Uniclass

L41121+L412:N32

EPIC
D1121+D122:Y42

CI/SfB
(31.5)+(37.5) X (K2)+(K3)

January 2004

Guide to High Performance Door Applications

Doors

PROMAT UK LIMITED

Technical Services Tel: 01933 271476 Fax: 01933 276790

Doors

CONTENTS

C O N T E N T S

INTRODUCTION
Promat high performance steel doors

PRODUCT SELECTOR
Product selector by market sector

PROMAT DURASTEEL DOOR RANGE

Introduction DURAFIRE DD 120/240 DURAFIRE DD 240 slider DURAFIRE DD 240 trap DURAFIRE DD 120/240 shutter DURASECURE DD 3/4/5 DURASECURE DD trap

STANDARD OPTIONS AND ACCESSORIES

DD options and accessories

ADDITIONAL INFORMATION

PROMAT DURASTEEL BLAST DOOR RANGE

Introduction DBD blast tables DURABLAST DBD

Customer Services Tel: 01344 381381 Fax: 01344 381380

PROMAT UK LIMITED

INTRODUCTION

Doors

INTRODUCTION
Promat UK Limited, a leader in passive fire protection solutions, also produce a comprehensive range of high performance steel doorsets for commercial and industrial applications. Promat has long been involved in establishing standards for performance of building systems world-wide, working closely with British and International bodies. The result is a range of tested and proven products and systems that show exceptional performance characteristics for fire, impact, blast, and security. Promats expertise is now recognised in many countries across the world and the company has its own sales and marketing operations in Europe, Australasia and the Far East. For further information contact the Promat UK Limited Technical Services Department. Promats commitment to technical excellence is the driving force behind the company. Equally, there is a concern for quality in all its forms; quality of materials, quality of production, quality of its people and even quality of the environment. And as you would expect, Promat is a BS EN ISO 9000 registered company.

PROMAT UK LIMITED

Technical Services Tel: 01933 271476 Fax: 01933 276790

Doors

PRODUCT SELECTOR

PRODUCT SELECTOR
Commercial Light Industrial Heavy Industrial Special Applications Page Number Cinemas/Theatres Retail Units/Shops Shopping Centres Offices/Office Blocks Private Health Care Public Health Care Temporary Buildings Sports Complexes Sports Stadiums/Grounds Hotels Schools Colleges/Universities Airports Underground Stations Tunnels Police Stations Railway Food Processing Storage Units Pharmaceutical Manufacturing Telecom Water Authorities Power Stations Power Transmission Petrochemical Production Petrochemical Exploration MOD Tunnels Prisons 6 6 6 7 7 7 7 7 7 7 19

Product Type

DURAFIRE DD 120 DURAFIRE DD 240 DURAFIRE DD 240 Slider DURAFIRE DD 240 Trap DURAFIRE DD 120 Shutter DURAFIRE DD 240 Shutter DURASECURE DD 3 DURASECURE DD 4 DURASECURE DD 5 DURASECURE DD Trap DURABLAST DBD

Customer Services Tel: 01344 381381 Fax: 01344 381380

PROMAT UK LIMITED

PROMAT DURASTEEL DOOR RANGE

Doors

The DD range of high performance steel doors is unique to Promat UK Limited. The manufacturing process, along with the design of the products, offers flexibility in configurations and performance. Each doorset can be purpose built to the clients exact specification, enabling virtually any shape or size to be created to meet the project requirements. The range covers single and multiple leaf constructions for internal and external use and offers some of the highest fire and security ratings in the industry. 6 The DD range of doorsets can be supplied as an integral part of the DURASTEEL fire protection system or as an

The DD range can be specified and supplied with standard ironmongery but the flexibility in design and manufacture allows for a range of options refer to Pages 14 - 17.

DURAFIRE DD 120/240
Promat has conducted extensive fire resistance tests on a range of sizes and configurations of hinged steel doorsets. The independent certification of these products ensures that the doorset will prevent the spread of fire from one compartment to another, reducing loss of property and ensuring safe emergency escape for personnel. The DURAFIRE DD range of hinged products are certified to BS 476: Part 22: 1987 for up to 240 minutes integrity and to SOLAS and IMO standards. The range covers single and double leaf constructions for internal and external uses. The unique design of the DURAFIRE DD products enables great flexibility in manufacture, allowing almost any shape or size to be produced.

individual item suitable for fixing into timber or steel stud partitions and brick or blockwork apertures. These products have been designed with quality and performance in mind. The high impact resistance and durability of the DURASTEEL sheet means that, once

installed, they are virtually maintenance free. With a history of projects over 35 years, DD doorsets have a proven track record.

DURAFIRE DD 240 SLIDER

The DURAFIRE DD 240 Slider has its principal application as movable sections of a DURASTEEL fire protection system. The DURAFIRE DD 240 Sliders are certified to BS 476: Part 22: 1987 for up to 240 minutes integrity and are ideally suited to medium and heavy duty industrial situations in power generation and industrial buildings. One of the main benefits of these sliding doors is that they can be produced to much larger dimensions than conventional hinged doorsets, offering access to large plant and machinery etc, whilst retaining the specified fire performance of the compartment wall. These doorsets can be designed to incorporate a wicket door for personnel access. The unique design of the DURAFIRE DD 240 slider enables manufacture of a variety of configurations for both horizontal and vertical sliding in single and double leaf constructions. The DURAFIRE DD 240 Slider door range is supplied with a counterbalance system to ensure a controlled closure. If required, fusible links and electro-magnetic devices can be incorporated in the design to provide fail-safe
Promat DURAFIRE DD 240 Slider

operation.

PROMAT UK LIMITED

Technical Services Tel: 01933 271476 Fax: 01933 276790

Doors

PROMAT DURASTEEL DOOR RANGE

All shutters are supplied with a counterbalance system to ensure a controlled closure. If required, fusible links and electro-magnetic devices can be incorporated in the design to provide failsafe operation.

DURASECURE DD 3/4/5
The DURASECURE DD range provides outstanding resistance to intruder attack. These doorsets also provide a fire performance of 120 minutes integrity. Depending on client requirements, Promat can offer: Grade 3 (DURASECURE DD 3), Grade 4 (DURASECURE DD 4) Grade 5 (DURASECURE DD 5). 7

DURASECURE DD TRAP
The DURASECURE DD Trap door is the product of Promats relationship and
Promat DURAFIRE DD 240

commitment to specific client development

DURAFIRE DD 240 TRAP

The unique design of the DURAFIRE DD 240 Trap enables flexibility in manufacture allowing almost any shape or size to be produced. A range of configurations with single and multiple leaf constructions are available. The DURAFIRE DD 240 Trap is certified to BS 476: Part 22: 1987 for up to 240 minutes integrity. The DURAFIRE DD 240 Trap can be supplied with standard ironmongery but the flexibility in design and manufacture allows for a range of options. Gas struts can be provided where controlled closure is required. Doors can also be designed to withstand light traffic loads and with a flush face and pivot hinge to avoid trip hazards.

to meet a unique performance specification for security and fire rated trap doors. Incorporating a heavy duty leaf with a 3-way shoot bolt mechanism and pin hinge, the doorset offers an enhanced level of security to British Telecom test standards. The trap doors are designed to withstand medium traffic loads and can be set up to provide assisted opening for panic escape situations.

DURAFIRE DD 120 AND 240 SHUTTER

The DURAFIRE DD 120 and 240 Shutters are ideal for incorporation into industrial fire protection systems, particularly where conveyor belts penetrate compartment walls. The design of the DURAFIRE DD 240 Shutter allows the manufacture of a variety of configurations, both dropping and rising to close, dependent on the application. Customer Services Tel: 01344 381381 Fax: 01344 381380 PROMAT UK LIMITED

DURAFIRE DD 120/240

Doors

STANDARD SPECIFICATION
Leaf: Overall thickness: Material: Jointing construction: Frame: Overall frame depth: Material: Jointing: Type and configuration: Threshold plate: Finish: Frame and leaf: 28mm 9.5mm thick DURASTEEL sheet Mitred and welded 60mm (FR7) (FR11) 60 x 60 x 6mm thick angle section Mitred and welding joints or cleated constructions Single rebate/3-sided frame 70 x 10mm thick MS plate (FR15) Standard shop-applied zinc based primer, ready for site painting (P3) Leaf fitted with 3-way shoot bolt mechanism, handle set and rose plates. 2 no. hook and ride hinges and central hinge keep per leaf. Passive leaf on double leaf doorset is fitted with either face fixed tower bolts top and bottom or 2-way shoot bolts Certification: BS 476: Part 22: 1987

Ironmongery:

Dimensional Details Structural opening width Structural opening height Overall frame width Overall frame height Door leaf width Door leaf height

Ref A B C D E F

Single Leaf Doorset A B (A - 8 = C) (B - 6 = D) (A - 25 = E) (B - 35 = F)

Example Calculation 900 2100 892 2094 875 2065

Double Leaf Doorset A B (A - 8 = C) (B - 6 = D) ((A - 30)/2 = E) (B - 35 = F)

Example Calculation 1800mm 2100mm 1792mm 2094mm 885mm 2065mm

Note: For maximum leaf sizes and configurations, please refer to page 15. Calculations based on standard specification.

Single Leaf

Double Leaf

DD 120 / DD 240

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Doors

DURAFIRE DD 240 SLIDER

STANDARD SPECIFICATION
Leaf: Overall thickness: Material: Jointing construction: Frame: Overall frame depth: Material: Jointing: Type and configuration: Threshold plate: Finish: Ironmongery: Frame and leaf: 28mm 9.5mm thick DURASTEEL sheet Mitred and welded 80mm 80 x 40 x 80 x 6mm thick Z-section Mitred and welding joints Single rebate/3-sided frame Not as standard Standard shop applied zinc based primer, ready for site painting (P3) Heavy duty mild steel track and rollers recessed handle and bottom guide rollers. Standard weight counterbalance system and thermo-fusible link Certification: BS 476: Part 22: 1987

Dimensional Details Structural opening width Structural opening height Door leaf width Door leaf leading edge height Door leaf trailing edge height Frame leading edge height Frame trailing edge height Frame Length

Ref Doorset A B C D E F G H

Single Leaf A B (A + 340 = C) (B + 212 = D) (C/30 + D = E) (B + 272 = F) (H/30 + F = G) ((2 x A) + 536 = H)

Example Calculation 920mm 2100mm 1260mm 2312mm 2354mm 2372mm 2451mm 2376mm

Note: For maximum leaf sizes, configurations and options, please refer to page 15. Calculations based on standard specification.

DD 240 Slider

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PROMAT UK LIMITED

DURAFIRE DD 120/240 TRAP

Doors

STANDARD SPECIFICATION
Leaf: Overall thickness: Material: Jointing construction: Frame: Overall frame depth: Material: Jointing: Type and configuration: Finish: Ironmongery: Frame and leaf: 28mm 9.5mm thick DURASTEEL sheet Mitred and welded 60mm (FR7) 60 x 60 x 6mm thick angle section Mitred and welding Single rebate/4-sided frame Standard shop applied zinc based primer, ready for site painting (P3) 2 no. hook and ride hinges per leaf and recessed pull handle BS 476: Part 22: 1987

10

Certification:

Dimensional Details Structural opening width Structural opening height Overall frame width Overall frame length Door leaf width Door leaf length

Ref A B C D E H

Single Leaf Doorset A B (A - 8 = C) (B - 8 = D) (A - 25 = E) (B - 26 = F)

Example Calculation 900mm 1000mm 892mm 992mm 875mm 974mm

Note: For maximum leaf sizes, configurations and options, please refer to Promat Technical Services Department Calculations based on standard specification.

DD240 Trap

PROMAT UK LIMITED

Technical Services Tel: 01933 271476 Fax: 01933 276790

Doors

DURAFIRE DD 120 & DD 240 SHUTTER

STANDARD SPECIFICATION
Leaf: Overall thickness: Material: Jointing construction: Frame: Overall frame depth: Material: Jointing: Type and configuration: Finish: Ironmongery: Certification: Frame and leaf: 12mm (DD120) 28mm (DD240) 9.5mm thick DURASTEEL sheet Mitred and welded 80mm 45 x 80 x 45 x 6mm thick Z-section/25 x 15 x 3mm thick angle section Mitred and welded joints 3-sided frame with trailing edge flame trap Standard shop applied zinc based primer, ready for site painting (P3) Standard weight counterbalance system, heavy duty mild steel track BS 476: Part 22: 1987

11

Dimensional Details Structural opening width Structural opening height Overall frame width Overall frame length Door leaf width Door leaf length

Ref A B C D E F

Single Leaf Doorset A B (A + 92 = C) (B + 96 = D) ((B + D + 92 = E) (A + 178 = F)

Example Calculation 920mm 900mm 1012mm 996mm 1988mm 1098mm

Note: For maximum leaf sizes, configurations and options, please refer to Promat Technical Services Department Calculations based on standard specification.

DD120 Customer Services Tel: 01344 381381 Fax: 01344 381380

DD240 PROMAT UK LIMITED

DURASECURE DD 3 / DD 4 / DD 5

Doors

STANDARD SPECIFICATION
Leaf: Overall thickness: Material: Core material: Jointing construction: Frame: Overall frame depth: Material: Jointing: Type and configuration: Finish: Frame and leaf: 28mm 9.5mm thick DURASTEEL sheet Security Steel Mitred and welded 75mm (FR9, FR13) 75 x 50 x 6mm thick channel section Mitred and welded joints 3-sided frame with trailing edge flame trap Standard shop applied zinc based primer, ready for site painting (P3) Leaf fitted with 3-way shoot bolt mechanism with security dead bolt, handle set and rose plates. 3 no. hook and ride hinges and 1 no. hinge keep per leaf. Lock fitted with security cover plates Certification: LPS 1175 Grades 3/4/5

12

Ironmongery:

Dimensional Details Structural opening width Structural opening height Overall frame width Overall frame length Door leaf width Door leaf length

Ref A B C D E F

Single Leaf Doorset A B (A - 8 = C) (B - 6 = D) ((A - 113 = E) (B - 76 = F)

Example Calculation 900mm 2100mm 892mm 2094mm 787mm 2021mm

Note: For maximum leaf sizes, configurations and options, please refer to Promat Technical Services Department Calculations based on standard specification.

Single Leaf

DD 3 / DD 4 / DD 5

PROMAT UK LIMITED

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Doors

DURASECURE DD TRAP

STANDARD SPECIFICATION
Leaf: Overall thickness: Material: Jointing construction: Frame: Overall frame depth: Material: Jointing: Type and configuration: Finish: Ironmongery: Frame and leaf: 45mm 10mm thick security plate Mitred and welded 185mm 50 x 130 x 50 x 6mm thick Z-section,35 x 90 x 39 x 6mm thick channel section Mitred and welded joints Single rebated/4-sided frame Hot dip galvanised (P7) Leaf fitted with 3-way shoot bolt mechanism, removable handle. Special pin hinge, 2 no. gas struts Certification: British Telecom Standard Performance Enhanced Level

13

Dimensional Details Structural opening width Structural opening height Overall frame width Overall frame length Door leaf width Door leaf length

Ref A B C D E F

Single Leaf Doorset A B (A + 220 = C) (B + 248 = D) ((A + 326 = E) (B + 326) = F

Example Calculation 610mm 610mm 830mm 858mm 936mm 936mm

Note: For maximum leaf sizes, configurations and options, please refer to Promat Technical Services Department Calculations based on standard specification.

DD Trap

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PROMAT UK LIMITED

DURASTEEL DOOR OPTIONS

Doors

VISION PANELS

LOUVRE PANELS

14

100 x 150mm

400 x 400mm

500 x 500mm

500 x 500mm

100 x 300mm

2 no. 100 x 300mm

2 no. 500 x 500mm

Fully louvred

The vision panel details are applicable to the DURAFIRE DD, range.

The louvre panel details shown are part of Promats standard range. For louvre panels shapes and sizes outside this range please refer to Promats Technical Services Department.

The vision panel details shown are Promats standard range. For vision panel shapes and sizes outside this range please refer to Promats Technical Services Department.

PROMAT UK LIMITED

Technical Services Tel: 01933 271476 Fax: 01933 276790

Doors

DURASTEEL DOOR OPTIONS

HANDING TERMINOLOGY
The importance of understanding doorset handings can never be understated. The direction of the swing and the position of the hinges identify the handing of a doorset. Example: when the door leaf opens toward the operator and the hinges are visible on the left-hand side the doorset is deemed to be left hand hung.
Left hand hung Right hand hung

15

HANDINGS AND CONFIGURATIONS SINGLE LEAF DURAFIRE DD 120/240 DOORSETS

Door leaf handing Max leaf size

Description DD 120 latched, single acting, single leaf doorset DD 240 latched, single acting, single leaf doorset

Ref LSASD

Left hand hung

Right hand hung

Width

Height

1100

3000

LSASD

1500

4000

HANDINGS AND CONFIGURATIONS DOUBLE LEAF DURAFIRE DD 120/240 DOORSETS

Door leaf handing Description DD 120 latched, single acting, double leaf doorset DD 240 latched, single acting, double leaf doorset LSADD Ref LSADD 1100 3000 Left hand active Right hand active Max leaf size Width Height

1500

4000

HANDINGS AND CONFIGURATIONS SINGLE LEAF DURAFIRE DD 240 SLIDER

Door leaf handing Max leaf size

Description DD 240 slider unlatched, single sliding doorset

Ref ULSD

Left hand sliding

Right hand sliding

Width 5000

Height 5000

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PROMAT UK LIMITED

DD FRAME AND FIXING DETAILS

Doors

Jamb Details

Head Details

Cill Details

16

FR7 Reveal Fixing 60 x 60 x 6 MS Angle

FR11 Reveal Fixing 60 x 60 x 6 MS Angle

FR15 Surface fixed 70 x 10 flat plate

FR8 Face Fixing 60 x 60 x 6 MS Angle FR12 Face Fixing 60 x 60 x 6 MS Angle

FR16 Recessed 70 x 10 flat plate

FR9 Hidden Fixing 75 x 50 x 6 MS Channel FR13 Hidden Fixing 75 x 50 x 6 MS Channel

FR10 Reveal Fixing 75 x 50 x 6 MS Channel

FR14 Reveal Fixing 75 x 50 x 6 MS Channel

The frame options above are based on industry standards. Specification profiles can be developed on request. The fixing details shown above are on typical backgrounds such as concrete block. For fixing details into alternative apertures, constructions and materials, refer to Promat Technical Services Department. As standard, the frame is fabricated as a 3-sided construction, with a head, hinges side and lock side jamb. Threshold plates are not standard but can easily be incorporated within the construction upon request. The threshold can be formed from a flat or rebated steel or aluminium plate or with a fourth side of the frame.

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Doors

DD FINISH & IRONMONGERY OPTIONS

DD FINISH OPTIONS
Ref P2 P3 P4 P5 P7 P8 Finish Description Grey zinc based primer Blue zinc based primer Two pack polyurethane RAL/BS colours Brushed stainless steel Hot dip galvanised frame only Shot blast and zinc spray

Each of the product types within the DD range have a standard finish detailed in the product specification. The finish options table gives a list of alternative standard finishes available for the range.

IRONMONGERY OPTIONS
Double cylinder with thumbturn Double cylinder key operated

17

Half cylinder key operated

Mortice 3-way shoot bolt

Chubb mortice deadbolt

Leo lockable handle set

Union mortice deadbolt

Set Type
DD A1 Face side Far side DD A2 Face side Far Side DD B1 Face side Far side DD B2 Face side Far side DD E Face side Far side DD G Face side Far side DD L Face side Far side DD T Face side Far side DD U Face side Far side

Description
Key retracts deadbolt, lever retracts shootbolt No operation Key retracts deadbolt, lever retracts shootbolt No operation Key retracts deadbolt, lever retracts shootbolt Key retracts deadbolt, lever retracts shootbolt Key retracts deadbolt, lever retracts shootbolt Key retracts deadbolt, lever retracts shootbolt Key retracts deadbolt, lever retracts shootbolt Thumbturn retracts deadbolt, handle retracts shootbolt Key releases handle, handle retracts shootbolt Panic bar retracts shootbolt Lever retracts shootbolt Lever retracts shootbolt No operation Panic bar retracts shootbolt Lever retracts shootbolt Panic bar retracts shootbolt

The above table gives details of our standard ironmongery options which are based on the most commonly used functions. For further details on ironmongery including: closers, locks, handle sets, panic functions, hold open devices, door stops, kick plates, smoke and weather seals, hinges, suited and master keyed cylinders, please contact Promat Technical Services Department.

Customer Services Tel: 01344 381381 Fax: 01344 381380

PROMAT UK LIMITED

Escutcheon plate

Circular cylinder

Lever handle

Rose plate

Panic bar

BESPOKE DOORSETS

Doors

This Guide aims to provide an understanding of the standard door specifications that Promat can provide for applications such as fire, impact, blast and security. Although this Guide details standard door specifications, Promat specialises in the manufacture of bespoke doorsets (i.e. no standard sizes, shapes, finishes or function) and aims to provide a door solution for any situation. For your specialist door requirements contact Promats Technical Services Department on: telephone: 01933 271476 or fax: 01933 276790. 18

TECHNICAL AND DESIGN SUPPORT SERVICES

For technical enquires, designs advice contact Promat Technical Services Department, telephone: 01933 271476 or fax: 01933 276790.

SALES ENQUIRES
Promats Sales Department, telephone: 01344 381381 or fax: 01344 381380.

INSTALLATION
All doorsets should be installed in accordance with our recommended installation instructions. For installation instructions or details of our recommended installers please contact Promats Technical Services Department, telephone: 01933 271476 or fax: 01933 276790.

DURAFIRE DD Sliding Trap

DURAFIRE DD Sliding Folding Door

PROMAT UK LIMITED

Technical Services Tel: 01933 271476 Fax: 01933 276790

Doors

DURASTEEL BLAST DOOR RANGE

19

Promat DURABLAST DBD BRE Cardington Blast Door Test

Man-made disasters are often harrowing and tragic events. Yet from them we gain valuable lessons which can lead to improved legislation. Whether the applications are industrial, commercial or domestic, fire, explosion, hazardous emissions and terrorist activity all have to be taken into account by todays engineers. The benefits of such safety improvements result in reduced risk, reduced loss and reduced cost to lives, property and the environment. For example, one system developed to protect against such situations is Promats DURABLAST DBD range of blast doorsets. These products have been designed to withstand blast pressures up to 1.52 Bar with a fire performance of 240 minutes. These products have been developed with quality and performance in mind. Promats design, combining specialist energy absorbing, durable materials and years of experience, ensures that the DURABLAST DBD systems can withstand explosions, yet still remain unaffected by prolonged periods of fire. Additionally, as the system maintains its integrity, it continues to offer protection against impact and moisture.

The DURABLAST DBD range has been independently tested at the Building Research Establishment at Cardington specifically for the offshore market. However, these products can also be used in a diverse range of industrial and commercial applications, including power generation, chemical and paint plants, control room protection, defence establishments and anti-terrorist installations. The DURABLAST DBD range can be supplied as an integral part of the DURASTEEL FIREBLAST system or as an individual item to be fitted into any blast resistant construction. The range covers single and double leaf constructions for internal and external use. The high impact resistance, durability and DURASTEEL sheet means that once installed, the doorsets are virtually maintenance free.

Customer Services Tel: 01344 381381 Fax: 01344 381380

PROMAT UK LIMITED

PROMAT DURABLAST DBD

Doors

The following tables show the allowable blast pressures that the single and double leaf doors can safely withstand. The pressure is related to the leaf size, leaf construction and the direction of the blast i.e. away from frame and into frame.

TABLE 1A DURABLAST DBD B1 SINGLE LEAF DOORSET Pressure (Bar) away from frame Leaf Height (m) 0.6 2.05 2.1 2.2 2.3 0.38 0.34 0.29 0.24 0.21 0.18 0.15 0.65 0.35 0.32 0.27 0.22 0.19 0.17 0.14 0.7 0.33 0.30 0.25 0.21 0.18 0.15 0.13 Leaf width (m) 0.75 0.31 0.28 0.23 0.20 0.17 0.15 0.12 0.8 0.30 0.27 0.22 0.19 0.16 0.14 0.12 0.85 0.28 0.26 0.21 0.18 0.15 0.13 0.11 0.9 0.27 0.24 0.20 0.17 0.14 0.12 0.10 0.95 0.26 0.23 0.19 0.16 0.14 0.12 0.10 1 0.25 0.23 0.19 0.15 0.13 0.11 0.10

20

2.4 2.5 2.6

Table 1A/1B
120 minute fire resistant single leaf blast door with a blast capacity up to 0.38 Bar away from frame and up to 0.73 Bar into frame according to leaf size.

TABLE 1B DURABLAST DBD B1 SINGLE LEAF DOORSET Pressure (Bar) into frame Leaf Height (m) 0.6 2.05 2.1 2.2 2.3 2.4 2.5 2.6 0.73 0.73 0.73 0.73 0.73 0.73 0.73 0.65 0.67 0.67 0.67 0.67 0.67 0.67 0.67 0.7 0.62 0.62 0.62 0.62 0.62 0.62 0.62 Leaf width (m) 0.75 0.58 0.58 0.58 0.58 0.58 0.58 0.58 0.8 0.55 0.55 0.55 0.55 0.55 0.55 0.55 0.85 0.51 0.51 0.51 0.51 0.51 0.51 0.51 0.9 0.49 0.49 0.49 0.49 0.49 0.49 0.49 0.95 0.46 0.46 0.46 0.46 0.46 0.46 0.46 1 0.44 0.44 0.44 0.44 0.44 0.44 0.44

TABLE 2A DURABLAST DBD B2 SINGLE LEAF DOORSET Pressure (Bar) away from frame Leaf Height (m) 0.6 2.05 2.1 2.2 2.3 2.4 2.5 2.6 0.38 0.34 0.29 0.24 0.21 0.18 0.15 0.65 0.35 0.32 0.27 0.22 0.19 0.17 0.14 0.7 0.33 0.30 0.25 0.21 0.18 0.15 0.13 Leaf width (m) 0.75 0.31 0.28 0.23 0.20 0.17 0.15 0.12 0.8 0.30 0.27 0.22 0.19 0.16 0.14 0.12 0.85 0.28 0.26 0.21 0.18 0.15 0.13 0.11 0.9 0.27 0.24 0.20 0.17 0.14 0.12 0.10 0.95 0.26 0.23 0.19 0.16 0.14 0.12 0.10 1 0.25 0.23 0.19 0.15 0.13 0.11 0.10

Table 2A/2B
240 minute fire resistant single leaf blast door with a blast capacity up to 0.38 Bar away from frame and up to 0.72 Bar into frame according to leaf size.

TABLE 2B DURABLAST DBD B2 SINGLE LEAF DOORSET Pressure (Bar) into frame Leaf Height (m) 0.6 2.05 2.1 2.2 2.3 2.4 2.5 2.6 0.72 0.72 0.72 0.72 0.72 0.72 0.72 0.65 0.67 0.67 0.67 0.67 0.67 0.67 0.67 0.7 0.62 0.62 0.62 0.62 0.62 0.62 0.62 Leaf width (m) 0.75 0.58 0.58 0.58 0.58 0.58 0.58 0.58 0.8 0.54 0.54 0.54 0.54 0.54 0.54 0.54 0.85 0.51 0.51 0.51 0.51 0.51 0.51 0.51 0.9 0.48 0.48 0.48 0.48 0.48 0.48 0.48 0.95 0.46 0.46 0.46 0.46 0.46 0.46 0.46 1 0.43 0.43 0.43 0.43 0.43 0.43 0.43

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Doors

PROMAT DURABLAST DBD

TABLE 3A DURABLAST DBD B3 SINGLE LEAF DOORSET Pressure (Bar) away from frame Leaf Height (m) 0.6 2.05 2.1 2.2 2.3 2.4 2.5 2.6 0.70 0.68 0.65 0.62 0.59 0.57 0.55 0.65 0.65 0.63 0.60 0.57 0.55 0.53 0.51 0.7 0.61 0.59 0.56 0.54 0.51 0.49 0.47 Leaf width (m) 0.75 0.57 0.55 0.53 0.50 0.48 0.46 0.44 0.8 0.54 0.52 0.50 0.47 0.45 0.43 0.42 0.85 0.51 0.49 0.47 0.45 0.43 0.41 0.39 0.9 0.48 0.47 0.45 0.43 0.41 0.39 0.37 0.95 0.46 0.45 0.43 0.41 0.39 0.37 0.35 1 0.44 0.43 0.41 0.39 0.37 0.35 0.34

Table 3A/3B
240 minute H60 rated single leaf blast doors with a blast capacity up to 0.7 Bar away from frame and up to 1.52 Bar into frame according to leaf size.

21

TABLE 3B DURABLAST DBD B3 SINGLE LEAF DOORSET Pressure (Bar) into frame Leaf Height (m) 0.6 2.05 2.1 2.2 2.3 2.4 2.5 2.6 1.52 1.52 1.48 1.14 1.36 1.31 1.26 0.65 1.40 1.40 1.36 1.30 1.25 1.20 1.16 0.7 1.30 1.30 1.25 1.20 1.16 1.11 1.07 Leaf width (m) 0.75 1.22 1.22 1.16 1.12 1.07 1.03 1.00 0.8 1.14 1.13 1.09 1.04 1.00 0.96 0.93 0.85 1.07 1.06 1.02 0.98 0.94 0.90 0.87 0.9 1.01 1.00 0.95 0.92 0.88 0.85 0.82 0.95 0.96 0.94 0.90 0.86 0.83 0.8 0.77 1 0.90 0.88 0.85 0.82 0.79 0.76 0.73

TABLE 4A DURABLAST DBD B4 DOUBLE LEAF DOORSET Pressure (Bar) away from frame Leaf Height (m) 0.6 2.05 2.1 2.2 2.3 2.4 2.5 2.6 0.53 0.50 0.46 0.42 0.38 0.35 0.32 0.65 0.49 0.47 0.42 0.39 0.35 0.33 0.30 0.7 0.46 0.43 0.39 0.36 0.33 0.30 0.28 Leaf width (m) 0.75 0.43 0.41 0.37 0.34 0.31 0.28 0.26 0.8 0.40 0.38 0.35 0.32 0.29 0.27 0.25 0.85 0.38 0.36 0.33 0.30 0.28 0.25 0.23 0.9 0.36 0.35 0.31 0.29 0.26 0.24 0.22 0.95 0.35 0.33 0.30 0.27 0.25 0.23 0.21 1 0.33 0.32 0.29 0.26 0.24 0.22 0.20

Table 4A/4B
240 minute H60 rated double leaf blast doors with a blast capacity up to 0.53 Bar away from frame and up to 0.53 Bar into frame according to leaf size.

TABLE 4B DURABLAST DBD B4 DOUBLE LEAF DOORSET Pressure (Bar) into frame Leaf Height (m) 0.6 2.05 2.1 2.2 2.3 2.4 2.5 2.6 0.53 0.50 0.46 0.42 0.38 0.35 0.32 0.65 0.49 0.47 0.42 0.39 0.35 0.33 0.30 0.7 0.46 0.43 0.39 0.36 0.33 0.30 0.28 Leaf width (m) 0.75 0.43 0.41 0.37 0.34 0.31 0.28 0.26 0.8 0.40 0.38 0.35 0.32 0.29 0.27 0.25 0.85 0.38 0.36 0.33 0.30 0.28 0.25 0.23 0.9 0.36 0.35 0.31 0.29 0.26 0.24 0.22 0.95 0.35 0.33 0.30 0.27 0.25 0.23 0.21 1 0.33 0.32 0.29 0.26 0.24 0.22 0.20

Customer Services Tel: 01344 381381 Fax: 01344 381380

PROMAT UK LIMITED

PROMAT DURABLAST DBD

Doors

STANDARD SPECIFICATION
Leaf: Overall thickness: Material: Jointing construction: Frame: Overall frame depth: Material: Jointing: Type and configuration: Threshold plate: Finish: Frame and leaf: 28 or 50mm 9.5mm thick DURASTEEL sheet Mitred and welded 70mm (FR9) (FR13) 75 x 50 x 6mm thick channel section Mitred and welding joints Single rebate/3-sided frame 70 x 10mm thick MS plate (FR15) Standard shop applied zinc based primer, ready for site painting (P3) Leaf fitted with 3-way shoot bolt mechanism, handle set and rose plates. 2 no. hook and ride hinges and central hinge keep per leaf. Passive leaf on a double leaf doorset is fitted with either face fixed tower bolts top and bottom or 2-way shoot bolts Certification: Independent blast test at BRE Cardington TCR 112/95

22

Ironmongery:

Dimensional Details Structural opening width Structural opening height Overall frame width Overall frame height Door leaf width Door leaf height

Ref A B C D E F

Single Leaf Doorset A B (A - 8 = C) (B - 6 = D) (A - 113 = E) (B - 79 = F)

Example Calculation 900mm 2100mm 892mm 2094mm 787mm 2021mm

Double Leaf Doorset A B (A - 8 = C) (B - 6 = D) (A - 120)/2 = E) (B - 79 = F)

Example Calculation 900mm 2100mm 1792mm 2094mm 840mm 2021mm

Note: For maximum leaf sizes, blast ratings, please refer to tables on page 20 - 21. Calculations based on standard specification.

B1/B2 Single leaf Double leaf

B3/B4 DURABLAST DBD

PROMAT UK LIMITED

Technical Services Tel: 01933 271476 Fax: 01933 276790

Doors

Customer Services Tel: 01344 381381 Fax: 01344 381380

PROMAT UK LIMITED

Doors

PROMAT UK LIMITED
Door Division: P.O.Box 6718, Wellingborough, Northants, NN8 6XS Telephone: 01933 271476 Fax: 01933 276790 Head Office: The Sterling Centre, Eastern Road, Bracknell, Berkshire RG12 2TD Telephone: 01344 381300 Fax: 01344 381301 Customer Services Department: Telephone: 01344 381381 Fax: 01344 381380 Technical Services Department: Telephone: 01933 271476 Fax: 01933 276790