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APRIL

2006

ETA SERIES HIGH CAPACITY END SUCTION PUMPS

1.0

Overview

The ETA is designed for flow rates that fall beyond the range of most end suction pumps. Performance extends to 9,500 GPM, 440 feet of head, and 88% efficiency. This range is covered by thirteen sizes in cast iron and bronze fitted iron as the standard. Primarily a horizontal unit, the ETA can also be vertically mounted and electric motor, diesel engine or steam turbine driven as well. 1.1 Basic Hydraulic and Mechanical Design Features

Standard design features for the ETA are given in the tables below. All speed-specific values are at the maximum allowable operating speed, and all other values are at the maximum impeller diameter, unless otherwise noted.

Basic Hydraulic Features


Pump Size
AA - 10 x 8 x 13 AB 10 x 10 x 13 AC - 12 x 10 x 13 AD - 12 x 12 x 13 BA - 4 x 3 x 16 BB - 5 x 4 x 16 BC - 6 x 5 x 16 BD - 8 x 6 x 16 BE - 10 x 8 x 16 BF - 12 x 10 x 16 CA - 8 x 6 x 20 CB - 10 x 8 x 20 CC - 12 x 10 x 20

Max Speed (RPM)


1750 1750 1750 1750 1750 1750 1750 1750 1750 1750 1750 1750 1750

Impeller Design
Type
Enclosed Enclosed Enclosed Enclosed Enclosed Enclosed Enclosed Enclosed Enclosed Enclosed Enclosed Enclosed Enclosed

Max. Dia. (in)


13.00 11.38 13.00 13.63 15.91 15.91 15.91 15.91 15.94 15.94 19.69 19.88 19.88

Eye Area (in2)


70.0 84.0 89.0 99.0 18.0 21.5 30.0 49.0 70.0 95.0 49.0 61.0 102.0

No. Vanes
6 5 6 5 7 6 6 6 7 6 7 7 7

Specific Speed Ns
2,659 4,170 3,547 4,369 607 812 952 1,325 1,806 2,144 1,060 1,092 1,633

Suction Sp. Speed Nss


16,058 13,644 14,716 13,841 10,105 10,567 9,002 13,917 12,895 11,858 11,714 11,449 13,006

Max. Solids Size (in)


1.88 2.00 2.75 3.81 0.44 0.63 0.81 1.00 1.44 2.25 0.75 1.00 1.38

Rotor WK2 (lb-in2)


920 1,115 1,236 1,766 1,080 1,194 1,332 1,696 1,942 2,313 3,768 4,137 5,395

Basic Mechanical Features


Pump Size
AA - 10 x 8 x 13 AB 10 x 10 x 13 AC - 12 x 10 x 13 AD - 12 x 12 x 13 BA - 4 x 3 x 16 BB - 5 x 4 x 16 BC - 6 x 5 x 16 BD - 8 x 6 x 16 BE - 10 x 8 x 16 BF - 12 x 10 x 16 CA - 8 x 6 x 20 CB - 10 x 8 x 20 CC - 12 x 10 x 20

Bearing Frame
C C C C 45 45 45 45 D D D DS DS

Max Allowed Pressure (PSI)


Hydro test
350 225 369 225 282 434 396 225 235 304 399 833 521

Wear Ring Clearance


Front (in)
0.012 0.015 0.014 0.014 0.012 0.012 0.014 0.016 0.017 0.017 0.012 0.021 0.023

Shaft Deflection @ 20% BEP (inch)


@ Seal
0.0002 0.0028 0.0009 0.0048 0.0031 0.0047 0.0059 0.0095 0.0164 0.0059 0.0028 0.0026 0.0038

Working
233 150 246 150 188 299 264 150 156 202 266 555 327

Back (in)
0.011 0.013 0.013 0.013 N/a N/a 0.013 0.015 0.017 0.017 0.013 0.022 0.023

@ Impeller
0.0023 0.0075 0.0035 0.0179 0.0038 0.0057 0.0072 0.0117 0.0305 0.0106 0.0048 0.0058 0.0094

Shaft Stiffness L3/D4


35.8 24.2 28.7 28.2 68.0 68.0 68.0 70.0 96.1 91.2 87.4 77.6 83.6

Min. Case Thickness (in.)


0.750 0.750 0.875 0.875 0.625 0.814 0.814 0.625 0.750 0.875 0.875 1.125 1.000

1.2

Standard Surface Treatment

All ETAs handling liquids below 230 F are painted to Carver Standard PA-001. This provides for one coat of Carver Blue, industrial alkyd metal enamel with a 3-5 mils dry film thickness. Pumps handling liquids above 230 F are painted to Carver Standard PA-013 with two coats modified silicone alkyd resin, aluminum colored, to a total of 2 mils dry film thickness.
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Standard Surface Preparation


Component
Adaptor bracket Base & Coupling Guard Bearing frame Casing Motor

Material
Steel Steel Cast iron Cast iron Any

Specification
Carver Standard PA-001 Carver Standard PA-001 Carver Standard PA-001 Carver Standard PA-001 Carver Standard PA-001

ETA SERIES HIGH CAPACITY END SUCTION PUMPS 1.3 Key Material Specifications 1.4 Key Mechanical Data

ETA material specifications are as follows: Key Component Materials


Component
Bearing Frame Casing Impeller O Rings Shaft Shaft Sleeve Wear Ring Standard Seal Optional Seal

ETA mechanical design parameters are as follows: Key Mechanical Data


Item
Max power (BHP) @ 1750 RPM @ 1150 RPM Bearing type radial bearing thrust bearing Lubrication method (standard) L10 bearing life (hrs) radial thrust Shaft diameter (in.) @ coupling @ impeller hub @ radial bearing @ thrust bearing @ shaft sleeve 2.000 2.000 2.559 2.559 2.500

Material
Cast iron Cast iron Bronze Cast iron Elastomer Carbon steel 316 SS Cast iron Bronze Type 1 Code XF511C1

Specification
ASTM A48, Class 30 ASTM A48, Class 30 ASTM B584, C87500 ASTM A48, Class 30 Viton AISI A108, UNS G41400 or ASTM A311, Grade B, UNS G11440 ASTM A276, UNS 31600 ASTM A48, Class 30 ASTM B 505, UNS 93200 Viton w/ carbon on ceramic faces, 300 series SS metal parts

Bearing Frame
C 275 180 6213 7313 Oil 45 200 80 6311 6312 Grease D 400 250 6411 6411 Oil DS 850 400 6411 6313 Oil

50,000 50,000 1.875 1.495 2.166 2.362 1.693 2.000 1.986 2.165 2.165 1.968 2.000 1.875 2.559 2.165 2.166

Viton w/ carbon on silicon carbide Type 1 Code XP661O581 faces, 300 series SS metal parts

Note: In the table above, AISI A108 carbon steel shafts are standard for size A bearing frames. ASTM A311 steel shafts are standard with all other bearing frames. 2.0 ETA Hydraulic Coverage

Note: Size DS bearing frame is very similar to D bearing frame, and has the same external dimensions. It is used on the two largest ETA sizes: 10 x 8 x 20 and 12 x 10 x 20.

ETA hydraulic performance extends to 9,500 GPM and 380 feet of head and is covered by thirteen sizes in.

Other sizes and allowable speeds may also be possible. Contact Carver Sales and Marketing department.

ETA SERIES HIGH CAPACITY END SUCTION PUMPS

Hydraulic Performance 13 Impeller Pumps

Notes:
1. 2. Above data is based on 1.0 sp. gr. water at ambient temperature and pressure in accordance with Hydraulic Institute guidelines. Impeller diameters between minimum and maximum shown are available in 1/8 inch increment trims.

ETA SERIES HIGH CAPACITY END SUCTION PUMPS

Hydraulic Performance 13 Impeller Pumps

Notes:
1. 2. Above data is based on 1.0 sp. gr. water at ambient temperature and pressure in accordance with Hydraulic Institute guidelines. For this pump, impeller trims may also be done with angular vane cuts. Impeller diameter trims shown are approximations only.

ETA SERIES HIGH CAPACITY END SUCTION PUMPS

Hydraulic Performance 13 Impeller Pumps

Notes:
1. 2. Above data is based on 1.0 sp. gr. water at ambient temperature and pressure in accordance with Hydraulic Institute guidelines. For this pump, impeller trims may also be done with angular vane cuts. Impeller diameter trims shown are approximations only.

ETA SERIES HIGH CAPACITY END SUCTION PUMPS

Hydraulic Performance 13 Impeller Pumps

Notes:
1. 2. Above data is based on 1.0 sp. gr. water at ambient temperature and pressure in accordance with Hydraulic Institute guidelines. For this pump, impeller trims may also be done with angular vane cuts. Impeller diameter trims shown are approximations only.

ETA SERIES HIGH CAPACITY END SUCTION PUMPS

Hydraulic Performance 16 Impeller Pumps

Notes:
1. 2. Above data is based on 1.0 sp. gr. water at ambient temperature and pressure in accordance with Hydraulic Institute guidelines. Impeller diameters between minimum and maximum shown are available in 1/8 inch increment trims.

ETA SERIES HIGH CAPACITY END SUCTION PUMPS

Hydraulic Performance 16 Impeller Pumps

Notes:
1. 2. Above data is based on 1.0 sp. gr. water at ambient temperature and pressure in accordance with Hydraulic Institute guidelines. Impeller diameters between minimum and maximum shown are available in 1/8 inch increment trims.

ETA SERIES HIGH CAPACITY END SUCTION PUMPS

Hydraulic Performance 16 Impeller Pumps

Notes:
1. 2. Above data is based on 1.0 sp. gr. water at ambient temperature and pressure in accordance with Hydraulic Institute guidelines. Impeller diameters between minimum and maximum shown are available in 1/8 inch increment trims.

ETA SERIES HIGH CAPACITY END SUCTION PUMPS

Hydraulic Performance 16 Impeller Pumps

Notes:
1. 2. Above data is based on 1.0 sp. gr. water at ambient temperature and pressure in accordance with Hydraulic Institute guidelines. Impeller diameters between minimum and maximum shown are available in 1/8 inch increment trims.

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ETA SERIES HIGH CAPACITY END SUCTION PUMPS

Hydraulic Performance 16 Impeller Pumps

Notes:
1. 2. Above data is based on 1.0 sp. gr. water at ambient temperature and pressure in accordance with Hydraulic Institute guidelines. For this size pump, impeller trims are accomplished by angular vane cuts. Impeller diameter trims shown are approximations only.

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ETA SERIES HIGH CAPACITY END SUCTION PUMPS

Hydraulic Performance 16 Impeller Pumps

Notes:
1. 2. Above data is based on 1.0 sp. gr. water at ambient temperature and pressure in accordance with Hydraulic Institute guidelines. For this pump, impeller trims may also be done with angular vane cuts. Impeller diameter trims shown are approximations only.

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ETA SERIES HIGH CAPACITY END SUCTION PUMPS

Hydraulic Performance 20 Impeller Pumps

Notes:
1. 2. Above data is based on 1.0 sp. gr. water at ambient temperature and pressure in accordance with Hydraulic Institute guidelines. Impeller diameters between minimum and maximum shown are available in 1/8 inch increment trims.

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ETA SERIES HIGH CAPACITY END SUCTION PUMPS

Hydraulic Performance 20 Impeller Pumps

Notes:
1. 2. Above data is based on 1.0 sp. gr. water at ambient temperature and pressure in accordance with Hydraulic Institute guidelines. For this pump, impeller trims may also be done with angular vane cuts. Impeller diameter trims shown are approximations only.

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ETA SERIES HIGH CAPACITY END SUCTION PUMPS

Hydraulic Performance 20 Impeller Pumps

Notes:
1. 2. Above data is based on 1.0 sp. gr. water at ambient temperature and pressure in accordance with Hydraulic Institute guidelines. For this pump, impeller trims may also be done with angular vane cuts. Impeller diameter trims shown are approximations only.

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ETA SERIES HIGH CAPACITY END SUCTION PUMPS

Stuffing Boxes Dimensions for C and 45 Bearing Frames


2.97

BEARING FRAME 3 6 4.5

2.5

4 X 1/2-13UNC TAP ON

2.1 .76 BEARING FRAME

ON 6 D.B.C.

Sizes 10 x 8 x 13, 12 x 10 x 13, and 12 x 12 x 13

ETA C Bearing Frame


2.757

2.35 2

2.84

3.326
BEARING FRAME 2.38 2.5 4.5 6

1.46 2 X 1-13UNC TAP


ON 4.33 D.B.C.

ETA 45 Bearing Frame

4 X 1/2-13UNC TAP ON

ON 6 D.B.C.

Size 10 x 10 x 13

ETA C Bearing Frame

1. 2. 3.

All dimensions in inches unless otherwise noted. All tolerances +/- 0.010 inch. Not valid for construction unless certified.

Dwg: SP-ETA-1, Rev: 0

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ETA SERIES HIGH CAPACITY END SUCTION PUMPS

Stuffing Boxes Dimensions for D and DS Bearing Frames


1/4 NPT

2.25

2.89 BEARING FRAME

1.59

2.62 3.375 2.25 3.5 5

4 X 1/2-13UNC TAP ON 4.875 D.B.C.

ETA D Bearing Frame

1/4NPT

2.25 1.65

2.89

BEARING FRAME

2.73 3.544 2.5 5

3.5

4 X 5/8-11UNC TAP ON 5.512 D.B.C.

ETA DS Bearing Frame


1. 2. 3. All dimensions in inches unless otherwise noted. All tolerances +/- 0.010 inch. Not valid for construction unless certified.

Dwg: SP-ETA-2, Rev: 0

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ETA SERIES HIGH CAPACITY END SUCTION PUMPS

All C Bearing Frame Sizes

CP Y

DISCHARGE 125# F.F. FLANGE SUCTION 125# F.F. FLANGE


Z

KEYWAY .5 W X .25 DP.


V X

D .5 4.75 4.75 11 2 X .63

DD

1.5 3

F2 F2 B2 L

G E2

5.5 E2 A2

FIG. B 4 X 1.13

FIG. A

Pump Size
AA - 10 x 8 x 13 AB 10 x 10 x 13 AC - 12 x 10 x 13 AD - 12 x 12 x 13

Pump Dimensions
Fig.
A B A B

X
18.75 13.75 21.00 17.75

Y
7.00 8.68 9.68 11.8

Z
11.5 13.88

CP
33.50 33.75 35.30 38.15

A2
27.50 31.50 27.00 31.50

B2
10.00 10.00 10.00 11.50

D
15.69 15.69 15.69 19.44

DD
15.75 15.75 15.75 19.50

E2
11.00 13.00 11.00 13.00

F2
3.75 3.75 3.75 4.25

G2
1.60 1.25 1.50 1.25

E2
1.38 1.38 1.38 1.38

L
19.72 18.33 18.86 19.56

1. 2. 3.

All dimensions in inches, unless otherwise noted. All tolerances +/- 0.010 inch. Not valid for construction unless certified.

Dwg: SP-ETA-3, Rev: 0

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ETA SERIES HIGH CAPACITY END SUCTION PUMPS

All 45 Bearing Frame Sizes

CP Y 4.25 X 1.87

DISCHARGE 125# F.F. FLG. SUCTION 125# F.F. FLG.

DD KEYWAY .5 X .25 F2 F2 B2 4 X H2

G2

J E2 A2 E2

Pump Size
BA - 4 x 3 x 16 BB - 5 x 4 x 16 BC - 6 x 5 x 16 BD - 8 x 6 x 16

Pump Dimensions
X
14.00 14.00 15.75 15.75

Y
4.93 5.50 5.50 6.30

CP
26.50 27.08 27.08 27.88

A2
17.13 19.68 19.68 21.68

B2
6.30 7.88 7.88 7.88

DD
11.02 11.02 12.38 12.38

E2
7.00 7.88 7.88 8.86

F2
2.36 2.95 2.95 2.97

G2
0.55 0.79 0.79 0.79

H2
0.75 0.94 0.94 0.94

J
3.17 3.94 3.94 3.94

1. 2. 3.

All dimensions in inches, unless otherwise noted. All tolerances +/- 0.010 inch. Not valid for construction unless certified.

Dwg: SP-ETA-4, Rev: 0

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ETA SERIES HIGH CAPACITY END SUCTION PUMPS

All D Bearing Frame Sizes

CP Y

KEYWAY .5 W X .25 DP. 5.31 2 X

15.75 1

DD G2 4 5 24 L 4 X H2 THRU

6.59 6.59 15

2.38

F2 F2 B2 E2 A2

J E2

2 X 1.13 WIDE SLOT

Pump Size
BE - 10 x 8 x 16 BF - 12 x 10 x 16 CA - 8 x 6 x 20 CB - 10 x 8 x 20 CC - 12 x 10 x 20

Pump Dimensions
X
20.63 23.63 22.00 22.00 26.38

Y
7.13 7.13 7.00 7.87 7.87

CP
41.75 41.55 41.27 43.07 43.62

A2
27.5 31.5 29.0 26.0 31.5

B2
9.875 10.00 10.00 7.875 10.24

DD
15.75 18.00 15.75 16.63 18.70

E2
11.0 13.0 12.5 11.0 14.0

F2
3.75 3.75 3.75 3.75 3.75

G2
5.50 5.50 5.00 4.00 5.75

L
27.66 27.46 27.29 28.21 28.76

1. 2. 3.

All dimensions in inches, unless otherwise noted. All tolerances +/- 0.125 inch. Not valid for construction unless certified.

Dwg: SP-ETA-5, Rev: 0

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ETA SERIES HIGH CAPACITY END SUCTION PUMPS

Standard Pump and Motor Assembly Dimensions


DISCHARGE 125# F.F. FLANGE C APPROX. HG
CP Y Z

SUCTION 125# F.F. FLANGE

HD

HF

HF

HF

HC HL

HE HA FIG. A

HE FIG. B

HB

Pump Size
AA - 10 x 8 x 13 AB - 10 x 10 x 13 AC - 12 x 10 x 13 AD - 12 x 12 x 13 BA - 4 x 3 x 16 BB - 5 x 4 x 16 BC - 6 x 5 x 16 BD - 8 x 6 x 16 BE - 10 x 8 x 16 BF - 12 x 10 x 16 CA - 8 x 6 x 20 CB - 10 x 8 x 20 CC - 12 x 10 x 20

Pump Dimensions
Fig.
A B A B A A A A A A A A A

Baseplate Number by Motor Frame Size


HG
7.25 7.25 7.25 7.25 5.00 5.00 5.00 5.00 7.25 7.25 7.25 7.25 7.25

X
18.75 13.75 21.00 17.75 14.00 14.00 15.75 17.75 20.63 23.63 22.00 22.00 26.38

Y
7.00 8.68 9.68 11.8 4.93 5.50 5.50 6.30 7.13 7.13 7.00 7.87 7.87

Z
11.50 13.88 -

CP
33.50 33.75 35.30 38.15 26.50 27.08 27.08 27.88 41.80 41.55 41.27 43.07 43.62

HD
24.88 24.88 24.88 28.63 15.77 14.77 16.15 16.15 24.88 27.13 24.88 25.75 27.83

HL
7.00 9.00 10.0 12.0 6.38 7.00 7.00 8.00 7.00 7.00 7.00 8.00 8.00

254 256T
1 3 -

284 286T
8 18 1 3 3 -

324 326T
9 18 10 2 3 3 4 10 -

364 365T
10 19 10 19 2 4 4 4 11 20 15 -

404 405T
11 20 11 20 5 5 12 21 16 12 -

444 445TS
11 20 11 21 6 12 21 16 13 22

444 445T
12 21 12 22 7 13 22 17 13 22

449TS
23 14 23

449T
23 14 23

Baseplate Number
1 2 3 4 5 6 7 8 9 10 11 12

Baseplate Dimensions
HA
24.0 24.0 30.0 30.0 30.0 30.0 30.0 32.0 32.0 32.0 32.0 32.0

HB
55.00 61.00 61.00 66.50 72.50 78.50 84.50 66.50 72.50 78.50 84.50 90.50

HC
5.5 5.5 5.5 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0

HE
11.0 11.0 14.0 14.0 14.0 14.0 14.0 14.5 14.5 14.5 14.5 14.5

HF
22.00 25.00 25.00 27.25 30.25 33.25 24.16 27.25 30.25 33.25 24.16 26.16

D
6.00 6.00 6.00 6.00 6.00 6.00 8.00 6.00 6.00 6.00 8.00 8.00

Baseplate Number
13 14 15 16 17 18 19 20 21 22 23

Baseplate Dimensions
HA
32.0 32.0 34.0 34.0 34.0 36.0 36.0 36.0 36.0 36.0 36.0

HB
96.50 102.5 84.50 90.50 96.50 72.50 78.50 84.50 90.50 96.50 102.5

HC
6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0

HE
14.5 14.5 15.5 15.5 15.5 16.5 16.5 16.5 16.5 16.5 16.5

HF
28.16 23.10 24.16 26.16 28.16 30.25 33.25 24.16 26.16 28.16 23.10

D
8.00 10.0 8.00 8.00 8.00 6.00 6.00 8.00 8.00 8.00 10.0

NEMA Motor Dimensions (Approximate)


NEMA Frame
254T 256T 284T

C
23 25 25

NEMA Frame
286T 324T 326T

C
27 28 29

NEMA Frame
364T 365T 404T

C
31 32 38

NEMA Frame
405T 444TS 444T

C
40 42 46

NEMA Frame
445TS 445T

C
42 46

NEMA Frame
449TS 449T

C
50 54

1. 2. 3.

All dimensions in inches, all tolerances +/- 0.125 inch. All motor dimensions are approximate. Not valid for construction unless certified.

Dwg: SP-ETA-6, Rev: 0

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ETA SERIES HIGH CAPACITY END SUCTION PUMPS 3.0 A Typical ETA Series Specification - (Options in parentheses) Each pump shall be a horizontal, end suction, frame mounted centrifugal unit capable of developing (9,500) US GPM at a total head of (435) feet when pumping (water) at a temperature of (125) F with a fluid specific gravity of (1.00) without the use of special clearances, materials, or other internal or external modifications. In meeting these hydraulic conditions, the pump shall have an NPSH requirement of not more than (20) feet and a hydraulic operating efficiency at the normal duty point of at least (80.0)% as defined by the Hydraulic Institute Level A requirements, which includes all mechanical seal and bearing losses. The pump shall include separate liquid end, mechanical seal, and bearing frame sections for ease of maintenance. The liquid end shall be cast iron, with all components fully compatible with the temperature, corrosion and abrasion properties of the pumped fluid. All pressure retaining parts of the pump shall be hydrostatically tested to 150% of its operating pressure and all piping connections shall be ANSI Class 150 lb. rated flanges. The impellers shall be the enclosed type in cast iron (bronze) for highest efficiencies without the need for axial adjustments to compensate for wear, as is typical with other impeller types. The impellers shall be positively keyed to the pump drive shaft for more positive driving and to prevent the impeller from spinning off the shaft in the event of accidental reverse rotation. As a further means of assuring longer component life, all impellers shall be dynamically balanced in accordance with ISO G2.5 guidelines. The drive shaft shall be AISI 108 or ASTM A311 grade high strength steel with a replaceable 316 stainless steel sleeve for added protection from erosion and corrosion over the life of the pump. The bearing frame shall consist of a minimum of (2) matched, grease-lubricated ball bearings to handle all radial and axial loads. Both bearings shall have a minimum L10 life of 50,000 hours. The bearings, together with the shaft, shall be designed to provide minimum deflection throughout the entire range of pump operation. In all cases, the shaft deflection shall meet or exceed the requirements of ANSI Specification B73.1M-1991, Specification for Horizontal End Suction Centrifugal Pumps for Chemical Process. The pump shall have one mechanical seal, and be capable of accepting either component or cartridgetype mechanical seals. The seals shall have Viton elastomers, 316 stainless steel metal components, carbon on ni-resist (silicone carbide) faces, and capable of operating up to 230 F without external cooling. When conditions warrant, the pump shall also be equipped with a 316 stainless steel balance line to facilitate flushing and cooling in the stuffing box area of the pump. For added ease of operation, the entire pump casing shall be the back pull-out type to allow disassembly, inspection, and assembly without otherwise disturbing the pump mounting or system piping. The pump shall be supplied complete with a baseplate, coupling, and coupling guard. If an electric motor is also provided, it shall be sized to operate throughout the entire range of the pump performance curve without exceeding the nameplate horsepower rating of the motor. In all cases, the pump shall be a heavy-duty, industrial design, ETA Series as manufactured by Carver Pump Company of Muscatine, Iowa, or ISO-9001 certified, United States manufactured approved equal.

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ETA-TS-1.5M-5/06