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COMPANY PROFILE MISSION AND VISION CUSTOMER RELATIONSHIPS QUALITY MANAGEMENT PRODUCTION CAPACITIES PRODUCTION PROGRAM
Profile
Manufacturer of machines and equipment
for mining, energetic and process industry
Company history o In 1948 Lola was founded o In 1991 Dam-Mont was founded o In 2007 Lola became a part of Dam-Mont group Location o Belgrade and Dvorite, Republic of Serbia o Mnster, Germany o Excellent road and rail connections and a distance to the city port of only 10 km. Direct railway link to the main cargo junction. Company size: o 400 employees o 75000m workshop floor
Customer Relationships
Constant effort to find new business customers
Building long term relationships Largest customer: ThyssenKrupp Resource Technologies GmbH (former ThyssenKrupp Frdertechnik), since 2006 Since 2003, cooperation with Bystronic (Switzerland), since 2005 strategic supplier
Quality Management
Certificates
Delivering of products and services in the best quality: o raw material with the certified quality standard, o highly qualified workforce, o modern production process. Quality certificates o EN ISO 9001:2008 o EN ISO 14001:2005 o EN 1090-2 EXC2:2008 o EN ISO 3834-2:2005 o Certification in progress: OHSAS 18001
Quality Management
Testing
Fully equipped own laboratories o Chemical testing o Mechanical testing Partnership with scientific research institutes and organizations
Spectrometer SPECTROMAXX F
Production Capacities
Technological capabilities:
Production Capacities
Foundry
Equipment: o Own pattern production o Automatic molding line o 3 electric arc furnaces (25t, 25t, 8t) o Quenching baths (oil and water, volume 150 m) o 3 ovens for heat treatment (max 6500x5250x2800mm) o Sandblasting Product range o Gray iron castings o Nodular castings o Steel castings o Carbon steels for general purposes o Steels for tempering o Fire resistant steel o Wear resistant steel Manufacturing capacities: o weight from 10kg to 25 t; total capacity 350 t/month
Production Program
Our development and production know-how, in combination with our high level of vertical integration, ensure that our customer receives versatility from a single source.
MINING
Spreaders Excavators Crushers Transportation systems
METAL PROCESSING
Laser cutting Water jet cutting Automation
ENERGETIC
Coal mills Turbine components Ship locks
SPARE PARTS
Gears Gearboxes Castings Various components
I. Mining industry
First major project in this area in 2006, (belt wagon, TKF Project Brod Gneotino, FYROM) Years of experience of production and assembly of machines, such as: o Spreaders o Excavators o Crushers o Transportation systems o Various components
Production and assembly of spreader ARS 2000 with tripper car, TKF - Kostolac, Serbia
I Mining Industry
Excavators, Spreaders, Crushers
Production of large sized and comprehensive steel structures Independent production of most of the mechanical components installed in these machines, due to: 1. 2. 3. 4. Modern equipment for cutting, bending, welding Crane capacities Well equipped machine park Own foundry
I Mining industry
Transport Crawlers
5 machines ordered in 2012 Complete production: Steel structure with machining Mechanical parts (drive sprockets, wheels, axles, crawlers etc.) Complete assembly including hydraulics and electrics Commissioning
No 1 2 3 4
EQUIPMENT Transport crawler T300 Transport crawler T500 Transport crawler T1250 Transport crawler T250
PCS 1 2 1 1
I Mining industry
Belt Systems
Project Escondida (Chile): o Oxide Leach Area Project (OLAP) o Organic Growth Project 1 (OGP1)
Ordered in 2012
No 1 2
complete manufacturing, installation and programming of CNC machine, delivery to end customer
Crawler pads
Gearing
Pulleys
Drive mechanism
Bucket wheels
Crushers
Crawler Pads
Complete production of: o Crawler pads with crawler links o Buschings o Bolts
Crawler Pads
Production process completely performed in Dam-Monts facilities:
Laser cutting of metal sheets Bending on CNC press Welding Forging and machining of bushes Manufacturing of bolts Assemlby of crawler pad
Completely assembled crawler pad
Gearing
All production phases performed in workshop: o casting, turning, gearing, heat treatment, grinding Gears, max. diameter 8000mm, max. module 40 Gear schafts, max. 800mm x 6000mm , max. module 40 Internal gearing, min. diameter 300mm Teeth grinding, max. diameter 3500mm, max. module 30 Complete production of various types of complete gearboxes: Housings for gearboxes: o Casted, max. weight 50t o Welded structures, max. weight 140t
Diameter Module Weight (kg) (mm) (mm) 7323 26 29300 4600 20 2700 6240 24 2622 6240 24 2301 1418 18 1867 1346 34 1800 4890 16 1424
Orderer Copper mine - Bor, Serbia Open mine pit - Obilic, Serbia Open mine pit - Obilic, Serbia Open mine pit - Kostolac, Serbia Copper Mine - Bor, Serbia Copper Mine - Bor, Serbia Open mine pit - Kostolac, Serbia
Description 6-piecegear 6-piece gear 6-piece gear 6-piece gear 4-piece gear bevel gear 1-piece gear
Pcs 1 2 1 1 1 1 1
Pulleys
Various types of pulleys for the transportation belts on open mine pits All types: o o o o
Rubber coating o with ceramic inserts, for higher load capacities Maximal size: 2500mm x 10000mm High load capacity bearings of reputable manufacturers (SKF) are installed Sealing prevents entry of dirt and water, and provides long lasting of bearing
Drive Mechanism
Crawler frames with boogies Boogies, types: o 2 wheel o 4 wheel o 6 wheel Tension wheel with hydraulic tension device o Material: 42CrMo4+QT; G300 o Reference: Project Esteril, Brazil, diameter 1500mm Drive wheel, types: o Drive cam bandage (single piece) o Drive sprocket with a (separate) cam o Material: 30CrNiMo8, 42CrMo4+QT o with hardened cam surface
Bucket Wheels
Manufacturing and assembly of: o Steel structure o Buckets o Bucket teeth
Crushers
High quality manganese wear parts and mechanical spare parts: o o o o o o Crushing cones (up to 20t) Wear plates Arm shields Hammers Beams Cone shafts