STANDARD SPECIFICATION

MECHANICAL EQUIPMENT INSTALLATION

SPEC-00-M-14

REV T-0 T-1

DATE 7/1/00 01/02/00

DESCRIPTION OF REVIEW For Review Issued to KCGM

BY T&R JAC

APPROVED RBN

MECHANICAL EQUIPMENT INSTALLATION

Rev: T-0

TABLE OF CONTENTS

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15.

SCOPE................................................................................................................................ 3 GENERAL INSTALLATION REQUIREMENTS.................................................................... 3 WELDING AND FLAMECUTTING ...................................................................................... 3 BASEPLATES ..................................................................................................................... 4 GROUTING ......................................................................................................................... 4 BEARINGS.......................................................................................................................... 4 COUPLINGS ....................................................................................................................... 5 BELT DRIVES ..................................................................................................................... 5 LUBRICATION .................................................................................................................... 5 SAFETY GUARDS ............................................................................................................... 5 DUCTING............................................................................................................................. 6 MISCELLANEOUS STEELWORK ....................................................................................... 6 INTEGRAL PIPEWORK, VALVES AND FITTINGS.............................................................. 6 FASTENINGS AND FIXINGS............................................................................................... 6 INSPECTION AND TESTING .............................................................................................. 7

APPENDIX 1 - STANDARD TEST FORMS

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1.

SCOPE
This specification covers the general requirements for the erection and testing of mechanical plant and equipment. All plant and equipment shall be installed, lubricated and tested in accordance with this Specification and the Drawings provided by the Superintendent or the relevant Plant or Equipment Contractor. This specification shall in no way supersede any specific instruction or requirement given by manufacturers for the erection of their equipment or by the Contractors representative on site where he is directly responsible for the erection of that equipment to the satisfaction of the Superintendent.

2.

GENERAL INSTALLATION REQUIREMENTS

a) Before installation, all parts shall be thoroughly cleaned and all rust, dirt, grit and foreign matter shall be removed. Grease or other protective coatings supplied for protection of the equipment in shipment and/or storage, except prime coating, shall be removed by using suitable solvents or cleaners which will not damage the finish of the equipment. b) All foundation elevations and bolt locations shall be verified and accepted by the erection contractor prior to the start of installation of equipment. Bending of bolts to fit equipment baseplate holes shall NOT be permitted. c) Levelling and alignment of all equipment shall be within the tolerance specified on the drawings or as specified in the manufacturers instructions. Where equipment is received as a shop assembly unit, alignment shall be checked and adjusted where necessary. d) Care shall be taken to ensure that equipment is not damaged during installation. e) Site modifications to plant and equipment shall NOT be carried out unless approved by the Superintendent. Dismantling of sub-assemblies shall not be done unless approved by the Superintendent.

3.

WELDING AND FLAME CUTTING

a) The Superintendents approval shall be obtained before welding or flame cutting of any mechanical plant or equipment. b) Surfaces to be welded shall be clean, free of scale, grease, oil or other contaminants detrimental to sound fusion. All weld spatter shall be cleaned off after completion. c) Electric arc welding shall NOT be carried out in the proximity of bearings, load cells or other sensitive equipment this requirement is made in order to ensure that damage does not result due to stray currents. Earthing conductors shall be connected as close as possible to the point of welding. d) Electric arc welding shall not be allowed while rigging is attached to equipment. e) Plant and equipment including all electrical cabling shall be suitably protected while welding or flame cutting is being carried out to avoid damage from weld spatter, molten metal spray etc.

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4.

BASEPLATES
a) Base plates and machinery shall be erected on prepared foundations and aligned to the prescribed centre lines and elevations as shown on the erection drawings. b) Any variations to dimensions as shown on the drawings shall only be with the Superintendents approval c) Baseplates and machinery shall be properly levelled, aligned, set and adjusted on packers and shims. d) Packers shall be of sufficient size to sustain an effective load bearing area. They shall be of one piece thickness. e) Shims shall be of the same size as the packer. The maximum thickness of shim shall be used to reduce the number of shims required at any one point to a minimum.

5.

GROUTING
a) The grout shall be Masterflow 830 as manufactured by Embecon, or equivalent, grouting to be done in accordance with manufacturing specification. b) The concrete surface to which grout is placed shall be cleaned free of laitance, grease, oil, dust, foreign substances or loosened aggregate prior to grouting. c) Metal surfaces in contact with grout shall be clean and free of oil and grease and other foreign substances. d) Holding down bolt tolerances tubes shall be cleaned free of oil, grease, dirt or any other foreign substances prior to grouting. e) All holding down bolt tolerance tubes shall be filled with grout. f) The grout shall be poured under the full area of the baseplate and in accordance with the grout manufacturers instructions.

g) Exposed surfaces of grout shall be neatly struck off and finished to match the adjoining concrete. h) Grout shall be cured using an absorptive cover kept continuously wet for not less than 24 hours.

6.

BEARINGS
a) Rolling element type bearings shall be installed in accordance with the manufacturers recommendations. b) All sleeve bearings shall be opened and inspected before equipment is lubricated or placed in operation, unless such inspection is waived by the Superintendent.

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c) All shafts and bearings shall be maintained in a clean condition during installation and covered whenever work is not proceeding.

7.

COUPLINGS
Coupling alignment and float tolerances shall be in strict accordance with manufacturers recommendations.

8.

BELT DRIVES
a) V-Belts shall be installed in matched sets. They shall be uniformly tensioned in accordance with the belt manufacturers recommendations. b) After belt tensioning, the location of the drive motor on the slide rails shall be checked to ensure sufficient space is available for future adjustment. c) All V-belt drives shall be installed complete with safety guards.

9.

LUBRICATION
a) The type and grade of lubricant required for a particular item of equipment shall be as recommended by the equipment supplier and shall be selected from the range nominated by the Superintendent. b) All lubricating oil supply and return piping shall be completely flushed before connecting to any equipment. Oil sumps shall be cleaned and filters checked prior to filling with clean oil. c) All internal surfaces of lube lines shall be treated by pickling. d) All pressure lubrication systems, including oil flow and pressure indicators, shall be run and checked prior to the main equipment being operated. e) Where periodic grease lubrication is required, grease nipples shall be readily accessible. Where necessary for accessibility, nipples shall be remotely mounted at a point as near as is practicable to the lubricating point, and connected thereto by means of suitable tubing. PVC pipe or tubing shall not be used, unless approved in writing by the Superintendent. Where a number of nipples supplying remote lubricating points are required, they shall be grouped together on a conveniently placed battery plate, the spacing of the nipples being in accordance with the recommendations of BS 1486, Part 1, Tables 9 to 10.

10.

SAFETY GUARDS
Safety guards shall be installed for all exposed moving parts such as V-belts drives, chain drives and exposed couplings.

Where necessary for alignment of couplings, etc, the Contractor shall remove and replace guards which have been installed prior to delivery.
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11.

DUCTING
a) The installation of ducting, particularly for high temperature gases where expansion is a major consideration, shall be carried out in accordance with the detailed drawings and all relevant specifications. b) Great care shall be taken in the handling of bellows and large sections of ducting to prevent distortion during erection. Any formers used to protect ducting during transportation shall only be removed immediately prior to erection of the ducting. c) All duct supports shall be correctly located prior to the installation of the ducting and all co-ordinates and elevations checked.

12.

MISCELLANEOUS STEELWORK

All associated steelwork, chutes, bins, platework, access platforms and walkways etc., shall be erected in accordance with the detailed arrangement drawings and Standard Specification 00-SS-03 Erection of Fabricated Steelwork.

13.

INTEGRAL PIPEWORK, VALVES AND FITTINGS

a) All integral pipework, valves and fittings shall be erected in accordance with Standard Specification 00-P-02 Piping Fabrication and Installation. b) Should any additional pipework be required it shall be fabricated in accordance with the manufacturers specification and the Superintendents approval.

14.

FASTENINGS AND FIXINGS

a) Unless otherwise specified or approved, all bolts, studs and nuts shall be of steel. Where they will be subjected to high pressure or temperature, bolts and studs shall be of an approved alloy having suitable characteristics, and nuts shall be of different composition to prevent seizure. b) Threads exposed to water or weather and subject to future disassembly for maintenance or replacement shall be lubricated with anti seize compound before tightening unless otherwise indicated by corrosion resistance of materials. c) After tightening, the threads on all bolts and studs shall extend at least four threads beyond the inside face of the nut and project from one to four threads beyond the outer face. d) A plain parallel washer shall be fitted under each nut, except when subject to vibration or movement, when spring washers or nylon insert lock nuts shall be used.

e) Where additional bolting is required or equipment has been left undrilled, unless required to be reamed or for fitted bolts, the holes shall be drilled 1.5mm larger than the bolt size.

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f)

The Superintendents preferred thread is ISO metric to AS 1110-1984, AS 1111-1980 and AS 1112 1980.

15.

INSPECTION AND TESTING

15.1

After the plant and/or equipment has been installed, the following shall be performed and recorded to assure construction completeness a) Check installation for conformance with the design and specifications using available data (design drawings, vendors drawings and manuals, process and instrument drawings, schematic diagrams, connection diagrams, etc.). b) c) d) e) Confirm suitability of mechanical equipment operation by Checking alignment of all couplings, belts, gears etc. Checking freedom of shaft rotation. Checking tightness of seals, inspecting packing of glands etc.

Make and record required tests such as pressure, hydrostatic etc. a) b) c) d) Check that lubrication of equipment is complete. Check that all moving parts are properly protected. Check cleanliness of equipment and systems. The above shall include all checks and tests which can be performed without energising the plant or equipment.

Refer to Appendix 1 for standard test forms to be used for recording results of inspections and testing. If procedures or tests are required other than as covered by the included forms, the information shall be recorded in a format acceptable to the Superintendent. 15.2 When construction completeness is confirmed, pre-operational tests which require energising of all plant and equipment shall be carried out. These shall be the initial operational tests of the equipment under minimum load conditions and subsequently at full load conditions. When an item of equipment is ready for test the Contractor shall give the Superintendent at least two (2) days notice of his intention to carry out testing and shall not commence such testing until the approval of the Superintendent has been obtained. All run-in tests shall consist of continuous operation until all bearing temperatures and equipment vibration reach a steady state condition, within the limits allowed by the manufacturer. The following tests shall be made

a) Checks shall be made between all moving parts to be sure there is no interference and that clearances are to manufacturers tolerances.

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b) Check operation of hydraulic and lubrication systems. Oil supply to gears and bearings shall be confirmed to be of proper volume. Gear spray systems shall provide full coverage of the face of the gears. c) Check direction of rotation of all equipment, initially with the equipment uncoupled and then ensure speeds are in compliance with design. Ensure that equipment operates with minimum vibration within limits established by the manufacturer. Vibration shall be measured using a suitable hand held vibration meter and accelerometer (e.g. Bruel and Kjaer type 2511 meter and type 4370 accelerometer). Any damaged or suspected faulty bearings shall be referred to the Superintendent for a decision concerning rectification.

d) Belting for conveyors and feeders shall be properly tensioned to ensure no slipping between belt and pulleys. The belt shall be properly trained and skirting adjusted. e) Ensure that all instrument devices (zero speed switches, alignment switches, emergency stop switches etc) are operating properly. f) Simulate plant or equipment operation (without material) and make other adjustments as required.

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APPENDIX 1 STANDARD FORMS FOR TEST REPORTS

Report No. Mechanical Pre-Commissioning Inspection (for all equipment other than 1 specifically listed below) Hydraulic System Pre-commissioning and Inspection 2 Overhead Travelling Crane Certification Test 3 Mechanical Coupling Alignment 4 Fluid Coupling Alignment and Pre-Commissioning Inspection 5 V-Belt Drive Alignment and Pre-Commissioning Inspection 6 Chain Drive Alignment 7 Pneumatic System Mechanical Pre-Commissioning 8 Centrifugal Pump No Load Running 9 Mechanical No Load Running Test 10 (for all equipment not specifically listed) Pressure Testing of Piping 11 Electric Hoist Certification Test 12

Title

SPEC 00-M-14

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TEST REPORT SHEET 1 OF 1 No.1 MECHANICAL PRE-COMMISSIONING INSPECTION . CONTRACT NO.: CONTRACTOR: CONTRACT TITLE: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. PLANT AREA: EQUIPMENT: LOCATION:

All punch lists completed: Installation checked against Drawings: Location and overall dimensions correct: Materials of construction as per Specification and Drawings: All alignments checked in accordance with appropriate test report: All belts and chain drives adjusted for tension: All moving parts clear of stationary items: All bolts tightened to specified torque: All grouting complete: All wire ropes and sheaves inspected for free running: All pipework cleaned, treated and correctly installed: All pressure tests complete: All handrails, pull wires, guards and other safety devices installed: All drains and sumps free of foreign matter: All debris and waste material removed: Initial oil fill and greasing complete: Gearbox breather fitted: All manufacturers requirements complied with: Other

REMARKS TESTED BY: CERTIFIED BY: CONTRACTOR:

DATE: CERTIFIED BY:

SPEC 00-M-14

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TEST REPORT SHEET 1 OF 1 No.2 HYDRAULIC SYSTEM PRECOMMISSIONING & INSPECTION .

CONTRACT NO: CONTRACTOR: CONTRACT TITLE: 1. 2. 3. 4. 5. 6. 7. 8. 9. PLANT AREA: EQUIPMENT: LOCATION:

10. 11. 12.

Electrical precommissioning inspection and motor rotation test complete: Pipe and component installation checked with schematics: Pipework cleaned, flushed and joints tight: Reservoir cleaned and filled Fluid type: - Fluid quantity Filters checked cleaned element fitted: Solenoids free: Solenoids functions checked: Cylinders/actuators correctly installed and free to move: Flexible lines checked for: - Tightness: - Free movement: - Clearance from structures: - Adequate clamps: All pressure control valves correctly pre-set: All manufacturers instruction compiled with: Other:

REMARKS:

TESTED BY CERTIFIED BY: CONTRACTOR:

DATE: CERTIFIED BY:

SPEC 00-M-14

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TEST REPORT SHEET 1 OF 1 No.3 OVERHEAD TRAVELLING CRANE

CERTIFICATION TEST

.
CONTRACT NO: CONTRACTOR: CONTRACT TITLE: CRANE MANUFACTURER: CRANE S.W.L. MAIN HOIST: 1. Maximum hook height above datum: 2. Long travel hook approach to end stop: 3. Cross travel hook approach to rail centre 4. Beam deflection with 5. HOIST (m/s) MAIN HOIST Normal Control Creep Control AUXILIARY HOIST Normal Control Creep Control 6. TRAVEL (m/s) Fast Control Slow Control Creep Control 7. BUFFER STOPS LONG TRAVEL: CROSS TRAVEL: 8. BRAKES: Main Hoist 9. OTHER TESTS: REMARKS: TESTED BY CERTIFIED BY: CONTRACTOR: Speed Speed Speed LONG TRAVEL No Load T Load CROSS TRAVEL No Load T Load PLANT AREA: EQUIPMENT: LOCATION: AUXILIARY: mm : mm _ _ _ _ tonne load applied: mm mm mm

NO LOAD UP

DOWN

TONNE LOAD UP DOWN

NO LOAD UP DOWN

TONNE LOAD UP DOWN

Aux. Hoist

Long Travel

Cross Travel

DATE: CERTIFIED BY:

SPEC 00-M-14

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TEST REPORT SHEET 1 OF 1 MECHANICAL COUPLING

ALIGNMENT

No.4

.
CONTRACT NO: CONTRACTOR: CONTRACT TITLE:
ALIGNMENT

PLANT AREA: EQUIPMENT: LOCATION:

1. Both the drive shafts are to be rotated together to each position at which readings are taken, for Axial and Angular Alignment. 2. AXIAL ALIGNMENT 3. Readings taken with indicator base mounted on: Driver: Driven: 4. Indicate which side is set lower: Driver: Driven: 5. AXIAL ALIGNMENT (mm) ANGULAR ALIGNMENT (mm)

COUPLING/SHAFT CONCENTRICITY (mm)

DRIVER PRE COMMISSIONING 6. Check for any damage: 7. Installation and connecting bolts tight: 8. Adequate guard securely fitted: REMARKS: Installation complete:

DRIVEN

Coupling assembly rotates freely by hand: Coupling free of foreign material:

TESTED BY CERTIFIED BY: CONTRACTOR:

DATE: CERTIFIED BY:

SPEC 00-M-14

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TEST REPORT SHEET 1 OF 2 No.5 FLUID COUPLING ALIGNMENT &

PRECOMMISSIONING INSPECTION

.
CONTRACT NO: CONTRACTOR: CONTRACT TITLE: 1. 2. 3. 4. 5. *
DRIVER DRIVEN

PLANT AREA: EQUIPMENT: LOCATION: Co Co %FLT mm Oil Type and Grade: Oil Fill Angle: Oil Fill Quantity: Adjusted oil fill:
A
B1 DRIVER DRIVEN * CROSS OUT WHICHEVER IS NOT APPLICABLE

Thermal trip operation temperature: Fusible plug rupture temperature: Design transmitted torque: Coupling gap:
A1

degrees litre
A1

*
A A1

mm mm
A

mm
A A1

mm
A1

mm

mm
B B B1

B
mm
STRAIGHT ANGLE GAP

mm
B

B1 B1

mm
B B1

mm
mm

AXIAL ALIGNMENT

ANGULAR ALIGNMENT FACE TO FACE

mm

mm

mm

mm

mm

mm

mm

BOTH COUPLINGS HALVES TO BE ROTATED TOGETHER WHEN TAKING MEASUREMENTS READINGS TAKEN LOOKING TOWARDS DRIVER SHAFT

SPEC 00-M-14

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TEST REPORT SHEET 2 OF 2 No.5 FLUID COUPLING ALIGNMENT &

PRECOMMISSIONING INSPECTION

.
CONTRACT NO: PLANT AREA: CONTRACTOR: EQUIPMENT: CONTRACT TITLE: LOCATION: PRECOMMISSIONING 6. Coupling securely fitted: Coupling filled with oil Oil level correct: 7. Coupling free to rotate: Driver free from driven: 8. Adequate guard securely fastened: Correct fusible plug installed: 9. Correct thermal pin installed: 10. Surrounding equipment will not be damaged if fusible plug ruptures: 11. Coupling can not be sprayed with oil, water or other liquids or solids: 12. Limit switch correctly adjusted relative to thermal striker pin:

REMARKS:

TESTED BY CERTIFIED BY: CONTRACTOR:

DATE: CERTIFIED BY:

SPEC 00-M-14

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TEST REPORT SHEET 1 OF 2 No.6 V-BELT DRIVE ALIGNMENT AND

PRECOMMISSIONING INSPECTION

.
CONTRACT NO: CONTRACTOR: CONTRACT TITLE: 1. PLANT AREA: EQUIPMENT: LOCATION:

DRIVER DRIVER DRIVEN DRIVEN

CENTRE 2. PULLEY DATA O.D. Section *PCD R Number of grooves Boss Type Speed Pulleys correctly secured Driver mm

DISTANCE Driven mm mm N rpm rpm mm Tensioning Idler mm mm rpm

Table for calculations of PCD for standard pulleys. 3. BELT Z A B C D 4. RATIO = SPZ SPA SPB SPC PCD driven PCD driver = N R SECTIONS 3V 5V OD PCD (mm) 1 7.5 9.0 12.0 16.2 =

__________

5. Note: Ratio should not exceed 3:1 for general duty, or 2:1 for pump drives unless special provisions have been made in the design. Above data complies with the design specifications: 6. BELT DATA Motor Power kW 7. Centre Distance mm Belt Size (Section Length) mm 8. Type of Belt Number of Belts All belts matched set 9. Belt tensioned correctly? 10. Tensioning adjustment still at least 1/3 travel to move?
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SPEC 00-M-14

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TEST REPORT SHEET 2 OF 2 No.6 V-BELT DRIVE ALIGNMENT AND

PRECOMMISSIONING INSPECTION

.
CONTRACT NO: CONTRACTOR: CONTRACT TITLE: PLANT AREA: EQUIPMENT: LOCATION:

11. Adequate guard correctly secured? 12. Guard has provision to allow for further adjustment? 13. Following conditions checked with straight edge across pulley faces and rectified. 14. E OUT OF ALIGNMENT

LONGITUDINAL ANGULARITY

LATERAL ANGULARITY

Alignment checked with straight edge across pulley faces: 15. Belts have adequate running clearance? 16. Drive is adequately protected from being sprayed by water, oil or any other liquids or solids? 17. Drive is free to rotate? REMARKS:

TESTED BY CERTIFIED BY: CONTRACTOR:

DATE: CERTIFIED BY:

SPEC 00-M-14

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TEST REPORT SHEET 1 OF 2 CHAIN DRIVE ALIGNMENT .

CONTRACT NO: CONTRACTOR: CONTRACT TITLE: 1. PLANT AREA: EQUIPMENT: LOCATION:

No.7

*
DRIVER DRIVEN

*
DRIVER DRIVEN

CENTER DISTANCE ADJUSTABLE TENSIONING SPROCKET

*
DRIVER DRIVEN

*
DRIVER DRIVEN

* CROSS OUT WHICHEVER IS NOT APPLICABLE CHAIN DATA 2. 3. 4. 5. Centre Distance: Installed Motor Power: Number of Strands: Distance Between Inner Faces: Type: kW Link Pitch:

CENTER DISTANCE FIXED

mm

Number of Links: Number of Joining Links: Roller Diameter: mm

6.

Ratio: =

Number of teeth Driven Number of teeth Driver

= =

N R

7.

NOTE: Ratio should not exceed 3:1 for adjusted centre distance drives. Data complies with design specification:

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TEST REPORT SHEET 2 OF 2 CHAIN DRIVE ALIGNMENT .

No.7

CONTRACT NO: PLANT AREA: CONTRACTOR: EQUIPMENT: CONTRACT TITLE: LOCATION: 8. Chain tensioned correctly: Deflection: mm 9. Guard adequately secured: 10. Tensioning adjustment has minimum 1/3 travel to move: 11. Guard has provision for further tensioning adjustment: 12. Oil sump/guard oil level correct: Oil type correct: 13. Adequate gaskets fitted to guard joints and covers: 14. Seals in place: 15. Guard fitted with oil drain plug in appropriate position: 16. Guard oil circulation pump operation correct: 17. Pump drive guard is adequate and firmly secured: 18. Pump discharge lines are secure and firmly connected at each end: 19. Centralised lubrication system lines installed and secured: 20. Lube system charged: System operation correct: 21. Inspection points above oil level: Chain visible through inspection point: 22. Lube type: Grade: 23. Chains engaged correctly with sprockets: 24. Chains have adequate running clearance: 25. Drive adequately protected from being sprayed by oil, water, or other liquids or solids: 26. Drive free to turn: 27. E
OUT OF ALIGNMENT

LONGITUDINAL ANGULARITY

LATERAL ANGULARITY

Alignment checked with straight edge across sprocket faces: REMARKS:

TESTED BY CERTIFIED BY: CONTRACTOR:

DATE: CERTIFIED BY:

SPEC 00-M-14

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TEST REPORT SHEET 1 OF 1 No.8 PNEMATIC SYSTEM MECHANICAL PRECOMMISSIONING .

CONTRACT NO: PLANT AREA: CONTRACTOR: EQUIPMENT: CONTRACT TITLE: LOCATION: STATIC TESTS 1. Pipework and component installation checked with schematics: 2. Pipework cleared, blown through, sealed: 3. Air receivers opened, inspected, sealed: 4. Filters/moisture traps correct element fitted: 5. Lubricators oil fill correct grade and quantity: 6. Actuators free and adequate clearance: 7. Flexible hoses tight: Adequate length and free movement: Clear of obstructions: 8. Valves and solenoids free and functioning correctly: 9. System pressure tested and leaks corrected: PRESSURE TEST 1. System pressure correctly set: 2. Actuators/devices operating correctly under local control: 3. Movement correct rate, stroke, arc, cycle time: 4. Operating pressure - Maximum - Minimum 5. Air consumption at maximum operating rate: - Average: - Instantaneous: 6. Pressure drop at filters, lubricators: 7. Self draining systems checked: 8. All manufacturers instructions complied with: 9. Air quality as specified: 10. Other: REMARKS:

TESTED BY CERTIFIED BY: CONTRACTOR:

DATE: CERTIFIED BY:

SPEC 00-M-14

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TEST REPORT SHEET 1 OF 1 CENTRIFUGAL PUMP NO LOAD RUNNING .

CONTRACT NO: CONTRACTOR: CONTRACT TITLE: PLANT AREA: EQUIPMENT: LOCATION:

No.9

NOTE: SOME PUMPS MAY BE DAMAGED BY RUNNING DRY OR BY RUNNING IN REVERSE DIRECTION. THIS TEST TO BE CARRIED OUT AFTER COMPLETION OF MOTOR ROTATIONAL TEST AND AFTER CONFIRMATION THAT DRY RUNNING IS PERMISSIBLE ALL GLANDS SHALL BE SLACK. 1. Area checked and clear of foreign material, in particular: Sumps: Suction Line: Pump Casting: 2. All rotating components checked or rechecked for free running: 3. All bolted connections rechecked for tightness: 4. All bolted connections rechecked for firmness, flexibility or correct adjustment 5. Gland water flowrate l/s 6. Gland water pressure (no flow) kPa 7. Gland water pressure (at design flowrate) kPa 8. Gland water quality (source of water) checked 9. Runouts checked: o 10. Bearing temperature after hours running C 11. Bearing vibrations checked: 12. Lubrication levels checked and leakage corrected: 13. Irregular noises and vibrations checked: 14. Starting, acceleration and stopping times and running speed checked: 15. Local control operations checked: 16. All protective devices checked: 17. Manufacturers special requirements complied with: 18. Other: REMARKS: TESTED BY CERTIFIED BY: CONTRACTOR: DATE: CERTIFIED BY:

SPEC 00-M-14

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TEST REPORT SHEET 1 OF 1 MECHANICAL EQUIPMENT NO LOAD RUNNING .

CONTRACT NO: CONTRACTOR: CONTRACT TITLE: PLANT AREA: EQUIPMENT: LOCATION:

No.10

1. All bolted connections rechecked for tightness: 2. All other connections rechecked for firmness or flexibility: 3. All clearances, levels and alignments rechecked: 4. Runouts checked: 5. All rotating components checked or rechecked for free running: o 6. Temperatures of major bearings after hours running recorded: C 7. All lubricating oil, hydraulic oil and other fluid levels and leakage checked and rectified: o 8. Oil or casting temperatures after hours running recorded: C 9. All supports rechecked: 10. Gear and bearing vibrations measured: 11. Irregular noises and vibrations checked: 12. Starting, acceleration, running, stopping times and motions, checked and recorded: 13. Local control operations checked: 14. All protective devices checked: 15. Manufacturers special requirements complied with:

16. Other tests:

REMARKS:

TESTED BY CERTIFIED BY: CONTRACTOR:

DATE: CERTIFIED BY:

SPEC 00-M-14

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TEST REPORT SHEET 1 OF 1 No.11 PRESSURE TESTING OF PIPING .

CONTRACT NO: CONTRACTOR: CONTRACT TITLE: PLANT AREA: EQUIPMENT: LOCATION:

Extract of P&ID attached with section being tested marked. 1. Test Section: From To: 2. Ambient temperature: o Start: C o Finish: C 3. Duration of tests: 4. Test pressure: 5. Test fluid: 6. Other data:

7.

Results

REMARKS:

TESTED BY CERTIFIED BY: CONTRACTOR:

DATE: CERTIFIED BY:

SPEC 00-M-14

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TEST REPORT SHEET 1 OF 1 ELECTRIC HOIST CERTIFICATION TEST .

CONTRACT NO: CONTRACTOR: CONTRACT TITLE: PLANT AREA: EQUIPMENT: LOCATION:

No.12

Hoist Manufacturer & Model Hoist S.W.L. Lift Height

tonnes meters

Hoist Speed Normal Creep

Limit stops Up Brake: Other Tests:

No Load UP m/s

DOWN m/s

. . Load (tonnes) UP m/s DOWN m/s

Down

REMARKS: TESTED BY CERTIFIED BY: CONTRACTOR: DATE: CERTIFIED BY:

SPEC 00-M-14

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