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DURATRAY TODAY:
“ONE COMPANY TWO PRODUCTS”
DURATRAY
PRESENTATION
Duratray
International
February 2008
Stephen Hall
Duratray International
DURATRAY SDB HE SERIES STEEL TRAY
steve.hall@duratray.com CATERPILLAR 797B CATERPILLAR 797B
Escondida Collahuasi
2
Copyright 2008 Duratray International
Overview 1. Introduction
Originally developed by Skega, the

1. Introduction Duratray SDB has provided the mining
2. Product Overview
3. Operational Advantages
industry with a unique & innovative
4. Worldwide Customers product for nearly 30 years.
5. Worldwide Fleets
6. Designing SDB’s The Suspended Dump Body (SDB).
7. Shipping SDB’s and HE Series (Logistics)
8. KOM/CAT BODIES
The Duratray SDB is a world-first in
9. Product Improvements
10. Warranty Statement SKEGA concept and design, created on the
11. After Sales Service Ð principles of improving mining
12. Customer references DUNLOP operations output and efficiency.
Ð
3 CONYMET Copyright 2008 Duratray International
4
1. Introduction
1. Introduction
In 2001, Conymet Chile acquired •Conymet is a family-owned business

Duratray International from Pacific founded in 1973 (Medel family,
Dunlop, adding rubber SDB bodies to Conymet Antofagasta Chile), now employing ±550.
their successful range of all-steel trays. History Brief •Conymet is committed to servicing and
CONYMET
& Today ±1,000 Duratray SDB’s are supplying the International Mining Industry
DURATRAY operating successfully in Europe, with Highly Engineered Products.
Australia, Asia, North & South America.
5 Conymet facility, Antofagasta Chile 6

Copyright 2008 Duratray International Copyright 2008 Duratray International Santiago office & factory
1. Anglo sites 1. BHPBilliton sites
Site Trucks Quantity
Site Trucks Quantity Ekati Caterpillar 793C 10
Los Bronces Komatsu 930E 18 (SDB XP2) Caterpillar 789 3
Komatsu 930E 14 (HE-series) Caterpillar 777 12
Komatsu 830E 20 (SBD) Escondida Caterpillar 797B 6

Caterpillar 793C 42 (HE)
El Soldado Caterpillar 785 8 (SDB)
Komatsu 830E 24 (HE)
Mantos Blancos Caterpillar 789B&C 22 (SDB)
Komatsu 930E 10
Collahuasi JV Caterpillar 797B 1 (HE) Spence Copper Caterpillar 793D 1
Komatsu 830E 9 (SDB) Gemco Groote Komatsu HD785 6
Komatsu 830E 18 (HE) Caterpillar 777F 4
Komatsu 930E-4 2 (SDB) Worsley (BBM) Komatsu HD985 13

BMA Norwich Park Caterpillar 785 5
Caterpillar 793C 1 (SDB)
BMA Goonyella Komatsu 930E 2 (HE)
BMA Blackwater Komatsu 930E 2 (HE)
Lomas de Níquel Komatsu HD465 5 (SDB)
70 + 70 =140
Copyright 2008 Duratray International 85 + 36 =121 7
8
1. Rio Tinto sites DURATRAY INTERNATIONAL

TODAY:
Site Trucks Quantity
Iron Ore of Canada Komatsu 830E 14 + 8 “ONE COMPANY TWO PRODUCTS”

DuraRail 100T 1
Diavik Komatsu 830E 12
RTE - Jacobs Ranch Komatsu 830E 2
Escondida (JV) Caterpillar 797B 6
Komatsu 930E 10
Komatsu 830E 24 (HE)
RTA Weipa Caterpillar 785C 3
Rio Tinto Alcan Cat-777F & Kom-HD985 5
DURATRAY SDB HE SERIES STEEL TRAY
61 + 66 =127 Caterpillar 793D Komatsu 830E-AC
Barrick-Veladero Huasco Iron Ore
9 10
Copyright 2008 Duratray International Copyright 2008 Duratray International
2. Product Overview 2. Product Overview

SDB’s SDB’s
Wear Mat SDB Components
Ropes
• Unique dump body concept which

replaces the conventional solid
steel frame with a skeleton frame
Under-mat
and suspended rubber wear mat.
• Superior performance is attained
by this combined steel frame and
rubber lining of Duratray
Suspended Dump Bodies (SDB’s) Steel Frame
Cat-793C
Coppabella Coal Overburden 11 12
2. Product Overview 2. Product Overview
SDB’s Key Features – Wear Mat Attachment
Key Feature – Suspension Rope

and Attachment
13 14
3.Operational Advantages 3.Operational Advantages

Duratray SDB
1. Higher Payloads Higher Payload (Lighter Bodies)
• Lighter deadweight
• Increased capacity
• Reduced Carry-back
• Less Spillage
2. Maximised Availability
SDB • Higher Availability
• Longer wear life
• Faster repair cycles
3. Improved Operator Safety
4. Reduced Environmental
Komatsu 930E SDB 300 tonne payload
Impact (Noise)
SDB At 32,000 kg deadweight (-15 tonnes lighter)
15 16

Higher Payload – Cat-793
Higher Payload (Higher Volume)
General Comparison Cat-793

OEM ± 148 m³ ; Duratray 160 m³; HE-series 176 m³
Tray weights; 44 tonnes –> 36 tonnes –> 30 tonnes
Lihir Gold Ltd – Papua New Guinea - All subject to GVW limits & shovel pass matching
SDB Cat-785; 102m³ Duratray vs. OEM 78 m³
Body weight 21 tonnes
Copyright vs.International
2008 Duratray 27.5t for MSD-II 17
18
Higher Payload (No Carry Back) Maximise Availability (Less Downtime)
10-30% Carry-Back in
Conventional
Steel Bodies
Flexible Duratray SDB

virtually Eliminates
Carry Back ** Riotinto Diavik Diamonds, CANADA = 98.76%
SDB ** Anglo American Copper, CHILE = 98.66%
19 20

Maximise Availability (Longer Wear life)
Maximise Availability (Less Downtime)
Conventional Steel Bodies: 20,000 hours (Diamonds - abrasive)

Rope Management: Tensioning process requires about Scrapped at 3-5,000 hours in 25,000 hours (Copper)
45-60 minutes on Planned PM every 1,000 hours. worst cases (abrasive) 45,000 hours (Coal & Bauxite)
21 22

Maximise Availability (Low Maintenance) Improves operator comfort (Stability)
SDB
Conventional Steel Body: Duratray SDB Body:

Overhaul 2-3-4 weeks Overhaul 1-2 shifts
Self-centred load provided by a deeply
High demand for Resources Low demand for Resources
curved flexible suspended floor,
Increased safety risks Spare dump bodies not required
Improves tyre & suspension life
Typical cost US$60k per 2 years Typical cost US$40k per 4 years
23 24
Improves operator safety (Testimonial)
Improves operator safety:
•Through reduced shock and impact on the
VERTICAL ACCELERATION
Operator and the Truck “For me, this Duratray
Body is the best mining
Steel trays; AZ = 2.52 m/s2 • Attenuate Vertical force in 3-Dimensions
0.26g invention – Personally I
Duratray; AZ = 1.5 m/s2 wish all trucks carried
0.15g Duratray bodies!
Approx 40% Reduction in
Vertical Acceleration They absorb the shock of
the loading impact, not
Source; me - nor the truck. ...I
Mutual de Seguridad;
Collahuasi Cat-793 Report
do not want a steel box
October 2004 any more!”
Operator lower Back
Protection Bernard White. Operator Truck #55 (CAT 793)
25 BHPBilliton Ekati Copyright 2008 Duratray International
26
3.Operational Advantages Worldwide Fleets - Copper

Reduces Environmental Impact – Caterpillar 797B-BHPB Escondida
loading and discharge noise (255m3)
SDB introduced 2005
Steel Body Average payload 360 metric tonnes

95
dB(A)
94
Duratray Body
90
Measured Noise Level
85
86
80
80 81
75
75
70
65
68
at 25m at 50m at 100m
Environmental exposure.
“…the benefits are
Note: The human ear registers a drop of 10 dB (A) as halving the noise.
primarily operator
comfort and reduced
CAT 777’s – Lafarge Aggregates, UK maintenance.”
SDB 27
Colin B Bower ; Mtce Mgr
28
Worldwide Fleets - Copper Worldwide Fleet - Copper

Caterpillar 797B-BHPB Escondida Komatsu 930E-4 BHPB Escondida
(275m3) (201m3)
SDB Upgrade to XP1.2 in 2007
New Fleets
2007 = 6 Units
2008 = 4 Units
29 30
Worldwide Fleet - Copper Worldwide Fleet - Copper
Cat-793D BHPB Spence Copper Cat-793 Antofagasta Minerals (Tesoro)
1 Unit; 10 Units;
167 m³ 153 m³
SAE SAE
capacity capacity
(7.6m inside width) (7.3m inside width)
31 32
5. Worldwide Fleet - Copper 5. Worldwide Fleet - Copper

Cat-793C Phelps Dodge Morenci (191m3) Cat-793C FMI - Phelps Dodge Morenci
SDB 4 Units;
191 m³
SAE
capacity
(7.6m inside width)
33 34
Worldwide Fleet - Copper Worldwide Fleet – Copper

Kom-930E’s AngloCopper, Los Bronces Duratray XP2-AngloCopper Los Bronces
Original
SDB 2005
2007 New 18 Units

35
XP1.2 design 36
5. Worldwide Fleet - Gold
5. Worldwide Fleet - Copper
21 x Cat 793 Duratrays – Barrick Veladero
Caterpillar 789B & C – AngloAmerican
Mantos Blancos Copper
22 Units
37
SDB 38
5. Worldwide Fleet - Gold 5. Worldwide Fleet

Cat 793 SDB – BHPBilliton Ekati Canada
5 x Cat 789 SDB – Barrick Gold, Cowal
5 Units;
SDB
136 m³
SAE
capacity
20 Units
39 40
5. Worldwide Fleet
5. Worldwide Fleet
Cat 793 SDB – BHPBilliton Ekati Canada Komatsu 830E SDB Rio Tinto - Diavik
SDB SDB 12 Units
“After only eight months, 5

steel truck boxes had to be Waste is highly abrasive Granite
replaced & 2 others rebuilt”
Mike Makarenko, Mine 41 42
Superintendent 2001 Copyright 2008 Duratray International Copyright 2008 Duratray International
5. Worldwide Fleet 5. Worldwide Fleet
Caterpillar 785B – AngloAmerican Chile 35 x Cat 785 SDB – Lihir Gold, PNG
El Soldado Copper
SDB
Changing Damaged Rope;

1/. Loosen-off bolts & install
head-to-tail Sling from new to
old ropes.
2/. Pull-through with Hiab or
overhead Crane
3/. Re-install dog & bolts
43 44
4/. Total process 1-1½ Hrs Copyright 2008 Duratray International Copyright 2008 Duratray International

Komatsu 730E SDB CVRD Inco-Voisey’s Bay, Canada
North American Palladium (NAP)
Lac des Îles - Canada
Cat-777D
75 m³
45 46

Cat-793 Duratrays – CVRD Iron Ore Cat-793 Duratrays – CVRD Iron Ore
793 SDB’s

47 SDB Copyright 2008 Duratray International
48
Terex MT4400 Duratray SDB’s
830E Duratrays – IOC Iron Ore Canada Cleveland Cliffs, United Taconite, USA
22x SDB
SDB
49 50
5. Worldwide Fleet
5. Worldwide Fleet
Cat 777D Long Haul, Alcan Alumina – Gove
13 x Komatsu HD985 – BHPB Worsley
Alumina – Boddington Bauxite Mine WA
SDB
Accumulated
37,000 Hours with
original wear mat;
expected total life
±50,000 hours
Average 33,000
Hours with original
wear mats;
Maintenance Cost
A$0.90/Hr Copyright 2008 Duratray International
51
52

Cat-793 Macarthur Coal - Coppabella Cat-785 & Tailgate; BMA Coal Norwich Park
SDB SDB
Duratray
36 tonnes deadweight
± 8 tonne weight saving
160 cubic metres SAE
53 54
Aggregate Quarries; USA-UK-Scandinavia Other Applications; On-highway & 6x6 ADT
Austertana, Norway; 70.5ºN Latitude Lafarge UK; Duratrays have worked 23 years
USA Quarry; wear mat lasted 18 years

USA Quarry-Cat 771
55
SDB 56
7. Shipping SDB’S and HE 7. Transport

SERIES In-half kit form
Flat Rack “knocked down” kit form
Komatsu 830E SDB - Rio Tinto, Diavik Canada

57 CaterpillarCopyright
793C 2008SDBDuratray
– Barrick Veladero, Argentina
International
58
7. Shipping SDB’S and HE 7. Shipping

SERIES Cat-793 or Kom-830E in Kit Form
Fully assembled Complete unit -Bulk
Caterpillar 785C SDB - BMA, Australia Caterpillar 777D SDB - INCO, Canada
59 60
7. Shipping SDB’S and HE 7. Shipping SDB’S and HE
SERIES SERIES
Fully assembled Complete units Flat rack
complete unit
Perlini DP705 SDB -Norway
14 Caterpillar 789 HE Series, ex-Antofagasta for Roche Mining Australia

Caterpillar 777D SDB - HWE, Jamaica Caterpillar 785C SDB -Chile
61 62
8. Draft Design; Cat-797B

8. Draft Design; Cat-797B
Duratray
SDB
Volume SAE 2:1 = 255 m³
GVW = 623,690 [Kg]

63 64
8. Draft Design; Cat-797B 8. Delivery; Cat-797B SDB
65 66
9.Product Improvements 9.Product Improvements
New larger rope channel design;
for models Cat-789 and above
SDB Bolts upgrade
Old Rope Channel New larger Rope Channel -AISI 4140 forged material Grade 8.8
(Fine Grain Structure)
-Threads rolled after heat treatment
- Bolt diameter increased from M24 to

M30 for models Cat-789 and above
67 68
9.Product Improvements 9.Product Improvements
Rubber mat compound upgrade Double Sheath Protection in Rope

Eyes for models Cat-785 and above;
PROPERTY RESULT •4001100 decitex
1. Density (kg/m3) 1150 ± 20 nylon yarn doubled
together
2 Hardness, (IRHD) Durometer 66-72
•10-13% increase in
tenacity Double sheath protection in rope eye
3 Tensile strength (MPa) 20.0 – 24.5 77mn/decitex
4 Modulus @ 300% (MPa) 8.1 – 9.9 •Breaking load

increased from 10
tonnes to 13 tonnes
5 Ultimate Elongation (%) 522 – 580 (789 size) and to 14
tonnes (793/830E
sizes)
69 70
9.Product Development 9.Prototype Development

Rubber-lined body Komatsu-830E
Chuquicamata; Mina Sur; Tintaya DuraRail side-dump Rail Wagon
71 72
10. Warranty 11. After Sales Service
- Field Service personnel are available 24/7

DURATRAY SDB/HE SERIES to support and assist client operations.
GENERAL WARRANTY:
- Duratray keeps in stock at all times a full
- Rubber Mat System Components (SDB’S): set of Rubber System kits and associated
20,000 hours fixings (in both Australia and Chile);
consignment stock onsite for large fleets.
- Suspension Ropes (SDB’S):
7,000 hours
- Frame / Structure (SDB’S and HE SERIES):

10,000 hours
73 74
12. Customer References
1. Minera Escondida (Copper) – Chile (~1 Million Tonnes/Day)

a/. Colin Bower - Strategic Reliability Manager
Email. Colin.CB.Bower@bhpbilliton.com
b/. Andy Malcolm - Mine Maintenance Manager
Email. Andy.J.Malcolm@bhpbilliton.com
2. Collahuasi Copper (Xstrata & Anglo) – Chile (~600,000 TPD)

Brett McDonald - Mine Maintenance Manager
Email: bmcdonald@collahuasi.cl
3. Lihir Gold Limited - PNG

Peter Danaher - Mine Maintenance Manager
Email: peter.danaher@lglgold.com
4. Barrick Gold – Cowal NSW

a/. Brett Hogg - Mine Maintenance Leader
Email: bhogg@barrick.com
b/. Barney Hogan - Allquip Maintenance Advisors
Email: bhog6056@bigpond.net.au
75

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DURATRAY TODAY:

“ONE COMPANY TWO PRODUCTS”

Originally developed by Skega, the

In 2001, Conymet Chile acquired •Conymet is a family-owned business

5 Conymet facility, Antofagasta Chile 6

Komatsu 930E 14 (HE-series) Caterpillar 777 12

Komatsu 830E 20 (SBD) Escondida Caterpillar 797B 6

Komatsu 930E-4 2 (SDB) Worsley (BBM) Komatsu HD985 13

1. Rio Tinto sites DURATRAY INTERNATIONAL

Iron Ore of Canada Komatsu 830E 14 + 8 “ONE COMPANY TWO PRODUCTS”

2. Product Overview 2. Product Overview

Wear Mat SDB Components

• Unique dump body concept which

Key Feature – Suspension Rope

3.Operational Advantages 3.Operational Advantages

3. Improved Operator Safety

3.Operational Advantages 3.Operational Advantages

General Comparison Cat-793

Flexible Duratray SDB

3.Operational Advantages 3.Operational Advantages

Conventional Steel Bodies: 20,000 hours (Diamonds - abrasive)

3.Operational Advantages 3.Operational Advantages

Conventional Steel Body: Duratray SDB Body:

3.Operational Advantages Worldwide Fleets - Copper

Steel Body Average payload 360 metric tonnes

Worldwide Fleets - Copper Worldwide Fleet - Copper

(7.6m inside width) (7.3m inside width)

5. Worldwide Fleet - Copper 5. Worldwide Fleet - Copper

Worldwide Fleet - Copper Worldwide Fleet – Copper

2007 New 18 Units

5. Worldwide Fleet - Gold 5. Worldwide Fleet

SDB SDB 12 Units

“After only eight months, 5

Changing Damaged Rope;

5. Worldwide Fleet 5. Worldwide Fleet

5. Worldwide Fleet 5. Worldwide Fleet

Copyright 2008 Duratray International

5. Worldwide Fleet 5. Worldwide Fleet

USA Quarry; wear mat lasted 18 years

7. Shipping SDB’S and HE 7. Transport

Flat Rack “knocked down” kit form

Komatsu 830E SDB - Rio Tinto, Diavik Canada

Copyright 2008 Duratray International

7. Shipping SDB’S and HE 7. Shipping

Fully assembled Complete unit -Bulk

Perlini DP705 SDB -Norway

14 Caterpillar 789 HE Series, ex-Antofagasta for Roche Mining Australia

8. Draft Design; Cat-797B

Volume SAE 2:1 = 255 m³

GVW = 623,690 [Kg]

8. Draft Design; Cat-797B 8. Delivery; Cat-797B SDB

-Threads rolled after heat treatment

- Bolt diameter increased from M24 to

9.Product Improvements 9.Product Improvements

Rubber mat compound upgrade Double Sheath Protection in Rope

4 Modulus @ 300% (MPa) 8.1 – 9.9 •Breaking load

9.Product Development 9.Prototype Development

- Field Service personnel are available 24/7

- Frame / Structure (SDB’S and HE SERIES):

12. Customer References

1. Minera Escondida (Copper) – Chile (~1 Million Tonnes/Day)

2. Collahuasi Copper (Xstrata & Anglo) – Chile (~600,000 TPD)

3. Lihir Gold Limited - PNG