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AA CORROSION PROTECTION SYSTEM NEW WORK HEAVY DUTY COASTAL GLOSS FINISH

CPS_433 ISSUE 1 COPYRIGHT

GENERAL
This system details the coating of structural steelwork, plate work, mechanical equipment, and structures situated in a coastal mining and plant environment. This system has good weathering, colour and gloss retention. The system is excellent for general plant application and in areas of splash and spillage of most chemicals.

REQUIREMENTS
This system shall be applied in accordance with the requirements of AA Specification 164050. It is imperative that this document has been read prior to the commencement of any application. For patch priming and repair of transit and erection damage use epoxy mastic. Finish painting shall be performed after erection.

SURFACE PREPARATION
Abrasive blast clean to a near white finish in accordance with SA 2 of ISO 8501-1 to obtain a surface profile of 45 to 65m.

APPLICATION
Prime Intermediate Finish Repair : : : : One complete coat of epoxy primer. DFT shall be 75 to 150m. One complete coat of epoxy DFT shall be 125 to 200m. One complete coat of high build polyurethane. DFT shall be 50 to 70m. Epoxy mastic. DFT shall be equal to or shall exceed the thickness of the original or damaged coating.

The total DFT of the system shall be 250 to 420m.

AA_CPS_00043301.DOC

APPROVED

26 May 2008

Page 1 of 3

For information or comments on this document please contact ATD QA Anglo Technical Division accepts no liability for any damage whatsoever that may result from the use of this material or the information contained therein, irrespective of the cause and quantum thereof.

AA CORROSION PROTECTION SYSTEM NEW WORK HEAVY DUTY COASTAL GLOSS FINISH

CPS_433 ISSUE 1 COPYRIGHT

APPROVED COATINGS
Brand name Primer : Carboguard 193 Sigmacover 256 S Interguard 251 Penguard Express Intermediate : Carboguard 193 Sigmacover 435 S Interseal 670 HS Penguard Express Finish : Carbothane 136 Sigmadur 1800 Polyester Polyurethane Hardtop Flexi Epoxy mastic : Carbomastic 15 Sigmacover 630 Alu Interseal 670 HS Alu Jotamastic 87 AL Note : Manufacturer Stoncor Sigma Coatings (Pty) Ltd Plascon Jotun Coatings (Pty) Ltd Stoncor Sigma Coatings (Pty) Ltd Plascon Jotun Coatings (Pty) Ltd. Stoncor Sigma Coatings (Pty) Ltd. Plascon Jotun Coatings (Pty) Ltd Stoncor Sigma Coatings (Pty) Ltd Plascon Jotun Coatings (Pty) Ltd.

Individual coating materials supplied from different manufacturers have their own particular build characteristic. It is the responsibility of the applicator to assure that he can achieve the required DFT of any given coat in a single application. If multi-coats are required, they shall be applied within the re-coat restrictions of that particular coating and all additional labour shall be for the sole account of the applicator. The preferred shape of the Micaceous Iron Oxide (MIO) pigment shall be of the lamellar type.

AA_CPS_00043301.DOC

APPROVED

26 May 2008

Page 2 of 3

For information or comments on this document please contact ATD QA Anglo Technical Division accepts no liability for any damage whatsoever that may result from the use of this material or the information contained therein, irrespective of the cause and quantum thereof.

AA CORROSION PROTECTION SYSTEM NEW WORK HEAVY DUTY COASTAL GLOSS FINISH

CPS_433 ISSUE 1 COPYRIGHT

APPENDIX A: RELATED DOCUMENTS AA Spec 164050 SANS ISO 8501-1 : : Corrosion Protection of Steelwork with Coatings Pictorial surface preparation standards for painting steel surfaces

APPENDIX B: RECORD OF AMENDMENTS Issue 0 Issue 1 : : Reviewed and amended (T Perham 28/04/06). Reviewed and Updated Clause 5 (T Perham, May 2008); Appendix A added.

AA_CPS_00043301.DOC

APPROVED

26 May 2008

Page 3 of 3

For information or comments on this document please contact ATD QA Anglo Technical Division accepts no liability for any damage whatsoever that may result from the use of this material or the information contained therein, irrespective of the cause and quantum thereof.

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