
73760 Ostfildern
S
L-Konfiguration with
PSEN op+B-L
6 7 8
Nounting place
Page: 2
9
+ PNOZX+_2 NEU
2
f
A1
A2
2+v
-K1
PNOZ X+ 2+vDC
1+ 13 .S
23 2+
33 3+
+1 +2
PNOZ X+ 2+vDC
P!LZ.77+ 730
S3+
SS2
S33
S12
Y37
S11
Y36
S12
Y2
S11
Y1
S22 S21
A2
A1
L1
L2
L3
+00vAC
13
1+
-S3
start
1
2
-KN1
.S
1
2
-KN2
.6
-X1 1
U1 v1 W1
-N1
3~
N
3
+
3
+
2
S
6
S
6
3 +
-F2
2+vDC
6A
A1
A2
-KN1
1 2 .8
3 + .9
S 6 .9
11 12 .2
A1
A2
-KN2
1 2 .8
3 + .9
S 6 .9
11 12 .2
1
2
3
+
S
6
-Q1
!> !> !>
13
1+
-K1
.1
11
12
-KN1
.S
11
12
-KN2
.6
13
1+
-K100
Standard
Start
2+vDC f
0vDC f
2+vDCf
0vDCf
OSSD_2 f 1.7
OSSD_1 f 1.7
PE-SCH.
Notes
2.4-10
4.5
2.4
3.1-1
3.1
Service
Contents Page

Service

Pre-sales/after sale
Professional services 3.1-2
Your partner for practical training
Customised training concepts 3.1-3
Delivery and payment- 3.1-4
terms
3.1-2
3.1
Service
Pre-sales/after sales
Professional services
Certicates and Approvals
Pilz is certied to DIN ISO 9001.
International approvals and
certication from recognised test
houses conrm our products suitability for
worldwide use.
Internet
Our homepage at www.pilz.
com provides the latest informa-
tion, electronic shopping, direct
dialogue and enquiry functions as well as
extensive download options.
E-Business
The focus of Pilzs E-Busi ness
activities is to strengthen cus-
tomer orientation through the
use of new media and to increase added
value via a supplementary business model
for Business-to-Business.
Worldwide Representatives
Our worldwide network of
subsidiaries and sales partners
ensures comprehensive sup-
port and assistance with your questions and
problems.
Plant Assessment
Analysis and assessment of the
safety-related condition of your
plant and machinery. Proposal of
basic recommendations for improvement.
Training and Education
A wide range of seminars and
training courses on machinery
safety helps to communicate the
fundamentals for minimising risk and assur-
ing your success.
Technical Support
Our engineers can support you
in the selection, use and appli-
cation of our products. They are
in constant contact with customers from the
widest range of areas and industrial sectors
and are happy to answer your queries at any
time.
E-Mail:
support@pilz.com
24-hour hotline:
+49 711 3409-444
Supply and Repair Service
From a fast, economical repair
through to a long supply guaran-
tee to safeguard your investment
always expect more from Pilz.
Risk Assessment
Assessment of the hazards and
risks on plant and machinery,
based on norms and standards.
Safety Concept
Based on the risk analysis, ap-
propriate protective measures
can be selected and a safety
concept drawn up.
Safety Design
As part of the safety design, Pilz
produces detailed documenta-
tion regarding the implementa-
tion, taking into account the safety concept.
System Implementation
Pilz undertakes all the tasks
required to implement a project:
component selection, prepa-
ration of circuit diagrams, programming, con-
trol cabinet, installation, commissioning.
Safety Validation
All the relevant safety-related
documents are examined, check
lists are created and the plant
and machinery checked.
CE Marking
Co-ordination and implementa-
tion of all the activities neces-
sary for the CE conformity of
plant and machinery.
We can provide consulting and engineering,
training and support, from the project con-
guration phase through to commissioning.
Service
3.1-3
3.1
Benet from the expertise of one of the
leading brands in automation technology
As a result of many years experience, work
with the standards committees and tho-
rough expertise in the area of safe automa-
tion technology, Pilz is the ideal partner for
practical training. Pilz offers a large number
of seminars and courses on the widest range
of subjects to both manufacturers and users
alike worldwide, in various languages, to
the samed standard. For example:
General safety-related issues
New machinery safety standards
Programming and maintenance
Error evaluation and diagnostics
Whether you need a basic seminar or an ad-
vanced course, we can help to prepare you in-
dividually in the best way possible for everyday
work situations. We will happily do this at your
premises, directly on the machine.
More information on our complete seminar
program, conditions of registration and se-
minar venues can be found on the Internet,
where you also have the opportunity to regi-
ster directly online:
www.pilz.com
Why not nd out more about our attractive
range of training courses!
Your partner for practical training
Customised training concepts
3.1-4
3.1
Service
Terms of delivery and payment
The terms of delivery and of payment of the
respective Pilz company with whom a sales
contract is closed are applied. As a rule this
is the Pilz company that places the order.
Please select the legal contract partner from
the order conrmation.
AT
AU
BE LU
BR
CH
CN
DE
DK
ES
FI
FR
GB
IE
IT
JP
KR
MX
NL
NZ
PL
RU
TR
US CA

PT
SE

2
-
6
-
2
-
0
-
0
0
2
,

2
0
0
9
-
0
7

P
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d

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ilz

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9
Pilz lndustrieelektronik S.L.
Safe Automation
Cam Ral, 130
Polgono Industrial Palou Nord
08401 Granollers
Spain
Telephone: +34 938497433
Telefax: +34 938497544
E-Mail: pilz@pilz.es
Internet: www.pilz.es
Pilz Skandinavien K/S
Safe Automation
Nuijamiestentie 7
00400 Helsinki
Finland
Telephone: +358 9 27093700
Telefax: +358 9 27093709
E-Mail: pilz.@pilz.dk
Internet: www.pilz.
Pilz France Electronic
1, rue Jacob Mayer
BP 12
67037 Strasbourg Cedex 2
France
Telephone: +33 3 88104000
Telefax: +33 3 88108000
E-Mail: siege@pilz-france.fr
Internet: www.pilz.fr
Pilz Automation Technology
Safe Automation
Willow House, Medlicott Close
Oakley Hay Business Park
Corby
Northants NN18 9NF
United Kingdom
Telephone: +44 1536 460766
Telefax: +44 1536 460866
E-Mail: sales@pilz.co.uk
Internet: www.pilz.co.uk
Pilz Ges.m.b.H.
Sichere Automation
Modecenterstrae 14
1030 Wien
Austria
Telephone: +43 1 7986263-0
Telefax: +43 1 7986264
E-Mail: pilz@pilz.at
Internet: www.pilz.at
Pilz Australia
Safe Automation
Suite C1, 756 Blackburn Road
Clayton, Melbourne VIC 3168
Australia
Telephone: +61 3 95446300
Telefax: +61 3 95446311
E-Mail: safety@pilz.com.au
Internet: www.pilz.com.au
Pilz Belgium
Safe Automation
Bijenstraat 4
9051 Gent (Sint-Denijs-Westrem)
Belgium
Telephone: +32 9 3217570
Telefax: +32 9 3217571
E-Mail: info@pilz.be
Internet: www.pilz.be
Pilz do Brasil
Automao Segura
Rua rtico, 123 - Jd. do Mar
09726-300
So Bernardo do Campo - SP
Brazil
Telephone: +55 11 4337-1241
Telefax: +55 11 4337-1242
E-Mail: pilz@pilz.com.br
Internet: www.pilz.com.br
Pilz lndustrieelektronik GmbH
Gewerbepark Hintermttli
Postfach 6
5506 Mgenwil
Switzerland
Telephone: +41 62 88979-30
Telefax: +41 62 88979-40
E-Mail: pilz@pilz.ch
Internet: www.pilz.ch
Pilz Industrial Automation
Trading (Shanghai) Co., Ltd.
Safe Automation
Rm. 704-706
No. 457 Wu Lu Mu Qi (N) Road
Shanghai 200040
China
Telephone: +86 21 62494658
Telefax: +86 21 62491300
E-Mail: sales@pilz.com.cn
Internet: www.pilz.com.cn
Pilz GmbH & Co. KG
Felix-Wankel-Strae 2
73760 Ostldern
Germany
Telephone: +49 711 3409-0
Telefax: +49 711 3409-133
E-Mail: pilz.gmbh@pilz.de
Internet: www.pilz.de
Safe Automation
Ellegaardvej 25 L
6400 Sonderborg
Denmark
Telephone: +45 74436332
Telefax: +45 74436342
E-Mail: pilz@pilz.dk
Internet: www.pilz.dk
Pilz GmbH & Co. KG
Felix-Wankel-Strae 2
73760 Ostldern, Germany
Telephone: +49 711 3409-0
Telefax: +49 711 3409-133
E-Mail: pilz.gmbh@pilz.de
Internet: www.pilz.com
Pilz Ireland Industrial Automation
Cork Business and Technology Park
Model Farm Road
Cork
Ireland
Telephone: +353 21 4346535
Telefax: +353 21 4804994
E-Mail: sales@pilz.ie
Internet: www.pilz.ie
Pilz ltalia Srl
Automazione sicura
Via Meda 2/A
22060 Novedrate (CO)
Italy
Telephone: +39 031 789511
Telefax: +39 031 789555
E-Mail: info@pilz.it
Internet: www.pilz.it
Pilz Japan Co., Ltd.
Safe Automation
Shin-Yokohama Fujika Building 5F
2-5-9 Shin-Yokohama
Kohoku-ku
Yokohama 222-0033
Japan
Telephone: +81 45 471-2281
Telefax: +81 45 471-2283
E-Mail: pilz@pilz.co.jp
Internet: www.pilz.jp
Pilz Korea Ltd.
Safe Automation
9F Jo-Yang Bld. 50-10
Chungmuro2-Ga Jung-Gu
100-861 Seoul
Republic of Korea
Telephone: +82 2 2263 9541
Telefax: +82 2 2263 9542
E-Mail: info@pilzkorea.co.kr
Internet: www.pilzkorea.co.kr
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+49 711 3409-444
support@pilz.com
Technical support
In many countries we are
represented by sales partners.
Please refer to our homepage
for further details or contact our
headquarters.
Pilz de Mxico, S. de R.L. de C.V.
Automatizacin Segura
Circuito Pintores 170
Cd. Satlite
Naucalpan, Mx. 53100
Mexico
Telephone: +52 55 5572 1300
Telefax: +52 55 5572 1300
E-Mail: info@mx.pilz.com
Internet: www.pilz.com.mx
Pilz Nederland
Veilige automatisering
Postbus 186
4130 ED Vianen
Netherlands
Telephone: +31 347 320477
Telefax: +31 347 320485
E-Mail: info@pilz.nl
Internet: www.pilz.nl
Pilz New Zealand
Safe Automation
5 Nixon Road
Mangere
Auckland
New Zealand
Telephone: +64 9 6345350
Telefax: +64 9 6345352
E-Mail: t.catterson@pilz.co.nz
Internet: www.pilz.co.nz
Pilz Polska Sp. z o.o.
Safe Automation
ul. Marywilska 34H
03-231 Warszawa
Poland
Telephone: +48 22 8847100
Telefax: +48 22 8847109
E-Mail: info@pilz.pl
Internet: www.pilz.pl
Pilz Industrieelektronik S.L.
R. Eng Duarte Pacheco, 120
4 Andar Sala 21
4470-174 Maia
Portugal
Telephone: +351 229407594
Telefax: +351 229407595
E-Mail: pilz@pilz.es
Internet: www.pilz.es
Pilz Russia
Mjachkovsky bulvar d.31/19 ofce 2
Moscow 109469
Russian Federation
Telephone: +7 495 346 4110
E-Mail: pilz@pilzrussia.ru
Internet: www.pilzrussia.ru
Safe Automation
Energigatan 10 B
43437 Kungsbacka
Sweden
Telephone: +46 300 13990
Telefax: +46 300 30740
E-Mail: pilz.se@pilz.dk
Internet: www.pilz.se
Pilz Emniyet Otomasyon
rnleri ve Hizmetleri Tic. Ltd. ti.
Kayda Cd. Beykona Plaza
No:130 K:2 D:2
Ataehir/stanbul
Turkey
Telephone: +90 216 5775550
Telefax: +90 216 5775549
E-Mail: info@pilz.com.tr
Internet: www.pilz.com.tr
Pilz Automation Safety L.P.
7150 Commerce Boulevard
Canton
Michigan 48187
USA
Telephone: +1 734 354 0272
Telefax: +1 734 354 3355
E-Mail: info@pilzusa.com
Internet: www.pilz.us

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Application examples for project conguration

PNOZ X safety relays with plug-in connection terminals

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