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INTERACTIVE SCHEMATIC

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Information
Component Table
Tap Table
Fluid Power Symbols
Electrical Symbols

Schematic
Machine Views
Front Frame
Rear Frame
Tap Views

The Bookmarks panel will allow you to


quickly navigate to points of interest.
EC-C2
EC-C3

E-C60
E-C61

Click on any text that is BLUE and underlined.


These are hyperlinks that can be used to navigate the schematic and machine views.

EC-C1

VIEW ALL CALLOUTS

When only one callout is showing on a machine view this


button will make all of the callouts visible. This button is
located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

FUNCTION
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KEYS
CTRL / +
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SPACEBAR (hold down)
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KENR6118-05
October 2011

320D Excavator
Electrical System
A6F1-UP
A8F1-UP
A9F1-UP
KGF1-UP
KTF1-UP
MGG1-UP

MCH1-UP
FAL1-UP
PCM1-UP
BZP1-UP
PHX1-UP
JFZ1-UP

2011 Caterpillar, All Rights Reserved

KHN1-UP

Printed in U.S.A.

COMPONENT LOCATION
Page 1 of 2
Schematic
Location

Machine
Location

A/C Unit

K-9

C-1

Air Heater

F-18

A-1

Alarm - Action

F-2

C-2

Component

Schematic
Location

Machine
Location

Sensor - Atch Viscus Clutch Temp

L-14

B-40

Sensor - Atch Wtr Separator Lvl 2

K-14

B-41

Sensor - Eng Speed Pickup

E-18

A-4
B-15

Component

Alarm - Atch Travel

A-16

B-2

Sensor - Fuel Level

A-15

Alternator

D-18

B-1

Sensor - Pump 1 Press.

A-18

B-16

Atch Air Suspension

L-4

C-7

Sensor - Pump 2 Press.

A-18

B-17

Battery - Atch Front

F-17

D-1

Solenoid - A/C Clutch

D-18

B-20

Battery - Atch Rear

F-18

D-2

Solenoid - Atch 1p 2p Change 1 (Sol 2)

B-18

B-21

Battery - Front

F-17

D-4

Solenoid - Atch 1p 2p Change 2 (Sol 3)

B-18

B-22

Battery - Rear

F-18

D-5

Solenoid - Atch 1way/2way Change

B-9

B-49

Block - As

G-12

D-6

Solenoid - Atch Boom Up

L-9

C-54

Block - Gp

F-18

D-7

Solenoid - Atch Bucket Lock

L-9

C-53

Breaker - Alt

H-11

D-8

Solenoid - Atch Double Action (Sol 3)

B-18

B-23

Breaker - Heater

H-11

D-9

Solenoid - Atch Fine Swing

A-9

A-12

Breaker - Main

H-11

D-10

Solenoid - Atch Flow Limit

A-18

B-24

Bus Bar

H-11

D-3

Solenoid - Atch Heavy Lift

A-12

A-11

J-1

C-12

Solenoid - Atch Quick Coupler

J-15

B-25

Coil - Atch Exciter


Control - Engine

K-18

A-19

Solenoid - Atch Relief 1

B-11

B-48

Control - Machine

F-11

D-14

Solenoid - Atch Relief 1 Check

B-11

B-47

Control - PLJ

K-18

D-17

Solenoid - Atch Relief 2

B-9

B-50

Control - Product Link

L-17

D-12

Solenoid - Atch Relief 2 Check

B-9

B-51

Control - Wiper

D-2

C-88

Solenoid - Atch Single Action (1)

B-9

B-18

Converter - Atch 12V 7A (1)

K-4

C-4

Solenoid - Atch Single Action (2)

B-9

B-19

Converter - Radio

C-8

C-38

Solenoid - Atch Stem 1 Extend

A-17

B-42

Diode - ACC

J-5

C-22

Solenoid - Atch Stem 1 Retract

A-17

B-43

Diode - Alternator

G-6

C-31

Solenoid - Atch Stem 2 Extend

A-17

B-44

Diode - Hyd Lock

K-5

C-23

Solenoid - Atch Stem 2 Retract

B-17

B-45

Solenoid - Atch Stem 3 Extend

D-16

B-52

Diode - Lamp

G-9

C-24

Diode - Main Relay

C-9

C-25

Solenoid - Atch Stem 3 Retract

D-16

B-53

L-9

C-55

H-12

D-13

Solenoid - Atch Stick Out Stop

Diode-1

K-9

C-26

Solenoid - Atch Viscus Clutch

L-13

B-39

Diode-2

K-9

C-27

Solenoid - Hyd Lock

A-12

A-13

Diode-3
Fuse Base

K-9
F-8

C-28
C-30

Solenoid - Power Shift Press.

A-18

B-26

Solenoid - Swing Brake

A-12

A-14

G-11

C-89

Diode - Start Relay

Holder As - Fuse

Solenoid - Travel Speed

A-12

A-15

Indicator Unit
Joystick - Atch LH

I-1

C-32

Solenoid - Travel Straight

A-12

B-27

L-3

C-13

Switch - Air Cleaner

K-14

A-16

Joystick - Atch RH

J-1

C-15

Switch - Atch Aux Pump Press. (Stem 4)

L-1

C-58

Joystick - Atch RH (3 Sw)

J-1

C-16

Switch - Atch Boom Raise Press.

B-12

B-29

Joystick- Atch LH (3 Sw)

L-3

C-14

Switch - Atch Bucket Ex Press.

B-12

B-28

Keyreader - Atch Mss

J-2

C-17

Switch - Atch Backup Crane

H-1

C-59

Meter - Atch Boom Potentio


Meter - Atch Stick Potentio
Meter - Service

B-9
C-9
E-1

B-7
A-6
C-33

Switch - Atch Crane Cancel

B-5

C-60

Switch - Atch Fine Swing Cont

B-2

C-61

Switch - Atch Foot

L-1

C-62

Monitor

F-1

C-34

Switch - Atch Hammer Return Filter

I-15

D-22

Motor - Atch Lower Washer

G-11

D-15

Switch - Atch High Press. (Stem 1)

K-1

C-63

Motor - Atch Lower Wiper


Motor - Starter

L-1
E-18

C-36
B-8

Switch - Atch Leveling

B-1

C-64

Switch - Atch Lower Washer

B-3

C-65

Motor - Washer

G-11

D-16

Switch - Atch Lower Wiper

B-2

C-66

Motor - Wiper

E-2

C-37

Switch - Atch Medium Press. (Stem 3)

L-1

C-67

Pedal - Atch Aux LH

L-1

C-8

Switch - Atch Over Load Warning

B-4

C-68

J-16

D-11

Switch - Atch Quick Coupler

D-1

C-69

Switch - Atch Radio Mute

B-2

C-70

Radio - Prod Link 2nd Generation

COMPONENT LOCATION
Page 2 of 2
Schematic
Location

Machine
Location

Schematic
Location

Machine
Location

Relay - Atch Beacon

E-9

C-47

Relay - Atch Caution Lamp

F-10

C-40

Switch - Atch Refueling Start

A-6

B-37

Switch - Atch Refueling Stop

A-6

Relay - Atch Single

F-10

B-36

C-41

Switch - Atch Seat Heater

B-4

C-71

Relay - Boom Lamp


Relay - Cab Lamp

G-9

C-42

Switch - Atch Smart Boom Select

B-3

C-72

F-9

C-44

Switch - Atch Travel Straight Press.

K-1

Relay - Chas Lamp

C-73

F-9

C-43

Switch - Atch Under Window Limit

E-2

C-74

Relay - Horn

F-9

C-45

Switch - Backup EPR Valve

I-3

C-75

Relay - Main

C-10

C-46

Switch - Backup Gov

I-3

C-76

F-9

C-50

Switch - Coolant Level

L-14

A-17

Relay - Start

H-12

D-19

Switch - Disconnect

G-12

D-23

Relay - Start Cont

G-8

C-48

Switch - Eng Oil Level

D-18

B-32

Relay - Travel Alarm

E-9

C-39

Switch - Horn

L-3

C-77

Resistor

C-3

C-51

Switch - Hyd Oil Filter

A-16

B-34

Resistor - 2

D-6

C-52

Switch - Hyd Oil Level

A-16

B-35

Resistor - Atch Backup

F-10

C-9

Switch - Implement Press.

K-4

C-78

Resistor - Backup

G-8

C-20

Switch - Key

I-1

C-79

Resistor - Can 1

C-11

D-20

Switch - Neutral Start Limit

L-3

C-80

Resistor - Can 1 PLJ

C-10

D-18

Switch - One Touch Low Idle

J-2

C-81

Resistor - Can 2

C-11

D-21

Switch - Panel

E-2

C-82

Sender- Hyd Temp

A-16

B-13

Switch - Secondary Shutdown

H-10

C-83

Sensor - Atch Boom Cyl Head Press.

C-9

A-8

Switch - Throttle Position

I-1

C-84

Sensor - Atch Boom Cyl Rod Press.

C-9

A-9

Switch - Travel L Press.

K-2

C-85

Sensor - Atch O.L.W.D. Press.

A-9

A-10

Switch - Travel R Press.

K-2

C-86

Sensor - Atch Squeeze Press.

B-11

B-46

Timer - Atch Lamp Delay

D-10

C-87

Component

Relay - Neutral Start

A = See Area A
B = See Area B
C = See Area C
D = See Area D

Component

CONNECTOR LOCATION
Connector Number
CONN 1
CONN 2
CONN 3
CONN 4
CONN 5 Serial Service Connector
CONN 6
CONN 7
CONN 8
CONN 9
CONN 10
CONN 11
CONN 12
CONN 13
CONN 14
CONN 15
CONN 16
CONN 17
CONN 18
CONN 19
CONN 20
CONN 21
CONN 22
CONN 23
CONN 24
CONN 25
CONN 26
CONN 27
CONN 28
CONN 29
CONN 30
CONN 31
CONN 32
CONN 33
CONN 34
CONN 35
CONN 36
CONN 37
CONN 38
CONN 39
CONN 40
CONN 41
CONN 42 ET Connector
CONN 43
CONN 44
CONN 45
CONN 46
CONN 47
CONN 48
CONN 49
CONN 50
CONN 51
CONN 52
CONN 53
CONN 54
CONN 55
CONN 56
CONN 57
CONN 58
CONN 59
CONN 60
CONN 62
CONN 63
CONN 64
CONN 65
A = See Area A
B = See Area B
C = See Area C
D = See Area D

Schematic
Location

Machine
Location

L-15, L-18
C-15, C-16
K-16, L-15, J-16, L-16
J-15, K-16
L-15
E-15
D-15
C-15, D-15
C-15
C-15
A-15
I-14
J-14
L-14
A-12
L-11
K-11
J-11
J-11
I-11
I-12
I-12
H-12
C-11
A-10
C-9
D-10
H-9
A-8
A-8
B-8
B-8, C-8
G-8
H-8
H-8
H-7
F-7
F-7
C-6
A-6
A-6
D-6
H-6
H-6
H-5
H-5
L-5
L-5
J-4, J-5
B-5
H-4
I-4, J-5, J-6
I-4
J-4
J-4
C-2
I-2
C-1
L-16
H-16
J-7
E-7
E-7
G-17

12D
7B
26D
23D
25D
9B
1B
36B
47B
6B
22B
14D
16D
43B
9A
2D
4D
1C
5D
13D
11D
128C
7D
22D
4A
19B
70C
14C
16B
14B
6A
13B
97C
3C
18C
19C
80C
96C
91C
40B
41B
68C
24C
20C
2C
99C
26C
17C
29C
54C
105C
23C
35C
30C
21C
127C
117C
90C
26D
19A
19C
80C
96C
2B

CID / MID / FMI


CID
0001
0002
0003
0004
0005
0006
0041
0095
0100
0110
0168
0172
0174
0190
0253
0261
0262
0268
0342
0460
0617
1779
1785
1797
1834
2417

CID

Component Identifiers (CID)


Module Identifier (MID)
Engine Control
(MID No. 036)
Component

Cylinder #1 Injector
Cylinder #2 Injector
Cylinder #3 Injector
Cylinder #4 Injector
Cylinder #5 Injector
Cylinder #6 Injector
8 Volt DC Supply
Fuel Filter Differrential Pressure Sensor
Engine Oil Pressure Sensor
Engine Coolant Temperature Sensor
Electrical System Voltage
Intake Manifold Air Temperature Sensor
Fuel Temperature Sensor
Engine Speed Sensor
Personality Module
Engine Timing Calibration
5 Volt Sensor DC Power Supply
Programmed Parameter Fault
Secondary Engine Speed Sensor
Fuel Pressure Sensor After Fuel Filter
Inlet Air Heater Relay
Fuel Rail #1 Pressure Valve Solenoid
Intake Manifold Pressure Sensor
Fuel Rail Pressure Sensor
Ignition Key Switch
Start Aid Current

Machine Control
(MID No. 039)

Component

0041
0096
0127

8v Sensor Supply
Fuel Level Sensor
Transmission Pressure Sensor

0191

Transmission Output Speed Sensor

0262
0268
0298
0370
0374
0444
0590
0600
0726
0727
0735
0882
1130
1326
1401
1402
1482
1530
1558
1615
1617
1621
1622
1628
1629
1630
1657
1658
1960
2110
2104
2210
2129
2142
2149
2184
2185
2213
2214
2256
2447
2543
2544
2545
2546
2547
2592
2593
2594
2599
2600
2649
2665
2666
2667
2668

5v Sensor Supply
Programmed Parameter
Brake Ped Lim Sw
Boom Float Solenoid
Swing Brake Solenoid
Start Relay
Engine Control
Hydraulic Oil Temperature Sensor
Right Steering Solenoid
Left Steering Solenoid
Heavy Lift Solenoid
Implement Lockout Solenoid
Left Attachment Pedal Position Sensor
ECM Location Code
Transmission Solenoid 1
Transmission Solenoid 2
10v Sensor Supply
Quick Coupler Solenoid
Electronic Implement Control #2
One Way / Two Way Valve Solenoid
Oscillating Axle Solenoid
Generator Valve Solenoid
Travel Lock Magnet
Arm Rest Switch
Main Pump Power Shift Pres Solenoid
Swing Pump Sol
Left Joystick Thumbwheel
Right Joystick Thumbwheel
Ignition Key Reader
Machine Pitch Sensor
Travel Motor Swash Plate Angle Limit Solenoid
Right Joystick Thumbwheel
Ride Control Solenoid
Straight Travel Pedal Position Sensor
Travel Pilot Pressure Solenoid
Medium Pressure Hydraulic Circuit Port B Solenoid
Medium Pressure Hydraulic Circuit Port A Solenoid
Auxiliary Valve #2 Port B Solenoid
Auxiliary Valve #2 Port A Solenoid
Hydraulic Modulation Solenoid
Travel Motor Bypass Solenoid
Joystick Steering Enable Switch
Offset Boom Offset Left Solenoid
Offset Boom Offset Right Solenoid
Hydraulic Cab Riser Raise Solenoid
Hydraulic Cab Riser Lower Solenoid
Auxiliary Valve Port A Flow Solenoid
Auxiliary Valve Port B Flow Solenoid
Hammer Solenoid
Auxiliary Valve Port A Line Relief Solenoid
Auxiliary Valve Port B Line Relief Solenoid
Auxiliary Valve Load Sensing Solenoid
Boom Float Down Solenoid
Offset Boom Enable Switch
Limp Home Sw
Hydraulic Cab Riser Enable Switch

The CID is a diagnostic code that indicates which circuit is faulty.


The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

FMI No.

Failure Mode Identifiers (FMI)


Failure Description

Data valid but above normal operational range.

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

Voltage below normal or shorted low.

Current below normal or open circuit.

Current above normal or grounded circuit.

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

14

Parameter failures.

15

Parameter failures.

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

The FMI is a diagnostic code that indicates what type of failure has occurred.

Event Codes
Engine Control
Event Code

Condition

E096

High Fuel Pressure

E198

Low Fuel Pressure

E265

User Defined Shutdown

E360

Low Engine Oil Pressure

E361

High Engine Coolant Temperature

E362

Engine Overspeed

E363

High Fuel Temperature

E390

Fuel Filter Restriction

E396

High Fuel Rail Pressure

E398

Low Fuel Rail Pressure

E539

High Intake Manifold Air Temperature

E1044

High Intake Manifold Pressure

E1045

Low Intake Manifold Pressure

SPECIFICATIONS AND RELATED MANUALS


Related Electrical Service Manuals
Title
Alternator

Part No.

KENR5442

Machine Control:

RENR9848

Function
Bucket Extend Pressure

154-0498

Air Cleaner
Aux Pump Pressure
Medium Pressure
Travel Left Pressure
Travel Right Pressure
High Pressure
Travel Straight Pressure
Implement Pressure
Boom Raise Pressure
Boom Down Pressure

202-9002

Off Machine Switch Specification

Boom Up/Down Pressure

Actuate

Deactuate

Contact Position

1520 98 kPa
(220 14 psi)

1127 kPa MIN


(163 psi)

Normally Open

635 58 mm H2O

Normally Open

490 49 kPa
(71.07 7.11 psi)

290 kPa MIN


(42.06 psi)

Normally Open

13780 kPa MAX


(1998.6 psi MAX)

10335 689 kPa


(1499 100 psi)

Normally Closed

Resistor, Sender and Solenoid Specifications

Part No.

Component Description

102-8016

Resistor:

111-9916

Solenoid:

121-1491

Solenoid:

126-2941

Resistor:

163-6700

Sender:

Backup
Flow Limit
Power Shift Pressure
Stem 1 Extend
Stem 1 Retract
Stem 2 Extend
Stem 2 Retract
Stem 3 Extend
Stem 3 Retract
Bucket Lock
1P / 2P Change 1
1P / 2P Change 2
Double Action
Travel Straight
Travel Speed
Swing Brake
Hydraulic Lock
Universal Quick Coupler High
Universal Quick Coupler Low
Backup

47 5%

11.7 1.2

32 3.2

Positions 1,2,3,4 = 25 5%
0% - 83.5 1.5
50% - 33.8 2.0
100% - 8.0 +1.0 -0.5

120 10%

34 0.5

174-3016

Resistor:

234-4460

Solenoid:

Fine Swing

244-8506

Solenoid:

Relief 1

260-3877

Solenoid:

Quick Coupler

Sender:

Resistance (Ohms)

Fuel Level
CAN 1
CAN 2
CAN 1 PLJ
Resistor
Resistor 2

4I-5394

SENR2143

Engine Control:

106-0179

167-3466

Form Number
212-8561

Hydraulic Oil Temperature

At room temperature unless otherwise noted.

19.5 2
26.96 1.6
6134 to 7496

WIRE DESCRIPTION
Page 1 of 2
Wire
Wire
Number Color
101
103
105
108
109
112
113
114
115
117
118
119
120
123
124
127
129
130
135
139
141
142
143
147
149
152
154
160
165
168
169
172
175
177
179
180
184
188
189
199

RD
RD
RD
RD
RD
PU
OR
RD
RD
RD
GY
PK
YL
WH
GN
OR
BU
RD
BU
OR
RD
RD
BR
PU
RD
BU
RD
PU
YL
RD
PK
RD
RD
RD
BU
GN
RD
WH
RD
OR

200
210
229
235
A209
A250

BK
BK
BK
BK
BK
BK

304
306
307
308
309
310
320
321
322
323
325
326
329
330
331
365

WH
GN
OR
YL
GY
PU
RD
BR
GY
WH
PK
RD
YL
YL
OR
YL

Description
Power Circuits
Bat (+)
Aux Ckt
Key Sw
Heater Relay
Alt Output (+) Term.
Main Power Rly Output
Radio
Warning Horn (forward)
Cab Lamp Relay
12V Power Converter
Wiper Control
Alternator Diode
12V 7A Converter 1
Seat Heater
A/C
Air Suspension
Cigar Lighter
Engine Control
Converter 12V Memory Out
Converter 24V Switched In
Unused
Unused
Caution Lamp Relay
Switch Power
Boom Lamp Relay
Under Window Limit Switch
Neutral Start Relay to Neutral Start Limit Sw
Chassis Lamp Relay
Caution Lamp Relay
Refueling System Power
Backup EPR Valve Sw
Heater Relay / Product Link Radio and ECM
A/C Unit
Main Brkr
12V 7A Converter 2
Boom Float Disable Relay
Machine ECM
Radio
Hydraulic Lock
Action Alarm / Beacon Relay
Ground Circuits
Main Chassis
Converter Output (24/12 Volt)
12V 7A Socket B
Machine Control Ground
Machine ECM Analog Return
Engine Control Ground
Basic Machine Circuits
Starter Relay to Starter Motor
Start Relay Coil to Neutral Start Relay
Key Sw To Neutral Start Relay
Main Power Relay Coil
Alternator Regulator Term.
Engine Control to Heater Relay
Horn Relay Coil To Sw
Travel Alarm
Warning Horn (forward)
Fuel Pump Power
Fuel Pump Relay Cut-out
Key Sw 'C' Term.
Refueling Pwr Rly to Refueling Stop Rly
Start Relay to Start Control Relay
Travel Alarm Relay
Refueling Stop Sw to Refueling Stop Relay

Wire
Wire
Number Color
E564
E565

PK
BU

603
607
615
616
638
645
646
684
A623

PK
PK
YL
BU
WH
RD
RD
RD
BU

763
779
780
788
789
A755
A756
A757
A758
A760
A762
A768
A769
A770
E787
F716
F772
F773
F774
G723
H746
H747
H792
K776
M736
M737
M739
M740
M743
M744
M745
M746
M747
M748
M749
M751
M755
N789
N793
N794
N795
R725
T725
X738
X794
877
892
893
F889
G834
K843

BU
WH
PU
YL
RD
PK
BU
GY
BR
GY
PU
BU
GY
PK
PK
WH
WH
OR
WH
YL
YL
BR
BR
GN
BU
WH
YL
PK
GN
WH
GY
YL
BU
BR
PK
YL
OR
BU
GN
GY
WH
WH
WH
PK
BU
YL
BR
GN
WH
PU
GN

Description
Accessory Circuits (Continued)
Quick Coupler Relays
QC Sw to QC Relay 2
Lighting Circuits
Rotary Beacon
Flood Lamp - Front
Cab Flood Lamp/ROPS
Bucket Flood Lamp/Boom Flood Lamp
Rotary Beacon
Headlamp Relay
Light Sw To Front Flood Relay
Cab Flood Lamp
Right Cab Flood Lamp Sw To Relay
Control Circuits
Travel Speed Solenoid
Universal Quick Coupler Solenoid (Low)
Universal Quick Coupler Solenoid (High)
Engine Speed (-)
Hydraulic Lock
Throttle Sw #1
Throttle Sw #2
Throttle Sw #3
Throttle Sw #4
Machine Control +5v Supply
Engine Speed (+)
Backup EPR Valve Sw to Power Shift Pressure Solenoid
Backup EPR Valve Sw to Power Shift Pressure Solenoid
Backup EPR Valve Sw to Backup Resistor
Bucket Lock Solenoid
Secondary Shutdown Sw
Crane Backup Sw
Backup Governor Accel
Backup Governor Decel
Heavy Lift Solenoid
Viscous Clutch Solenoid (+)
Viscous Clutch Solenoid (-)
Smart Boom Up/Down Relay to Boom Up/Down Pressure Sw
Alternator L Terminal to Start Control Relay
Governor Command
Flow Limit Solenoid
Flow Limit Solenoid
Travel Straight Solenoid
Boom Float Disable Relay
Smart Boom Select Sw
Boom Check Solenoid 1 / Boom Down Pressure Sw
Smart Boom Select Sw
Smart Boom Select Sw
Boom Bown Pressure Sw / Boom Down Line Cutoff Solenoid
Boom Check Solenoid 2 / Boom Up/Down Pressure Sw
Crane Cancel Sw
Bucket Extend Pressure Sw
Viscous Clutch Temp Sensor
Foot Pedal Sw
Aux Pedal-LH
Aux Pedal-RH
Not Used
Not Used
Hammer Return Filter Sw
Stick Out Stop Solenoid
Heater Relay
Cat Data Link (-)
Cat Data Link (+)
Engine Speed Command
Viscous Clutch Fan Speed +
RH Joystick Upper Sw

WIRE DESCRIPTION
Page 2 of 2
Wire
Wire
Number Color
251
252
261
262
403
405
410
412
430
487
491
495
496
C468
E411
E441
E442
E472
E473
E474
E480
H446
H473
H474
H475
H476

YL
YL
GN
GN
GN
GY
WH
BU
BU
OR
PK
GN
WH
BU
YL
GN
GN
GN
GY
OR
PK
PK
BR
GN
BU
WH

501
506
508
509
511
512
530
535
575
576
578
590
592
A513
A537
A549
A579
A580
A581
A582
A584
A586
A588
C560
C566
C569
E554
E562

GN
PU
PU
WH
BR
GN
OR
BU
YL
PK
BU
GY
BU
RD
PK
BU
OR
BR
GN
PU
BU
OR
GN
OR
PK
YL
PK
PU

Description
Monitoring Circuits
CAN 1 Data Link (+)
CAN 2 Data Link (+)
CAN 1 Data Link (-)
CAN 2 Data Link (-)
Alternator (R) Term.
Engine Oil Pressure
Action Alarm
Coolant Level
Air Cleaner Sw
Hyd Oil Filter Sw
Hyd Oil Temp Sender
Fuel Level Signal
Hyd Oil Level
Engine Oil Level
Boom Cylinder Rod End Pressure
Boom Angle Sensor
Stick Angle Sensor
Machine ECM 8v Sensor Supply
RH Thumb Wheel
LH Thumb Wheel
Overload Warning Switch
Overload Warning Pressure Sensor
Travel Straight Pressure Switch
Travel Right Pressure Switch
Travel Left Pressure Switch
Joystick Pressure Switch
Accessory Circuits
Wiper - Front (low)
Washer - Front
Radio Speaker - Left
Radio Speaker - Left (commom)
Radio Speaker - Right
Radio Speaker - Right (common)
Washer Right
Sw To Wiper Sw
Wiper - Aux (Park)
Wiper - Aux (Low)
Washer - Aux
Wiper Sw To Intermittent Module
DC/DC Converter Power Output
DC/DC Converter Memory Output
Seat Heater
Backup Resistor to Diode 1
Wiper Motor +
Wiper Motor Wiper Motor Reverse
Wiper Motor Stop
Front Window Limit Sw To Wiper Cont
Wiper Sw To Wiper Cont
Hyd Lock Sw to Hyd Lock Solenoid
Left Rear Speaker
Left Rear Speaker (common)
Converter 2 12V Switched Out
A/C Controller To A/C Compressor Clutch
Quick Coupler Sw

Wire

Wire
Color

K844
K847
K848
K849
K850
K851
K852
K856
K857
K858
K859
K860
K861
K862
K863
K864
K865
K866
K868
K869
K871
K872
K876
K877
K879
L885
L886
936
998
E997
G973
G976
K904
K906
K907
K931
K950
K952
L968
L969
L972
L973
L976
L978
M906
N957
N959
N960
N963
N970
N973
N979
N981
T901
T902
T967

GY
PU
WH
YL
BR
BU
GN
PU
WH
YL
BR
BU
GN
GY
OR
PK
PU
WH
BR
BU
WH
OR
BR
BU
GN
BU
BU
PU
BR
RD
OR
BU
GN
GN
BU
GN
YL
BR
OR
WH
BU
GN
GN
GY
BU
PK
PK
OR
OR
YL
BR
GN
GN
YL
PK
YL

Description
LH Joystick Upper Sw
RH Joystick Smart Boom Sw
LH Joystick Fore Sw
Att Stem 1
Att Stem 2
Att Stem 3
Att Stem 4
Stem 1 Control Valve A
Stem 2 Control Valve A
Stem 3 Control Valve A
Stem 4 Control Valve A
Stem 1 Control Valve B
Stem 2 Control Valve B
Stem 3 Control Valve B
Stem 4 Control Valve B
Relief Solenoid 1
Relief Solenoid 2
Att 1-way / 2-way Control Valve
Stem 1/2 Extend/Retract Solenoids
Stem 3 Extend/Retract Solenoids
1P / 2P Change Solenoids
Single Action Solenoids 1 / 2
Relief 1 Check Solenoid
Relief 2 Check Solenoid
Double Action Solenoid
Not Used
Not Used
Backup Resistor to Diode 3
Backup Governor Sw
Hydraulic Lock Diode
Boom Raise Pressure Sw
Water Separator Level Sensor
Pump 1 Pressure Sensor
Swing Brake Solenoid
Backup EPR Valve Sw
Backup Resistor to Diode 2
Boom Up Limit PRV
Boom Up Solenoid to Backup Crane Sw
Bachup EPR Valve Sw
PS Pressure
One Touch Low Idle Sw
Fine Swing Cont Sw to Fine Swing Solenoid
Refueling Start Switch (N.O.)
Level Sw to Leveling Solenoid
Squeze Pressure Sensor
Product Link RS232 Rxd - Comm #1
Product Link RS232 Rxd - Comm #3
Product Link RS232 Txd - Comm #1
Product Link RS232 Txd - Comm #3
Product Link RS232 Dtr - Comm #1
Product Link RS232 Dcd - Comm #1
Product Link RS232 Signal Gnd - Comm #1
Product Link RS232 Signal Gnd - Comm #3
MSS Exciter Coil In
MSS Exciter Coil Out
Pump Pressure Sensor 2

HARNESS and WIRE


Electrical Schematic Symbols
Symbols

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Circuit Breaker
Symbol

Flow
Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire, Cable, or Harness Assembly Identification:
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).

Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)


Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).

L-C12
3E-5179

AG-C4
111-7898

L-C12
3E-5179

Part Number: for


Connector Plug

Part Number: for


Connector Receptacle

2
Plug

Receptacle
Pin or Socket Number

5A

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

Fuse (5 Amps)

9X-1123

Component
Part Number

325-AG135 PK-14

2010 Caterpillar, All Rights Reserved

Harness identification code:


This example indicates wire group 325,
wire 135 in harness "AG".

Wire Gauge
Wire Color

1
2

C-C60
3E3364

1
2

C-C59
1552269
M737-C77
M739-C135

(24B) ATCH FLOW LIMIT SOL


1119916
(NOTE F,G,H,K,L,M,N,P)

18

WH-18
YL-18

(44B) ATCH STEM2 EXTEND SOL


1119916

1
2

1
2

1
2

GF-C14
3E3364

GF-C13
3E3364

GF-C21
3E3364

(42B) ATCH STEM1 EXTEND SOL


1119916

1
2

1
2

1
2

1
2

GF-C4
1552269

308-C126
308-C126
308-C182
308-C181
A768-C64
A769-C65
K904-C117
M737-C77
M739-C135
T967-C118
A209-C122
A209-C188
A209-C188
A209-C122
A209-C154
A209-C123

BR-18
OR-18
PK-18
WH-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18

M755-GW15
235-GW24

M
M
M

M
M

G973-GC1
235-GC2

W
M

GW-C6
3E3364
1
OR-18
2
BK-18
GC-C6
1552269
OR-18
BK-18

1
2

W
GF-C3
1552269

G723-C92
235-C85

GF-C2
1552269

GF-C1
1552269

321-C40
235-C177

496-C23
235-C176

YL-16
YL-16
YL-16
YL-16
BU-18
GY-18
GN-18
WH-18
YL-18
YL-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18

235-C175

BR-18
BK-18

WH-18
BK-18

C-C53
1552269

C-C55
1552269

1
2

C-C54
3E3364

(2B) ATCH TRAVEL ALARM


2139100
1
2

(15B) FUEL LEVEL SENSOR


1636700
C-C50
1552269
1
495-C22
2
235-C173

(35B) HYD OIL LEVEL SW


2130677

C-C52
2304011 84RE01

BK-18

PK-18
T

235-C178

235-C178
487-C19

17

235-C175
235-C178

1
2

CONN 11
BK-18
BK-18

WJ-C1
2304011 84RE01

1
2

BK-18

BK-18
OR-18

C-C56
1552269

GN-18
BK-18

1
2

(13B) HYD TEMP SENDER


4I5394
491-C20

M740-C74
235-C185

(34B) HYD OIL FILTER SW


1733518
1
2

16

GROUND
SIGNAL

1
2

C-C51
2434505 84RE01
325-C174

PK-18

ATCH BOOM DOWN LINE CUTOFF SOL


1850472

ATCH BOOM DOWN PRESS SW


1673466
325-WJ1
WJ-C2
2304011 84RE01
325-WJ1
W

K-C2
1552269
1
M
2

1
2

PK-18
PK-18

ATCH BOOM UP/DOWN PRESS SW


2029002

1
2

K-C3
1552269
M
M
K-C4
1552269

CONN 15

1
2

763-C75
A588-C167
G723-C92
K906-C62

BU-18
GN-18
YL-18
GN-18

M740-C74
200-C171
235-C170
235-C170
235-C93
235-C86
235-C85
235-C185
GU-C4
3E3364

PK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18

YL-18
BK-18

PK-18
BK-18

763-C75
235-C86

BU-18
BK-18

K906-C62
235-C93

GN-18
BK-18

A588-C167
200-C171

GN-18
BK-18
GU-C5
1552269

C-C44
1552269

C-C46
1552269

C-C47
1552269

C-C48
1552269

C-C49
1552269

1
2

CONN 15

ATCH REFUELING LEVEL SW


3122645

1
2

1
2

1
2

C-C72
3E3364

C-C45
3E3364

1
2

1
2

14

13

K872-GC11
K872-GC12
200-GC9
200-GC19
200-GC10

1
2

(14A) SWING BRAKE SOL


1211491

PILOT MANIFOLD
CONTROL VALVE

12

(86C) TRAVEL R PRESS SW


1673466

1
2

1
2

A-C44
3E3364

A-C14
3E3364

1
2

(63C) ATCH HIGH PRESS SW (STEM1)


1673466

1
2

(73C) ATCH TRAVEL STRAIGHT PRESS SW


1673466

M
M
M
M

PK-18
WH-16
GN-16
BU-16
PU-16
YL-18
BK-18
603-GJ22
F772-GJ18
K931-GJ19
A549-GJ24
936-GJ20
M751-GJ23
235-GJ5

RD-18
RD-18

105-F137
200-F138
308-F141

RD-16
BK-16
YL-18

308-F141
308-F104
308-F144

YL-18
YL-16
YL-18

AJ-C4
2312295 84RE01

F-C5
7Y3952 84RE01
200-F146
BK-18
308-F145
YL-18
200-F140

(46C) MAIN RELAY


2130772

AJ-C2
2305010 84RE01

1
2

AJ-C5
2434509 84RE01

112-FC1

PU-4

177-FA1

RD-4

BK-16
BK-14

BK-18
BK-16

200-F160
200-F116

200-F157
200-F162

PU-18
WH-18
BR-18
GN-18
BK-14

BU-18
PK-18
GN-18
WH-18
BU-18
412-F2
491-F3
495-F1
496-F5
C468-F9

508-F120
509-F121
511-F118
512-F119
200-F116

GN-18
403-F4

PK-18
BK-14
BK-14
BK-18
GN-18
GN-18
X738-F35
200-F113
210-F47
235-F114
403-F115
403-F115

RD-16
BU-18
BK-18
BK-16

SPEAKER (L)
7Y5505

GH-C1
2305010 84RE01

ET CONN

CONN 42

GH-C4
2434506 84RE01

GH-C2
2434505 84RE01
W

(52C) RESISTOR 2
1743016 84RE01
1
2

12V POWER CONVERTER


2341004

(38C) RADIO CONVERTER


2341004

B
D
E
A
C
F
G
H
J

GROUND-CAB 2

GH-C3
2304013 84RE01

AJ-C3
2434505 84RE01
113-AJ1
OR-18
139-AJ9
OR-18

7Y3966 84RE01
200-R2
BK-16

F-C43
7Y3967 84RE01
615-F164
YL-16

T-C1
7Y3966 84RE01
615-T1
YL-16

7Y3967 84RE01
615-T1
YL-16

T-C2
7Y3967 84RE01
1
200-T2

A
B
C

F-C51
2434505 84RE01

235-F112
893-F142
892-F143
105-F40

F-C54
3E3370

1
1
1

WH-16
BR-18
YL-18
BK-18
PU-16

U-C2
7Y3967 84RE01
V-C1
7Y3966 84RE01
V-C2
7Y3967 84RE01

BK-18
BU-16
BU-16

BU-16
BU-16

PU-18
BU-16
GY-16
BU-16
YL-16
YL-16
RD-16
BU-18

535-F151
535-F124

506-F103
535-F117
118-F90
152-F59
615-F129
615-F129
103-F96
A584-F169

PK-18
BK-14
BU-14
X738-F35
200-F113
135-F95

235-F114
535-F124
535-F151

YL-18
GN-18
OR-18
RD-16
PU-16
YL-18
GN-18
BU-18
OR-18
YL-18
PK-18
BU-16
PU-16
BR-18
GN-18
PK-18
BU-18
251-F23
261-F152
113-F101
103-F70
147-F22
252-F190
262-F191
430-F33
487-F34
575-F106
576-F107
578-F105
780-F21
892-F98
893-F111
A537-F108
G976-F36

BK-14

YL-18
GN-18
BR-18
GN-18
GN-18
YL-18
251-F189
261-F52
892-F12
893-F11
261-F152
251-F23

210-F47

OR-18
RD-16
RD-18
113-F61
103-F6
103-F7

WINDOW LIMIT SW
1176306

BK-18

403-F4
412-F2

GN-18
BU-18

491-F3
495-F1
496-F5
C468-F9

PK-18
GN-18
WH-18
BU-18

ATCH 12V RADIO CONVERTER


2341004

OR-16
OR-16

GX-C5
7Y3966 84RE01
1

F-C19
7Y3967 84RE01

YL-18
YL-18

251-F147
261-F152
261-F52

YL-18
GN-18
GN-18

261-F51
308-F144
892-F12
893-F11
103-F7
103-F7
103-F24
200-F8

GN-18
YL-18
BR-18
GN-18
RD-18
RD-18
RD-18
BK-18

200-F8
103-F27
152-F59
403-F76
535-F117
535-F124
535-F151

BK-18
RD-18
BU-16
GN-18
BU-16
BU-16
BU-16

BK-16

7Y3967 84RE01
7Y3966 84RE01
7Y3967 84RE01
7Y3966 84RE01

RD-16

ATCH CAB LAMP(LH)


1673441
(24V,70W)

WH-16

T-C3
1

RD-16

ATCH CAB LAMP(RH)


1673441
(24V,70W)

T-C4
1

WH-16

U-C3
U-C4

1
1

V-C3
V-C4

1
1

BK-16

113-F81
331-F187
430-F33
487-F34
501-F28
530-F29
590-F67
645-F88
646-F32
780-F30
A586-F26
G976-F36
X738-F35
251-F100
251-F109
251-F189
251-F189
261-F52
261-F52
261-F50
261-F48
200-F25

OR-18
OR-18
BU-18
OR-18
GN-18
OR-18
GY-18
RD-18
RD-18
PU-18
OR-18
BU-18
PK-18
YL-18
YL-18
YL-18
YL-18
GN-18
GN-18
GN-18
GN-18
BK-18

PK-18
GN-18

251-F147
261-F51

YL-18
GN-18

410-F89

WH-18

410-F89

WH-18

199-F165
410-F89

F-C33
1552269
OR-18
WH-18

410-F89

WH-18

F-C3
9G1906 84RE02

E480-F43
L973-F110

PK-18
GN-18

L886-F13

BU-18

OR-18
BK-18
YL-18
GN-18

430-F33
487-F34
X738-F35
G976-F36
T725-F37

BU-18
OR-18
PK-18
BU-18
WH-18

R725-F38
E480-F43
L886-F13
L973-F110

WH-18
PK-18
BU-18
GN-18

780-F30
L885-F39
530-F29
590-F67
A586-F26
501-F28
646-F32
645-F88
331-F187

PU-18
BU-18
OR-18
GY-18
OR-18
GN-18
RD-18
RD-18
OR-18

261-F48
251-F100

WH-18

A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12

T725-F37

WH-18

CAN1 +
CAN1 J1939 SHIELD
J1939 +
J1939 ALARM

1
2

(2C) ALARM ACTION


1321829

+B

GROUND

SIGNAL

BU-16
BU-16
BU-16

(33C) SERVICE METER


2859075

1
3
6
4
5
2

BU/BK
BU/RD
GN
BU
BK

AIR CLEANER SW
CAPSULE FILTER SW
SP FILTER SW
WTR SPR LEVEL SW
FUEL FILTER SW
DIGITAL GND
DIGITAL GND

F-C25
7Y3958 84RE01
A579-F176
A580-F177
A581-F178
A582-F179
200-F168
200-F168

2ND FILTER SW
OLWD CANCEL SW
OPTION STG SW
FINE SWING SW
SM BM UP/DOWN
SM BM DOWN
QUICK COUPLER SW
OPTION ROCKER SW
WASHER
WIPER INT-3
WIPER INT-6
WIPER LOW
CHAS LAMP RELAY
BOOM LAMP RELAY
TRAVEL ALARM
REVERSE FAN CHANGE
DIGITAL GND
DIGITAL GND

W. CCW
W. CW
REV
STOP
INT-6
INT-3
LOW
WASH
GND
RAISE-S
WA+
ACC
WIPER CUT

1
2
13
12
4
9
8
7
10
11
5
6
3

251-F100
261-F48

535-F148

BU-16

(69C) ATCH QUICK COUPLER SW


7N2353

BK-16

506-F103
118-F90
A584-F169

PU-18
GY-16
BU-18

200-F168

1
2
3
4
5

OR-16
BR-16
GN-16
PU-16
BK-16

OR-16
BR-16
GN-16
PU-16
OR-18
GY-18
GN-18
OR-18
BK-18

GT-C7
1636803 84RE01

3
4

(88C) WIPER CONT


1557042

F-C2

A
B
C

BU-16

F-C26
1114816 84RE01
A579-F176
A580-F177
A581-F178
A582-F179
A586-F26
590-F67
501-F28
530-F29
200-F180

GN-18
YL-18
F-C48
3E3370

535-F148

MOTOR

ACC
GND
CAN1 +
CAN1 -

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

(51C) RESISTOR
1743016 84RE01

+ BATTERY
ACC
CDL +
CDL GND

(37C) WIPER MOTOR


1893424

(82C) SWITCH PANEL


2277575

F-C1

BU-18

1
3
7
8
2
4
5
6
9
10
11
12

ENG OIL PRESS.


ENG OIL LEVEL
COOLANT LEVEL
HYD OIL LEVEL
AIH CONT STATUS

ATCH UNIVERSAL QC SW
1055175

CIGAR LIGHTER
9W0335
F-C4
1532602 RE01

113-F81
200-F25
251-F109
261-F50

FUEL LEVEL
COOLANT TEMP
HYD OIL TEMP
ALT R-TERM.

BU-16

535-F151
535-F124
535-F117

BK-16
BK-18

1636659 84RE01

(34C) MONITOR
2602193
1
2
3
4
5
6
7
8
9
10
11
12

(74C) ATCH UNDER WINDOW LIMIT SW


1296466

BK-16

200-F122

R725-F38

F-C60
7Y3967 84RE01

YL-16

200-V2

F-C30
3495085 84RE01
103-F27
RD-18
F-C31
3495085 84RE01
200-F166
BK-18
F-C32
3495085 84RE01
403-F76
GN-18

GN-18
OR-18
OR-18
GY-18

1636699 84RE02

F-C11
7Y3967 84RE01

616-V1

F-C23
2304009 84RE01
103-F24
RD-18
308-F144
YL-18
893-F11
GN-18
892-F12
BR-18
200-F8
BK-18

251-F189
251-F23

BU-16

L885-F39

F-C14
7Y3967 84RE01

BK-16

405-F62
GY-18
C468-F9
BU-18
412-F2
BU-18
496-F5
WH-18

BK-18
1

F-C36
7Y3967 84RE01

200-U2

F-C22
2397356 84RE01
495-F1
GN-18

BU-18

200-F168
200-F180

200-F166

BK-16
BK-16
BK-18
200-F160
200-F168
200-F180

BK-16

BK-16
BK-18
BK-16
200-F122
200-F182
200-F139

YL-16

1
R-C4

DOME LAMP
1761986

1
3
2
4

152-F59

EM-C20
2434509 84RE01

616-U1

R-C3

(NOTE S)

EM-C19
2312295 84RE01

1
F-C49
2304011 84RE01
113-F185
139-F186

1
2

CONN 39

1
2

EM-C4
2305010 84RE01

BK-18
GN-18
BR-18
RD-16

7Y3966 84RE01
200-T2
BK-16

BK-16

U-C1
7Y3966 84RE01

200-F157

GROUND-CAB 1

7Y3967 84RE01
615-R1
YL-16

R-C2
7Y3967 84RE01
1
200-R2
BK-16

F-C44
7Y3966 84RE01
200-F155
BK-16

F-C37
1673630 84RE01
103-F96
RD-16
200-F162
BK-16

F-C27
9W1951

(25C) MAIN RELAY DIODE


1211022 84RE01

BK-16

103-F96
A584-F169
200-F157
200-F162

+
-

ATCH 12V/10A SOCKET A


3245771

F-C46
1532602 RE01

PU-16
PU-16

684-F130
646-F32

CONN 27

1
2
3

501-F28
530-F29
A586-F26
590-F67

F-C47
1532602 RE01

1
3
4
6
7
9
10
12

1
2
3
4
5
6
7
8

SPEAKER (R)
7Y5505

ATCH 12/10A SOCKET B


3245771

147-AW1
780-AW2

1
2

1
2

YL-16
YL-16

129-F57

RD-16
PU-18
WH-18
BR-18
GN-18
BK-18
OR-18

(59C) ATCH-BACKUP CRANE SW


1636710

F-C42
7Y3966 84RE01
200-F161
BK-16

200-F168

F-C29
1552269

1
2
3
4
5

615-F163
615-F164

M
M
M
M

103-AJ6
508-AJ7
509-AJ4
511-AJ8
512-AJ5
200-AJ3
113-AJ1

R-C1
7Y3966 84RE01
615-R1
YL-16

118-F90
GY-16
506-F103
PU-18
A584-F169
BU-18

M
M
M
M
M
M

WH-C1
3E3364

BK-14
BK-16
BK-16
BK-16

(79C) KEY SWITCH


9G7641

BK-16

GV-C1
1673542 84RE01

AW-C1
7Y3953 84RE01

GT-C1
7Y3953 84RE01

CONN 58

CONN 56

CONN 58

F-C50
7Y3952 84RE01
PU-16
PU-16

F-C28
1552267

RD-18

200-F68
200-F138
200-F139
200-F140

BK-16

200-F122

CONN 64

BK-18
BK-18

200-F140

BK-18

1
F-C38
7Y3967 84RE01

200-F136
200-F134

OR-18
OR-18
PK-18
PK-18
RD-18
RD-18
WH-18
YL-18
BU-18

200-F25

CONN 63

199-F69
331-F187
603-F133
607-F49
645-F88
684-F130
M744-F195
M746-F192
M747-F42

GN-18
OR-18
GY-18
OR-18

1
F-C45
7Y3967 84RE01

BK-14
BK-16
BK-16
BK-16
YL-16

+
-

RD-16
RD-16
OR-18
WH-18
BU-16
PU-16

501-F28
530-F29
590-F67
A586-F26

RD-18
OR-18
GN-16
OR-16
RD-18
BR-18
GY-16
OR-18
PK-18
PK-18
PK-16
YL-16
BU-16
WH-16
RD-18
RD-18

RD-16
YL-16

OR-18

RD-16

154-F93
199-F69
306-F92
307-F94
320-F85
321-F44
322-F86
331-F187
603-F133
607-F49
607-F87
615-F129
616-F84
638-F91
645-F88
684-F130

105-F102
308-F104
103-F6
105-F77
113-F61
123-F64
129-F57
147-F63

200-F116
200-F149
200-F155
200-F161
615-F129

F-C41
7Y3967 84RE01
615-F163
YL-16

1
2
3

491-F3
403-F4

113-F81

141-F16

GX-C4
7Y3966 84RE01

RD-16
RD-16
RD-16
OR-16
PU-16

GY-16
BU-16
YL-16

WH-18
YL-18
B U -1 8

RD-14
RD-18
RD-16
RD-16
RD-16
RD-16
RD-16
RD-14

149-F80
115-F78
114-F79
199-F135
160-F53

118-F90
152-F59
615-F129

C OFF
S ON
B ST

YL-18
GN-18

147-F17
780-F31

A
B
C

175-F72
172-F10
149-F80
115-F78
103-F6
105-F77
114-F79
184-F74

RD-18
RD-14
RD-14
RD-16
RD-16
RD-16

BK-14

R
W

YL-16
RD-16

200-F68

M744-F195
M746-F192
M747-F 42

15A
5A
10A
10A
10A
10A
10A
25A
20A
10A
10A
15A
30A
15A
20A
20A
10A
25A
25A
30A

172-F10
175-F72
184-F74
114-F79
115-F78
149-F80

308-F104
105-F102

M
M
M
M
M

BR-18

CONN 38

RD-10

(84C) THROTTLE POS SW


3194420 84RE01

GND-CAB 3

PU-16
PU-16
PU-16
PU-18
OR-18
BU-16
YL-18
GN-18
O R -1 8
BU-18
OR-18
RD-18
RD-18
BU-18
PK-18

321-F44

1
F-C55
7Y3967 84RE01

168-F73

COM
S1
S2
S3
S4

F772-GM1
K952-GM5
M739-GM4
235-GM3
147-GM2

F-C35
7Y3955 84RE01
511-F118
BR-18
512-F119
GN-18

780-F21
780-F21
780-F31
780-F30
113-F81
129-F57
251-F189
261-F52
3 3 1 -F 1 8 7
430-F33
487-F34
646-F32
645-F88
G976-F36
X738-F35

PU-18
OR-18
PU-18

CONN 37

PK-18
BK-18
OR-18
OR-16
WH-16

147-F58
331-F187
147-F58

1
F-C39
7Y3967 84RE01

RD-16
RD-16

PK-16
BU-16
WH-16

WH-18
YL-18
BU-18

603-F133
200-F134
199-F69
199-F135
638-F91

J-C6
7Y3966 84RE01
1

103-F6
105-F77

607-F87
616-F84
638-F91

BK
PK
BU
GN
BR

11

A584-F169

M744-F195
M746-F192
M747-F42

GN-16

OR-18
PU-16
WH-18
BU-16
GY-16
OR-16
YL-16
OR-16
GN-16
BR-18

PU-16
OR-16

RD-14
GN-16
OR-16
RD-18
BR-18
GY-16

PK-18

306-F92

113-F61
147-F63
123-F64
152-F59
118-F90
127-F60
120-F55
199-F135
180-F54
143-F41

160-F53
199-F135

184-F74
306-F92
307-F94
320-F85
321-F44
322-F86

E480-F43

RD-18
BK-18
OR-16

PU-16
BU-16

PK-18
RD-18
RD-14

BK-18

154-F93
200-F136
307-F94

160-F53
129-F57

YL-16
WH-18
GN-14
OR-16
BU-16
PU-16
BU-16

169-F18
172-F10
175-F72

235-F46

RD-18
RD-18
RD-18
RD-16
GY-16

GN-14

120-F55
123-F64
124-F65
127-F60
129-F57
147-F63
152-F59

RD-18
RD-10

R D -1 6
YL-18

114-F126
320-F85
114-F126
114-F79
322-F86

124-F65

OR-18
GY-16

154-F93
168-F73

OR-18
BU-16
BU-16
YL-18
PK-18
BU-16
PK-18
PK-18
P U -1 6
PK-18
WH-18
YL-18
BU-18

RD-18
RD-18
RD-18
RD-16
YL-16

15A
5A
10A
10A
10A
5A
10A
5A
10A
10A
10A
10A
10A
10A
5A
5A
5A
10A
10A
15A

113-F61
118-F90

YL-16
GN-14
OR-16

199-F69
535-F124
535-F151
575-F106
576-F107
578-F105
603-F133
607-F49
7 8 0 -F 3 1
A537-F108
M744-F195
M746-F192
M747-F42

115-F127
684-F128
115-F127
115-F78
615-F129

PK-18

F-C52
1532602 RE01

WH-18
YL-18
BU-18

120-F55
124-F65
127-F60

BR-18
BR-18
BR-18
BR-18
GN-18
GN-18
GN-18
GN-18
B K -1 8

PU-18
BU-18
PU-18
PU-16
PK-16
PK-18

M744-F195
M746-F192
M747-F42

F-C57
1532602 RE01
169-F18

PK-18

892-F12
892-F98
892-F143
892-F143
893-F11
893-F111
893-F142
893-F142
2 3 5 -F 1 1 4

160-F132
A623-F131
160-F132
160-F53
607-F87
607-F49

169-F18

GN-18

1
1

F-C56
2434506 84RE01
M744-F195
WH-18
M746-F192
YL-18
M747-F42
BU-18

(32C) IND UNIT


1709324

GND
+B

1
2
3
4
5
6

CONN 51

1
2

262-F191

(20C) BACKUP RESISTOR


1028016

1
2
3

M
M
M
M
M
M
M
M
M
M

M M

2
1

ATCH RADIO
2510541
M M

BK-18
BK-14
GN-18

11

PU-16
147-F22

BK-14
BR-18
GN-18
RD-16
OR-18
BU-18
OR-18
PU-18
PU-16
PK-18
BU-16
BU-16
YL-18
PK-18
BU-18
PK-18
BU-14
BK-14
200-F68
892-F98
893-F111
103-F70
113-F101
430-F33
487-F34
506-F103
780-F21
A537-F108
578-F105
535-F117
575-F106
576-F107
G976-F36
X738-F35
135-F95
210-F47

235-F114
200-F113
403-F115

BR-18
321-F44

WH-16
PU-16
BK-18
YL-18
BR-18

(12C) ATCH EXCITER COIL


2065208

1
2

M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M

(15C) ATCH JOYSTICK RH


2277616

1
2

M
M
M
M
M
M
M
M
M
M
M
M
W

1
2
3
4
5
6
7
8
9
10
11
12
13
14
1
15
1
16
17
18
19
20
21

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
YL-16
308-F104

1
2
3
4
5
6

SW-3

(16C) ATCH JOYSTICK RH(3 SW)


2602127

(17C) ATCH MSS KEYREADER


2180404
1
KEY ON
2
GND
3
CAN +
4
CAN 5
COIL SIG
6
COIL RET
7
8

G-C14
3E3388

SW-COM
SW-1
SW-2

SW-3

+B
GND
PWM OUT

1
2
3
4
5
6

SW-4
SW-COM
SW-1
SW-2

1
ACC
GND 2
3
SPKR LH(-)
4
AUX-SPKR(-)
5
SPKR RH(-)
6
ILLUM
7
BACKUP
8
SPKR LH(+)
9
AUX-SPKR(+)
10
SPKR RH(+)

ANTENNA

3
1
6
4
9
7
12
10

RD-16
PU-18
BR-18

GM-C1
2434508 84RE01
F772-GM1
147-GM2
235-GM3
M739-GM4
K952-GM5

1
2
3
4
5
6

1
2

M
RD-18
RD-18
RD-18
RD-16
BU-16

F-C58
2304013 84RE01
1
2 CONN 33
3

1
2
3
4
5

CAB

1
2

1
2

A
B
C

GF-C19
3E3364

GF-C18
3E3364

GF-C20
3E3370

1
2

(48B) ATCH RELIEF-1 SOL


2448506

1
2

(47B) ATCH RELIEF-1 CHECK SOL


2154890

A
B
C

+B
GROUND
SIGNAL

GF-C9
1552269

GF-C8
1552269

(46B) ATCH SQUEEZE PRESS SENSOR


2218859

M
GF-C7
1552269

OR-18
OR-18
BK-18
BK-18
BK-18

K872-GC12
200-GC19

GC-C4
1552269
OR-18
BK-18

K872-GC11
200-GC9

GC-C5
1552269
OR-18
BK-18

GU-C3
1552269

K-C8
1552267

200-C98
200-C97
200-C96
200-C95
200-C169
168-C51
322-C6
325-C174
607-C7
616-C9
200-C169
200-C169
L973-C80

11

BK-16
BK-16
BK-16
BK-10
BK-18
RD-10
GY-16
PK-18
PK-16
BU-16
BK-18
BK-18
GN-16

K-C5
1552269

K-C6
1552269

C-C36
2434505 84RE01
L973-C80
GN-16
200-C169
BK-18

1
2

10

C-C37
2304011 84RE01

CONN 25

1
2

1
2

1
2

1
2

1
2

1
2

GF-C16
3E3364

GF-C15
3E3364

1
2

(49B) ATCH 1WAY/2WAY CHANGE SOL


2154890

1
2

(50B) ATCH RELIEF-2 SOL


2448506

C-C38
2304011 84RE01
616-C9
BU-16
200-C98
BK-16

1
2

1
2

AR-C1
2434505 84RE01
616-AR1
200-AR2

616-AV1
200-AV2

1
2

A
B
C

BU-16
BU-16
BK-16
BK-16

322-E2
200-E4

ATCH UNIVERSAL QU SOL HIGH


1211491

607-C7
200-C96

GY-16
BK-16

ATCH BOOM CHECK SOL 2


2154890

1
2

ATCH BOOM CHECK SOL 1


2154919

C-C42
2434505 84RE01
325-C174
PK-18

AM-C2
2304011 84RE01
L973-AM1
200-AM2

AM-C1
1552269
GN-16
BK-18

1
2

1
2

CONN 30

322-E2
322-E1
200-E3
200-E4

GY-16
BK-16

C-C43
2304011 84RE01

CONN 29

1
2

GY-16
GY-16
BK-16
BK-16

F-C21
1636803 84RE01

PK-18

BK-18
200-F156

147-F188
200-F181

607-F154

PK-18

PU-16
BK-18

607-F154

F-C40
1636803 84RE01

F-C20
1636803 84RE01

F-C17
1636803 84RE01

F-C62
1636803 84RE01

WIRE GROUP COLOR DESCRIPTIONS

FORWARD WARNING HORN RH


7Y3920

2434505 84RE01

1
2

X-C1
2304011 84RE01

2304011 84RE01

X-C7
1
2

VOLTAGE CONVERTER OUTPUT CIRCUIT

TRANSMISSION / ENGINE PUMP CONTROL CIRCUIT


MONITOR CIRCUIT

NOTE F: USE WITH CONFIG.1,3'.


NOTE G: USE WITH CONFIG.2.
NOTE H: USE WITH CONFIG.11.
NOTE J: USE WITH SHOVEL CRANE.

MACHINE SECURITY CONTROL CIRCUIT

AA-C1
2304011 84RE01
365-AA1
325-AA2

CONN 41

NOTE D: USE WITH SHORT BOOM.

START AID CIRCUIT

1
2
3
4
5

X-C6

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON


STARTING CIRCUIT

X-C5

NOTE C: USE WITH LONG BOOM.

NOTE E: USE WITH LAMP DELAY TIMER.

GROUND CIRCUIT
ATCH REFUELING STOP RELAY
1495050

X-C2
1211038

ENGINE CONTROL CIRCUIT

CAN DATA LINK

Y-C1
2434505 84RE01
168-Y1
RD-18
L976-Y2
GN-18

CAN DATA LINK A

M
M

W
W
W
W

HIGHWAYS

OTHER COLOR DESCRIPTIONS

(B-37) ATCH REFUELING START SW(NO)


6T9442

CAT DATA LINK


RS-232 / RS-485 DATA LINK

WIPER WASHER CIRCUIT


YL-18
PK-18

HEATER AND AIR CONDITIONER CIRCUIT

(B-36) ATCH REFUELING STOP SW(NC)


9X4184

(72C) ATCH SMART BOOM SELECT SW


2382214

(65C) ATCH LOWER WASHER SW


2382210

(70C) ATCH RADIO MUTE SW


2382216

(66C) ATCH LOWER WIPER SW


2382209

(61C) ATCH FINE SWING CONT SW


2382212

(64C) ATCH LEVELING SW


2677639

CAB

(A-12) FINE SWING SOL


2344460

(68C) ATCH OVER LOAD WARNING SW


2382215

NOTE B: USE WITH JUMP START.


1
2
3
4
5

FORWARD WARNING HORN LH


7Y3919

CONN 40
1
2

F-C15
1636803 84RE01

OPERATOR STATION

X-C4
1495051 84RE02

1495051 84RE02

1
2

F-C16
1636803 84RE01

ATCH REFUELING START RELAY


1495050

1
2

(71C) ATCH SEAT HEATER SW


2382211

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF

E-C1
2304011 84RE01
322-E1
200-E3

C-C41
1211038 RE01

(60C) ATCH-CRANE CANCEL SW


2382219

NOTE A: USE WITH COLD WEATHER.

(A-10) ATCH-OLWD PRESS SENSOR


2218859
C-C40
1160126 84RE01
168-C51
RD-10
200-C95
BK-10

CONN 50

BU-16
BK-16

ATCH-UNIVERSAL QC SOL LOW


1211491

+B
GROUND
SIGNAL

F-C18
1636803 84RE01

ATCH REFUELING POWER RELAY


2130772

CHASSIS LAMP
1532523

PK-16
BK-16

F-C13
1636803 84RE01
GX-C2
1673542 84RE03

ATCH SPEAKER EXCHANGE SW


1702512

(18B) ATCH SINGLE ACTION SOL 1


2154890

1
2

GX-C3
1636803 84RE01
1
2

(NOTE C)

(51B) ATCH RELIEF-2 CHECK SOL


2154890

(19B) ATCH SINGLE ACTION SOL 2


2154890

EM-C3
1552273

ATCH BOOM LAMP(LH)


1532521

CONN 31
1
2

X-C8
1552269

ATCH BOOM LAMP(RH)


1532521

C-C39
2434505 84RE01
322-C6
GY-16
200-C97
BK-16

ATCH POWER RELAY DIODE


1974385

616-AV1
616-AR1
200-AR2
200-AV2

BU-16
BK-16

CONN 32

1
2

BU-16
BK-16

ATCH REFUELING PUMP


2291859

(NOTE D)

(7B) ATCH-BOOM POTENTIO METER


1200044

GF-C17
3E3364

616-AE1
200-AE2

1
2

4
3
1
2
5

CONN 32

(8A) ATCH-BOOM CYL HEAD PRESS SNSR


1573182

BU-16
BU-16
BK-16
BK-16

PK-18

A
C
B

BU-16
BK-16

616-AE1
616-AC1
200-AC2
200-AE2

X-C3
1160126

BU-16
YL-18
PK-18
BK-18
BK-18

GW-C7
1552267
GY-18
GN-18
BK-18

1
2

607-F159

A760-GW13
E441-GW10
235-GW26

+B
GROUND
SIGNAL

AC-C1
2434505 84RE01
616-AC1
200-AC2

535-F151
575-F106
576-F107
200-F158
200-F156

A
B
C

(9A) ATCH-BOOM CYL ROD PRESS SNSR


1573182

PK-18
PK-18

308-GW3
A209-GW6
H446-GW7

+B
GROUND
SIGNAL

4
3
1
2
5

A
B
C

GW-C8
1552267
YL-16
BK-18
PK-18

A
B
C

(6A) ATCH-STICK POTENTIO METER


1200044

4
3
1
2
5

YL-18
GN-18

EL-C4
3E3370

GW-C9
1552267
YL-16
BK-18
YL-18

CONN 26
A
C
B

OR-16
OR-16
BK-18
BK-18

CONN 24

308-GW2
A209-GW5
E411-GW8

GY-C2
1552267
GY-18
GN-18
BK-18

139-F186
113-F185
200-F170
200-F158

YL-18
GN-18

GY-C1
2434506 84RE01
A760-GY3
E442-GY2
235-GY1

607-F193
607-F159

251-EL8
261-EL11

1
3
2

4
3
1
2
5

GW-C5
2304013 84RE01
A760-GW14
GY-18
E442-GW11
GN-18
BK-18
235-GW27

GU-C2
1552269

GROUND-CHASSIS 3

1
2
3
4
5

F-C24
3E3370

RD-4

149-F125
645-F88
149-F125
149-F80
616-F84

J-C5

WH/YL

YL-18
YL-16
YL-18

(13A) HYD LOCK SOL


1211491

(21D) CAN 2 RESISTOR


1743016 84RE01
EL-C3
1552267
A
A
B
B
C
C

(27B) TRAVEL STRAIGHT SOL


1211491

(15A) TRAVEL SPEED SOL


1211491

A
B
C

1
2
3
4
5

684-WH1

A
B
C

(11A) ATCH HEAVY LIFT SOL


1216303

1
2

1
2

+B
GND
KEY OFF

1
2
3
4
5

(39C) TRAVEL ALARM RELAY


1613128

(87C) ATCH LAMP DELAY TIMER


1636704
(NOTE E)
1
2

1
2
3
4
5

(47C) ATCH BEACON RELAY


1613128

ATCH QC HYD LOCK RELAY 2


1495050
GT-C5
1495051 84RE02
1
2
3
4
5

ATCH-CAUTION LAMP
1851257

ATCH LEVELING SOL


1733536

15

1
2
3
4
5

(50C) NEUTRAL START RELAY


1613128

(18D) CAN 1 RESISTOR PLJ


1743016 84RE01

(29B) ATCH BOOM RAISE PRESS SW


1673466

C-C71
1552269

1
2

1
2
3
4
5

(45C) HORN RELAY


1613128

ATCH QC HYD LOCK RELAY 1


1495050
GT-C4
1495051 84RE02
1
2
3
4
5

177-FA1

251-EL7
261-EL10

(28B) ATCH-BUCKET EX PRESS SW


1060179

1
2

OPERATOR STATION

(20D) CAN 1 RESISTOR


1743016 84RE01

GF-C12
1552269

(44C) CAB LAMP RELAY


1613128

ATCH QC HYD LOCK ON RELAY


1495050
GT-C3
1495051 84RE02
1
2
3
4
5

308-F144
308-F104
308-F141

1
2
3
4
5

(9C) ATCH BACKUP RESISTOR


1262941
(NOTE J)

RELAY
LAMP SW

103-AJ6
508-AJ7
511-AJ8

BU-16
BK-18
BK-18

308-GW2
YL-16
308-GW3
YL-16
A209-GW5
BK-18
A209-GW6
BK-18
A760-GW13
GY-18
A760-GW14
GY-18
E411-GW8
YL-18
E441-GW10
GN-18
E442-GW11
GN-18
H446-GW7
PK-18
235-GW26
BK-18
235-GW27
BK-18
M755-GW15
OR-18
235-GW24
BK-18

YL-18
GN-18

C-C34
3E3370

WH-18
BK-18
PU-16
GN-18
OR-18

ATCH QC HYD LOCK PRIORITY RELAY


1495050
GT-C2
1495051 84RE02
1
2
3
4
5

& SW PANEL
& SW PANEL
& SW PANEL

AJ-C1
2312295 84RE01
113-AJ1
OR-18
200-AJ3
BK-18
509-AJ4
WH-18
512-AJ5
GN-18

1
2
3
4
5
6
7
8

535-F124
200-F194
200-F170

251-C133
261-C132

YL-18
GN-18

(85C) TRAVEL L PRESS SW


1673466

CONN 57
(75C) BACKUP EPR VALVE SW
1636710

PK-18
PK-18
BU-16

252-C131
262-C130

YL-16
YL-16
YL-16
YL-16
BK-18
BK-18
BK-18
BK-18
GY-18
GY-18
GY-18
GY-18
YL-18
GN-18
GN-18
PK-18
OR-18
BK-18
BK-18
BK-18
BK-18
BK-18

BK-10

(26B) POWER SHIFT PRESS SOL


1119916

308-GW1
308-GW1
308-GW3
308-GW2
A209-GW4
A209-GW4
A209-GW6
A209-GW5
A760-GW12
A760-GW12
A760-GW13
A760-GW14
E411-GW8
E441-GW10
E442-GW11
H446-GW7
M755-GW15
235-GW24
235-GW25
235-GW25
235-GW26
235-GW27

C-C35
3E3370

1
2
3
4
5

(43C) CHAS LAMP RELAY


1613128

C-C27
1532620 84RE01

200-C95

321-C40
487-C19
491-C20
496-C23
235-C173
235-C172
235-C172
235-C173
235-C176
235-C177
235-C175

GN-18
BK-18

M
BU-18
GY-18

GY-18
WH-18

BK-16
BK-16

C-C61
1552269
1
A768-C64
2
A769-C65

N794-C58
N795-C59

GN-18
WH-18
PU-18
GN-18
BU-18
YL-18
GN-18
GN-18
YL-18
YL-18
PK-18
OR-18
BR-18
GN-18
BR-18
BU-18
BR-18
GY-18
YL-18
OR-18
GN-18
OR-18

200-C97
200-C96

(17B) PUMP 2 PRESS. SENSOR


2218859

E472-C114
F889-C115
K847-C57
K843-C56
H475-C35
K849-C36
893-C116
K904-C117
T967-C118
E411-C162
H446-C119
E474-C52
H473-C31
H474-C34
K850-C120
K851-C37
892-C121
E473-C55
M751-C168
M755-C179
N793-C1
G973-C12

WH-18
BK-18

(43B) ATCH STEM1 RETRACT SOL


1119916
YL-16
BK-18
YL-18

BK-18
BU-18
GY-18
WH-18
GY-18
YL-16

BK-18

(16B) PUMP 1 PRESS. SENSOR


2218859
C-C63
1552267
A
308-C181
+B
B
A209-C123
GROUND
C
T967-C118
SIGNAL

YL-16
BK-18
GN-18

BU-18

A209-C112
A756-C25
A757-C26
K848-C54
K844-C53
308-C113

BK-18
BK-16

C-C62
1552267
308-C182
A209-C154
K904-C117

M906-C111

GW-C4
1876417 84RE01
603-GW22
PK-18
200-GW28
BK-18

147-GW9
PU-16
E787-GW20
PK-16
F772-GW21
WH-16
K950-GW17
YL-18
M739-GW18
YL-18
M751-GW16
YL-18
X794-GW19
BU-16
200-GW28
BK-18
235-GW23
BK-18
308-GW1
YL-16
A209-GW4
BK-18
A760-GW12
GY-18
E411-GW8
YL-18
E441-GW10
GN-18
E442-GW11
GN-18
H446-GW7
PK-18
M755-GW15
OR-18
235-GW23
BK-18
200-GW28
BK-18
200-GW28
BK-18
235-GW23
BK-18
235-GW25
BK-18
235-GW24
BK-18

GN-18
GN-18
GY-18
OR-18
YL-18
YL-18
YL-18
BU-18
PK-18
WH-18

BU-18
GN-18
GN-18
GN-18
GY-18
WH-18
PK-18
BR-18
BU-18
RD-14
BK-14

+B
GND
RS422 WITH REMOTE CONTROL EQUIPMENT
AMBIENT TEMP (SLIDE ARM POSITION SENSOR))
(BOOM ANGLE SENSOR)
(STICK ANGLE SENSOR)
ATT STEM-4 STATUS
POWER SUPPLY FOR POTENTIO (+5V)
IMPLEMENT PRESS.
THROTTLE-1
THROTTLE-4
ONE TOUCH LOW IDLE SW
+B
GND
RS422 WITH REMOTE CONTROL EQUIPMENT
SQUEEZE PRESS SENSOR
SPARE (PWM IN)
ANALOG RETURN
THROTTLE-2
THROTTLE-3
LH HANDLE FORE SW
LH HANDLE UPPER SW
KEY SW
RS422 WITH REMOTE CONTROL EQUIPMENT
RS422 WITH REMOTE CONTROL EQUIPMENT
SPARE (PWM IN)
8V SUPPLY
BACKUP SW
RH HANDLE FORE SW (FOR SMART BOOM)
RH HANDLE UPPER SW (INSTEAD OF FOOT PEDAL)
TRAVEL-L PRESS
ATT STEM-1 STATUS
CDL +
PUMP PRESS. SNSR-1
PUMP PRESS. SNSR-2
BOOM CYL ROD PRESS. (FOR CRANE)
BOOM CYL HEAD PRESS. (FOR OL
& CRANE)
THUMB WHEEL-LH
TRAVEL STRAIGHT PRESS
TRAVEL-R PRESS
ATT STEM-2 STATUS
ATT STEM-3 STATUS
CDL THUMB WHEEL-RH
CANCEL SW (FOR CRANE)
BUCKET EXTEND PRESS. (FOR CRANE)
FOOT SW
BOOM UP PRESS.
SPARE (PWM IN/STG)
SPARE (PWM IN/STG)
SPARE (PWM IN)
SPARE (PWM IN)
AUX PEDAL LH
AUX PEDAL RH (STRAIGHT TRAVEL)

GF-C5
1552267

(45B) ATCH STEM2 RETRACT SOL


1119916

A
B
C

CONN 10

1
2
3
4
5
6
7
8
9
10
11
12

C-C10
2434510 84RE01
E441-C153
E442-C161
A760-C186
M755-C179
M751-C168
K950-C44
M739-C183
X794-C150
E787-C152
F772-C83

YL-16
BK-18
PK-18
YL-18
PU-16

N789-C192
E441-C153
E442-C161
K852-C38
A760-C180
H476-C30
A755-C24
A758-C27
L972-C33
184-C109
235-C110

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

WH-18
BK-18

(CONFIG. 2,11)

+B
GROUND
SIGNAL

C-C68
2304009 84RE01

1
2
3
4
5
6

RD-14
BK-14

GF-C11
1552269

(23B) ATCH DOUBLE ACTION SOL (SOL3)


1211491

GC-C1
1552269
1
K879-GC7
2
200-GC15

CONN 2

C-C12
2434508 84RE01
308-C128
A209-C125
H446-C119
E411-C162
147-C184

184-C105
235-C106

200-C169
200-C98

(21B) ATCH 1P 2P CHANGE SOL 1 (SOL2)


1211491
GC-C2
1552269
1
K871-GC13
2
235-GC16

M
M
M
M
M

C-C13
2305010 84RE01

W
W
W
W
W
W
W
W
W

(22B) ATCH 1P 2P CHANGE SOL 2 (SOL3)


1211491
GC-C3
1552269
1
K871-GC14
2
235-GC17

M
M

GROUND-CHASSIS 1

1
2
3
4
5
6

GW-C3
2304009 84RE01
1
E441-GW10
GN-18
2
E442-GW11
GN-18
3
A760-GW12
GY-18
4
M755-GW15
OR-18
5
M751-GW16
YL-18
6
K950-GW17
YL-18
7
M739-GW18
YL-18
8
X794-GW19
BU-16
9
E787-GW20
PK-16
10
F772-GW21
WH-16
11
12

M
M
M
GROUND-CHASSIS 2

GW-C2
2305010 84RE01
308-GW1
YL-16
A209-GW4
BK-18
H446-GW7
PK-18
E411-GW8
YL-18
147-GW9
PU-16

RD-18

+1

CAB

(31C) ALT DIODE


1211022 84RE01

F-C59
7Y3952 84RE01

1
3

1
2
3
4
5
6

(76C) BACKUP GOV SW


1636711

607-F171
607-F193
578-F105

BK-18
BK-18
BK-18

BK-18

1
2
3
4
5
6

CONN 2

235-GW23
235-GW24
235-GW25

235-GC2
BK-18
235-GC18
BK-18

235-AK2

BK-16
BK-18
235-C160
235-C193

BK-14
BK-18
BK-18
BK-18
BK-18

BK-18
235-C99

235-C166
235-C170
235-C172
235-C42
235-C43

BK-18
BK-18
BK-18

BK-6
200-C108

200-C171
200-C163
200-C107

BK-18
BK-18
200-GC15
200-GC4

BK-18
200-AL2

200-GW28

BK-18

2305010 84RE01

K-C7

CONN 9

OR-18

E997-C84

(36C) ATCH LOWER WIPER MOTOR


1677079

+
S

4
1
3
2
5

G973-GC1

GN-18
YL-18
GN-18
YL-18

YL-18
GN-18

2
W

PK-18
PK-18
BU-18
YL-18
WH-18
BK-18
BK-18

1
2
3
4
5
6
7
8
9
10
11
12

262-C130
252-C131
261-C132
251-C133

W
W

251-C103
261-C104

1
2
3
4
5
6
7
8

G-C7
2434505 84RE01

2
1

607-F172
607-F171
M747-F42
M746-F192
M744-F195
200-F167
200-F194

GF-C6
2434510 84RE01

CONN 9

PU-16
WH-18
WH-18
PK-18
YL-18
BR-18
PU-18
BU-18
OR-18
BR-18
GN-18
WH-18

YL-18
GN-18

G-C6
2304011 84RE01
G-C5
2312295 84RE01

4
3
1
2
5

OR-18
OR-18

CONN 8

1
2
3
4
5
6
7
8
9
10
11
12

GN-18
GN-18
GN-18

252-C101
262-C102

(67C) ATCH MEDIUM PRESS SW (STEM3)


1673466

12
11
1
2
3
4
5
6
7
8
21
9
10
13
14
15
16
17
18
19
20

ATCH SEAT HEATER


2299093
2359027(UN TILT)
2
1

PK-18
BK-18
BK-18

K872-GC11
K872-GC12

1
2
3
4
5
6
7
8
9
10
11
12

262-C61
262-C61
262-C102

WH-18

1
2
3
4
5
6
7
8
9
10
11
12

E480-F43
200-F183
200-F167

BK-18
BK-18

PU-16
WH-18
WH-18
OR-18
OR-18
BK-18

WH-18
WH-18
WH-18
WH-18
WH-18
WH-18
YL-18
PK-18
YL-18
OR-18
BU-18
BU-18
GN-18
GY-18
WH-18
YL-18
BU-18
YL-18
YL-18
YL-18
GN-18
GN-18
GN-18
YL-18
YL-18
YL-18

F889-C100

1
2

G-C4
2304009 84RE01

CONN 53

4
3
2
1
5

235-AK2
200-GW28

147-GC5
K866-GC3
K871-GC8
G973-GC1
G973-GC1
235-GC2

C-C30
2304009 84RE01
147-C73
K871-C78
K866-C79
K864-C82
M739-C134
K876-C90
K865-C89
K877-C91
G973-C12
K850-C120
E472-C41
N795-C59

BU-18
PK-18
YL-18

G-C13
1027964 84RE01

PK-18
PK-18
BK-18

BK-18
BK-18
BK-18
BK-18

C-C31
2434510 84RE01

X794-C150
E787-C152
M739-C94

BU-18
RD-18
RD-18

(30C) FUSE BASE


2382319

(40C) ATCH-CAUTION LAMP RELAY


149-5050
GX-C6
1495051 84RE02
1
2
3
4
5

W
W

1
2
3
4
5
6

607-F184
607-F172
235-F46

BK-18

GC-C8
2434510 84RE01
147-GC5
PU-16
K871-GC8
WH-18
K866-GC3
WH-18

GN-18
PU-18
BR-18
BU-18
YL-18

F-C12
7Y3952 84RE01
1
A623-F131
2
684-F130
684-F128

1
2
3
4
5
6
7
8

G-C3
2305010 84RE01

CONN 54

WH-18
BK-18
BK-18

200-AL2
200-GC15
200-GC4
235-GC2
235-GC18

1
2
3
4
5
6
7
8

A588-C88
K865-C89
K876-C90
K877-C91
G723-C92

G-C12
1552264

123-F64
200-F173
200-F183

GF-C10
2434509 84RE01

OR-18
BR-18
BU-18
PU-18
PU-18

(58C) ATCH AUX PUMP PRESS SW (STEM4)


1673466

GX-C1
2434509 84RE01

F-C61
7Y3958 84RE01

(48C) START CONT RELAY


0942080
S
WH/BU
L
YL
R
WH/GN
GND
BK

1 0 5 -F 4 0
252-F190

PK-18
M740-C74

YL-16
BK-18
BU-18

YL-16
YL-18
PU-16
BK-18
GY-18
YL-18
GN-18
GN-18
PK-18
WH-18
PK-18
YL-18
YL-18
OR-18
BU-18

L968-C67
H747-C191
K907-C63
G834-C189
A762-C87

1
2

3
1
4
2

(81C) ONE TOUCH LOW IDLE SW


2220225

4
3
2
1
5

308-C127
A209-C124
M906-C111

308-C128
M739-C183
147-C184
A209-C125
A760-C186
E411-C162
E441-C153
E442-C161
E787-C152
F772-C83
H446-C119
K950-C44
M751-C168
M755-C179
X794-C150

PK-18

1
2

G-C9
2472693 84RE01

1
2
3
4
5
6

PK-18
PK-18
PK-18

CONN 8

WH-18
BR-18
BU-18
BU-18
WH-18

K864-C82

607-F174
607-F184
A537-F108

1
2
3
4
5
6
7
8

K871-C78
K876-C90
K877-C91
M906-C111
N795-C59

YL-18

A-C8
3E3376

(8C) ATCH AUX PEDAL LH


2475276

CALIBRATION
CALIBRATION

CONN 46

1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8

C-C32
2312295 84RE01

788-C81

F-C53
2434505 84RE01

PK-18
BK-18

BK-6
GN-18
GY-18

GE-C2
1552269

C-C33
2434509 84RE01

WH-18
WH-18
WH-18
YL-18

F-C9
1211168 84RE01

603-F133
200-F173

1
2

ATCH STEM1 EXTEND SOL(SYS 16)


1119916
M

GE-C1
2434509 84RE01

M737-C77
K871-C78
K866-C79
K950-C44

F-C8
1027964 84RE01

4
3
1
2
5

GN-18

WH-18
YL-18

3
1
4
2

A-C45
3E3364

+8V
GND
PWM OUT

GJ-C2
2312295 84RE01

CONN 45

PK-18
PK-18
OR-18

1
2

ATCH STEM2 EXTEND SOL(SYS 16)


1119916
M

F772-C83
H746-C190

TRAVEL STRAIGHT SOL


ATT STEM-4 RETRACT PRV
TRAVEL SPEED SOL
PS PRESS. PRV
ATT STEM-4 EXTEND PRV
CRANE BACKUP SW
VALIABLE FAN MOTOR PRV
REVERSE FAN MOTOR PRV
FLOW LIMIT PRESS. PRV
2 PUMP FLOW COMBINE SOL
HAMMER RETURN TO TANK SOL
BOOM UP LIMIT PRV (for CRANE)
SPARE (PRV)
SPARE (OC)
CAN-3 (S)
ENG SPEED (OFFSET ANGLE SENSOR)
VARIABLE RELIEF-1 PRV
PRV RETURN
PRV RETURN
PRV RETURN
PRV RETURN
SWING BRAKE SOL
FAN SPEED
ENG SPEED +
CAN-4 (S)
HYD LOCK SW
VARIABLE RELIEF-2 PRV
VARIABLE RELIEF-1 CHECK SOL
VARIABLE RELIEF-2 CHECK SOL
HEAVY LIFT SOL
ATT STEM-1 RETRACT PRV
STK OUT LIMIT SOL (for CRANE)
BKT LOCK SOL (for CRANE)
PRV RETURN
CAN-4 (+)
CAN-4 (-)
ATT STEM-1 EXTEND PRV
ATT STEM-2 RETRACT PRV
ATT STEM-2 EXTEND PRV
ATT STEM-3 RETRACT PRV
ATT STEM-3 EXTEND PRV
SPARE (PRV)
ENG SPEED COMMAND
CAN-3 (+)
CAN-3 (-)
CAN-2 (+) WITH MSS (J1939)
CAN-2 (-) WITH MSS (J1939)
CAN-2 (S) WITH MSS (J1939)
CAN-1 (+) WITH MONITOR
CAN-1 (-) WITH MONITOR
CAN-1 (S) WITH MONITOR
HYD LOCK SOL
SPARE (FREQ IN)

GJ-C3
2305010 84RE01
F772-GJ17
WH-16
147-GJ6
PU-16
235-GJ4
BK-18
M739-GJ7
YL-18
K952-GJ25
BR-18

1
2
3
4
5
6

RD-6

GE-C3
1552269

PK-18
PU-18
WH-18

WH-18
BR-18
BU-18
GN-18
BU-18
YL-18
OR-18
WH-18
BU-18

BU-18
WH-18

1
2

A-C32
3E3364

G-C11
7Y3967 84RE01

BK-18
BK-18
BU-18
GN-18
YL-18
GN-18

PK-18
RD-10
GY-16
PK-16
BU-16
GN-16
325-C174
168-C51
322-C6
607-C7
616-C9
L973-C80

200-C171
235-C170
763-C75
A588-C167
G723-C92
K906-C62

BK-18
GN-18
PK-18

K871-C78
K876-C90
K877-C91
K904-C117
K907-C63
K950-C44
L968-C67
L969-C66
L972-C33
W
F889-C68
F889-C100
F889-C115
F889-C115
F889-C100
M737-C77
M739-C94
M740-C74
M751-C168
M755-C179
M906-C111
N789-C192
N793-C1
N794-C58
N795-C59
T967-C118
X794-C150
251-C49
251-C49
251-C103
261-C50
261-C50
261-C104
252-C60
252-C60
252-C101

763-C75
L969-C66

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
4
47
48
49
50
51
52
53
54

A-C42
2434510 84RE01

607-F49
607-F174
199-F69

200-C108
K776-C13
309-C129

YL-16
PU-16
YL-18
BK-18
GN-18
OR-18
BR-18

PK-18
PU-18
WH-18

PK-18

K864-C82
K865-C89
K866-C79

M740-C74

(42C) BOOM LAMP RELAY


1613128

(41C) ATCH SINGLE RELAY


1495050
GA-C2
1495051 84RE02
1
K866-GA1
2
200-GA2
3
147-GA3
4
K879-GA4
5
K872-GA5

(14D) MACHINE ECM


2218874

F-C7
1288950 84RE01

F-C6

2304013 84RE01
M
W
M
M

(15D) ATCH LOWER WASHER MOTOR


7T8890

C-C26
1532630 84RE02

A-C34
2434508 84RE01

1
2
3
4
5
6
7
8

A-C2
2304011 84RE01

OR-16
OR-16
WH-18
PU-16
PU-16

1
2
3
4
5
6

184-C5
RD-14
184-C5
RD-14
184-C105
RD-14
184-C109
RD-14
235-C166
BK-14
235-C166
BK-14
235-C106
BK-14
235-C110
BK-14
308-C113
YL-16
763-C75
BU-18
788-C81
YL-18
892-C121
BR-18
893-C116
GN-18
A209-C112
BK-18
A209-C112
BK-18
A209-C122
BK-18
A209-C124
BK-18
A209-C125
BK-18
A588-C88
GN-18
A755-C24
PK-18
A756-C25
BU-18
A757-C26
GY-18
A758-C27
BR-18
A760-C180
GY-18
A760-C180
GY-18
A760-C186
GY-18
A760-C187
GY-18
A762-C87
PU-18
E411-C162
YL-18
E441-C153
GN-18
E442-C161
GN-18
E472-C114
GN-18
E472-C114
GN-18
E472-C29
GN-18
E472-C41
GN-18
E473-C55
GY-18
E474-C52
OR-18
E787-C152
PK-18
E997-C84
RD-18
F772-C83
WH-18
G723-C92
YL-18
G834-C189
PU-18
G973-C12
OR-18
H446-C119
PK-18
H473-C31
BR-18
H474-C34
GN-18
H475-C35
BU-18
H476-C30
WH-18
H746-C190
YL-18
H747-C191
BR-18
K843-C56
GN-18
K844-C53
GY-18
K847-C57
PU-18
K848-C54
WH-18
K849-C36
YL-18
K850-C120
BR-18
K851-C37
BU-18
K852-C38
GN-18

1
2 MOTOR

BK-18
BU-16

CONN 52

139-F186
113-F185
123-F64
147-F17
147-F188

CONN 7

BK-18
BK-18
GY-18
PU-18
YL-18
BR-18
BU-18

308-C127
147-C73
M739-C134
A209-C124
E472-C41
G973-C12
K850-C120

C-C28
2305010 84RE01

200-C164
578-C46

EM-C1
2434509 84RE01
M
M
M
M
M
M
M
M

+24 V BATTERY IN
+24 V SWITCHED IN
GROUND
+12 V MEMORY OUT
+12 V SWITCHED OUT
GROUND

1
2
3
4
5
6

C-C29
2434508 84RE01

235-C193
A209-C188
A760-C187
G834-C189
H746-C190
H747-C191
N789-C192

(16D) WASHER MOTOR


7T8890

CONN 44

147-C73
PU-16
308-C113
YL-16
308-C127
YL-16
308-C76
YL-16
308-C126
YL-16
308-C128
YL-16
308-C128
YL-16
763-C75
BU-18
788-C81
YL-18
A762-C87
PU-18
G723-C92
YL-18
K904-C117
GN-18
M737-C77
WH-18
M739-C135
YL-18
M740-C74
PK-18
T967-C118
YL-18
A209-C122
BK-18
A209-C188
BK-18
235-C166
BK-14
235-C193
BK-18

308-C70
YL-18-GXL
308-C4
YL-16
308-C140
YL-16
147-C73
PU-16

BK-18
BK-18
BK-18
BK-16
200-C163
235-C42
235-C43
235-C160
GY-18
BK-18
PU-18
YL-18
BR-18
BU-18
BK-18

YL-16
BU-18
YL-18
BK-18
PU-18
YL-18
GN-18
WH-18
PK-18
YL-18
BK-14
YL-18
YL-18
YL-18
YL-16
PU-16
YL-16
BK-18
BK-18

1
2 MOTOR

BK-18
PU-18

1027964 84RE01

CONN 43

1
2
3
4
5
6
7
8

308-C113
763-C75
788-C81
A209-C122
A762-C87
G723-C92
K904-C117
M737-C77
M740-C74
T967-C118
235-C166
M739-C94
M739-C94
M739-C135
308-C128
147-C73
308-C127
A209-C188
235-C193

200-C165
506-C45

(24C) LAMP DIODE


1211022 84RE01

ATCH BOOM FLOAT DISABLE RELAY


1495050
J-C4
1495051 84RE02
1
2
M
3
4
5
M

C-C24
7T5957 84RE01

EM-C2
2312295 84RE01
M
M
M
W
M
M
M
M
M

CONN 6

C-C16
2312295 84RE01
A760-C187
A209-C188
G834-C189
H746-C190
H747-C191
N789-C192
235-C193

BU-18
OR-18
WH-18
BU-18
GN-18
GY-18
PU-16

C-C25
7T5957 84RE01

BR-18
GN-18
BU-18
WH-18
GN-18
GY-18
PU-18
WH-18
YL-18
BU-18
GN-18

K907-C63
L968-C67
L969-C66
L972-C33
N793-C1
N794-C58
147-C184

PC
DISC-GND STRAP
1321805
GROUND-CHASSIS 5

BR-18
GN-18
GN-18
PK-18
BU-18
GY-18
BR-18
GN-18
GY-18
OR-18
RD-18
WH-18

(23D) DISCONNECT SW
7N0719

1
1

BK-00
BK-00

G-C10
7Y3967 84RE01

F-C34
7Y3955 84RE01
508-F120
PU-18
509-F121
WH-18

ATCH SMART BOOM DOWN RELAY


1495050
J-C3
1495051 84RE02
1
M
2
3
M
4
M
5
M
M

HEATER RELAY
2095582

1
2
3
4

4
1
3
2
5

403-C151

(89C) FUSE HOLDER


3245808

RD-6

J-C7
2434507 84RE01

M
M
M
M
M
M

109-C138

RD-4

5A

PU-18
BU-16
BK-18
BK-18
BK-18
BK-18

GN-18
GN-18

K864-C82
K865-C89
K866-C79

C-C6
7Y3995 84RE01
R B
L
P 1
E
(1B) ALTERNATOR
2128561

1
2

177-WE1
(6D) BLOCK AS
1211023

101-CJ1

WH-18

ATCH SMART BOOM UP/DOWN RELAY


1495050
J-C2
1495051 84RE02
1
M
2
3
M
4
M
5

(9D) HEATER BREAKER


2164970

200-GC10

C-C7
7Y3820 RE01

CONN 28

AG-C1
2434505 84RE01

235-AG1 BK-18

A-C23
1027964 84RE02

BK-14
BK-16
BK-16

1
2

(52B) ATCH STEM-3 EXTEND SOL


1119916
PK-18
BK-18

1
2
3
4
5
6
7
8

C-C17
2434509 84RE01

(20B) A/C CLUTCH SOL


2597244

F-C10
1343296 84RE01

CONN 36

CONN 35

A-C27
1211168 84RE02

200-F68
200-F140
200-F139

GG-C1
2434508 84RE01

GG-C2
1552269

E554-C11
200-C107

H473-C31
H474-C34
H475-C35
H476-C30
K843-C56
K844-C53
K847-C57
K848-C54
K849-C36
K851-C37
K852-C38

1
2

(32B) ENG OIL LEVEL SW


2130677

1
2

1
2
3
4
5
6
7
8
9
10
11
12

CONN 49

G-C8
2397352 84RE01

G-C2
2434510 84RE01

CONN 55

CONN 52

BK-18
BK-18
BK-16

GG-C3
1552269
(53B) ATCH STEM-3 RETRACT SOL
1119916

C-C64
2304011 84RE01

(83C) SECONDARY SHUTDOWN SW


4D1836
2

120A

W
RD-4
RD-4

A-C12
1552269

G-C1
2305008 84RE01

1
2
3
4

CONN 52

200-F134
200-F136
200-F138

BU-18
BK-18

CONN 34

A-C22
1254766 84RE02

A-C20
1211168 84RE02

1
2
3

C468-C28
235-C99

BK-18
BK-18

RD-00
RD-00
RD-00

AU-C1
2434509 84RE01
A760-AU1
GY-18
A209-AU2
BK-18
G834-AU3
PU-18
H746-AU4
YL-18
H747-AU5
BR-18
N789-AU6
BU-18
235-AU7
BK-18

200-AL2
235-AK2

1
2

C-C65
1552269

W
109-CL1
101-CJ1

1
2

(62C) ATCH FOOT SW


2051339

(78C) IMPLEMENT PRESS SW


1673466

CONN 49

PE
ENG-GND STRAP
1321806
101-CP1
101-CF1
101-CA1

892-C121
893-C116
A588-C88
A755-C24
A756-C25
A757-C26
A758-C27
E472-C29
E473-C55
E474-C52
E997-C84
F889-C68

BK-18
BK-18

235-C173
495-C22
325-C174

RD-4
RD-00
RD-00
RD-00

A209-C122
A209-C188

YL-16
BK-18
BK-18
BU-18
GY-18
GN-18
WH-18
YL-18
YL-18

BK-18
BK-18
BR-18
OR-18
PK-18
WH-18
BK-18

101-C139
101-CA1
101-CF1
101-CP1

308-C126
A209-C122
A209-C188
A768-C64
A769-C65
K904-C117
M737-C77
M739-C135
T967-C118

BK-18
BK-18
BK-16
BK-14
BK-18
BK-18
BK-18

235-C172
235-C172
321-C40
487-C19
491-C20
496-C23
235-C173

YL-18
PU-18

235-C42
235-C43
235-C160
235-C166
235-C170
235-C172
235-C193

BK-18
BK-18

BK-18
BK-18
BK-16
BK-14
BK-18
BK-18
BK-18

BK-18
BK-18

235-C42
235-C43
235-C160
235-C166
235-C170
235-C172
235-C193

235-C170
200-C171

BK-18
BK-18
BK-6
BK-18
BK-18

RD-4
RD-6
WH-8
YL-16
GY-18
GN-18
YL-18
YL-4
PU-18
BU-18
GY-18
BU-18
PK-18
GN-18
GN-18
YL-18
WH-18
YL-18
BK-18
BK-18

A209-C122
A209-C188

235-C99
200-C107
200-C108
200-C163
200-C171

101-C139
109-C138
304-C137
308-C126
309-C129
403-C151
788-C81
877-C136
A762-C87
A768-C64
A769-C65
C468-C28
E554-C11
K776-C13
K904-C117
M739-C135
M737-C77
T967-C118
200-C163
200-C171

101-C139
RD-4
109-C138
RD-6
168-C51
RD-10
304-C137
WH-8
309-C129
GY-18
321-C40
BR-18
322-C6
GY-16
403-C151
GN-18
487-C19
OR-18
491-C20
PK-18
495-C22
GN-18
496-C23
WH-18
607-C7
PK-16
616-C9
BU-16
877-C136
YL-4
A588-C167
GN-18
A768-C64
BU-18
A769-C65
GY-18
C468-C28
BU-18
E554-C11
PK-18
K776-C13
GN-18
K906-C62
GN-18
L973-C80
GN-16

(1D) ATCH BATTERY FRONT


3T5760
(NOTE A)

RD-4
RD-6
WH-8
GY-18
GN-18
YL-18
YL-4
PU-18
BU-18
PK-18
GN-18
BK-6
BK-18
BK-18

RD-4
RD-6
WH-8
YL-16
GY-18
GN-18
YL-18
YL-4
PU-18
BU-18
GY-18
BU-18
PK-18
GN-18
GN-18
WH-18
YL-18
YL-18
BK-18
BK-18
BK-18
BK-16
BK-14
BK-18

POS NEG

101-C139
109-C138
304-C137
309-C129
403-C151
788-C81
877-C136
A762-C87
C468-C28
E554-C11
K776-C13
200-C108
200-C107
235-C99

101-C139
109-C138
304-C137
308-C126
309-C129
403-C151
788-C81
877-C136
A762-C87
A768-C64
A769-C65
C468-C28
E554-C11
K776-C13
K904-C117
M737-C77
M739-C135
T967-C118
200-C163
235-C42
235-C43
235-C160
235-C166
235-C193

BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
GN-18
WH-18
WH-18
WH-18
BK-18
PU-16
WH-18
OR-18
OR-18
OR-18
OR-18
200-GC4
235-GC2
200-GC15
235-GC18
235-GC16
235-GC17
200-GC15
K879-GC7
K871-GC14
K871-GC13
K871-GC8
235-GC2
147-GC5
K866-GC3
K872-GC6
K872-GC6
K872-GC12
K872-GC11

BK-00

F716-AG2

W
W

MOTOR

1
1
1

RD-4

RD-14
YL-18
YL-18

261-C50
262-C61

200-CH1

RD-00

WH-8

RD-6

101-C139

A-C35
1552269

BK-00

(4D) BATTERY FRONT


3T5760
9X3404 (NOTE A)

304-C137

109-C138

200-CE1
200-CH1

184-C5
251-C49
252-C60

RD-00
RD-00
RD-00
101-CA1
101-CF1
101-CP1

WH-8

A-C33
2434507 84RE01

PU-16
WH-16
BR-18
YL-18
BK-18
PK-18
PU-16
BU-16
WH-16
GN-16
YL-18
BK-18

1
2
3
4
5
6

BU-18
OR-18
WH-18
BU-18
GN-18
GY-18

K907-C63
L968-C67
L969-C66
L972-C33
N793-C1
N794-C58

INJECTOR 6
2959130

YL-4

(8B) STARTER MOTOR


1252988

304-C137

C-C5
1552269

TWISTED CABLE

200-CE1

A-C15
2304011 84RE01

W
M

1
2

POS NEG

788-C81
A762-C87

YL-4

C-C58
2304011 84RE01

506-C45
578-C46
200-C165
200-C164
200-C163
200-C163

RD-00

(10D) MAIN BREAKER


1712210

1
2

INJECTOR 5
2959130

1
2

80A

A-C3
1343295 84RE01

+12V MEMORY OUT


+12V SWITCHED OUT
GND (12V)
GND (24V)
+24V BATTERY IN
+24V SWITCHED IN

BK-00
BK-00

BK-18
BK-18
BK-18
BK-16

CONN 65

RD-6

1
2
3
4
5
6
7
8

BU-16
PU-18
BK-18
578-C46
506-C45
200-C163

RD-4
RD-6
WH-8
YL-4
101-C139
109-C138
304-C137
877-C136

GN-18
GY-18
BK-18
BK-18
PU-18
BU-16
N793-C1
N794-C58
235-C42
235-C43
506-C45
578-C46

GN-18
BU-18
OR-18
WH-18
BU-18
GN-16
K906-C62
K907-C63
L968-C67
L969-C66
L972-C33
L973-C80

487-C19
OR-18
491-C20
PK-18
495-C22
GN-18
496-C23
WH-18
607-C7
PK-16
616-C9
BU-16
A588-C167
GN-18
A588-C88
GN-18
A588-C3
GN-18
A588-C3
GN-18
A755-C24
PK-18
A756-C25
BU-18
A757-C26
GY-18
A758-C27
BR-18
A768-C64
BU-18
A769-C65
GY-18
C468-C28
BU-18
E472-C29
GN-18
E473-C55
GY-18
E474-C52
OR-18
E554-C11
PK-18
E997-C84
RD-18
F889-C68
WH-18
H473-C31
BR-18
H474-C34
GN-18
H475-C35
BU-18
H476-C30
WH-18
K776-C13
GN-18
K843-C56
GN-18
K844-C53
GY-18
K847-C57
PU-18
K848-C54
WH-18
K849-C36
YL-18
K851-C37
BU-18
K852-C38
GN-18

PU-16
PU-16
RD-10
RD-14
YL-18
YL-18
GN-18
GN-18
YL-16
GY-18
BR-18
GY-16
147-C184
147-C73
168-C51
184-C5
251-C49
252-C60
261-C50
262-C61
308-C4
309-C129
321-C40
322-C6

405-C148
F773-C21
F774-C69

GY-18-GXL
OR-18-GXL
WH-18-GXL

YL-16
BR-18
GN-18
GN-18
BK-16

200-CE1
200-CH1

877-C136

TWISTED CABLE

CONNETOR AT ROCKER CASE

ATCH LH-SPEAKER(-) RELAY


149-5050
EM-C8
1495051 84RE02
1
M
2
M
3
M
4
M
5
M

3
W

INJECTOR 4
2959130

1
2

60A

(8D) ALT BREAKER


1712208

1
2

(19D) START RELAY


2595274

TWISTED CABLE
1
2

RD-4

177-WE1

INJECTOR 3
2959130

1
2

109-CL1

(3D) BUS BAR


2382279

OR-18
OR-18

57
35
58
34
59
33
64
8
63
7
62
6

(13D) START RELAY DIODE


1974385 84RE01

M
M
M
M
M
M
M
M
M
M
M
M

139-AJ9
113-AJ1

TWISTED CABLE

A-C21
1552269

M
M
M

ATCH LH-SPEAKER(+) RELAY


149-5050
EM-C7
1495051 84RE02
1
M
2
M
3
M
4
M
5
M

RD-18
BU-18
BK-18
BK-18
RD-16
OR-18

INJECTOR 2
2959130

1
2

1
2

M
M

M
M

M
M
M
M

147-GJ6
F772-GJ17
K952-GJ25
M739-GJ7
235-GJ4
603-GJ22
936-GJ20
A549-GJ24
F772-GJ18
K931-GJ19
M751-GJ23
235-GJ5

A513-AJ10
592-AJ11
200-AJ2
200-AJ3
103-AJ6
139-AJ9

TWISTED CABLE

1
2
3
4

M
M

A-C9
1552269

J-C1
2305008 84RE01

CONN 23

1
2

A-C26
2434509 84RE01

1
2
3
4
5
6

INJECTOR 1
2959130

1
2

CONN 60

ATCH RH-SPEAKER(-) RELAY


149-5050
EM-C6
1495051 84RE02
1
M
2
M
3
M
4
M
5
M

+12V MEMORY OUT


+12V SWITCHED OUT
GND (12V)
GND (24V)
+24V BATTERY IN
+24V SWITCHED IN

FUEL PUMP
SOLENOID
SENSOR 2380112

GT-C6
2305008 84RE01

M
M
M
M
M
M
M
M
M
M
M
M

E787-GJ15
PK-16
E787-GJ16
PK-16
K950-GJ9
YL-16
K950-GJ10
YL-16
X794-GJ11
BU-16
X794-GJ12
BU-16
235-GJ2
BK-18
235-GJ3
BK-18
K952-GJ25
BR-18
K931-GJ19
GN-16
A549-GJ24
BU-16
936-GJ20
PU-16
936-GJ20
PU-16
A549-GJ24
BU-16
K931-GJ19
GN-16
K952-GJ25
BR-18
147-GJ6
PU-16
603-GJ22
PK-18
F772-GJ17
WH-16
F772-GJ18
WH-16
M739-GJ7
YL-18
M751-GJ23
YL-18
235-GJ4
BK-18
235-GJ5
BK-18

WH-16
RD-16
PK-18

1552269
1 SIGNAL
2 GROUND

FUEL
TEMPERATURE
SENSOR 2380112

W
W
W
W

PU-16
PK-18
PK-16
PK-16
PK-16
PK-16
WH-16
WH-16
WH-16
WH-16
YL-16
YL-16
YL-16
YL-16
YL-18
YL-18
BU-16
BU-16
BU-16
BU-16
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18

638-F91
105-F102
169-F18

1552269
1 SIGNAL
2 GROUND

K-C1

(13C) ATCH JOYSTICK LH


2277617

A-C13
1552269

1
2

BU-16

2434507 84RE01

308-C140
892-C121
403-C151
893-C116
235-C160

INTAKE AIR
TEMPERATURE
SENSOR 2380112

ATCH RH-SPEAKER(+) RELAY


149-5050
EM-C5
1495051 84RE02
1
M
2
M
3
M
4
M
5
M

M
M

1552269
1 SIGNAL
2 GROUND

1
2
3
4

WH-18-GXL
OR-18-GXL
GY-18-GXL

COOLANT
TEMPERATURE
SENSOR

CONN 22

F774-C69
F773-C21
405-C148

1552269
1 SIGNAL
2 GROUND

1
2
3
4
5
6

GU-C1
2434507 84RE01

CAB

GA-C1
2434508 84RE01
K866-GA1
WH-18
200-GA2
BK-18
147-GA3
PU-16
K872-GA5
OR-18
K879-GA4
GN-18

CONN 21

M
147-GJ6
603-GJ22
E787-GJ14
E787-GJ14
E787-GJ15
E787-GJ16
F772-GJ21
F772-GJ21
F772-GJ17
F772-GJ18
K950-GJ8
K950-GJ8
K950-GJ9
K950-GJ10
M739-GJ7
M751-GJ23
X794-GJ13
X794-GJ13
X794-GJ11
X794-GJ12
235-GJ1
235-GJ1
235-GJ4
235-GJ5
235-GJ2
235-GJ3

GY-16
YL-16
RD-18

C-C69
2304013 84RE01

CONN 20

322-F86
120-F55
172-F10

GC-C7
2305010 84RE01
K866-GC3
WH-18
200-GC4
BK-18
147-GC5
PU-16
K872-GC6
OR-18
K879-GC7
GN-18

CONN 52

616-F84

PK-18

(77C) HORN SW
2220225

A-C7
1552272

SW-3

(22C) ACC DIODE


1974385 84RE01

J-C8
2305008 84RE01

1
2
3
4

CONN 62

A-C17
2304011 84RE01

RD-18
BU-18
GN-18
BR-18

OIL
PRESSURE
SENSOR
2746721

1
2
3

C-C20
2304011 84RE01
X738-C39

BK-18
PU-16
YL-18
YL-16
BU-16
PK-16
WH-16
PK-18
YL-18

A513-AJ10
592-AJ11
512-AJ5
511-AJ8

1552267
A OR-18 +5 VOLTS
B BK-18 GROUND
C WH-18 SIGNAL

1
2

CONN 12

1
2
3
4
5
6
7
8
9
10
11
12

WH-18
PU-18
BK-18

FUEL RAIL
PRESSURE
(FRP)SNSR
2380118

C-C21
2434505 84RE01

GJ-C1
2434510 84RE01
235-GJ1
147-GJ6
M739-GJ7
K950-GJ8
X794-GJ13
E787-GJ14
F772-GJ21
603-GJ22
M751-GJ23

1
2
3
4
5
6
7
8

1552267
A OR-18 +5 VOLTS
B BK-18 GROUND
C WH-18 SIGNAL

1
2

C-C70
2434506 84RE01

CAM SPEED
SNSR/SECONDARY
TIMING 2380120

(4A) ENG SPEED PICKUP


1967973

A-C18
2434505 84RE01
W

509-AJ4
508-AJ7
200-AJ2

AK-C2
1552269

1552267
A OR-18 +5 VOLTS
B BK-18 GROUND
2746721
C WH-18 SIGNAL
LOW FUEL PRESSURE SENSOR

C-C66
1552269

MTR BAT

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

AK-C1
2434505 84RE01
PK-18

1
1

A-C25
1552269

SW-COM
SW-1
SW-2

A-C5
2434508 84RE01

1
2
3
4
5
6

A-C43
1552269

CONN 49

PK-16
RD-18
OR-16
GN-16
GN-14
OR-16
RD-14
RD-18
RD-14

X738-AK1

1552267
A OR-18 +5 VOLTS
B BK-18 GROUND
2746720
C WH-18 SIGNAL
INTAKE MANIFOLD PRESSURE SNSR

877-C136

607-F87
154-F93
127-F60
306-F92
124-F65
307-F94
175-F72
320-F85
184-F74

1
2

CONN 13

GW-C1
2304009 84RE01
235-GW23
BK-18
147-GW9
PU-16
M739-GW18
YL-18
K950-GW17
YL-18
X794-GW19
BU-16
E787-GW20
PK-16
F772-GW21
WH-16
603-GW22
PK-18
M751-GW16
YL-18

1
2

PU-4

1
2

C-C22
2304011 84RE01
780-C8
PU-16

(23C) HYD LOCK DIODE


1974385 84RE01

A-C4

A-C24
2304009 84RE01

112-FC1

CRANK SPEED
SNSR/PRIMARY
TIMING 2380120

1552267
A OR-18 +5 VOLTS
B BK-18 GROUND
2660136
C WH-18 SIGNAL
PRESSURE SENSOR
DIFFERENTIAL

(2D) ATCH BATTERY REAR


3T5760
(NOTE A)

1
2

PU-4
RD-4

1
2

(22D) ATCH HAMMER RETURN FILTER SW


2241687

(7D) BLOCK GP
9W0742
(NOTE B)

(1A) AIR HEATER


1685057

1
2
3
4
5
6
7
8
9
10
11
12

A-C41
2434510 84RE01

A-C47
1552269

112-FC1
177-FA1

1552269
1
S/T +
2
S/T -

101-CG1

RD-00

1552269
1
S/T +
2
S/T -

POS NEG

101-CP1

A-C46
1552269

W
W

168-F73

RD-00
RD-00

W
W
W

RD-10

C-C23
2434505 84RE01

101-CC1

RD-00

2305010 84RE01

AL-C1
2434505 84RE01

+B
GND
PWM OUT

1
2
3
4
5
6

A-C11
2434508 84RE01
1 +12V MEMORY OUT
2 +12V SWITCHED OUT
3 GND (12V)
4 GND (24V)
5 +24V BATTERY IN
6 +24V SWITCHED IN
(4C) ATCH 12V 10A CONVERTER
3245770

1
2
3
4
5
6

BU-16
PU-16

2
1

1
2

AL-C2
2304011 84RE01

H-C7
2472693 84RE01

H-C4
H-C5

A-C31
1552269

(14C) ATCH JOYSTICK LH(3 SW)


2602128

1
2

A-C37
2472693 84RE01
1
2
3
4
5
6

1
2
3
4
5
6

SW-3

A-C48
1552269

CONN 19

PU-16
PK-18

(25B) ATCH QUICK COUPLER SOL


2603877

(5D) BATTERY REAR


3T5760
9X3404 (NOTE A)

101-CR1

C-C4
2304009 84RE01
K906-C62
GN-18
K907-C63
BU-18
A768-C64
BU-18
A769-C65
GY-18
L969-C66
WH-18

X794-GJ11
936-GJ20

OR-18
OR-18
PK-18
PK-18
RD-18

780-C8
X738-C39

W
W

POS NEG

YL-18
GN-18

A-C1
2304009 84RE01

A-C10
2305010 84RE01

RD-00

101-CF1
101-CR1

252-C60
262-C61

1
2
3
4
5
6
7
8
9
10
11
12

F889-C68
WH-18
F773-C21
OR-18-GXL
F774-C69
WH-18-GXL

101-CA1

CONN 18

A-C29
1343296 84RE01

PK-16
GN-16

199-F69
331-F187
603-F133
607-F49
645-F88

W
OR-18
OR-18

C-C3
2434510 84RE01
E474-C52
OR-18
K844-C53
GY-18
K848-C54
WH-18
E473-C55
GY-18
K843-C56
GN-18
K847-C57
PU-18
N793-C1
GN-18
N794-C58
GY-18

E787-GJ15
K931-GJ19

A-C36
2397352 84RE01

1
2

M
M
M
M

L968-C67
L968-C67

CONN 17

A-C40
1552269

1
2

GN-18
GY-18

GN-18
GY-18
PK-18
BK-18
BK-18

C-C2
1343295 84RE01
168-C51
RD-10

1
2
3
4
5
6

SW-4
SW-COM
SW-1
SW-2

A-C6
2304009 84RE01

1
2
3
4
5
6
7
8
9
10
11
12

B/R
B/W
R
R/G
P
B
R/W
O/G
R/L

YL-16
BU-16

YL-18
GN-18

1
2
3
4
5
6

N793-C1
N794-C58

N793-C1
N794-C58
X738-C39
235-C42
235-C43

(1C) A/C UNIT


2299080

GJ-C9
1552269

K950-GJ9
A549-GJ24

7Y3967 84RE01

252-F190
262-F191

YL-16
GN-18
BR-18
GN-18
BK-16

WH-18
BU-18
GN-16

1
2

(28C) DIODE-3
1974385 84RE01

RD-18
RD-16
WH-18
BU-16

308-C140
403-C151
892-C121
893-C116
235-C160

L969-C66
L972-C33
L973-C80

PU-18
BU-16
GN-18
BR-18
YL-18
GN-18

1
2

(27C) DIODE-2
1974385 84RE01

H-C3

W
7Y3967 84RE01

646-F32
105-F40
123-F64
129-F57

BR-18
GN-18
BU-18

506-C45
578-C46
893-C47
892-C48
251-C49
261-C50

W
W

BU-16
BK-18

PU-16

892-C48
893-C47
G976-C32

BK-18
BK-18

X794-GJ12
235-GJ3

GJ-C7
1552269

GJ-C8
1552269

A
B
C

CONN 48

PU-16
OR-18
B U -1 6
BU-16
YL-18
PK-18
BU-16
PK-18
PK-18
PK-18

GN-18
BU-18

PU-16
GN-18
BU-18
BU-18

235-C42
235-C43

2
A-C28
3E3364

1
2
3
4
5
6

(80C) NEUTRAL START LIMIT SW


1114799

2397352 84RE01

147-F17

RS-232 RXD
RX-232 GND
RX-232 DTR
RX-232 DCD

893-C116
G976-C32

147-C72
403-C14
412-C17
430-C18

F773-C21
F774-C69
F889-C68
G976-C32
H473-C31
H474-C34
H475-C35
H476-C30
K776-C13
K843-C56
K844-C53
K847-C57
K848-C54
K849-C36
K851-C37
K852-C38
K906-C62
K907-C63

1
2

W
W

+B
GND

GND-PLATFORM

(26C) DIODE-1
1974385 84RE01

H-C6
1552267

(7C) ATCH AIR SUSPENSION


2405063

H-C1
2434508 84RE01

1
2
3
4
5
6

YL-16
BR-18

VALVE GP

K950-GJ10
K952-GJ25

A-C19
2305010 84RE01

147-F188
199-F69
5 3 5 -F 1 2 4
535-F151
575-F106
576-F107
578-F105
603-F133
607-F49
A537-F108

(16A) AIR CLEANER SW


1540498

1
2

(55C) ATCH-STICK OUT STOP SOL


1119916

GJ-C6
1552269

CONN 47

PK-16
BK-18

H-C8
2434505 84RE01

1
2

RD-16
OR-18
BU-14
PU-16
YL-18
YL-18
GN-18
GN-18
BU-18
OR-18
PU-18
BU-16
YL-18
PK-18
BU-16
PU-16
BR-18
GN-18
PK-18
BU-18

GJ-C5
1552269

1
2

103-F70
113-F101
135-F95
147-F22
251-F23
252-F190
261-F152
262-F191
430-F33
487-F34
506-F103
535-F117
575-F106
576-F107
578-F105
780-F21
892-F98
893-F111
A537-F108
G976-F36

C-C15
7Y3966 84RE01

1
2

(54C) ATCH-BOOM UP SOL


1119916

E787-GJ16
235-GJ2

H-C9
2304011 84RE01

BK-18

1
2

(53C) ATCH-BUCKET LOCK SOL


1119916

PU-18
WH-18
BR-18
GN-18
BK-14
YL-18
GN-18

BU-18

GN-18
PK-18
BU-18
GY-18
BR-18
BU-18
GY-18
BU-18
GN-18
GY-18
OR-18
PK-18
RD-18
W
OR-18-GXL
WH-18-GXL
WH-18
BU-18
BR-18
GN-18
BU-18
WH-18
GN-18
GN-18
GY-18
PU-18
WH-18
YL-18
BU-18
GN-18
GN-18
BU-18

GROUND-CHASSIS-4

GJ-C4
1552269

1
2
3
4
5
6

508-F120
509-F121
511-F118
512-F119
200-F116
251-F23
261-F152

430-C18
235-C158

C-C14
7Y3967 84RE01

A588-C3
A755-C24
A756-C25
A757-C26
A758-C27
A768-C64
A769-C65
C468-C28
E472-C29
E473-C55
E474-C52
E554-C11
E997-C84

GN-18

H-C2
2305010 84RE01

BK-14

+B
GND
OUTPUT 1
OUTPUT 2

403-C14

K776-C13
GN-18
405-C148
GY-18-GXL
412-C17
BU-18
430-C18
BU-18
487-C19
OR-18
491-C20
PK-18
W
495-C22
GN-18
496-C23
WH-18
A755-C24
PK-18
A756-C25
BU-18
A757-C26
GY-18
A758-C27
BR-18
C468-C28
BU-18
E472-C29
GN-18
H476-C30
WH-18
H473-C31
BR-18
G976-C32
BU-18
L972-C33
BU-18
H474-C34
GN-18
H475-C35
BU-18
K849-C36
YL-18
E997-C84
RD-18
K851-C37
BU-18
K852-C38
GN-18
X738-C39
PK-18
321-C40
BR-18

A-C30
2434508 84RE01

200-F68

1
2
3
4

PU-16
RD-14
YL-18
YL-18
GN-18
GN-18
BR-18
GN-18
GN-18
PK-18
BU-18
GY-18
BR-18
GN-18
GY-18
OR-18
RD-18
WH-18
BR-18
GN-18
BU-18
WH-18
GN-18
GY-18
PU-18
WH-18
YL-18
BU-18
GN-18

DF PWM 1 -

C-C9
3E3376

147-C184
184-C5
251-C49
252-C60
261-C50
262-C61
892-C121
893-C116
A588-C88
A755-C24
A756-C25
A757-C26
A758-C27
E472-C29
E473-C55
E474-C52
E997-C84
F889-C68
H473-C31
H474-C34
H475-C35
H476-C30
K843-C56
K844-C53
K847-C57
K848-C54
K849-C36
K851-C37
K852-C38

GROUND

ACCEL RETURN 1
ACCEL 2
ACCEL 1
DOUT 0.3A 7
1 PWM 2A 2
DF PWM 1 +
DOUT 0.3A 6

1
2
3
4

892-C121
BR-18
893-C142
GN-18
893-C142
GN-18
893-C47
GN-18

200-C163
235-C42
235-C43
235-C160

DOUT 0.3A 5
DF PWM 1SHEILD
ACCEL RETURN 2
AIN PAS 5

C-C8
1552272

(17A) COOLANT LEVEL SW


2459205

GN-C4
2434508 84RE01

YL-16
GY-18

AIN PAS 1
1 PWM 2A 3
VS RETURN 2

GN-C3
2305010 84RE01

321-C40
BR-18
322-C6
GY-16
403-C151
GN-18
487-C19
OR-18
491-C20
PK-18
495-C22
GN-18
496-C23
WH-18
607-C7
PK-16
616-C9
BU-16
877-C136
YL-4
A588-C167
GN-18
A768-C64
BU-18
A769-C65
GY-18
C468-C28
BU-18
E554-C11
PK-18
K776-C13
GN-18
K906-C62
GN-18
L973-C80
GN-16

J2

1
2
3
4
5
6

(11D) PROD LINK 2ND GENERATION RADIO


2639088
(NOTE V,W)

308-C140
309-C129

CONN 3

10
52
53
48
51
40
47
39
56
54
46
38
55
50
43
37
42
41
25
26
57
35
58
34
59
33
64
8
63
7
62
6
18
45
21
20
24
23
22
32
36
17
15
44
16
11
30
4
49
14
5
2
3
1
13
9
28
12
19
60
61
31
29
27

CRANK\CAM SPEED 8V 100mA SNSR SUPPLY


CRANK SPEED SENSOR SIGNAL
CAM SPEED SENSOR SIGNAL
FUEL RAIL PRESS 5V 200mA SNSR SUPPLY
FUEL RAIL PRESSURE SENSOR SIGNAL
FUEL RAIL PRESSURE SENSOR GROUND
OIL\DIFFER PRESS 5V 200mA SNSR SUPPLY
OIL PRESS DIFFERENTIAL PRESS SNSR GND
OIL PRESSURE SENSOR SIGNAL
DIFFERENTIAL PRESSURE SENSOR SIGNAL
PRESSURE SENSOR 5V 200mA SUPPLY
INTAKE MANIFOLD\FUEL PRESS SNSR GND
INTAKE MANIFOLD PRESSURE SNSR SIGNAL
LOW FUEL PRESSURE SENSOR SIGNAL
COOLANT TEMPERATURE SENSOR SIGNAL
COOLANT TEMPERATURE SENSOR GROUND
INTAKE AIR TEMPERATURE SNSR SIGNAL
FUEL TEMPERATURE SENSOR SIGNAL
FUEL PUMP SOLENOID SIGNAL
FUEL PUMP SOLENOID RETURN
INJECTOR (1) POWER SUPPLY
INJECTOR (1) RETURN
INJECTOR (2) POWER SUPPLY
INJECTOR (2) RETURN
INJECTOR (3) POWER SUPPLY
INJECTOR (3) RETURN
INJECTOR (4) POWER SUPPLY
INJECTOR (4) RETURN
INJECTOR (5) POWER SUPPLY
INJECTOR (5) RETURN
INJECTOR (6) POWER SUPPLY
INJECTOR (6) RETURN
VS 13V
VS RETURN 2
ATA/CDL +
ATA/CDL CAN A +
CAN A CAN A SHIELD

PU-16
BK-18
BU-18

1
2

147-C72
PU-16
308-C140
YL-16
235-C160
BK-16
403-C151
GN-18
403-C14
GN-18
403-C141
GN-18
403-C141
GN-18
412-C17
BU-18
430-C18
BU-18
892-C143
BR-18
892-C143
BR-18
892-C48
BR-18

CONN 3

CONN 4

101-C139
RD-4
109-C138
RD-6
147-C73
PU-16
168-C51
RD-10
304-C137
WH-8
308-C4
YL-16

147-C72
235-C155
G976-C32

GK-C3
1552252

BK-00

J1

CONN 3

GK-C2
2305010 84RE01

200-CE1

1 PWM 2A 2
CAN B SHIELD
AIN ACT 8
1 PWM 2A 1
VS RETURN 1
VS RETURN 1
SWG RETURN
SWB 2
SWB 1
SWG 11
SWG 10
SWK 0
VS 5 200mA
VS 5 200mA
VS 8 100mA
SWG 9
SWG 8
SWG 7
SWG 6
SWG 5
SWG 4
SWG 3
SWG 2
SWG 1
AIN ACT/ 1 1
AIN ACT 7
AIN ACT 5
AIN ACT 4
DOUT 1A 1
DOUT 0.3A 10
DOUT 0.3A 9
DOUT 0.3A 8
DOUT 0.3A 4
DOUT 0.3A 3
DOUT 0.3A 2
DOUT 0.3A 1

BU-18
BK-18

CONN 4

1
2
3
4
5
6

1 PWM 2A 3

1
2
3
4
5
6

BATT +
GND
KEY SW ON
ALT R-TERM
RS-232 TXD

412-C17
235-C156

C-C11
1552269

PU-16
PU-16

168-C51
RD-10
184-C5
RD-14
235-C42
BK-18
235-C43
BK-18
251-C49
YL-18
252-C60
YL-18
261-C50
GN-18
262-C61
GN-18
308-C4
YL-16
309-C129
GY-18
321-C40
BR-18
322-C6
GY-16
405-C148
GY-18-GXL
487-C19
OR-18
491-C20
PK-18
495-C22
GN-18
496-C23
WH-18
506-C45
PU-18
578-C46
BU-16
607-C7
PK-16
616-C9
BU-16
A588-C3
GN-18
A755-C24
PK-18
A756-C25
BU-18
A757-C26
GY-18
A758-C27
BR-18
A768-C64
BU-18
A769-C65
GY-18
C468-C28
BU-18
E472-C29
GN-18
E473-C55
GY-18
E474-C52
OR-18
E554-C11
PK-18
E997-C84
RD-18
F773-C21
OR-18-GXL
F774-C69
WH-18-GXL
F889-C68
WH-18
H473-C31
BR-18
H474-C34
GN-18
H475-C35
BU-18
H476-C30
WH-18
K776-C13
GN-18
K843-C56
GN-18
K844-C53
GY-18
K847-C57
PU-18
K848-C54
WH-18
K849-C36
YL-18
K851-C37
BU-18
K852-C38
GN-18
K906-C62
GN-18
K907-C63
BU-18
L969-C66
WH-18
L972-C33
BU-18
L973-C80
GN-16

GK-C1
2434508 84RE01

C-C73
2304011 84RE01

+ BATTERY
+ BATTERY
DOUT 0.3A 5
DOUT 03.A 6
DOUT 03.A 7
CAN A +
CAN A CAN A SHIELD
ATA/CDL +
ATA/CDL -

1
2
3
4
5
6

147-C73
147-C184

(40B) ATCH VISCUS CLUTCH TEMP SENSOR


1078618

3
OPERATOR STATION

PA
PLATF-CHASSIS STRAP
7G1060

1
2

+ BATTERY
+ BATTERY
- BATTERY
- BATTERY
DF PWM 2 SHIELD
DF PWM 2 DF PWM 2 +

+B
GND
SIGNAL

(41B) ATCH-WTR SEPARATOR LVL SNSR 2


1782345

1
2
3
4
5
6
7
8
9
10
11
12

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64

- BATTERY
- BATTERY
- BATTERY

CONN 1

A
B
C

YL-16
RD-14
GY-16
PK-16
PU-16
BU-16
PU-16
PK-18
GY-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

BK-16
RD-16
RD-16
RD-16
RD-16
R D -1 6
RD-18

C-C57
2451042 84RE01

AU-C3
1552267
GY-18
BK-18
BU-18

308-C4
184-C5
322-C6
607-C7
780-C8
616-C9
147-C10
E554-C11
309-C129

CONN 16

200-F140
105-F137
105-F137
105-F77
105-F102
1 0 5 -F 4 0
646-F32

EL-C1
2756785

GY-18
GY-18
GY-18

A760-AU9
235-AU7
N789-AU6

1
2
3
4
5
6

(39B) ATCH VISCUS CLUTCH


2653578

147-C10
PU-16
168-C51
RD-10
172-C2
RD-18
184-C5
RD-14
251-C49
YL-18
252-C60
YL-18
261-C50
GN-18
262-C61
GN-18
YL-16
308-C4
309-C129
GY-18
321-C40
BR-18
322-C6
GY-16
403-C14
GN-18
405-C148
GY-18-GXL
412-C17
BU-18
430-C18
BU-18
487-C19
OR-18
491-C20
PK-18
495-C22
GN-18
WH-18
496-C23
506-C45
PU-18
578-C46
BU-16
607-C7
PK-16
616-C9
BU-16
780-C8
PU-16
892-C48
BR-18
893-C47
GN-18

RD-18
GN-16
GN-18

WH-18

GN-18
BR-18
YL-18
GN-18

CONN 5

892-C48
BR-18
893-C47
GN-18
G976-C32
BU-18
172-C2
RD-18
147-C10
PU-16
147-C10
PU-16
147-C72
PU-16

172-C2
L973-C80
A588-C3

123-F64

893-EL4
892-EL5
251-EL6
261-EL9

(19A) A4E2 ENG ECM


2390152 84RE01

RD-18
BK-18
YL-16

A760-AU8
A760-AU1
A760-AU9

GN-18
BU-18
BU-18

W-C1
2434505 84RE01

172-EL1
235-EL2
308-EL3

GN-C5
2305010 84RE01

CONN 14

1
2
3
4
5
6
7
8
9
10
11
12
13
14

+B
GND
KEY INPUT
ON/OFF SOL1
ON/OFF SOL2
R-TERM
ANALOG (FUEL LEVEL)
ANALOG IN
STG
CDL+
CDLCAN+
CANCAN SHIELD

GN-C1
2434508 84RE01

A
B
C

403-C14
412-C17
430-C18

FAN SPEED FEEDBACK


GND
SOL SOL +
+5V

1
3
4
6
5
2

GPS ANTENNA (GT5)

CONN 3

1
2
3
4
5
6

GL-C3
8T8731

1
2
3
4
5
6

9
OPERATOR STATION

BU-18
PK-18

CELLULAR ANTENNA (TNC)

GL-C2
8T8732

AT-C2
1552273
PU-18
BK-18
BR-18
YL-18
GY-18

10

A-C16
1532620 84RE01

GN-18
WH-18
BU-18

(17D) PLJ ECM


2705500

GL-C1
2434508 84RE01

AT-C1
2434508 84RE01
G834-AT1
A209-AT2
H747-AT3
H746-AT4
A760-AT5

1
2
3
4
5
6

11
C-C1
1636637 84RE01

495-F1
496-F5
C468-F9

ANTENNA
2705501

AU-C2
2305010 84RE01
G834-AU3
PU-18
A209-AU2
BK-18
H747-AU5
BR-18
H746-AU4
YL-18
A760-AU8
GY-18

YL-16
GN-18
BR-18
GN-18
BK-18

12

412-F2
491-F3

308-C140
403-C141
892-C143
893-C142
235-C159

13

YL-16
RD-18

CONN 1

1
2
3
4
5
6

308-C140
YL-16
403-C141
GN-18
892-C143
BR-18
893-C142
GN-18
235-C159
BK-18
235-C159
BK-18
235-C160
BK-16
235-C160
BK-16
235-C159
BK-18
235-C158
BK-18
235-C157
BK-18
235-C157
BK-18
235-C155
BK-18
235-C156
BK-18
147-C72
PU-16
412-C17
BU-18
430-C18
BU-18
G976-C32
BU-18

1
2
3
4
5
6
7
8
CAT DATA LINK +
9
CAT DATA LINK 10
11
12
13
RS-232 PORT #1-TXD
14
15
16
17
18
19
20
21
22
RS-232 PORT #1-RXD
23
RS-232 PORT #1-DTR
24
25
26
27
28
29
30
RS-232 PORT #1-CDC
31
RS-232 PORT #1-GND
32
33
34
J1939 LOW
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
J1939 HIGH
51
52
UNSWITCHED POWER
53
54
ALTERNATOR R-TERM
55
56
57
58
59
60
61
62
RS232 PORT #3-TXD
63
RS232 PORT #3-RXD
64
RS232 PORT #3-GND
GROUND 65
66
67
68
69
70
KEY SWITCH ON

GN-C2
1607690 84RE01

14

308-F104
684-F130

CONN 59

(12D) CONTROL GP - PRODUCT LINK


2399954
(NOTE W)

15

C-C18
2305010 84RE01

1
2

16
C-C19
2434508 84RE01

17

18

IDENT PART NO. LOC


HARNESS AS.
A
C
E
F
G
H
J
K
M
R
T
U
V
X
Y
AA
AC
AE
AG
AJ
AK
AL
AM
AR
AT
AU
AV
AW
EL
EM
GA
GC
GE
GF
GG
GH
GJ
GK
GL
GM
GN
GT
GU
GV
GW
GX
GY
WJ

mm

275-7004 L-11
306-8777 L-11
267-8073 B-8
350-8253 H-5
259-4877 J-4
251-0580 L-5
251-0614 G-8
283-3016 A-10
328-0021 I-2
167-3456 H-1
167-3456 G-1
167-3456 G-1 (NOTE S)
167-3456 G-1 (NOTE S)
238-1579 A-6
238-1595 A-6
238-1597 A-6
267-7628 C-8 (NOTE D)
267-7626 B-7 (NOTE D)
251-0299 H-9
234-1124 D-8
259-5344 J-14
283-3041 J-14
259-5129 A-9
259-5326 B-8 (NOTE C)
275-6846 L-14
275-6803 L-14
259-5327 B-7 (NOTE C)
238-2479 D-1
275-6784 L-18 (NOTE X)
283-2914 J-5 (NOTE AA)
251-0598 F-10 (NOTE G,H)
267-7636 B-10 (NOTE G,H)
275-7198 D-15 (NOTE M)
275-7197 B-10 (NOTE K,L,N,P)
275-7202 D-15 (NOTE R)
259-5254 D-7
275-6896 H-4 (NOTE J)
275-6979 K-16 (NOTE V,W)
259-4940 L-15 (NOTE V,W)
267-7955 H-4 (NOTE J)
259-4887 L-15 (NOTE W)
267-7644 C-1
283-3015 A-10
267-7672 D-2
267-7922 C-10 (NOTE J)
275-6897 H-5 (NOTE J)
267-7925 C-9 (NOTE J)
319-1335 A-15

W
SYMBOL

BLADE, SPADE, RING,


OR SCREW TERMINAL

IDENT PART NO. LOC


CABLE AS.
CA
CC
CE
CF
CG
CH
CJ
CL
CM
CP
CR
FA
FC

291-7591
170-6929
231-1827
291-7592
170-6929
259-5229
251-0303
251-0304
234-1035
267-8044
259-5097
238-2390
238-2391

SPLICE

G-18
G-18
G-17
G-18 (NOTE A)
G-18 (NOTE A)
G-17 (NOTE A)
H-11
H-11
H-11
E-18 (NOTE B)
G-11 (NOTE B)
C-10
C-9

CIRCUIT NOT CONNECTED


ELECTRICAL CONNECTION
TO MACHINE STRUCTURE
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR
GOLD TERMINAL

IDENT PART NO. LOC

L#

WIRE AS.
W 299-2767
WA 234-1037
WC 234-1038
WE 238-2280
WH 163-6758

DESCRIPTION

H-17
H-12
H-12
G-12
D-10

ATCH WIRE, CABLE,


COMPONENT
CIRCUIT GROUPING
DESIGNATION

ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

THIS SCHEMATIC IS FOR THE 320D EXCAVATOR ELECTRICAL SYSTEM


MEDIA NUMBER: 6118-05
SCHEMATIC PART NUMBER: 267-7999, CHANGE: 06 , VERSION: HE

Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

AREA A
VIEW ALL CALLOUTS

12

19

1
17

15
16
14

13
11
4

8
10

AREA B
VIEW ALL CALLOUTS

18

48

47

15

46

19

13

19

50

51

49

22

29
27
1
41
40
39
20
43
2
28
8
32
9

25

24

47

36

52 53 1

16

26 45 44 43 42 22

23

13
17
21

35

16
14

36

41

37

40

AREA C

90

64

127

61

60

72

70

66

65

71

88

68

69

38

76

52 75 99

68

59

VIEW ALL CALLOUTS

48

20

24

40

97

89

41

20

3
96
80
87
25

54

70

12

46

84

24

51

42

74

30

82

43

32

91

17

44

79

31

105

81

45

15
34

50

16

47
39

23

21
117

128

18

33

19
7

37
54

53

55

29

14
63

30

86

36

85

67

58

35

62

73 13
14 77

26

22

27

28

78

80

83

23

26

17

AREA D
VIEW ALL CALLOUTS

26

11

22

12
14
17
23

18

12

22

14

16

20

16

25

15

13

19

21

10

8
23

2
11

13

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