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TABLE OF CONTENTS

COMPANY PROFILE MISSION AND VISION CUSTOMER RELATIONSHIPS QUALITY MANAGEMENT PRODUCTION CAPACITIES PRODUCTION PROGRAM

Profile
Manufacturer of machines and equipment
for mining, energetic and process industry

Company history o In 1948 Lola was founded o In 1991 Dam-Mont was founded o In 2007 Lola became a part of Dam-Mont group Location o Belgrade and Dvorite, Republic of Serbia o Mnster, Germany o Excellent road and rail connections and a distance to the city port of only 10 km. Direct railway link to the main cargo junction. Company size: o 400 employees o 75000m workshop floor

Mission and Vision


Mission statement To provide machines and equipment of high complexity and superior quality to business buyers, from manufacturing, through installation and support. Continuous investment in the expansion and modernization of facilities: sandblasting and painting facility, broadening of welding shop, new cranes, new furnaces in foundry, new machines for material preparation. Goals: higher productivity, new technologies, new industries (rail engineering, wind turbines), increase in sales for the energy sector, zero complaint policy.

Customer Relationships
Constant effort to find new business customers
Building long term relationships Largest customer: ThyssenKrupp Resource Technologies GmbH (former ThyssenKrupp Frdertechnik), since 2006 Since 2003, cooperation with Bystronic (Switzerland), since 2005 strategic supplier

Quality Management
Certificates
Delivering of products and services in the best quality: o raw material with the certified quality standard, o highly qualified workforce, o modern production process. Quality certificates o EN ISO 9001:2008 o EN ISO 14001:2005 o EN 1090-2 EXC2:2008 o EN ISO 3834-2:2005 o Certification in progress: OHSAS 18001

Quality Management
Testing
Fully equipped own laboratories o Chemical testing o Mechanical testing Partnership with scientific research institutes and organizations

Laboratory for mechanical testing

Spectrometer SPECTROMAXX F

Production Capacities
Technological capabilities:

Steel Structures & Mechanical Components


o CNC laser and water jet cutting technology o CNC press brakes bending o Wide range of high precision machining o Turning up to d = 15m o Gearing up to d = 8m o Milling machines, Lmax = 26m, Hmax = 4,2m o Grinding (flat, round, gear grinding) o Wide range of gearing o Welding technology o Heat treatment Manufacturing capacities: o Steel structures single pieces up to 120 t; total capacity 500 t/month o Mechanical components single pieces up to 120 t; total capacity 350 t/month

Production Capacities
Foundry
Equipment: o Own pattern production o Automatic molding line o 3 electric arc furnaces (25t, 25t, 8t) o Quenching baths (oil and water, volume 150 m) o 3 ovens for heat treatment (max 6500x5250x2800mm) o Sandblasting Product range o Gray iron castings o Nodular castings o Steel castings o Carbon steels for general purposes o Steels for tempering o Fire resistant steel o Wear resistant steel Manufacturing capacities: o weight from 10kg to 25 t; total capacity 350 t/month

Production Program
Our development and production know-how, in combination with our high level of vertical integration, ensure that our customer receives versatility from a single source.

MINING
Spreaders Excavators Crushers Transportation systems

METAL PROCESSING
Laser cutting Water jet cutting Automation

ENERGETIC
Coal mills Turbine components Ship locks

SPARE PARTS
Gears Gearboxes Castings Various components

Production of machines and equipment

I. Mining industry
First major project in this area in 2006, (belt wagon, TKF Project Brod Gneotino, FYROM) Years of experience of production and assembly of machines, such as: o Spreaders o Excavators o Crushers o Transportation systems o Various components

Production and assembly of spreader ARS 2000 with tripper car, TKF - Kostolac, Serbia

I Mining Industry
Excavators, Spreaders, Crushers
Production of large sized and comprehensive steel structures Independent production of most of the mechanical components installed in these machines, due to: 1. 2. 3. 4. Modern equipment for cutting, bending, welding Crane capacities Well equipped machine park Own foundry

Own transport and logistics


No PROJECT EQUIPMENT 1 Brod Gneotino - FYROM Belt wagon 2 Drmno Kostolac - Serbia Spreader and tripper car 3 Assarel - Bulgaria Spreader and tripper car 4 5 6 Esteril - Brazil Cllolar - Turkey AOS Stade - Germany Crusher Spreader and tripper car Bucket wheel excavator PCS 1 1 1 2 3 1 YEAR 2007 2008 2009 2010 2010-2011 2013

I Mining industry
Transport Crawlers
5 machines ordered in 2012 Complete production: Steel structure with machining Mechanical parts (drive sprockets, wheels, axles, crawlers etc.) Complete assembly including hydraulics and electrics Commissioning

No 1 2 3 4

PROJECT EGAT Thailand Datang China Sentinel Zambia Esteril - Brazil

EQUIPMENT Transport crawler T300 Transport crawler T500 Transport crawler T1250 Transport crawler T250

WEIGHT (t) 76,2 341,5 458,0 59,5

PCS 1 2 1 1

YEAR 2012 2013 2013 2013

I Mining industry
Belt Systems
Project Escondida (Chile): o Oxide Leach Area Project (OLAP) o Organic Growth Project 1 (OGP1)

Ordered in 2012

No 1 2

PROJECT Escondida OLAP Escondida OGP1

EQUIPMENT Belt conveyer Belt conveyer

QTY 700t 5000t

YEAR 2013 In progress

II. Metal Processing Industry


Since 2003, cooperation with Bystronic (Switzerland), since 2005 strategic supplier Years of experience in the production and assembly of machines: o Assemblies of the machines for laser and water jet cutting; o Complete automation systems for metal sheet manipulation Joint development and design of the machines Bystronic ByTrans (standard and extended)

complete manufacturing, installation and programming of CNC machine, delivery to end customer

III. Energetic Sector


Manufacturing of equipment: o Thermal power plants, o Hydro power plants, o Substations, o Distribution network. Equipment for power plants: o Coal mills, set (discs, tie rods, shafts, bearings, gearboxes) o Components and parts of turbines Hydro-mechanical equipment
o Ship locks o Various elements (steel gratings, fasteners, actuators)

IV. Spare Parts


Complete production and assembly of the following components:

Crawler pads

Gearing

Pulleys

Drive mechanism

Bucket wheels

Crushers

Crawler Pads
Complete production of: o Crawler pads with crawler links o Buschings o Bolts

Crawler links, qualities: o G-30CrMoV6-4+QT o G-34CrMo4+QT o G-40MnCrSi3


References: o Collolar, Turkey, 800 pieces o Drmno Kostolac, Serbia, 220 pieces o REK Bitola o Asarel, Bulgaria, 150 pieces
Spreader ARS 2000, ordered by TKF, for open-pit mine Kostolac, Serbia Complete production and assembly by Dam-Mont. Detail: crawler

Crawler Pads
Production process completely performed in Dam-Monts facilities:

Pattern production, molding

Crawler link casting

Machined crawler link

Laser cutting of metal sheets Bending on CNC press Welding Forging and machining of bushes Manufacturing of bolts Assemlby of crawler pad
Completely assembled crawler pad

Gearing
All production phases performed in workshop: o casting, turning, gearing, heat treatment, grinding Gears, max. diameter 8000mm, max. module 40 Gear schafts, max. 800mm x 6000mm , max. module 40 Internal gearing, min. diameter 300mm Teeth grinding, max. diameter 3500mm, max. module 30 Complete production of various types of complete gearboxes: Housings for gearboxes: o Casted, max. weight 50t o Welded structures, max. weight 140t
Diameter Module Weight (kg) (mm) (mm) 7323 26 29300 4600 20 2700 6240 24 2622 6240 24 2301 1418 18 1867 1346 34 1800 4890 16 1424

Year 2007 2010 2010 2009 2008 2008 2007

Orderer Copper mine - Bor, Serbia Open mine pit - Obilic, Serbia Open mine pit - Obilic, Serbia Open mine pit - Kostolac, Serbia Copper Mine - Bor, Serbia Copper Mine - Bor, Serbia Open mine pit - Kostolac, Serbia

Description 6-piecegear 6-piece gear 6-piece gear 6-piece gear 4-piece gear bevel gear 1-piece gear

Material 42CrMo4 42CrMo4 + QT 42CrMo4 + QT 42CrMo4 + QT 42CrMo4 + QT 42CrMo4 42CrMo4 + QT

Pcs 1 2 1 1 1 1 1

Pulleys
Various types of pulleys for the transportation belts on open mine pits All types: o o o o

Drive pulleys Take up pulleys Return pulleys Snub pulleys

Rubber coating o with ceramic inserts, for higher load capacities Maximal size: 2500mm x 10000mm High load capacity bearings of reputable manufacturers (SKF) are installed Sealing prevents entry of dirt and water, and provides long lasting of bearing

Drive Mechanism
Crawler frames with boogies Boogies, types: o 2 wheel o 4 wheel o 6 wheel Tension wheel with hydraulic tension device o Material: 42CrMo4+QT; G300 o Reference: Project Esteril, Brazil, diameter 1500mm Drive wheel, types: o Drive cam bandage (single piece) o Drive sprocket with a (separate) cam o Material: 30CrNiMo8, 42CrMo4+QT o with hardened cam surface

Bucket Wheels
Manufacturing and assembly of: o Steel structure o Buckets o Bucket teeth

Complete workshop assembly: max. diameter 15m


Wear resistant bucket teeth, over 12% Mn casting

Production of drive shaft with bearing

Crushers
High quality manganese wear parts and mechanical spare parts: o o o o o o Crushing cones (up to 20t) Wear plates Arm shields Hammers Beams Cone shafts

Crushing beams, 60 kg/pc, GX120Mn12

Manganese castings up to 18% Mn (GX120Mn12 GX120Mn18).

Crushing cone, 6800 kg, GX120Mn18

THANK YOU FOR YOUR ATTENTION

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