Beruflich Dokumente
Kultur Dokumente
2
9.2
Contents
Page Diagnosis Function Test (ASR only) . . . . . . . . . . . . . . . . . . . . . . . . . . Diagnostic Trouble Code (DTC) Memory . . . . . . . . . . . . . . . . Complaint Related Diagnostic Chart . . . . . . . . . . . . . . . . . . . Electrical Test Program Component Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preparation for Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11/1 12/1 13/1
C/1
9.2
Test condition Lift rear of vehicle so that both rear wheels can be rotated freely. a Secure vehicle! Engine: at Idle Selector lever in transmission range D. Apply WOT using accelerator pedal.
Nominal value
a CAUTION!
Should ASR not come into effect: Release accelerator pedal to idle speed.
The rear wheels are noticeably braked; simultaneously the return/pressure pump can audibly be heard operating. Engine speed is reduced to appprox. 1000 rpm. The ASR warning lamp (A1e21) will blink. 23O 31.1 The ASR warning lamp (A1e21) will remain on.
Engine: at idle Selector lever in transmission range N. Press ASR Off switch (S76/5).
The engine speed will not be reduced. The rear brakes will not be applied. The ASR warning lamp (A1e21) will blink.
1)
11/1
9.2
Preparation for DTC Readout 1. Connect Hand-Held Tester (HHT) to data link connector (X11/4) according to connection diagram (see section 0). 2. Ignition: ON 3. Read out DTC memory for control modules.
Special Tools
12/1
9.2
DTC
Possible cause
Test step/Remedy 1)
A
No fault in system ASR/SPS (N47-1) or ETS/SPS (N47-2) control module Left front axle VSS sensor (L6/1), open circuit Right front axle VSS sensor (L6/2), open circuit Left rear axle VSS sensor (L6/3), open circuit Right rear axle VSS sensor (L6/4), open circuit Left front axle VSS sensor (L6/1), implausible 2) Right front axle VSS sensor (L6/2), implausible 2) Left rear axle VSS sensor (L6/3), implausible 2) Right rear axle VSS sensor (L6/4), implausible 2) VSS (L6/1, L6/2, L6/3, L6/4), implausible 2) In case of complaint: 23 (entire test) Replace control module. 23 O 13.0 23 O 15.0 23 O 17.0 23 O 19.0 23 O 13.0 23 O 15.0 23 O 17.0 23 O 19.0 23 O 13.0, 15.0, 17.0, 19.0 Visually inspect. 23 O 8.0
002 003 004 005 006 007 008 009 0I0 0II 0I2
1) 2)
Observe Preparation for Test, see 22. Rotor with incorrect tooth count, dirt accumulation on or damaged rotor, incorrect rear axle ratio, wrong wheel or tire size. If DTC appears only after repair work, it was caused by applying the brakes or driving vehicle on a dynamometer, erase DTC.
12/2
9.2
DTC
Possible cause
Test step/Remedy 1)
A
0I3 0I4 0I5 0I6 0I7 0I8 0I9 020 02I 022 023 024 027 028
1)
ASR/ETS hydraulic unit, left front axle solenoid valve (hold) (A7/3y6) ASR/ETS hydraulic unit, left front axle solenoid valve (release) (A7/3y7) ASR/ETS hydraulic unit, right front axle solenoid valve (hold) (A7/3y8) ASR/ETS hydraulic unit, right front axle solenoid valve (release) (A7/3y9) ASR/ETS hydraulic unit, left rear axle solenoid valve (hold) (A7/3y10) ASR/ETS hydraulic unit, left rear axle solenoid valve (release) (A7/3y11) ASR/ETS hydraulic unit, right rear axle solenoid valve (hold) (A7/3y12) ASR/ETS hydraulic unit, right rear axle solenoid valve (release) (A7/3y13) ASR/ETS hydraulic unit, switchover/solenoid valve (A7/3y5) ASR/ETS hydraulic unit, inlet solenoid valve (A7/3y15) ASR only: ASR system pressure too low ASR/ETS hydraulic unit, high-pressure/return pump relay (A7/3k2)
23 O 21.0 23 O 22.0 23 O 23.0 23 O 24.0 23 O 25.0 23 O 26.0 23 O 27.0 23 O 28.0 23 O 29.0 23 O 30.0 ASR hydraulic unit (A7/3) 23 O 9.0 High-pressure/return pump (A7/3m1) 23 O 11.0 23 O 1.0
12/3
9.2
DTC
Possible cause
Test step/Remedy 1)
A
029 030
ETS only: Circuit 30, voltage supply ASR only: CAN communication with EA/CC/ISC control module (N4/1), faulty 23 O 2.0 23 O 33.0 Read out DTC (N4/1), see DM, Engines, Vol. 3, section 6.4 11. 23 O 33.0, Read out DTC (N3/4), see DM, Engines, Vol. 2, section 1.1 11. 23 O 33.0, Read out DTC (N4/1), see DM, Engines, Vol. 3, section 6.4 11 (ASR). Read out DTC (N3/4), see DM, Engines, Vol. 2, section 1.1 11 (HFM-SFI). Brakes were momentarily overloaded, erase DTC. Input code data into control module with HHT. N47-1 or N47-2 N47-1 or N47-2
03I
ASR only: CAN communication with engine control module (N3/4), faulty
033
210 only: ASR/ SPS (N47-1) or ETS/SPS (N47-2) control module 210 only: ASR/ SPS (N47-1) or ETS/SPS (N47-2) control module
12/4
9.2
Complaint/Problem ASR MIL (A1e22), ETS MIL (A1e35) or ABS MIL (A1e17) come when engine is running ETS MIL (A1e35) comes on while driving and then after a while goes out ASR MIL (A1e22), ETS MIL (A1e35) or ABS MIL (A1e17) comes on while driving and does not go out ASR MIL (A1e22), ETS MIL (A1e35) or ABS MIL (A1e17) comes on while driving and then goes out ABS MIL (A1e17) does not come on with ignition turned on ASR MIL (A1e22) or ETS MIL (A1e35) does not come on with ignition turned on ABS MIL (A1e17) comes on with engine running after brake test or dynamometer use
1)
Possible cause
Nonplausible rpm signal due to different rpm at front and rear axles.
13/1
9.2
Model 202
Figure 1
A1e17 A7/3k1 A7/3k2 A7/3m1 K1 L6/1 L6/2 L6/3 L6/4 S9/1 X11/4 ABS MIL ETS/ASR hydraulic unit, solenoid valve relay ETS/ASR hydraulic unit, high-pressure/return pump relay ETS/ASR hydraulic unit, high-pressure/return pump Overvoltage protection relay Left front axle VSS sensor Right front axle VSS sensor Left rear axle VSS sensor Right rear axle VSS sensor Stop lamp switch (4 pole) Data link connector
ASR only A1e21 ASR warning lamp A1e22 ASR MIL N47-1 ASR/SPS control module S12 Parking brake switch S76/5 ASR Off switch
ETS only A1e35 ETS MIL A1e36 ETS warning lamp N47-2 ETS/SPS control module P42.40-0264-57
21/1
9.2
Model 210
Figure 1
A1e17 A7/3 K40 L6/1 L6/2 L6/3 L6/4 S9/1 S12 X11/4 ABS MIL ETS/ASR hydraulic unit, Relay module (Base function) Left front axle VSS sensor Right front axle VSS sensor Left rear axle VSS sensor Right rear axle VSS sensor Stop lamp switch (4 pole) Parking brake switch Data link connector
ASR only A1e21 ASR warning lamp A1e22 ASR MIL N47-1 ASR/SPS control module S76/5 ASR OFFswitch
ETS only A1e35 ETS MIL A1e36 ETS warning lamp N47-2 ETS/SPS control module P42.40-0285-57
21/2
9.2
1. Ignition: OFF 2. Disconnect ASR/SPS or ETS/SPS control module (N47/1 or N47/2). 3. Connect socket box with test cable as per connection diagram (Figure 1).
a
When exchanging an ETS/SPS control module, the replacement module must have the code data entered via the HHT. Follow instructions on HHT display.
Special Tools
129 589 00 21 00 126-pin socket box Conventional tools, test equipment Description Digital multimeter 1)
1)
22/1
9.2
Figure 1
001 003 050 101 N47-1 N47-2 Control module connector Digital multimeter Socket box, 126-pole Test cable, 1404 589 39 63 00 ASR/SPS control module ETS/SPS control module U42-5311-57
22/2
9.2
Figure 2
001 003 050 101 N47-1 N47-2 Control module connector Digital multimeter Socket box, 126-pole Test cable, 1404 589 39 63 00 ASR/SPS control module ETS/SPS control module P42.40-0265-57
22/3
9.2
O
1.0
A
028
Test scope ASR/SPS or ETS/SPS control module (N47/1 or N47/2) Circuit 87 Voltage supply
Nominal value 11 14 V
Possible cause/Remedy
O 1.1, O 1.2.
E c c
L27
(1.27)
34 w
(1.34)
L 27
(1.27)
1.1
Voltage supply from overvoltage protection relay module (K1, model 202) Relay module (K40, model 210)
11 14 V
E L 27
(1.27)
Fuse on K1, (model 202) Fuse F1 on K40 (model 210) Wiring. K1 (model 202) K40 (model 210)
1.2
Ground wire
b b
N47/1 Ignition: OFF or Remove ASR/SPS or N47/2 ETS/SPS control module E (N47-1 or N47-2): L 16 Disconnect ground wire
(1.16)
<1]
Wiring, Model 202 (W16/4) ground, component compartment - right Model 210 (W15/1) ground, right footwell.
L 34
(1.34)
23/1
9.2
O
2.0 ETS only
A
029
Nominal value 11 14 V
Possible cause/Remedy Wiring. Model 210 only Fuse F1 on relay module (K40)
E c
L9
(1.9)
3.0
N47/1 or N47/2 16 w
(1.16)
Ignition: ON
A1e17
E c
L 17 Engine: at Idle
(1.17)
Read out DTC, 12, Wiring, ASR/SPS or ETS/SPS control module (N47-1 or N47-2). Wiring A1e21 or A1e36
4.0
N47/1 or N47/2
Ignition: ON
E c
L 19
(1.19)
Engine: at Idle
Wiring
23/2
9.2
O
5.0
E c
L 33
(1.33)
Engine: at Idle
Read out DTC 12 Wiring. ASR/SPS or ETS/SPS control module (N47-1 or N47-2). Wiring. ASR/SPS or ETS/SPS control module (N47-1 or N47-2).
6.0
Diagnostic output
N47-1 or N47-2 16 w
(1.16)
Ignition: ON
10 14 V
E c
L10
(1.10)
7.0
Voltage circuit 61
OFF ON
23/3
9.2
O
8.0
A
0I2
Test scope Solenoid valve relay: Model 202 (A7/3k1) Model 210: (N65k3) Voltage supply
Nominal value 11 14 V
E c
L 51
(2.17)
E c
N47-1 or N47-2
51L
(2.17)
8.1
Coil resistance
37 w
(2.3)
E b
40 - 80
8.2
Working contact
N47-1 or N47-2 16 w
(1.16)
Ignition: ON
11 14 V
E c
L 41
(2.7)
23/4
9.2
O
9.0
A
024
Test scope ASR/ETS hydraulic unit, high-pressure/return pump relay Model 202: (A7/3k2) Model 210: (N65k4) Voltage supply
Nominal value 11 14 V
E c
L 51
(2.17)
9.1
Coil resistance
E b
40 80 ]
L 51
(2.17)
ON
Parking brake indicator lamp (A1e7): ON
OFF
A1e7: OFF
23/5
9.2
O
11.0
A
027
Test scope Stop lamp switch (S9/1) Normally open (N.O.) contact
Test connection
Nominal value
OFF ON
OFF ON
<1V ETS MIL (A1e35): ON 11 14 V A1e35: OFF >3 Km/h Wiring, N47-2.
ETS signal 16 w
(1.16)
N47-2
Ignition: ON
E c
L 21
(1.21)
Engine: at Idle
13.0
Raise front of vehicle Ignition: ON Rotate left front tire by hand (> 1 rev./sec.) Ignition: OFF Disconnect control module L 35 (N47/1 or N47/2).
(2.1)
O 13.1 O 13.2
13.1
Internal resistance 48 w
(2.14)
N47-1 or N47-2
E b
23/6
9.2
O
13.2
Nominal value
E b
N47-1 or N47-2
> 20 k]
14.0
E c
Raise front of vehicle Ignition: ON Rotate left front tire by L 26 hand (> 1 rev./sec.)
(1.26)
14.1
N47-1 or N47-2
E b
> 5 k]
L 26
(1.26)
15.0
Raise front of vehicle Ignition: ON Rotate right front tire by hand (> 1 rev./sec.)
O 15.1, O 15.2.
> 3 Km/h
23/7
9.2
Nominal value
E b
N47-1 or N47-2
0.8 2.3 k]
15.2
Insulation resistance 16 w
(1.16)
E c
N47-1 or N47-2
16.0
E c
Raise front of vehicle Ignition: ON Rotate right front tire by L23 hand (> 1 rev./sec.)
(1.23)
16.1
N47-1 or N47-2
E b
> 5 k]
L 23
(1.23)
23/8
9.2
O
17.0
A
005 009 0II
Test connection
Test condition Raise rear of vehicle Ignition: ON Rotate left rear tire by hand (> 1 rev./sec.)
Nominal value
Possible cause/Remedy
O 17.1, O 17.2.
> 3 Km/h
17.1
Internal resistance 12 w
(1.12)
N47-1 or N47-2
E b
N47-1 or N47-2
17.2
Insulation resistance 16 w
(1.16)
Wiring.
E b
> 20 k]
18.0
N47/1 or N47/2
E c
Raise rear of vehicle Ignition: ON Rotate left rear tire by L 18 hand (> 1 rev./sec.)
(1.18)
Wiring,
O 18.1,
N47/1 or N47/2. >3V
23/9
9.2
Nominal value
Possible cause/Remedy Wiring, Connected control modules (N3/4, N4/1, etc.), O 17.0.
E b
> 5 k]
L 18
(1.18)
19.0
Raise rear of vehicle Ignition: ON Rotate right rear tire by hand (> 1 rev./sec.)
O 19.1, O 19.2.
> 3 Km/h
19.1
Internal resistance 14 w
(1.14)
N47-1 or N47-2
E b
N47-1 or N47-2
19.2
Insulation resistance 16 w
(1.16)
E b
Wiring. > 20 k]
23/10
9.2
O
20.0
Test condition Raise rear of vehicle Ignition: ON Rotate right rear tire by L 8 hand (> 1 rev./sec.)
(1.8)
Nominal value
Possible cause/Remedy
E c
20.1
N47-1 or N47-2
E b
> 5 k]
L8
(1.8)
21.0
0I3
ASR/ETS hydraulic unit, left front axle solenoid valve (hold) (A7/3y6) Internal resistance
b b
K7
23/11
9.2
O
22.0
A
0I4
Test scope ASR/ETS hydraulic unit, left front axle solenoid valve (release) (A7/3y7) Internal resistance
Nominal value
b b
A7/3
2.8 6.6 ]
K6
Ignition: OFF Disconnect electrical K 3 connector on A7/3. Wiring, A7/3. 5.4 12.6 ]
23.0
0I5
ASR/ETS hydraulic unit, right front axle solenoid valve (hold) (A7/3y8) Internal resistance
v1
(210)
b b
A7/3
v 15
24.0
K8
Ignition: OFF Disconnect electrical K 14 connector on A7/3. Wiring, A7/3. 2.8 6.6 ]
0I6
ASR/ETS hydraulic unit, right front axle solenoid valve (release) (A7/3y9) Internal resistance
b b
A7/3
K5
Ignition: OFF Disconnect electrical K 19 connector on A7/3. Wiring, A7/3. 5.4 12.6 ]
25.0
0I7
ASR/ETS hydraulic unit, left rear axle solenoid valve (hold) (A7/3y10) Internal resistance
v1
(210)
b b
v 15
K 10
23/12
9.2
O
26.0
A
0I8
Test scope ASR/ETS hydraulic unit, left rear axle solenoid valve (release) (A7/3y11) Internal resistance
Test connection A7/3 202 1v 210 15 v 202 1v 210 15 v 202 1v 210 15 v 202 1v 210 15 v
Nominal value
b b
A7/3
2.8 6.6 ]
K 11
Ignition: OFF Disconnect electrical K 20 connector on A7/3. Wiring, A7/3. 5.4 12.6 ]
27.0
0I9
ASR/ETS hydraulic unit, right rear axle solenoid valve (hold) (A7/3y12) Internal resistance
b b
A7/3
K9
Ignition: OFF Disconnect electrical K 17 connector on A7/3. Wiring, A7/3. 2.8 6.6 ]
28.0
020
ASR/ETS hydraulic unit, right rear axle solenoid valve (release) (A7/3y13) Internal resistance
b b
A7/3
K 13
Ignition: OFF Disconnect electrical K 21 connector on A7/3. Wiring, A7/3. 5.4 12.6 ]
29.0
02I
b b
K1
23/13
9.2
O
30.0
A
022
Test scope ASR/ETS hydraulic unit, inlet solenoid valve (A7/3y15) Internal resistance
Test condition Ignition: OFF 202 Disconnect electrical 16 connector on A7/3. 210 12 Ignition: ON Press and hold switch S76/5: ON Release switch Press and hold switch S76/5: OFF
Nominal value
b b
5.4 12.6 ]
1 - 2 V 3.5 - 5 V
< 1 V
23/14
9.2
O
32.0
Possible cause/Remedy
E f
L 11
(1.11)
33
N47-1
E b
Ignition: OFF Disconnect test cable or L 1 control module (N47/1) (1.1) and test directly on control module using an ohmmeter. Disconnect control module L H (N3/4) and test directly on (1.1) control module using an ohmmeter.
33.1
N3/4 Lw
(1.3)
23/15
9.2
U42-5309-53 conn. 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20-21 22 23 24 Interior harness connector CAN bus (+) not used CAN bus () ASR: Parking brake switch (S12) ASR: ASR Off switch (S76/5) not used Stop lamp switch (S9/1) N.C. contact Right rear axle VSS sensor (L6/4) output ETS: Circuit 30 voltage supply Diagnosis output to DLC (X11/4) VSS sensor output status Left rear axle VSS sensor (L6/3) () Left rear axle VSS sensor (L6/3) (+) Right rear axle VSS sensor (L6/4) () Right rear axle VSS sensor (L6/4) (+) Ground (W16/4 or W15/1) ABS MIL (A1e17) Left rear axle VSS sensor (L6/3) output ASR or ETS warning lamp (A1e21 or A1e36) not used Stop lamp switch (S9/1) N.O. contact Right front axle VSS sensor (L6/2) output not used 25 26 27 28-32 33 34 Circuit 61 voltage Left front axle VSS sensor (L6/1) output Circuit 87 voltage not used ASR or ETS MIL (A1e22 or A1e35) Ground (W16/4 or W15/1) 12 13 14 15 16 17 18-19 20 21 22 23 24 25 26 27 ASR/ETS hydraulic unit, left rear axle solenoid valve (release) (A7/3y11) () ASR/ETS hydraulic unit, right rear axle solenoid valve (hold) (A7/3y12) () Left front axle VSS sensor (L6/1) () Right front axle VSS sensor (L6/2) () not used ASR/ETS hydraulic unit, high-pressure/return pump relay (A7/3k2) and solenoid valve relay (A7/3k1) not used ASR/ETS hydraulic unit, left front axle solenoid valve (release) (A7/3y7) () not used ASR/ETS hydraulic unit, right front axle solenoid valve (hold) (A7/3y8) () ASR/ETS hydraulic unit, high-pressure/return pump relay (A7/3k2) () not used ASR/ETS hydraulic unit, high-pressure/return pump relay (A7/3k2) control ASR/ETS hydraulic unit, left rear axle solenoid valve (hold) (A7/3y10) () ASR/ETS hydraulic unit, right rear axle solenoid valve (release) (A7/3y13) ()
conn. 2 1 2 3 4-5 6 7 8 9 10 11
Engine harness connector Left front axle VSS sensor (L6/1) (+) Right front axle VSS sensor (L6/2) (+) ASR/ETS hydraulic unit, solenoid valve relay (A7/3k1) () not used ASR/ETS hydraulic unit, inlet solenoid valve (A7/3y15) () ASR/ETS hydraulic unit, left front axle solenoid valve (hold) (A7/3y6) () ASR/ETS hydraulic unit, right front axle solenoid valve (release) (A7/3y9) () not used ASR/ETS hydraulic unit, switchover/solenoid valve (A7/3y5) () not used
23/16