PROCEDURE QUALIFICATION RECORDS (PQR)

In Accordance with ASME SECTION IX for Power Pipping

Company Name WPS No Supporting PQR No.(s) Welding Process (es) : : : : Type(s) : By Date : :

JOINTS (QW-402)
Joint Design Backing (Yes) Backing (No) Backing Material (Type) : : : :
(Refer to both backing and retainers)

JOINT DETAILS

Metal Nonmetalic
P-No. :

Nonfusing Metal Other

Group No. : : : : : Groove Groove : : : Fillet Fillet : : To P-No : Group No. :

BASE METAL (QW-403)

OR Specification Type And Grade To Specification Type And Grade OR Chem. Analysis And Mech. Prop. To Chem. Analysis And Mech. Prop. Thickness Range Base Metal : Pipe Diameter : Other

FILLER METAL (QW-404) ROOT

Spec. No. (SFA) : AWS No. (Class) : A-No. F-No. Size Of Filler Metals: Weld Metal : Thickness Range Groove Fillet Electrode-Flux (Class) : Flux Trade Name : Consumable Insert : Other : : :

FILLER CAPING

POSITIONS (QW-405)
Positions Of Groove Welding Progression Uphill Positions Of Fillet : : : Downhill :

POSTWELD HEAT TREAT. (QW-407)

Time Range Temperature Range : :

PROCEDURE QUALIFICATION RECORDS (PQR)

In Accordance with ASME SECTION IX for Power Pipping
PREHEAT (QW-406)
Preheat Temp. Min. Interpass Temp. Max. Preheat Maintenance : : : C C C ` Shielding Trailing Backing

GAS (QW-408)
Percent Composition Gas Mixture Flow Rate

ELECTRICAL CHARACTERISTICS (QW-409)

Current AC Or DC Amps (Range) Tungsten Electode Size And Type Mode Of Metal Transfer For GMAW Electrode Wire feed Speed Range : : : : : Polarity Volts (Range) : :

TECHNIQUE (QW-410)
String Or Weave Bead Orifice Or Gas Cup Size Method Of Back Gouging Oscillation Contact Tube To Work Distance Multiple Or Single Pass (Perside) Multiple Or Single Electrodes Travel Speed (Range) Peening Others : : : : : : : : : : :

Initial And Interpass Cleaning (Brushing, Grinding, Etc.)

TENSILE TEST (QW - 150)

Specimen No. Width (mm) Thickness (mm) Area (mm) Ultimate Total Load (kgf) Ultimate Stress (Mpa) Type of Failure & Location

GUIDE BEND TEST (QW - 160)

Type and Figure No. Result

Welder's Name Test Conducted By,

: : Travel Speed (mm/min) Ampere (Amp)

Date,

: Stamp No. Voltage (V) :

Clock No. :

Layer Number

Process

Current

Polarity

Electrode AWS Spec AWS Class Dia (mm)

We, certify that the statement in this record are correct and the test welds were prepared, welded, and tested in accordance with the requirements of Section IX of the ASME Code.

Prepared By

Reviewed By

Approved By

Verified By

Dr. Ir. M. Yudi Masduky S., M.BA, M.Si

PROCEDURE QUALIFICATION RECORDS (PQR)

In Accordance with ASME SECTION IX for Power Pipping
Company Name WPS No Supporting PQR No.(s) Welding Process (es) : : : : Type(s) : By Date : :

JOINTS (QW-402) Joint Design Backing (Yes) Backing (No) Backing Material (Type)

JOINT DETAILS
: : : :
(Refer to both backing and retainers)

Metal Nonmeyalic

Nonfusing Metal Other

:

BASE METAL (QW-403) P-No. : Group No.

OR

To P-No.
: : : : :

Group No.

Specification Type And Grade To Specification Type And Grade

OR

Chem. Analysis And Mech. Prop. To Chem. Analysis And Mech. Prop. Thickness Range : Base Metal : Groove Other : FILLER METAL (QW-404)

Fillet

ROOT

FILLER CAPING

Spec. No. (SFA) : AWS No. (Class) : A-No. : F-No. : Size Of Filler Metals: Weld Metal : Thickness Range : Groove : Fillet : Electrode-Flux (Class) : Flux Trade Name : Consumable Insert : Other : POSITIONS (QW-405) Positions Of Groove Welding Progression Up : Positions Of Fillet : POSTWELD HEAT TREAT. (QW-407) Time Range : Temperature Range :
:

: :

Down

WELDING PROCEDURE SPECIFICATION (WPS)

ASME SECTION IX PREHEAT (QW-406) Preheat Temp. Min. Interpass Temp. Max. Preheat Maintenance GAS (QW-408)
: : : C C C

Gas Shielding Trailing Backing

Percent Composition Mixture Flow Rate

ELECTRICAL CHARACTERISTICS (QW-409) Current AC Or DC : Amps (Range) : Tungsten Electode Size And Type Mode Of Metal Transfer For GMAW Electrode Wire Feed Speed Range
: : :

Polarity Volts (Range)

: :

TECHNIQUE (QW-410) String Or Weave Bead : Orifice Or Gas Cup Size : Initial And Interpass Cleaning (Brushing, Grinding, Etc.) Method Of Back Gouging : Oscillation : Contact Tube To Work Diatance Multiple Or Single Pass (Perside) Multiple Or Single Electrodes Travel Speed (Range) : Peening : Others :

: : :

WELDING PARAMETERS Weld Process Layer (s) Filler Metal Class Dia. (mm) (mm) Current Type Amp. Polar. Range Volt Range Travel Speed Range

Others

Prepared By

Reviewed and Approved By

WELDING PROCEDURE SPECIFICATION (WPS)

In Accordance with ASME SECTION IX for Power Pipping
Company Name WPS No Supporting PQR No.(s) Welding Process (es) : : : : Type(s) : By Date : :

JOINTS (QW-402) Joint Design Backing (Yes) Backing (No) Backing Material (Type)

JOINT DETAILS
: : : :
(Refer to both backing and retainers)

Metal Nonmeyalic

Nonfusing Metal Other

:

BASE METAL (QW-403) P-No. : Group No.

OR

To P-No.
: : : : :

Group No.

Specification Type And Grade To Specification Type And Grade

OR

Chem. Analysis And Mech. Prop. To Chem. Analysis And Mech. Prop. Thickness Range : Base Metal : Groove Other : FILLER METAL (QW-404)

Fillet

ROOT

FILLER CAPING

Spec. No. (SFA) : AWS No. (Class) : A-No. : F-No. : Size Of Filler Metals: Weld Metal : Thickness Range : Groove : Fillet : Electrode-Flux (Class) : Flux Trade Name : Consumable Insert : Other : POSITIONS (QW-405) Positions Of Groove Welding Progression Up : Positions Of Fillet : POSTWELD HEAT TREAT. (QW-407) Time Range : Temperature Range :
:

: :

Down

WELDING PROCEDURE SPECIFICATION (WPS)

In Accordance with ASME SECTION IX for Power Pipping
PREHEAT (QW-406) Preheat Temp. Min. Interpass Temp. Max. Preheat Maintenance GAS (QW-408)
: : : C C C

Gas Shielding Trailing Backing

Percent Composition Mixture Flow Rate

ELECTRICAL CHARACTERISTICS (QW-409) Current AC Or DC : Amps (Range) : Tungsten Electode Size And Type Mode Of Metal Transfer For GMAW Electrode Wire Feed Speed Range
: : :

Polarity Volts (Range)

: :

TECHNIQUE (QW-410) String Or Weave Bead : Orifice Or Gas Cup Size : Initial And Interpass Cleaning (Brushing, Grinding, Etc.) Method Of Back Gouging : Oscillation : Contact Tube To Work Diatance Multiple Or Single Pass (Perside) Multiple Or Single Electrodes Travel Speed (Range) : Peening : Others :

: : :

WELDING PARAMETERS Weld Process Layer (s) Filler Metal Class Dia. (mm) (mm) Current Type Amp. Polar. Range Volt Range Travel Speed Range

Others

Prepared By

Revied By

Approved By

Verified By

Dr. Ir. M. Yudi Masduky S., M.BA, M.Si