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Activity-Based Costing
Readings
5-1: Activity-Based Costing and Predatory Pricing: The Case of the Petroleum Retail Industry by Thomas L Burton and John B MacArthur, Management Accounting Quarterly, (S ring 200!"#
The assignment o$ indirect costs in a %o&ume'based costing system can &ead to roduct'cost subsidi(ation)o%ercost high'%o&ume roducts and undercost &o*'%o&ume roducts# +ndercosted roducts can &ead to the a earance o$ redatory ricing *here it actua&&y does not e,ist# This artic&e $ocuses on a &a*suit brought against a ma-or chain o$ retai& motor $ue& (gaso&ine" ser%ice centers $or a&&eged&y se&&ing regu&ar'grade gaso&ine be&o* cost, as de$ined by state statutes# The de$endant em &oyed AB. ana&ysis to su ort its osition that it *as not se&&ing its regu&ar gaso&ine be&o* cost# A$ter the AB. ana&ysis *as resented, the case *as sett&ed, and the -udge &i$ted the initia& in-unction#
!iscussion "uestions:
/# 2# !# 3# 0hat are roduct'cost subsidi(ations1 0hat are ossib&e conse2uences o$ roduct'cost subsidi(ations1 List a&ternati%e a roaches to assign costs in a gaso&ine ser%ice center# 4denti$y cost hierarchy &e%e& grou s in c&assi$ying acti%ities at the retai& &e%e& o$ a gaso&ine ser%ice center and gi%e at &east one e,am &e each# 5# 0hat are o%erheads acti%ity'cost oo&s ertaining to se&&ing gaso&ine in a retai& gaso&ine ser%ice center and *hat is the acti%ity &e%e& $or each o$ the cost oo&s1 5# 4denti$y the acti%ity dri%ers $or o%erheads acti%ity'cost oo&s identi$ied in this study and e, &ain the reasons $or the se&ection1 7# List e,am &es o$ gaso&ine'dis ensing $aci&ities $or a gaso&ine ser%ice center and identi$y *hether each o$ the $aci&ities is a common or a gaso&ine grade's eci$ic asset#
5-#: Activity-Based Benchmar$ing and Process %anagement&%anaging the Case of Cardiac 'urgery by Bea .hiang, Management Accounting Quarterly (Fa&& 2002"#
Through a study o$ resource consum tion, hos ita&s can get a more accurate icture o$ ho* ractices are &in6ed to cost#
!iscussion "uestions:
/# 7escribe brie$&y hos ita&8s costing system# 2# 7escribe ste s in acti%ity'based benchmar6ing $or medica&'care rocesses#
5-( )sing Activity Based Costing To Assess Channel*Customer Profita+ility by 7e0ayne L# Searcy, 9h7#, .MA, .9A, Management Accounting Quarterly (0inter 2003"#
This artic&e e, &ains ho* AB. *as used by a $irm (T:." in the tem orary em &oyment industry to better identi$y the ro$itabi&ity o$ its ser%ice distribution channe&s and indi%idua& customers#
!iscussion "uestions:
/# 0hat are the $our ste s used in im &ementing AB. costing at T:.1 2# 0hat are the acti%ity consum tion dri%ers that T:. has chosen $or each o$ the three acti%ities; $i&&ing *or6 orders, hiring tem oraries, and rocessing ayro&&1
F0572 Management Accounting !# 0hich customer channe& is most ro$itab&e, c&erica& or industria&, and *hy1 3# 0ithin the industria& channe&, *hich c&ass o$ customers is most ro$itab&e and *hy1 5# 4n the study o$ the $our &argest customers, *hich is the most ro$itab&e and *hy1
5-, Cost 'ystem Redesign at a %edium-'i-ed Com.any / by 7a%id :# Stout, 9h#7#, and <regory 9# Bedenis, .94M, Management Accounting Quarterly (Summer 2007", =o&# >, ?o# 3
This artic&e &oo6s at a com any that *as e, eriencing un ro$itab&e gro*th and *ea6 cash'$&o* acti%ity# The authors e,amine ho* an AB. method a&&o*ed the com any to become more com etiti%e, to &oo6 at their current roduct mi, and roduct &ines, and u&timate&y, to im ro%e cash $&o* and roduct ro$itabi&ity# !iscussion "uestions /# 0hy $or any manu$acturer is ro er in%entory management im ortant1 2# 0hat are the e&ements o$ an AB. system1 !# 0hat is a cost ob-ecti%e1 3# 0hy are duration dri%es used in an AB. system1 5# 0hat interna& $actors &imit the AB. mode&8s abi&ity to in$&uence the decision'ma6ing rocess in a com any1
Readings
5-1: Activity-Based Costing and Predatory Pricing: The Case of the Petroleum Retail Industry
Abc Ana&ysis @e& ed Sett&e A La*suit Against A <aso&ine Aetai&er, 9ro%ing The .om any @ad ?ot .ommitted 9redatory 9ricing# By Thomas L. Bar Ton And John B. Macarthur 010C)TI20 ')%%AR3; The assignment o$ indirect costs in a traditiona& costing system can &ead to roduct' cost subsidi(ation# This is *here e,cessi%e costs are charged to high'%o&ume roducts and insu$$icient costs are charged to &o*'%o&ume roducts# The resu&t can &ead to increased consumer demand $or the undercosted)and under riced) roducts and reduced customer demand $or the o%ercosted)and thus o%er riced)high'%o&ume roduct# Bne *ay to dea& *ith this rob&em is to em &oy acti%ity'based costing (AB."# 9roduct'cost subsidi(ation a&so may ha%e &ega& conse2uences, *hich AB. can he& address# +ndercosted roducts can &ead to the a earance o$ redatory ricing *here it actua&&y does not e,ist# This artic&e $ocuses on a &a*suit brought against a ma-or chain o$ retai& motor $ue& (gaso&ine" ser%ice centers $or a&&eged&y se&&ing regu&ar'grade gaso&ine be&o* cost, as de$ined by state statutes# The de$endant em &oyed AB. ana&ysis to su ort its osition that it *as not se&&ing its regu&ar gaso&ine be&o* cost# A$ter the AB. ana&ysis *as resented, the case *as sett&ed, and the -udge &i$ted the initia& in-unction# Acti%ity'based costing (AB." *as origina&&y de%e&o ed by com anies to dea& *ith the rob&em o$ roduct'cost subsidi(ation in traditiona& costing systems#/ This is *here the assignment o$ indirect costs &eads to e,cessi%e costs being charged to high' %o&ume roducts and insu$$icient costs being charged to &o*'%o&ume roducts# The resu&t can &ead to increased consumer demand $or the undercosted) and under riced) roducts and reduced customer demand $or the o%ercosted)and thus o%er riced) high'%o&ume roduct#2 Subse2uent&y, AB. has been $ound use$u& $or se%era& other ur oses, such as costing non%a&ue'added acti%ities, &ong'term ricing, and ca acity management#! 0hen rices are based on cost, roduct'cost subsidi(ation can &ead to increased demand $or undercosted and under riced &o*'%o&ume roducts, *hich are robab&y being so&d at un ro$itab&e rices# .on%erse&y, com anies e, erience reduced customer demand $or o%ercosted, o%er riced high'%o&ume roducts and ser%ices# These are un*anted economic conse2uences $rom roduct'cost subsidi(ation that AB. see6s to correct by assigning indirect costs to roducts and ser%ices using a ro riate unit'&e%e& and nonunit'&e%e& acti%ity dri%ers that re$&ect resource consum tion by the cost ob-ects# AB. can a&so he& address any &ega& conse2uences o$ the roduct'cost subsidi(ation rob&em# 405A4 C67'0")07C0' 8R6% PR6!)CTC6'T ')B'I!I9ATI67 State and $edera& &a*s ha%e been enacted against redatory ricing, *hich is the se&&ing o$ roducts be&o* cost as a de&iberate action to dri%e out the com etition#3 A&ternati%e&y, roducts may a ear to be riced be&o* cost because o$ the use o$ unrea&istic, unit'based traditiona& costing systems, *hich resu&ts in the a earance o$ redatory ricing *here it does not e,ist# This occurred in a case brought under the CMotor Fue& Mar6eting 9ractices ActD o$ F&orida# C6'T A''I57%07T )'I75 ABC I7 A
5'!
F0572 Management Accounting R0TAI4 5A'64I70 '0R2IC0 C07T0R The &a*suit *as brought against a ma-or chain o$ retai& motor $ue& (gaso&ine" ser%ice centers, a&&eging that the chain *as se&&ing regu&ar'grade gaso&ine be&o* cost, as de$ined under state statutes# The &ainti$$8s e, ert used a unit'based a roach to assign the gaso&ine ser%ice center8s a%erage month&y costs (as de$ined by statute" to the three grades o$ gaso&ine; regu&ar (>7 octane", &us (>E octane", and remium (E! octane"# 0hen these month&y costs *ere added to the urchase costs o$ the gaso&ine, this a roach su orted the a&&egation o$ redatory ricing# See Tab&e /A $or the resu&ts# Bn the other hand, the de$endant8s origina& e, ert used a sim &e a%erage'cost a roach to assign the a%erage month&y gaso&ine ser%ice center costs e2ua&&y to the three grades o$ gaso&ine (see Tab&e /B", *hich su orted the de$endant8s osition that regu&ar gaso&ine *as not being so&d be&o* cost# The -udge in the case made a re&iminary ru&ing that re-ected the de$endant8s ana&ysis and acce ted the &ainti$$8s# The -udge then issued an in-unction rohibiting the de$endant $rom se&&ing regu&ar gaso&ine be&o* cost as determined in the &ainti$$8s ana&ysis# The de$endant engaged an accounting ro$essor as an e, ert *itness to re%ie* the cost'assignment rocess and ma6e his o*n recommendation as to the most reasonab&e determination o$ cost in a &ying state statutes# The e, ert *itness used AB. as a third a roach to cost assignment (see Tab&e /.", *hich in%o&%ed er$orming acti%ity ana&ysis and se&ecting acti%ity dri%ers# A.T4=4TF A?ALFS4S The urchase, storage, dis ensing, and sa&e o$ gaso&ine at the retai& &e%e& can be di%ided into acti%ities grou ed according to their cost hierarchy &e%e&; Unit-level activities are underta6en $or each ga&&on o$ gaso&ine so&d (such as e&ectricity to o*er um s *hen dis ensing gaso&ine"G Batch-level activities are the same $or each gaso&ine transaction irres ecti%e o$ the %o&ume o$ gaso&ine urchased ($or e,am &e, transactions to rocess customer ayments $or gaso&ine by cash, chec6, or debitHcredit card"G Product-level activities are conducted $or s eci$ic gaso&ine roducts such as regu&ar, &us, and remium gaso&ine and motor oi& ($or instance, gaso&ine tan6s that are dedicated to s eci$ic gaso&ine grades"G ( .ustomer'&e%e& acti%ities are conducted $or s eci$ic gaso&ine customers (such as using bi&&board ad%ertisements to romote the bene$its o$ remium gaso&ine"G and ( Brgani(ationa&'su orting acti%ities are $or the gaso&ine dis ensing organi(ation as a *ho&e and cannot be causa&&y identi$ied *ith units, batches, or indi%idua& roducts (inc&uding ayro&& and many other centra&i(ed acti%ities"# Acti%ities at the same hierarchy &e%e& that share a common acti%ity dri%er cou&d $urther be grou ed into homogeneous acti%ity cost oo&s# The de$endant8s retai& stores consisted o$ t*o main acti%ities; the sa&e o$ gaso&ine and the sa&e o$ con%enience store merchandise, such as bread and mi&6# 0ith &imited data, the e, ert *itness de%e&o ed a straight$or*ard AB. mode& that identi$ied three distinct o%erhead acti%ities in%o&%ed in se&&ing gaso&ine in a retai& out&et# First, it is necessary to ha%e at &east one attendant to recei%e ayments $or the gaso&ine sa&es transactions# Second, it is necessary to ha%e a $aci&ity to house the gaso&ine attendant(s"# This does not re2uire a s ace the si(e o$ a con%enience store, so the e, ert assumed that a sma&& 6ios6 *ou&d be used i$ there *ere no store# Third, it is necessary to ha%e gaso&ine storage and dis ensing assets# Acti%ity .ost 9oo& /; <aso&ine Sa&es Attendants (Labor"# Attendants are needed to recei%e ayments $rom customers *ho do not ay e&ectronica&&y at the gaso&ine um # Attendants a&so can dea& *ith ma&$unctioning gaso&ine um s, security issues, and other rob&ems as they arise# This is a batch'&e%e& acti%ity because ayment transactions occur on&y once $or each urchase o$ gaso&ine, regard&ess o$ the %o&ume o$ gaso&ine urchased# :ach ser%ice center has a con%enience store *ith attendants *ho hand&e ayments $rom the customers $or gaso&ine and $or any urchase o$ $ood, drin6, and other roducts so&d in the store# For the ur ose o$ the case, it *as necessary to estimate the &abor cost inc&uding $ringe bene$its" o$ attendants, assuming that gaso&ine *as the on&y roduct so&d# 4t *as decided that on&y one attendant *ou&d be re2uired $or the gaso&ine sa&es acti%ity in the absence o$ a con%enience store# Mu&ti &e regression ana&ysis resu&ts con$irmed that con%enience store sa&es, not gaso&ine sa&es, *ere the ma-or cost dri%er o$ &abor cost abo%e the base sa&ary and bene$its o$ one sa&es attendant# Acti%ity .ost 9oo& 2; Iios6 Faci&ity and Acti%ity .ost 9oo& !; <aso&ine'7is ensing Faci&ity# +nder state statutes, it *as necessary to determine a Creasonab&e renta& %a&ueD $or the retai& gaso&ine $aci&ity#5 4n the absence o$ a se arate con%enience store, it *ou&d be the renta& %a&ue o$ the 6ios6# 4t can be argued that this is a batch'&e%e& acti%ity, $o&&o*ing &abor, as it $aci&itates the ayment transactions that occur once er gaso&ine urchase#
5'3
F0572 Management Accounting A&so, it *as necessary to determine a Creasonab&e renta& %a&ueD $or the gaso&ine'dis ensing $aci&ity, *hich, in genera&, can be c&assi$ied as a roduct'&e%e& acti%ity#5 This acti%ity cost oo& inc&udes assets that are s eci$ic to a articu&ar gaso&ine grade and common gaso&ine dis ensing assets# 4n a more com rehensi%e acti%ity ana&ysis, this cost oo& cou&d be di%ided into t*o or more acti%ity cost oo&s that *ou&d be more homogeneous in nature# 4n determining a reasonab&e renta& %a&ue, &ease in$ormation *as obtained $or the assumed renta& o$ a 6ios6 and gaso&ine'dis ensing assets in com arab&e gaso&ine retai& out&ets in the surrounding geogra hica& mar6et area#7 The actua& cost o$ insurance and a%erage cost o$ re airs and maintenance, uti&ities, and rea&H ro erty ta,es *as added to the reasonab&e renta& %a&ue#> The tota& cost *as di%ided bet*een the 6ios6 $aci&ity and gaso&ine'dis ensing $aci&ity in ro ortion to the estimated 6ios6 and actua& gaso&ine'de&i%ery assets
TBTAL J25,!00
A:<+LAA J/5,573 J 0#05> J>,755 J0#0!0 J 5,>E5 /,7!5 3,753 J/2,!>5 J 0#03!
9L+S J5,/2E J0#05> J>,757 J0#0EE J/,>/3 5!3 3,753 J7,/02 J0#0>0
9A:M4+M J3,3E7 J0#05> J>,757 J0#//! J/,5E0 35> 3,755 J5,>/! J0#0>>
J25,!00
/H! each
The origina& in$ormation has been disguised# <aso&ine So&d 9ro,y Transactiona& .ost Assignment Base .a&cu&ations; TBTAL A:<+LAA A%erage ga&&ons o$ gas so&d er month 353,000 2>>,000 (/00#0K" (5!#3K"
The origina& in$ormation has been disguised# Asset %a&ues *ere obtained $rom the com any8s $i,ed'asset master &isting# ! 4$ the &ocation had main&y gaso&ine sa&es *ith no &arge, se arate con%enience store, this is the im uted cost o$ a C6ios6D to house an attendant to ring u gaso&ine sa&es# 3 See endnote 7 $or detai&s o$ the sources o$ renta& cost data#
5'5
The actua& cost o$ insurance and a%erage cost o$ re airs and maintenance, uti&ities, and rea&H ro erty ta,es *as added to the reasonab&e renta& %a&ue o$ the 6ios6 and gaso&ine'dis ensing $aci&ities#
5'5
tota& %a&ue obtained $rom the com any8s $i,ed'asset master &isting (see Tab&e 2"# ACTI2IT3 !RI20R' The %o&ume o$ gaso&ine so&d *as readi&y a%ai&ab&e and *as se&ected as the ro,y acti%ity dri%er $or both the &abor and 6ios6 acti%ity cost oo&s# The a%erage 2uantities o$ the three grades o$ gaso&ine so&d o%er a /3' month eriod (Bctober /EE5'?o%ember /EE7" *ere used to assign the acti%ity costs# This *as
basica&&y the same a roach used by the &ainti$$# The gaso&ine'dis ensing acti%ity cost oo& *as assigned e2ua&&y to the three grades o$ gaso&ine because each grade o$ gaso&ine had e,act&y the same dis ensing in$rastructure# Labor Activity Cost Pool. The %o&ume o$ gaso&ine so&d is a unit'&e%e& acti%ity dri%er but can be -usti$ied $or assigning &abor acti%ity costs to the gaso&ine grades as $o&&o*s;
si(e and cost e%en though the demand is considerab&y higher $or regu&ar gaso&ine %ersus the other t*o grades# Tab&e ! identi$ies the ma-or gaso&ine' dis ensing $i,ed assets and *hether they are common andHor gaso&ine grade's eci$ic $i,ed assets# This commona&ity o$ some gaso&ine'dis ensing $i,ed assets *ith the cost e2ua&ity o$ other, grade' s eci$ic gaso&ine'dis ensing $i,ed assets means, $or e,am &e, that i$ t*o grades o$ gaso&ine *ere so&d instead o$ three, the reasonab&e renta& and other &ong' run %ariab&e costs o$ the gaso&ine'dis ensing $aci&ity *ou&d &i6e&y be one third &ess than is the case *hen three grades are so&d# For e,am &e, one &ess tan6 e,ca%ation and gaso&ine tan6 *ou&d be re2uired# A&so, one'third $e*er um and tan6 e2ui ment items *ou&d be needed, assuming each um ser%es one grade o$ gaso&ine on&y# 4n terms o$ common assets, this *ou&d &i6e&y resu&t in one'third $e*er is&ands, a sma&&er cano y, and so on# 4n the case o$ mu&ti ur ose um s that ro%ide each grade o$ gaso&ine, the com &e,ity and cost shou&d be &o*er $or um s that ser%e t*o %ersus three grades o$ gaso&ine# There$ore, an e2ua& assignment o$ the gaso&ine dis ensing acti%ity costs among the three grades o$ gaso&ine is a reasonab&e acti%ity cost'dri%er measure# ABC A7A43'I' R0')4T' The resu&ts $rom this straight$or*ard AB. ana&ysis can be considered $rom both the &ega& and cost management oints o$ %ie*# Legal &utcome# According to the AB. ana&ysis, the cost er ga&&on so&d actua&&y $e&& in bet*een the amounts deri%ed $rom the &ainti$$8s unit'&e%e& a roach and the de$endant8s e2ua& s &it o$ &abor and o%erhead costs# 4n essence, the AB. a roach s &it the di$$erence bet*een the costs er ga&&on so&d obtained $rom the t*o e,treme a roaches# A$ter this ana&ysis *as resented, the case *as sett&ed and the in-unction &i$ted# Cost Management &utcome# From a cost management ers ecti%e, the AB. mode& obtained a resu&t that he& ed to correct the rob&em o$ roduct' cost subsidi(ation o$ &o*'%o&ume roducts by high' %o&ume roducts, *hich o$ten occurs *hen a ure unit'&e%e& cost assignment base is used# 4n this case, the &o*'%o&ume roducts ( &us and remium gaso&ine" *ere undercosted by the %o&ume'based a roach, *hereas the high'%o&ume roduct (regu&ar gaso&ine" *as o%ercosted# Thus the regu&ar gaso&ine a eared to be more cost&y and riced under cost because o$ the use o$ the ina ro riate unit based cost assignment method# 8)RT:0R R08I70%07T .&ear&y, an AB. a roach im ro%es costing in a gaso&ine dis ensing retai& $aci&ity, but this mode&
cou&d be $urther re$ined# The use o$ ractica& ca acity rather than e, ected or budgeted ca acity may a%oid charging the grades o$ gaso&ine $or the costs o$ unused ca acity#E A &i6e&y re$inement *ou&d be the identi$ication and measurement o$ nonunit'based acti%ity dri%ers $or the &abor and 6ios6 $aci&ity costs# 4t is im ortant to rea&i(e that more dri%er re$inement a*ay $rom unit'based acti%ity dri%ers *ou&d on&y continue to strengthen the de$endant8s case by $urther &o*ering the cost o$ regu&ar gaso&ine er ga&&on# A&so, greater costing re$inement usua&&y entai&s greater in$ormation rocessing costs# 4t is im ortant to ensure that the costs o$ AB. mode&s are -usti$ied by the bene$its obtained#
/
See CJohn 7eere .om onent 0or6s (A",D 'arvard Business (chool Case (eries )-*+,-*-, (Ae%# ?o%ember /E>7"# 2 For a numerica& e,am &e o$ o%ercosting and undercosting roducts, see John B# MacArthur, CActi%ity'Based .osting and Acti%ity'Based Management; An 4ntroduction,D in #uide to Cost Management, Barry J# Brin6er, editor, John 0i&ey L Sons, ?e* For6, ?#F#, 2000, # !E7'3/0# ! For discussion on AB. and ca acity management, see Aobin .oo er and Aobert S# Ia &an, CActi%ity' Based Systems; Measuring the .osts o$ Aesource +sage,D Accounting 'ori.ons, Se tember /EE2, # /'/!# 3 For e,am &e, in F&orida, the CMotor Fue& Mar6eting 9ractices ActD (525#!02" states that; C9redatory ractices and, under certain conditions, discriminatory ractices, are un$air trade ractices and restraints *hich ad%erse&y a$$ect motor $ue& com etition#D This &egis&ation, in section 525#!03, sti u&ates that; C(/"(a" 4t is un&a*$u& $or any re$iner engaged in commerce in this state to se&& any grade or 2ua&ity o$ motor $ue& at a retai& out&et be&o* re$iner cost, *here the e$$ect is to in-ure com etitionD and C(b" 4t is un&a*$u& $or any nonre$iner engaged in commerce in this state to se&& any grade or 2ua&ity o$ motor $ue& at a retai& out&et be&o* nonre$iner cost, *here the e$$ect is to in-ure com etition#D 5 4n F&orida, the CMotor Fue& Mar6eting 9ractices ActD (525#!0!" states; C(E" MAeasonab&e renta& %a&ue8 means the bona $ide amount o$ rent *hich *ou&d reasonab&y be aid in an arm8s &ength transaction $or the use o$ the s eci$ic indi%idua& retai& out&et, inc&uding &and and im ro%ements, uti&i(ed $or the sa&e o$ motor $ue&# The %a&ue o$ the &and and im ro%ements sha&& inc&ude the costs o$ e2ui mentG signageG uti&ities, ro erty ta,es, and insurance, i$ aid by the o*nerG and en%ironmenta& com &iance, such as testing, detection, and containment systemsG but does not inc&ude the costs o$ en%ironmenta& c&eanu and remediation# 4n
determining the reasonab&e renta& %a&ue o$ the s eci$ic retai& out&et, the renta& amount o$ com arab&e retai& out&ets in the re&e%ant geogra hic mar6et sha&& be considered# 0hen motor $ue& is so&d at the retai& &e%e& a&ong *ith other roducts, the reasonab&e renta& %a&ue attributab&e to the sa&e o$ motor $ue& at the retai& out&et sha&& be a&&ocated by the ercentage o$ gross sa&es attributab&e to motor $ue& sa&es#D 5 /bid#
.om arab&e &ease in$ormation *as obtained $rom an outside a raisa& ser%ice# This a&&o*ed the con%ersion o$ asset %a&ue into a reasonab&e renta& %a&ue# > The current actua& cost o$ insurance *as obtained $rom the de$endant com any, and the a%erage cost o$ re airs and maintenance, uti&ities, and rea&H ro erty ta,es *as ca&cu&ated $rom month&y com any data# E See .oo er and Ia &an, Se tember /EE2#
5-#: Activity-Based Benchmar$ing and Process %anagement&%anaging the Case of Cardiac 'urgery
These techni2ues $ocus on in'de th identi$ication o$ best rocesses and ractices through a study o$ resource consum tion# From them, hos ita&s can get a more accurate icture o$ ho* ractices are &in6ed to cost# BY BEA CHIANG, PH.D., CPA The increasing&y com etiti%e nature o$ the hea&thcare mar6et and the managed care system ha%e ut tremendous ressure on hos ita&s to contro& costs, manage ser%ice rocesses, im ro%e 2ua&ity o$ care, and mar6et ser%ices com etiti%e&y# @ea&thcare ro%iders are no* e, ected to manage economic resources rudent&y and need to be on to o$ their costs to ensure that re%enues are su$$icient $or them to sur%i%e# Benchmar6ing is a strategic a roach used *ide&y in the manu$acturing sector to monitor costs# 4t is a continuous rocess o$ measuring roducts, ser%ices, and acti%ities against the best &e%e&s o$ er$ormance# / This a roach can a&so bene$it hea&thcare organi(ations *here the c&ose monitoring o$ resources is critica& to ensure the organi(ation8s e$$ecti%eness# C6'TI75 PR6C0''0' A7! ACTI2IT3-BA'0! B07C:%AR;I75 @ea&thcare organi(ations are increasing&y sharing cost data on a er atient and er case basis $or benchmar6ing the er$ormance o$ indi%idua& units# There are se%era& e,terna& industry benchmar6s that a hos ita& can use to com are its o eration to other hea&thcare ro%iders# :,am &es inc&ude tota& margin, occu ancy, cost er certain medica& rocedure, tota& cost er case, and cost er in atient day# Some o$ these e,terna& benchmar6s, ho*e%er, con$ound direct cost com arisons, as costs may be aggregated in di$$erent *ays by di$$erent hos ita&s# For instance, the se&ection o$ direct cost centers and the methods chosen to s read the indirect costs to other de artments are hos ita& en%ironment s eci$ic and a$$ect the cost accumu&ation rocess $or ser%ices de&i%ered# <enera&&y, the hos ita&8s costing system begins *ith the di%ision o$ each genera& &edger account into cost ty es; %ariab&e direct cost, $i,ed direct cost, and $i,ed indirect cost# At the cost center or de artment &e%e&, each indirect cost center is assigned an a&&ocation base (such as tota& cost, s2uare $eet, or gross re%enue" to be used to s read the indirect costs to the direct cost centers# The de artmenta& direct costs and a&&ocated indirect costs become de artmenta& tota& costs# The direct cost center or de artment is de$ined as a rimary roductHser%ice unit# An e,am &e o$ a rimary roductH ser%ice is a rescri tion, an in-ection, or a bed bath# The ne,t ste is to ca&cu&ate the standard unit cost o$ the rimary roductHser%ice# This is done by $irst a&&ocating the de artmenta& tota& cost based on the re&ati%e %a&ue units (A=+s" mu&ti &ied by the budgeted %o&umes o$ each indi%idua& roductHser%ice to obtain the budgeted tota& cost o$ each basic roductHser%ice#2 Fina&&y, the standard unit cost is ca&cu&ated by di%iding the tota& cost o$ the indi%idua& roductHser%ice by its budgeted %o&ume# Bnce standard unit costs are estab&ished $or rimary roductsHser%ices, they can be summed u into intermediate roducts, such as a surgica& rocedure# These, in turn, can be ro&&ed u into $ina& roductHser%ice, such as in atient days or admissions# The hos ita& costing rocess is resented in Figure /# From the hos ita&8s costing rocedure, the unit cost o$ a roduct actua&&y inc&udes a&&ocated indirect costs that are beyond the contro& o$ hysicians and other medica& ersonne&# 4ndirect cost is the cost that does not re&ate direct&y to the ro%ision o$ medica& ser%ices to atients# :,am &es inc&ude the sa&ary o$ the administrati%e sta$$, the cost o$ the &aundry de artment, ca$eteria, and so $orth# For ricing ur oses, the accounting system needs to a&&ocate these indirect costs to direct cost centers to account $or each unit o$ roductHser%ice# The hysicians or medica& ersonne&, ho*e%er, do not ha%e contro& o%er the method or the amount o$ the indirect cost to be a&&ocated to the de artment# Tota& unit cost, *hich inc&udes both direct and indirect costs, does not re$&ect the e$$iciency o$ acti%ities er$ormed in the medica& rocesses# There$ore, instead o$ tota& cost, acti%ity're&ated measurements such as e2ui ment setu time or surgery time tie in more to the resources consum tion in the rocess and are more a ro riate $or benchmar6ing# I%PR62I75 CAR!IAC CAR0 PR6C0''0' B3 ACTI2IT3-BA'0! B07C:%AR;I75 4n an economic sense, macro'&e%e& costs (&i6e cost er certain diagnosis" are dri%en by numerous and com &e, micro'&e%e& decisions, such as rocedures ta6en or e2ui ment used by hysicians and s ecia&ties# Macro cost contro& can be achie%ed on&y through re$erence to micro'
&e%e& ana&ysis#! There$ore, the benchmar6ing rocess shou&d a&so use interna& rocedures data# This ty e o$ data is more acti%ity s eci$ic and tas6 re&ated# 4t $aci&itates direct benchmar6 com arisons among hysicians or sta$$ so that these grou s can see c&ear&y ho* their ractices need to be im ro%ed# The interna& rocedure &e%e& o$ er$ormance may be identi$ied in an organi(ation through interna& benchmar6ing# The interna& benchmar6s he& the hos ita& as6 *hy its costs di$$er $rom other hos ita&s, *hy costs di$$er among atients *ith the same diagnosis *ithin the same hos ita&, and identi$y *hich ractices can be trans$erred $rom &ess cost'e$$ecti%e to more cost' e$$ecti%e methods# Studies ha%e $ound that hysicians do res ond to benchmar6ing#3 They a&so are more &i6e&y to be ersuaded to change their ractices i$ they see ho* they can use such data to im ro%e their rocesses# 5 Acti%ity'based benchmar6ing $or medica&'care rocesses in%o&%es three ste s; (/" ana&y(ing rocess $&o* and identi$ying ma-or acti%ities, (2" choosing the a ro riate measurement o$ resource consum tion $or benchmar6ing, and (!" identi$ying the best rocess and ractice as benchmar6s# A7A439I75 PR6C0'' 846< A7! I!07TI83I75 %A=6R ACTI2ITI0' The $irst ste in the benchmar6ing rocess is to er$orm an ana&ysis o$ the acti%ity across a&& o erations and rocesses re2uired to mo%e the atient $rom admission to discharge# The case o$ a cardiac atient can be used to i&&ustrate the benchmar6ing rocess# The atient is admitted on the schedu&ed date $or an o en' heart surgery# A$ter going through the administration rocess, the atient *i&& undergo many tests# 4mmediate&y be$ore surgery, the atient *i&& be gi%en s eci$ic reo erati%e medications and *i&& then be C re edD $or surgery# An intra%enous (4=" &ine *i&& be administered# The atient *i&& then be gi%en a s&ee ' inducing medication through the 4= and anesthetic gas to breathe (genera& anesthesia"# A$ter the atient is as&ee , the cardiac surgery rocedure begins# There are a %ariety o$ di$$erent ty es o$ o en'heart surgeries, de ending u on the condition being treated and the o%era&& hea&th o$ the atient# The surgery itse&$ ta6es an a%erage o$ $i%e hours# A$ter surgery, the atient is mo%ed to a hos ita& bed in the cardiac surgica& intensi%e care unit# The atient is care$u&&y monitored in the cardiac intensi%e care unit $or /2'23 hours and then on the genera& $&oor (ste 'do*n units"# Throughout the rocess, $rom admission to discharge, ma-or acti%ities inc&ude genera& administration and atient education, &ab rocedureHtest, medica& e2ui ment and su &ies administration, setu , o eration, nursing, and genera& ser%ices# The summary resented in Figure 2 detai&s the rocess $&o* and
acti%ities engaged in ro%iding the ser%ices# .osts incurred at each stage de end u on ty es o$ ersonne&, e2ui ment, and su &ies in%o&%ed in the rocess# They are &isted as cost in uts# C:66'I75 T:0 APPR6PRIAT0 %0A')R0%07T 86R B07C:%AR;I75 For di$$erent costs, there are di$$erent acti%ity characteristics that dri%e the costs# For e,am &e, nursing costs are di$$erent *hen com aring the o erating room to the cardiac intensi%e care unit because di$$erent ty es and numbers o$ nurses engage in di$$erent acti%ities# To better ca ture cost incurrence in the case o$ a cardiac surgery atient, an acti%ity' re&ated measurement must be se&ected to measure the resource consum tion# Pre-'urgery At the admission stage, the number o$ atients er registration sta$$ or number o$ documents generated er sta$$ hour can be used to measure the e$$iciency o$ the registration rocess# 7uring the re aration $or surgery (ambu&atory care unit", medica& sta$$ e, &ain the o eration rocess to the atient, er$orm additiona& tests, and re are the atient $or surgery# At this stage, the re aration time, atient education time, number o$ tests er$ormed by ty e, and the amount o$ medica& su &ies used can be dra*n on to measure the er$ormance# 6.erating Room The number o$ s ecia&ists and medica& sta$$ assigned to the o erating room are de$ined by the hos ita&8s surgery o&icy and remain consistent $rom atient to atient# Aesource consum tion among hysicians and other medica& ersonne& %aries, ho*e%er, in three signi$icant *ays; surgery time, o erating room setu time, and medica& su &ies usage# Surgery time is a critica& indicator o$ cost# 4t re&ates to costs associated *ith the time $or the o eration, anesthesia, er$usion ser%ice, and nursing sta$$# Setu time is the time re2uired to re are e2ui ment, too&s, and medica& su &ies $or the surgery# 4t is considered a ma-or indicator o$ e$$iciency# 5 Aeducing setu time shortens the &ead'time o$ ser%ice de&i%ery and he& s to 6ee it at a reasonab&e &e%e&# Medica& su &ies and e2ui ment re resent a signi$icant art o$ hos ita& e, enditures and are one o$ the ma-or $actors that dri%e hea&thcare costs#7 Finding the best ractices in using the $aci&ities and su &ies *i&& he& hea&thcare ro%iders manage their costs# Benchmar6s can be estab&ished to measure the er$ormance o$ an o erating room in terms o$ o eration time, setu time, and medica& su &ies usage# Post-'urgery
A$ter the surgery, most o$ the resources and time are s ent on monitoring surgery resu&ts, ro%iding
assessing ost'surgery outcome, and ro%iding genera& and dietary ser%ices# Ma-or cost in uts in this stage inc&ude nursing sta$$, cardio&ogist, &ab technician, genera& ser%ice sta$$, and medica& su &ies# Benchmar6s such as resu&ts'assessment time, nursing care time by nurse ty e, medica& su &y usage, and atient education hours can be estab&ished to measure the er$ormance# 7)R'I75-CAR0 '0R2IC0' ?ursing ser%ices count as a signi$icant art o$ acti%ities in e%ery stage o$ the rocess# The essence o$ the rob&em *ith nursing ser%ices is that the costs usua&&y are a%eraged into room and board in most hos ita&s# As a resu&t, a&& atients in a gi%en unit o$ the hos ita& *i&& recei%e the same dai&y charge $or nursing'care ser%ices# 4t is resumed that a&& atients
consume e,act&y the same amount o$ nursing resources# The $act that di$$erent atients ha%e di$$erent nursing needs does not enter into consideration# For the ur ose o$ im ro%ing the rocess through benchmar6ing, this a roach ro%ides %ery oor in$ormation# The most accurate method *ou&d be to measure the time each nurse s ent *ith each atient# This, ho*e%er, is an im ractica&, cost&y, and time'consuming *ay to account $or the cost# Bne a&ternati%e, suggested by B# 7ieter and J# Moorhead, is assigning each nursing rocedure a redetermined re&ati%e %a&ue unit (A=+" based on the time ta6en to er$orm that tas6# > 4nitia&&y, the re&ati%e %a&ue might be determined according to rior e, erience or by o&&ing $u&&'time sta$$ nurses on the amount o$ time it ta6es them to
com &ete each rocedure# Thus, instead o$ counting nursing time s ent
on each acti%ity *ith each atient, nursing care *i&& be benchmar6ed based on A=+ $or rocedures or tas6s er$ormed# Figure ! summari(es a set o$ benchmar6s estab&ished to measure the er$ormance o$ ma-or acti%ities in the care rocess# Benchmar6s can be estab&ished at a detai&ed acti%ity &e%e& as *e&& as at the case &e%e&# I!07TI83I75 B0'T PR6C0'' A7! B0'T PRACTIC0 A' B07C:%AR;' Tab&e / sho*s an interna& benchmar6ing re ort o$ a hos ita&# The hos ita& combined c&inica& records, nursing &ogs, and surgery &ogs *ith the $inancia& accounting records to benchmar6 er$ormance# The data *ere sorted by 7iagnosis Ae&ated <rou (7A<", rimary rocedure code, and se%erity &e%e&#E Benchmar6s are the cases that ha%e the &o*est' 2uantity usage in terms o$ surgery time, setu time, nursing'care time, &ab testsH rocedures time, and consum tion o$ medica& e2ui ment and su &ies# The benchmar6s *ere determined by data co&&ected $rom 25E atients admitted to the hos ita& $or heart surgery in /EE> and /EEE# The benchmar6ing re ort com ares indi%idua& in$ormation to the o%era&& a%erage o$ the 25E cases and to the best ractice# The $irst art o$ the re ort resents the com arati%e benchmar6ing data o$ t*o cardiac surgeries in the o erating room (cardiac rimary rocedure code !5#/2", er$ormed by hysician N/////, one at se%erity &e%e& 2 and the other at &e%e& ! (?ote; The re ort is sho*n as a subset o$ the resu&ts, so it does not inc&ude a&& benchmar6ing items"# The re ort sho*s that the surgery time ta6en by hysician N///// $or a rinci a& rocedure code !5#// at se%erity &e%e& 2 *as !00 minutes, com ared to an a%erage time o$ 2>/ minutes and 225 minutes $or the best ractice# The same com arisons are made $or anesthesia and er$usion ser%ice# The benchmar6ing a&so sho*s medica& e2ui ment and su &y usage# 4t re%ea&s that some e2ui ment items *ere re2uired $or the surgery, such as a b&ood *armer set (indi%idua&, a%erage, and best ractice a&& sho* one unit"# Some items, such as c&i a &ier, ho*e%er, cou&d be used in a more cost e$$ecti%e *ay; ?ine units o$ c&i a &iers *ere actua&&y used, com ared to an a%erage o$ !#52 units in a&& cases and t*o units $or the best ractice# Some items, such as transducers, *ere used on a%erage in /03 cases out o$ 250 (an a%erage o$ 0#3 usage" but *ere not used at a&& by the best ractice# This raises the 2uestion o$ *hether or not this rocedure can be er$ormed *ithout the use o$ transducers# The re ort ro%ides a genera& interna& ro$i&e o$ ractices in the o erating room# 9hysicians cou&d re%ie* such a re ort to determine e,act&y ho* their
consum tion o$ su &ies com ares to the a%erage consum tion &e%e& in a&& cases and to the consum tion &e%e& o$ the best er$ormer# The re ort a&so is use$u& to hysicians and other c&inica& ersonne& because it high&ights the usage di$$erences in a rinci a& cardiac rocedure and sho*s *hat su &ies *ere not used in the best ractices# The second art o$ the benchmar6ing re ort sho*s re' and ost'surgery data# 4n the interest o$ ro%iding a sim &e i&&ustration, the re ort on&y sho*s a subset o$ benchmar6ing data# For nursing care, di$$erent ty es o$ nurses and nursing assistants, such as registered nurses, &icensed nurses, un&icensed assistants, and a rentice nurses, are em &oyed to ro%ide ser%ices# :ach o$ them has a di$$erent hour rate and s6i&& set# Some tas6s re2uire a s eci$ic ty e o$ nurse $or a s eci$ic tas6G $or e,am &e, the o erating room re2uires cardiac registered nurses $or assistance# 4n the ste 'do*n unit, on&y registered nurses can er$orm certain tas6s, such as an 4= or any in-ection# Bthers, such as a bed bath, ho*e%er, can be er$ormed by &icensed nurses# The benchmar6 re ort sho*s the time (measured by A=+" s ent on each ty e o$ nursing acti%ity# 7etai&ed nursing acti%ities can be re orted by nurse ty e# For e,am &e, %ita& signs too6 30 A=+s o$ a registered nurse8s time, 25 A=+s o$ a &icensed nurse8s time, and /> A=+s o$ an un&icensed assistant8s time# 4n the best ractice, !2 A=+s o$ a registered nurse8s time, !2 A=+s o$ a &icensed nurse8s time, and /7 A=+s o$ an un&icensed assistant8s time *ere de%oted to ta6ing %ita& signs# 4n this instance, the best ractice uti&i(es more &icensed nurses instead o$ registered nurses to ta6e %ita& signs# @a%ing &icensed nurses ta6e %ita& signs instead o$ registered nurses, there$ore, can &o*er costs# The use o$ un&icensed assistants is about the same because o$ restrictions on the use o$ un&icensed assistants $or 2ua&ity considerations# These benchmar6ing data he& the hos ita& monitor nursing ser%ices to ensure the 2ua&ity o$ nursing care# 4n addition, the nursing de artment manager is ab&e to assign the &o*est'cost combination o$ nursing sta$$ to ro%ide the re2uired ser%ices at the desired &e%e& o$ 2ua&ity care# The &ab tests are a&so measured and benchmar6ed by A=+# The er$ormance o$ the cardiac catheteri(ation &ab and res iratory thera y are benchmar6ed by setu time, rocedure time, and medica& su &ies usage# Section three o$ the re ort resents the benchmar6ing data at case &e%e&# This in$ormation $aci&itates com arisons o$ cardiac surgery cases at a broader &e%e&# 4$ the case and benchmar6s sho* signi$icant di$$erences ($or e,am &e, tota& A=+s o$ &ab tests are /,3/> com ared to >EE o$ the best ractice", the case can be traced do*n to the acti%ity &e%e& in order to e, &ore the $actors res onsib&e $or the high cost#
86C)'I75 67 PR6C0'' I%PR620%07T Acti%ity'based benchmar6ing $ocuses on in'de th identi$ication o$ best rocesses and ractices# The best ractices can be $ound through the use o$ interna& benchmar6ing# Bne o$ the bene$its is that *e can obtain s eci$ic and detai&ed in$ormation *ith *hich to $aci&itate rocess im ro%ement# @os ita&s can use benchmar6ing data to identi$y critica& success $actors and a ro riate measures in the ser%ice rocess# Benchmar6ing a&so enab&es us to use both c&inica& and accounting in$ormation more e$$ecti%e&y# 0hen a &ied a&ong *ith e,terna& benchmar6ing measures, interna& rocedure benchmar6ing he& s the organi(ation to determine ma-or areas $or im ro%ement# 4n$ormation ro%ided by the interna& acti%ity benchmar6ing rocess bene$its hos ita&s by high&ighting the resource consum tion o$ articu&ar rocedures in the rocess $&o* so that hysicians and sta$$ ha%e a more accurate icture o$ ho* ractices are &in6ed to cost# More im ortant, acti%ity benchmar6ing ro%ides s eci$ic direction $or the continua& im ro%ement o$ the care rocess and ro%ides an e, &icit means o$ communication among %arious de artments#
/
5 7
>
.har&es T# @orngren, <eorge Foster, and Sri6ant M# 7atar, Cost Accounting0 A Managerial 1m%hasis, 9rentice @a&&, 2000, # 2!5#
The re&ati%e %a&ue unit (A=+" is a measure o$ resource consum tion in the hea&thcare organi(ation# 4t is de$ined as the amount o$ time to com &ete one unit or the amount o$ su &ies $or one unit# Aon :den and .o&in Lay, CBenchmar6ing on costs in hea&thcare,D Management Accounting, March /EE>, # 2>'!/# J# :%ans, 444, F# @*ang, and ?# ?agara-an, C9hysicians8 res onse to &ength'o$'stay ro$i&ing,D Medical Care, =o&# !!, ?o# //, /EE5, # //05#5 <irard Senn, C.&inica& buy'in is 6ey to benchmar6ing success,D 'ealthcare "inancial Management, =o&# 52, ?o# 5, May /EE>, # 35# @orngren, Foster, et al#, # 725# Material Management in 'ealthcare, A ri& 2000, =o&# E, ?o# 3, # 5'E# B# 7ieter, C7etermining the .ost o$ :mergency 7e artment Ser%ices,D 'os%ital Cost Accounting Advisor, =o&# 2, ?o# /, February /E>7, #/, 5'7G J# Moorhead, C.osting Accounting $or :mergency Ser%ices,D 'os%ital Cost Management and Accounting, =o&# /, ?o# 2, May /EEE, # /'7# 7A< is a system used $or c&assi$ication o$ in atient hos ita& ser%ices based on rinci a& diagnosis, secondary diagnosis, surgica& rocedures, age, se,, and resence o$ com &ications# This system o$ c&assi$ication is used as a $inancing mechanism to reimburse hos ita&s and se&ected other ro%iders $or ser%ices rendered#
4n the $irst ste , T:. *as di%ided into acti%ities# 4t *ou&d ha%e been ossib&e to di%ide T:. into se%era& acti%ities, but it *as im ortant to de%e&o a sim &e, yet meaning$u&, system# Three acti%ities *ere de$ined as re&e%ant to the o erations o$ the $irm; /" $i&&ing *or6 orders, 2" hiring tem orary em &oyees, and !" rocessing ayro&&Hbi&&ing# The 2illing 3or! orders acti%ity begins once an order is recei%ed $rom a customer and ends *hen the customer is ro%ided *ith the name(s" o$ the tem orary em &oyee(s" assigned to *or6 $or them# The hiring tem%orary em%loyees acti%ity in%o&%es the rocess o$ hiring em &oyees $or tem orary assignments# This acti%ity begins *hen an a &ication is com &eted and ends once the em &oyee is debrie$ed on com any o&ices and entered in the system# The &ast acti%ity, %rocessing %ayroll4billing, in%o&%es the *ee6&y ayro&& and customer bi&&ing rocess# 'te. #> !etermine ho? much the organi-ation is s.ending on each of its activities> Bnce the acti%ities *ere identi$ied, the .FB assigned the direct costs associated *ith each one# Any resource that cou&d not be direct&y traced to an acti%ity *as initia&&y assigned to a genera& o%erhead account# Bnce the direct&y traceab&e resources *ere assigned to each acti%ity, the genera& o%erhead *as a&&ocated# Tab&e 2 summari(es the resu&ts o$ assigning the costs to the three acti%ities o$ T:.# The genera& o%erhead *as a&&ocated to each acti%ity on the basis o$ the direct&y traceab&e costs o$ each acti%ity to tota& direct&y traceab&e costs# 'te. (> Identify the organi-ation@s .roducts/ services/ and customers> As mentioned ear&ier, T:. o$$ers t*o ser%ices, tem orary em &oyment and ermanent &acements# 0ithin each ser%ice o$$ering, T:.8s customers are se arated bet*een t*o channe&s, industria& and c&erica&, de ending u on the -ob c&assi$ication o$ the osition they are see6ing to $i&&# 4ndustria& customers hire tem orary em &oyees to $i&& touch'&abor ositions (such as assemb&y, machine o erator"# Bn the other hand, c&erica& customers see6 to hire o$$ice ositions (such as rece tionist or secretaria&"#
'te. ,> 'elect activity cost drivers that lin$ activity costs to the organi-ation@s .roducts/ services/ and customers> The goa& o$ identi$ying a cost dri%er $or an acti%ity is to determine the source that causes the consum tion o$ that acti%ity)*hat dri%es the acti%ity# The cost dri%er identi$ied must be 2uanti$iab&e and reasonab&y accessib&e# The three acti%ities and the re&ated cost dri%ers are discussed ne,t# 8I44I75 <6R; 6R!0R' The $irst acti%ity identi$ied *as C$i&&ing *or6 orders#D As stated ear&ier, customer ser%ice coordinators begin to $i&& *or6 orders once a customer ca&&s in a re2uest $or a tem orary em &oyee# 4$ a customer does not ca&& in an order, there is no *or6 order to $i&&# 4t ma6es sense then that the cost dri%er $or the C$i&&ing *or6 ordersD acti%ity is the number o$ tem oraries ordered
by customers# This is used as the cost dri%er instead o$ the number o$ orders generated because an indi%idua& order can be $or more than one tem orary em &oyee# The more tem oraries on an order, the more ser%icing o$ the account is re2uired# Thus, the number o$ tem oraries ordered is a better indicator o$ resources consumed by the acti%ity than the number o$ orders# :IRI75 T0%P6RAR3 0%P46300' The com any cannot hire tem oraries un&ess someone comes in see6ing em &oyment# The cost dri%er used $or Chiring tem orary em &oyeesD is the number o$ a &icants see6ing em &oyment# :ach erson see6ing em &oyment at T:. re2uires signi$icant resources and time be$ore heHshe is e&igib&e $or a -ob assignment#
PR6C0''I75 PA3R644*BI44I75 9rocessing a aychec6 $or each em &oyee and generating an in%oice $or each customer is er$ormed *ee6&y and is based on the number o$ hours *or6ed# Because each hour *or6ed re2uires this acti%ity, the number o$ hours *or6ed during the eriod in 2uestion a ears to be the best cost dri%er $or the C rocessing ayro&&H bi&&ingD acti%ity# 'te. 5> Calculate activity rates for each activity identified> T:. added another ste , *hich *as to ca&cu&ate the acti%ity rate $or each acti%ity identi$ied# The $o&&o*ing acti%ity rates *ere ca&cu&ated (see Tab&e 2"; Fi&&ing *or6 orders J3>#2!E0 @iring tem orary em &oyees J25#57/0 9rocessing ayro&&Hbi&&ing J 0#/555
The in$ormation co&&ected $rom these $i%e ste s *as used to assess T:.8s ro$itabi&ity at the customer &e%e&# .ustomer ro$itabi&ity ana&ysis *as conducted in three stages# The $irst stage assessed customer' channe& ro$itabi&ity (industria& and c&erica& channe&s"# 4n the second stage, the in$ormation obtained $rom the $irst stage *as used to assess c&asses o$ customers *ithin each channe&# Fina&&y, the third stage in%o&%ed assessing the ro$itabi&ity o$ indi%idua& customers# C:A7704 PR68ITABI4IT3 Tab&e ! dis &ays the ro$itabi&ity icture by customer channe&# 0hen the gross margins are e,amined, ma-or di$$erences bet*een the channe&s become a arent# T:.8s margin in the industria& channe& is
signi$icant&y &ess than its margin in the c&erica& channe&# The industria& customers demand &o*er rates
$or tem orary em &oyees, but the tight &abor mar6et re%ents T:. $rom &o*ering *age rates#
A&so, industria& customers ha%e signi$icant&y higher *or6ers8 com ensation rates than c&erica& customers, *hich *e *i&& discuss &ater# .ustomers in the c&erica& channe& demand 2ua&ity o%er rice, so a higher bi&&' to' ay rate is ermissib&e# 4n a&&ocating acti%ity cost bet*een channe&s $or the Chiring tem orary em &oyeesD acti%ity, the .FB disco%ered there *as
no easi&y accessib&e rocedure $or determining i$ an a &icant a &ied $or c&erica& or industria& em &oyment# That in$ormation is documented on&y i$ the a &icant is hired by T:.# For the initia& ana&ysis, the .FB decided to use the ratio o$ the number o$ tem oraries ordered by channe& to tota& tem oraries ordered across both channe&s#
Mu&ti &ying this ratio by the tota& number o$ a &icants ro%ided the number o$ a &icants $or each channe&# There is some &ogic *ith the $ormu&a# The number o$ tem oraries ordered determines the ty es o$ tem oraries neededG this, in turn, $orces the $irm to $ocus its energies on hiring those ty es o$ tem oraries# 4n other *ords, there is a c&ose re&ationshi bet*een the number o$ tem oraries ordered and the ty e o$ indi%idua&s a &ying $or em &oyment at T:.# 9rocedures *ere instituted to ca ture the re&e%ant in$ormation during the a &ication rocess to assign Chiring tem orary
em &oyeesD costs more accurate&y to the a ro riate channe& in the $uture# As sho*n in Tab&e !, the industria& channe& com rises on&y /5K o$ tota& com any ro$its, *hi&e its sa&es are o%er >5K o$ tota& com any sa&es# The channe&8s net ro$it is on&y 0#!K o$ sa&es# 4n shar contrast, the c&erica& side sho*s ro$its o$ >#2K o$ sa&es# From the initia& ana&ysis o$ Tab&e !, the .FB began to see otentia& signs o$ troub&e# T:.8s &argest customer channe& is on the %erge o$ going into the red# The c&erica& channe& does not ha%e enough sa&es to su ort the entire com any $or any &ength o$ time# .onc&usion; The industria& channe& must be an income roducer $or the o%era&& success o$ the com any# The initia& ana&ysis sho*s
o%era&& signs o$ *ea6ness, but the .FB decided to ana&y(e the industria& channe& in more detai& by a &ying AB. to the three c&asses o$ customers in the industria& channe& to identi$y rob&ems better#
Lo* 0. c&ass em &oyees# 4dea&&y, higher rates shou&d be charged to customers *ith higher %ariab&e costs, but the com any is unab&e to do so because o$ the com etiti%e nature o$ the industry# The &o* gross margin is art&y attributab&e to one customer *ho accounts $or near&y 70K o$ the tota& sa&es generated in this c&ass# The customer, a trai&er manu$acturer, is a consistent user o$ &ong'term tem oraries# T:. conceded a rice brea6 to the customer due to the high'%o&ume use o$ tem oraries# The @igh 0. c&ass generates a net ro$it e%en *ith the &o* gross margin# The o%erhead a&&ocation is signi$icant&y &ess than *ith the other t*o c&asses because o$ the &ong'term nature o$ the assignments o$ the tem orary em &oyees in this c&ass# Bn&y /55 tem oraries *ere ordered during the eriod o$ ana&ysis# The &o* number o$ tem oraries ordered (the cost dri%er $or the C$i&&ing *or6 ordersD acti%ity" resu&ts in the c&ass being a&&ocated &ess cost $or the C$i&&ing *or6 ordersD acti%ity# Average <C Class The &ast c&ass in the industria& channe& to e,amine, the A%erage 0. c&ass, is su$$ering $rom a net &oss# The &argest c&ass in re&ation to tota& sa&es %o&ume, it is a&so a&&ocated o%er 77K o$ the o%erhead costs based on the acti%ity ana&ysis and is res onsib&e $or on&y 5EK o$ the industria& sa&es# 4s the A%erage 0. c&ass being ena&i(ed *ith e,cessi%e o%erhead a&&ocation1 ?o# The customers in the A%erage 0. c&ass consume considerab&e time and e$$ort to ser%ice# The ty ica& -ob assignments *ithin this c&ass %ary $rom one day to se%era& *ee6s# .ustomers order $rom one to more than 20 tem oraries $or these assignments, and customer ser%ice coordinators are continua&&y searching $or tem oraries to $i&& these -obs# The $irm8s c&assi$ied ad%ertisements hea%i&y recruit $or em &oyees in this c&ass, and the hea%y recruitment means more indi%idua&s a &y $or em &oyment# The A%erage 0. c&ass shou&d be a&&ocated a &arge ortion o$ o%erhead# The acti%ity ana&ysis accom &ishes that tas6# :,amining the net ro$its sho*n in Tab&e 3 demonstrates the c&assic *ha&e'cur%e e$$ect# The Lo* 0. c&ass generates o%er 300K o$ tota& ro$its *hi&e the A%erage 0. c&ass &oses o%er 300K o$ tota& ro$its# This &ea%es the ro$its generated by the @igh 0. c&ass com rising near&y /00K o$ the industria& channe& ro$its# :%en at this second stage o$ ana&ysis, areas that need $urther in%estigation are re%ea&ed#
C)'T6%0R PR68ITABI4IT3
Tab&e 5 summari(es the acti%ity ana&ysis o$ the $our &argest customers o$ T:. according to sa&es %o&ume# The $our customers account $or a&most 32K o$ the tota& sa&es %o&ume o$ the com any and o%er 3>K o$ the industria& channe& sa&es# +sing acti%ity'based costing, an ana&ysis o$ these $our customers *as underta6en to unco%er rob&em areas *ith them# Chemical Com.any
T:. su &ies /00K o$ the chemica& com any8s roduction and su er%isory ersonne&# 4nitia& resu&ts indicate a net ro$it o$ E#>K, much higher than e%en the c&erica& channe& net' ro$it ercentage# Bne reason $or this is the &o* o%erhead a&&ocation to this customer# For e,am &e, under the C$i&&ing *or6 ordersD acti%ity, on&y >5 tem oraries *ere ordered, a re&ati%e&y &o* number# Bne o$ the reasons $or this is the &ong'term nature o$ the assignments# Another reason is the hiring ractices o$ the com any# The chemica& com any has one erson on'site to recruit em &oyees# Bnce the chemica& com any hires a
recruit, T:. is noti$ied about the ne* em &oyee, and the a &ication is sent to him or her# For these t*o reasons, the o%erhead consumed by the chemica& com any is minima& as com ared to other customers# As &ong as the com any continues the use o$ an on' site coordinator to recruit, it shou&d continue to generate ro$its $or T:.# Trailer %anufacturer Simi&ar to the chemica& com any, the trai&er manu$acturer re2uests &ong'term em &oyees# Brders $or the trai&er manu$acturer are $or norma& turno%er and ea6 eriods o$ roduction# For the eriod under e,amination, on&y 55 tem oraries *ere ordered, norma& $or the time o$ year# The gross margin $or the customer is uncom$ortab&y &o* due to the bi&&ing arrangement *ith the customer and the high 0. rates incurred# Because the customer does not consume a &arge ortion o$ the acti%ities identi$ied, ho*e%er, it is not burdened *ith a high o%erhead a&&ocation and is generating -ust o%er !K net ro$it# As &ong as the trai&er manu$acturer maintains the &o* consum tion o$ acti%ities, T:. shou&d be ab&e to maintain the current ro$it &e%e&# 7e?s.a.er Pu+lisher The ne*s a er com any is a good e,am &e o$ the ty ica& customer in the A%erage 0. c&ass# 4t manages its tem orary em &oyment needs di$$erent&y $rom the other t*o customers discussed# The customer ca&&s dai&y to order the number o$ tem oraries needed that night, usua&&y ranging $rom /0 to 30 indi%idua&s# .ustomer ser%ice coordinators are constant&y searching $or tem oraries to $i&& the needs o$ this customer# The ne*s a er ub&isher consumes a signi$icant&y higher ro ortion o$ acti%ities than the other t*o customers# Bne o$ the ecu&iar situations regarding this com any is the standing re2uest by a $e* o$ the tem orary
em &oyees themse&%es to *or6 at the ne*s a er ub&isher# As a resu&t, the customer ser%ice coordinators on&y ha%e to ca&& the tem oraries and as6 *hat shi$t they *ant to *or6# :%en though the com any re2uested E2> tem oraries during the time eriod in%estigated, some o$ those re2uests *ere $i&&ed rather easi&y# @o* *as the situation hand&ed by the acti%ity'based costing mode&1 Basica&&y, the situation *as ignored# The ne*s a er com any *as a&&ocated the same rate no matter ho* easy or di$$icu&t it *as $or T:. to $i&& the orders# This *as one o$ the de$iciencies o$ the acti%ity ana&ysis er$ormed by the .FB# Tab&e 5 i&&ustrates some start&ing resu&ts $or the ne*s a er ub&isher, the $irst being the &o* gross margin# The cu& rit is the &o* ratio o$ bi&&'to' ay rates# T:. *as re2uired to &o*er its rates to retain the customer# The &o* bi&& rates a&ong *ith the high o%erhead a&&ocation resu&t in a &arge net'&oss situation# The com any is a&&ocated 27K o$ the C$i&&ing *or6 ordersD acti%ity *hi&e accounting $or -ust o%er 5K o$ the industria& channe&8s re%enue# A simi&ar attern ho&ds true $or the Chiring tem orariesD acti%ity# Some tough decisions must be addressed regarding the $uture o$ ser%icing the ne*s a er ub&isher# 8ood Processing Com.any The com any uses tem orary em &oyees $or its roduction &ine on a consistent basis throughout the year, *ith a mi, o$ &ong' and short'term assignments# As dis &ayed in Tab&e 5, the com any generated higher sa&es than the ne*s a er ub&isher, but it on&y had re2uests $or !!2 tem oraries as com ared to E2># The gross margin $or the $ood rocessor is the highest among the customers e,amined, but the high gross margin does not o$$set the acti%ities consumed by the customer# The bottom'&ine resu&t is a net &oss# As *ith the ne*s a er ub&isher, T:. must address the net'&oss situation#
8I7A4 A7A43'I'
The acti%ity ana&ysis conducted by the .FB generated some start&ing resu&ts# 4t rea$$irmed some be&ie$s and destroyed others he&d by T:.8s management# The com any he&d to the notion that the sa&es com osition o$ the com any *as 50K industria& and 30K c&erica&# Tab&e ! c&ear&y indicates the
com osition as >5K industria& and /5K c&erica&# This is one e, &anation $or the o%era&& *ea6 ro$it# As e, &ained ear&ier, the industria& customers traditiona&&y generate &o*er ro$its# 7ri%ing the ana&ysis to the industria& channe& c&ass ro%ides a richer descri tion o$ T:.8s ro$itabi&ity icture# Tab&e 3 sho*s that the &argest industria& c&ass, the A%erage 0. c&ass, is generating signi$icant &osses# 4n
other *ords, a&most 70K o$ the com any8s business is generating &osses# 0hat can be done to re%erse this situation1 An immediate res onse might be to attem t to increase the bi&& rates charged, but the industria& tem orary em &oyment industry is %ery e&astic, and any attem t at increasing rates *i&& roduce an immediate decrease in demand# Another area o$ concern is the ay rates# T:. has been $orced to increase the ay rates due to the &o* unem &oyment rate# The oo& o$ tem orary em &oyees is sma&&, so they demand a higher rate# Because the com any cannot raise bi&&ing rates or &o*er ay rates, the on&y area a%ai&ab&e $or im ro%ement is o%erhead reduction# Some re%ea&ing resu&ts are encountered in Tab&e 5# T:.8s $irst rob&em is *ith the ne*s a er ub&isher# The bi&& rates and ay rates are $i,ed, so can the o%erhead a&&ocated to this customer be &o*ered1 Bne *ay is to change the *ay the customer re2uests and uses tem oraries# As mentioned ear&ier, the customer ca&&s dai&y *ith an order $or tem oraries and is unconcerned *hether the tem oraries are ne* or re eats# A re$erred method *ou&d ha%e the customer ca&&, or be ca&&ed, once a *ee6 *ith an order $or the entire *ee6# The tem oraries cou&d be assigned on a *ee6&y basis# A&so, an ana&ysis o$ the number o$ tem oraries usua&&y ordered *ou&d be he& $u& to determine i$ a sma&& core o$ &ong'term assignments cou&d be em &oyed# This method *ou&d reduce the consum tion o$ acti%ities by the customer and turn it into a ro$itab&e %enture $or T:.# A 6ey oint; A reduction in the o%erhead a&&ocated to a customer *i&& not, in and o$ itse&$, reduce the o%erhead incurred by the com any# Acti%ity'based costing does not reduce costs)it on&y rea&&ocates them based on the consum tion o$ acti%ities identi$ied# As a resu&t, a customer *ho begins to consume $e*er acti%ities
*ithout the simu&taneous reduction in o%erhead by the com any *i&& on&y resu&t in a shi$ting o$ o%erhead a&&ocation to another customer, creating a ossib&e death s ira& e$$ect# Bnce a customer consumes $e*er acti%ities, the com any must either ermanent&y remo%e the associated o%erhead to bene$it $rom the reduction in costs consumed by the customer or uti&i(e the $reed ca acity to generate additiona& re%enue# B%era&&, the acti%ity ana&ysis described here has sho*n that acti%ity'based costing can be used as a strategic too&# 4t roduced use$u& in$ormation to ro%ide management *ith direction $or costing and mar6eting strategies# The AB. mode& used *i&& a&&o* $or better in$ormed decision ma6ing at T:.# Traditiona&&y, T:. used gross margin ana&ysis to set rices and de%e&o budgets# ?o* it can use AB. $or setting rices and de%e&o ing budgets# This case study a&so demonstrates that AB. in$ormation can be used $or more than -ust costing roducts and ser%ices; 4t can be used to de%e&o a $irm8s ro$itabi&ity icture# 7e%e&o ing strategic initiati%es designed to trans$orm T:.8s un ro$itab&e customers into ro$itab&e customers is the .FB8s ne,t cha&&enge# 4n addition, the acti%ity ana&ysis *i&& assist in bidding $or contracts in the $uture# Be$ore the AB. ana&ysis, a bid *as re ared *ithout understanding the true cost o$ ser%icing the contract# As a resu&t, the com any *as a*arded contracts in the ast that did not generate ro$its# By using AB., the com any can better understand the costs associated *ith ser%icing a contract and ro%ide a com etiti%e bid that, i$ *on, *i&& be ro$itab&y ser%iced#
1 J. N. Sheth, R. S. Sisodia, and A. Sharma, The Antecedents and Consequences of Customer-Centric Marketin , Journal of the Academy of Marketing Science, !o". #$, No. 1, #%%%, &&. ''-((.
Annua& sa&es $or a&& roducts amount to a ro,imate&y JE mi&&ion# .urrent&y, the com any shi s a&& orders $rom a sing&e +#S# manu$acturing $aci&ity# OFP se&&s roducts direct&y to domestic customers, but $oreign customers urchase items through an e,c&usi%e dea&er net*or6# The com any has three o*ners and /5 em &oyees, most o$ *hom *or6 at home in %arious arts o$ the country# Since OFP8s $ounding, the com any8s com etiti%e ad%antage has been &o* o%erhead costs and high customer ser%ice)a combination that e2uates to high %a&ue in the customer8s mind# OFP8s rimary com etitors inc&ude &o*'cost 4nternet direct distributors that urchase com &ete roducts $rom $oreign manu$acturers and high'end roduct manu$acturers that distribute merchandise %ia s ecia&ty retai& sho s# Technica& inno%ations and ne* roduct o$$erings rinci a&&y $ue& gro*th in the industry in *hich OFP com etes# 7uring each o$ its $irst $i%e years, the com any e, erienced signi$icant sa&es gro*th# The $irst three years sa* 30K sa&es %o&ume and re%enue gro*th er year $o&&o*ed by 20K gro*th in each o$ the ne,t t*o years# Sa&es %o&ume and tota& re%enues are sti&& increasing, a&though cash $&o* is becoming a rob&em $or the com any# Shrin6ing di%idend ayouts and s&o*ing ayment cyc&es to su &iers suggested that the ro%erbia& Cedge o$ the c&i$$D $or this com any *as $ast a roachingQ <ro*th in sa&es re%enues is a desired outcome $or most businesses, as it is *ith OFP, but gro*th in sa&es *ithout su$$icient cash to $ue& e, ansion may actua&&y be counter roducti%e# This cou&d occur, $or e,am &e, *hen gro*th is $ue&ed by ne* roduct o$$erings that do not reco%er their $u&& costs# 4n short, cash $&o* and *or6ing ca ita&, not sa&es re%enue or sa&es %o&ume, are the &i$eb&ood o$ a business#2 .ontinued success $or OFP *as there$ore being -eo ardi(ed by the &ac6 o$ su$$icient cash $&o*# +nderstandab&y, the o*ners *anted to 6no* the
causes o$ the deteriorating situation, so they ut together a cross $unctiona& team consisting o$ the chie$ $inancia& o$$icer, &ant manager,! and director o$ engineering to in%estigate the situation# A$ter considerab&e de&iberations, the team identi$ied the $o&&o*ing rob&em areas; 9oor in%entory management, Lac6 o$ contro& o$ o%erhead (i#e#, manu$acturing su ort" costs, and 4ne$$icient business rocesses ($or e,am &e, disorgani(ed in%entory in$ormation"#
*as ne%er an area o$ $ocus $or the com any, but no* it *as becoming a strategic issue# 4n short, su ort costs $or OFP *ere esca&ating ra id&y, o%errunning ro$its and draining cash# 4ncreased in%entory ho&dings and e,cessi%e o%erhead s ending combined to reduce the com any8s net cash $&o*# 7etermining *hich in%entory items to reduce and *hich o%erhead costs to $ocus on, ho*e%er, *as unc&ear to the o*ner'managers# The necessary cost' contro& too&s and su orting business rocesses *ere not in &ace at OFP to guide these decisions, so the cross'$unctiona& team u&timate&y decided to critica&&y e,amine the com any8s accounting system# Cost-'ystem Refinement OFP had been using a traditiona& cost system that *as $air&y rudimentary# 4n $act, the %ie* o$ the o*ners *as that the cost system *as necessary on&y $or com i&ing data $or income'ta, ur oses and eriodica&&y $or re aring $inancia& re orts (e#g#, to su ort a ban6 &oan re2uest"# As a resu&t, the com any had done no budgeting or $orecasting to trac6 and contro& costs# Thus, OFP8s e,isting cost system cou&d not ca ture the under&ying economics o$ the com any8s roduction $unction and, there$ore, cou&d not assist the com any in res onding to the deteriorating situation in *hich it $ound itse&$# The &ant manager had -ust com &eted an MBA course in management accounting and *as intrigued by the ros ect o$ introducing a rudimentary acti%ity based costing system at OFP# This *as the rimary ro osa& that the three' erson team dea&t *ith o%er an ensuing si,'month eriod# .om anies use AB. systems to im ro%e roduct andHor customer costing rinci a&&y because such systems ro%ide better (i#e#, more accurate" estimates o$ the resource demands (or resource consum tion" o$ an organi(ation8s out uts, its customers, and its distribution channe&s# The &ant manager at OFP thought that use$u& insights $or im ro%ing cash $&o* and ro$itabi&ity might be ossib&e i$ the com any had a better hand&e on the resource demands o$ its %arious roduct o$$erings and distribution choices# Such insights, the team ho ed, *ou&d enab&e the com any to res ond to the strategic cha&&enges it *as $acing# Further, the &ant manager read an artic&e in the Fa&& 2005 issue o$ Management Accounting Quarterly, C9roduct Line and .ustomer AB4; The ?e,t <eneration o$ AB.,D *hich introduced him to using AB. data to e%a&uate roduct' and customer'&e%e& AB4#5 The artic&e asserts that AB. conce ts can be
Pro+lem '.ecification&A !ee.er 4oo$ For %irtua&&y any manu$acturer, ro er in%entory management ensures the a%ai&abi&ity o$ the right items at the right time and in the right &ace# This, in turn, su orts organi(ationa& ob-ecti%es o$ customer ser%ice, roducti%ity, ro$it, and return on in%estment (AB4"# There are, ho*e%er, both out'o$' oc6et and o ortunity costs associated *ith in%entory ho&dings# For e,am &e, in%entory ties u ca ita&, uses storage s ace, re2uires hand&ing, deteriorates, becomes obso&ete, incurs ro erty ta,es, re2uires insurance, and sometimes is &ost or sto&en# For OFP, increased in%entory ho&dings to accommodate antici ated sa&es increases *ere straining cash $&o*# Further, in%entory &e%e&s increased at OFP *hen the com any *as ursuing a gro*th strategy o$ roduct'&ine di%ersity# Aea&i(ed sa&es increases, ho*e%er, *ere not su$$icient to o$$set the increased in%estment in in%entory $or the com any, *hich, conse2uent&y, *as robbing the com any o$ much'needed &i2uid assets# 4n addition, OFP *as e, eriencing increased s ending on ca acity're&ated (i#e#, short'term $i,ed" costs and manu$acturing su ort costs (e#g#, su &y' chain management"# OFP8s humb&e beginning is robab&y simi&ar to that o$ many start'u manu$acturers# Batch 2uantities $or the com any *ere initia&&y sma&&, &abor content *as high, and o%erhead *as re&ati%e&y &o*# As the com any matured and sa&es increased, &abor content decreased because o$ greater returns to sca&e, &earning'cur%e e$$ects, and in%estments in an im ro%ed in$rastructure# 0ith increases in sa&es %o&ume and a changing sa&es mi, that OFP *as e, eriencing, su ort costs *ere esca&ating# .a acity're&ated costs as *e&& *ere increasing dis ro ortionab&y to increases in sa&es# 4ndirect &abor costs, ca ita& e, enditures (e#g#, too&ing costs", and $actory o%erhead costs *ere a&& increasing $aster than sa&es re%enue# OFP had a&*ays e,ce&&ed at de&i%ering and su orting a su erior roduct# As such, cost contro&
e,tended to encom ass the a&&ocation o$ assets to acti%ities# Just as resources under AB. are assigned to acti%ities (e#g#, roduction setu s" $or costing ur oses, assets can simi&ar&y be assigned to acti%ities# Bnce the &e%e& o$ assets associated *ith a gi%en acti%ity is determined, it is ossib&e to assign assets to customers and roducts in the same $ashion that AB. assigns costs to roducts and customers# Thus, the &ant manager at OFP *ondered *hether the com any cou&d use a sim &e AB. system to guide strategic decisions such as those re&ated to roduct mi,, roduct se&&ing rice, o%erhead cost contro&, and business rocess im ro%ement# ABC 0lements
Figure / i&&ustrates the genera& e&ements o$ an AB. system; resources, acti%ities, resource dri%ers, cost ob-ects, and acti%ity cost dri%ers# Aesources are de%oted to the er$ormance o$ acti%itiesG they are the sources o$ cost# :,am &es o$ resources *ou&d be direct materia&, direct &abor, o$$ice su ort sta$$, ro$essiona& sa&aries, o$$ice s ace, and ad%ertising costs# At OFP)and common to many accounting systems *e obser%e today)most resource costs are gathered in $unctiona& or descri ti%e accounts# Thus, OFP8s genera& &edger (the source o$ resource e, enditures" *as u&timate&y redesigned to accommodate the ro osed AB. system# For e,am &e, mar6eting, accounting, customer ser%ice, engineering, assemb&y, and &ant management *ere designated as resources $or the AB. mode&#
Aesources that are not $unctiona& areas at OFP inc&ude $aci&ities and materia&s#
Acti%ities are units o$ *or6 er$ormed by the organi(ation8s resources# Ty ica& acti%ities AB. ca tures inc&ude things such as creating a customer order, rocessing returns, creating in%oices, and
hand&ing materia&s# 4n an AB. system, acti%ities ty ica&&y are organi(ed in a master &ist ca&&ed an Acti%ity 7ictionary# Tab&e / is a ortion o$ the Acti%ity 7ictionary OFP de%e&o ed# This e,am &e inc&udes the ma-or acti%ities er$ormed by the customer'ser%ice resource and the corres onding cost &e%e& hierarchy $or each identi$ied acti%ity# The cost &e%e& hierarchy is a $rame*or6 $or c&assi$ying acti%ities according to the &e%e& at *hich costs are incurred# +nit &e%e&, batch'&e%e&, roduct sustaining, and business sustaining are acti%ity &e%e&s in con%entiona& AB. im &ementations# Ae&ated acti%ities are grou ed in acti%ity cost centers, *hich at OFP inc&ude order rocessing, in%entory, *arehousing, engineering and mar6eting, assemb&y,
customer ser%ice, and accounting# These acti%ity centers ara&&e& OFP8s organi(ation chart# The acti%ity cost center8s ur ose is to organi(e acti%ities in a meaning$u& *ay and, u&timate&y, to $aci&itate business rocess im ro%ements and strategic cost management# For instance, the order' rocessing acti%ity cost center in Figure 2 grou s acti%ities s eci$ic to the customer order'entry rocess at OFP# 6esource drivers assign costs $rom descri ti%e accounts contained in an organi(ation8s e,isting cost system to acti%ities# Aesource dri%ers &in6 resources and acti%ities and are chosen to a ro,imate the resources acti%ities use# For e,am &e, in Figure 2, customer ser%ice and accounting resource costs are traced to $i%e order' rocessing acti%ities#
Most resource dri%er amounts are based on estimates o$ the e$$ort e, ended on each acti%ity# OFP used inter%ie*s and 2uestionnaires to generate these estimates# Bther resources, such as materia&s, are assigned to acti%ities using more e,act in$ormation# 9in oint accuracy is not re2uired $or AB. systems, articu&ar&y $or initia& system de%e&o ment
and $or a sma&&' to medium'si(ed com any such as OFP# The cost ob7ect is the $ina& oint to *hich costs are assigned and is the reason *or6 is er$ormed# For e,am &e, it can be a roduct, a ser%ice, a customer or customer grou , or a distribution channe&#
.ost ob-ects can a&so %ary in detai& de ending on the AB. system8s ur ose and the organi(ation8s nature#
For OFP8s initia& AB. mode&, the cost ob-ects consist o$ the a$orementioned si, roduct $ami&ies
and t*o distribution channe&s# The roduct $ami&ies and distribution channe&s are distinct because o$ di$$erences in resource re2uirements# Activity cost drivers assign the costs o$ acti%ities to cost ob-ects by measuring the &e%e& o$ acti%ity consum tion by each cost ob-ect# 4n con%entiona& AB. systems, there are three basic ty es o$ acti%ity dri%ers#> Transaction dri%ers count the $re2uency o$ an acti%ity and are the &east e, ensi%e cost dri%er# Transaction dri%ers, ho*e%er, may be the &east accurate dri%ers because they assume the same 2uantity o$ resources is re2uired e%ery time an acti%ity is er$ormed# For e,am &e, the acti%ity Cnumber o$ admissionsD is a ossib&e transaction dri%er $or a&& hos ita&'re&ated su ort costs associated *ith the admissionsHdischarge rocess# :ach admissionHdischarge is counted as a sing&e acti%ity, and this in$ormation is readi&y obtainab&e $rom admission records# Figure ! sho*s the in%entory'
management cost center $or OFP# A&& acti%ity dri%ers in Figure ! are transaction acti%ity dri%ers# $uration dri%ers re resent the amount o$ acti%ity er$ormed# 7uration dri%ers are used in an AB. system *hen signi$icant %ariation e,ists in the amount o$ acti%ity re2uired $or di$$erent out uts# For e,am &e, in a hos ita& setting a &ogica& duration dri%er $or routine care (Croom and boardD" costs *ou&d be number o$ atient daysG in a manu$acturing setting, a duration dri%er regarding setu acti%ity *ou&d be number o$ setu hours# Figure 3 contains a re resentation o$ the mar6eting and engineering cost center $or OFP in *hich a duration dri%er *as used in a uni2ue *ay# To assign engineering and mar6eting acti%ity costs at OFP, the roduct $ami&y8s osition in the roduct &i$e cyc&e *as used# The roduct &i$e cyc&e *as s &it into $our stages; introduction, gro*th, maturity, and dec&ine# :ach roduct $ami&y *as a&&otted the a ro riate numerica& %a&ue based on its stage in the roduct &i$e cyc&e#
Subse2uent&y, engineering and mar6eting costs *ere assigned to roduct $ami&ies based on their com arati%e roduct &i$e'cyc&e osition# The roduct &i$e'cyc&e duration dri%er *as used because a transaction dri%er or traditiona& duration dri%er $or mar6eting and engineering, such as number o$ engineering change notices, *as not a%ai&ab&e#
<oing $or*ard, OFP *i&& need to determine i$ the additiona& accuracy that comes $rom using a transaction dri%er such as number o$ engineering change notices is *orth the additiona& in$ormation' co&&ection costs that *ou&d be in%o&%ed#
/ntensity dri%ers charge direct&y $or the resources used each time an acti%ity is er$ormed and are genera&&y the most accurate acti%ity cost dri%ers# They a&so are the most e, ensi%e to im &ement# 4n a manu$acturing setting, an intensity dri%er $or setu acti%ity might be direct'cost tracing $or &abor# For OFP, engineering acti%ity costs (see Figure 3" cou&d be assigned more accurate&y i$ &ogs *ere used to trac6 an indi%idua&8s time *or6ed on each roduct $ami&y (A, T, 0, etc#"#
A&though sti&& in its nascent stage, the AB. system at OFP has yie&ded a number o$ $inancia& and rocess re&ated bene$its# "inancial 8Pro2it-Loss9 122ects The com any used initia& AB. data to construct a %ro 2orma ro$it and &oss (9LL" statement by roduct $ami&y and distribution channe& (see Tab&e 2"# The AB. mode& *as used to assign re%enue, manu$acturing costs, and o erating e, enses across roduct $ami&ies# 9rior to the AB. system, OFP *as unab&e to generate $inancia& in$ormation to this &e%e& o$ detai&# Based on the in$ormation in Tab&e 2, se%era& recommendations emerged $or im ro%ing cash $&o* and $or ma,imi(ing AB4 across cost ob-ects#
)se of Common Com.onents: A recent&y re&eased study conc&udes that automa6ers can increase ro$itabi&ity by using common com onents across &at$orms#E The study re orts that Toyota sa%es an estimated J/,000 er %ehic&e o%er $i%e years by using common com onents# The decision team at OFP re%ie*ed roduct con$igurations and estimated that the com any cou&d reduce in%entory in%estments by a ro,imate&y J/!2,000 by em hasi(ing a common' com onent strategy in roduct $ami&y T, roduct $ami&y =, and the $oreign distribution channe&# For e,am &e, roduct $ami&ies T and = use uni2ue e&ectrica& com onents that can be re &aced by e&ectrica& com onents used by other roduct $ami&ies#
4n addition, most $oreign dea&ers re2uire their e&ectrica& com onents to acce t 220% o*er in ut# These com onents can be e&iminated by adding a %o&tage se&ection s*itch to the domestic //0% e&ectrica& com onent e2ui%a&ent# Tab&e ! sho*s the e, ected resu&ts o$ the ro osed changes# 0ith the AB. mode&, OFP is ab&e to re%ea& the ositi%e $inancia& e$$ects o$ using common com onents# Product-%iA !ecisions: 0hen roducts and customers are ser%ed $rom the same constrained asset, *hich $or OFP is do&&ars o$ *or6ing ca ita&, it is necessary to determine the a ro riate roduct mi, that *i&& ma,imi(e ro$its sub-ect to the constraint#
Based on its re%ie* o$ ro$itabi&ity $igures $or a&& roduct $ami&ies and roducts (see Tab&e 2", the decision team recommended e&iminating some roduct o tions# That is, $rom a ro$itabi&ity ers ecti%e, sometimes C&ess is more#D .on%entiona& accounting systems can obscure the cost o$ roduct'&ine com &e,ity and roduct ro&i$eration)costs that AB. systems attem t to unco%er# For roduct $ami&y 0, the *a&nut'$inished roducts *ere e&iminated because o$ *ea6 sa&es g&oba&&y# That recommendation *as easy to e, &ain because *a&nut $inished roducts made u on&y 2K o$ the *ood $inished roducts so&d *hi&e accounting $or an estimated /0K o$ the in%entory in%estment in the roduct $ami&y# The other roduct'mi, recommendation o$ e&iminating o$$'co&or $inishes $rom
roduct $ami&y = *as more di$$icu&t to -usti$y# For roduct $ami&y =, o$$'co&or roducts account $or 20K o$ sa&es# Bn the sur$ace, it8s hard to *a&6 a*ay $rom that amount o$ sa&es unti& you rea&i(e that, because o$ minimum'order 2uantity re2uirements $rom the su &ier, one'third (i#e#, J30,000" o$ the com any8s in%entory in%estment in the roduct $ami&y is tied u in o$$'co&or roducts# Tab&e 3 sho*s the estimated $inancia& e$$ect o$ e&iminating o$$'co&or in%entory at OFP#/0 The &esson here is straight$or*ard; 0ith cash' $&o* constraints, it may be necessary to e&iminate roducts that se&& and that ha%e good ro$it margins but that tie u too much cash in in%entory# This insight is a direct resu&t o$ the estimated cost data ro%ided by the ne* AB. system# The &ast recommendation $rom the team *as sur rising# 9roduct $ami&y + com rises the $irst
roducts designed and manu$actured by OFP# 9roducts in this &ine are uni2ue in the mar6et &ace but are C&ong in the tooth#D Because roduct $ami&y +8s sa&es *ere shrin6ing in com arison to tota& sa&es, it *as assumed that these roducts *ere at the end o$ their &i$e cyc&e# Bn the contrary, based on AB. data, roduct $ami&y + had the highest ABS and AB4# 4t *as, in e$$ect, OFP8s cash co*# As such, the team recommended that OFP do e%erything ossib&e to increase sa&es, inc&uding e, anding mar6ets, reintroducing roducts *ith im ro%ed aesthetics, and initiating a com &ete redesign o$ the roduct &ine# 4ncreasing sa&es in roduct $ami&y + *ou&d not decrease abso&ute in%entory &e%e&s, but it *ou&d increase o%era&& ABS and AB4# Because o$ the cash'$&o* issues, the decision team8s main $ocus *as reducing in%entory to increase cash $&o* and roduct'&e%e& AB4# Aecommendations $ocusing on using common com onents and e&iminating oor er$orming roducts account $or an estimated in%entory reduction o$ J/72,000# Bther recommendations, inc&uding renegotiating minimum' order 2uantities on urchased com onents, accounted $or an additiona& esti'mated in%entory reduction o$ J!5,000# The e, ected resu&t o$ a&& recommendations combined is an estimated in%entory reduction o$ J207,000 and a !7K increase in o%era&& AB4# Process-Related Im.rovements As i&&ustrated re%ious&y, organi(ations ty ica&&y im &ement AB.'ty e systems to rea&i(e im ro%ed $inancia& er$ormance (based on im ro%ed ricing decisions, better roduct'mi, decisions, im ro%ed cost contro&, etc#"# AB. im &ementations, ho*e%er, can ro%ide additiona& bene$its in the $orm o$ im ro%ed business rocesses# 4n the case o$ OFP, rocess im ro%ements in the accounting and in%entory contro& systems *ere attributed to the AB. im &ementation# The starting oint $or estab&ishing the $&o* o$ costs in an AB. system is the genera& &edger# As noted ear&ier, the genera& &edger at OFP *as recon$igured to accommodate the AB. im &ementation# Aedundant and re&ated accounts (e#g#, %arious $actory o%erhead accounts" *ere combined to reduce the number o$ re2uired ca&cu&ations, and singu&ar income and cost'o$' goods'so&d accounts *ere disaggregated by roduct' $ami&y &e%e&# For e,am &e, the o%era&& sa&es re%enue account associated *ith the o&d accounting system *as s &it into mu&ti &e sa&es re%enue accounts, one $or each roduct $ami&y# Simi&ar&y, se&ected e, ense accounts (e#g#, $ringe bene$its" *ere subdi%ided to obtain resource costs easi&y#/2 A&& these changes re resented
im ro%ements to the com any8s accounting system and *ere re&ated direct&y to the AB. im &ementation# Another signi$icant rocess change attributed to the AB. im &ementation *as the institution o$ s ending budgets# An AB. system is ab&e to attribute costs to s eci$ic roducts or roduct $ami&ies, but s ending budgets are better e2ui ed to manage costs# OFP had been a*are o$ the need to im &ement s ending contro&s, but it &ac6ed moti%ation# 0ith a better understanding o$ ABS and AB4 because o$ the AB. im &ementation, OFP *as no* in a osition to em &oy s ending budgets to im ro%e ro$itabi&ity# The time and e$$ort re2uired to create the AB. mode& made it e%ident that considerab&e changes to the management in$ormation system (M4S" at OFP *ou&d be re2uired to ma6e the costing rocess e$$icient and accurate# 9rob&ems *ith the e,isting M4S came rimari&y $rom in$ormation si&os that e,isted throughout the com any, ma6ing in$ormation gathering di$$icu&t# Sa&es re%enues, manu$acturing costs, and o erating e, enses *ere a&& maintained in se arate systems# ?o cost in$ormation cou&d be shared or reconci&ed e&ectronica&&y# To e&iminate the in$ormation si&os and im &ement the ne* costing system e$$ecti%e&y, the in%entory contro& and order'shi ing rocesses at OFP *ere incor orated into the e,isting accounting in$ormation system# A&& in%entory contro& $unctions are no* er$ormed in Ruic6Boo6s :nter rise So&utions# This integration rocess a&&o*s re%enue in$ormation and manu$acturing costs to be re&ated to shi ments, *hich e,tends the AB. in$ormation re&ated to roduct $ami&ies and distribution channe&s# 4n addition, a&& costing in$ormation no* resides in one database# 4essons 4earned C0or6 is in$initeG time is $inite# There$ore, you must manage your time, not your *or6#DManaging time $or an AB. im &ementation means managing the access, $&o*, and &e%e& o$ in$ormation# 4n this section, *e o$$er some recommendations based on the AB. im &ementation e, erience at OFP# 0hen ossib&e, reorgani(e the genera& &edger and income statement to accommodate AB.# The reorgani(ation o$ the $inancia& in$ormation a&&o*s easy accessibi&ity to data# 4ntegrating %ita& in$ormation systems contro&s the $&o* o$ in$ormation and automates many o$ the re2uired ca&cu&ations needed to de%e&o the AB. mode&, thereby reducing the amount o$ time re2uired to generate cost data# 4n addition, system integration im ro%es data accuracy and the
abi&ity to re &icate the in$ormation'generation rocess# Fina&&y, *hen im &ementing an AB. mode&, it is im ortant to embrace the conce t o$ Cgood enoughD *hen determining the re2uired $ineness o$ the data and $or getting the AB. ro-ect o$$ the ground# As <enera& <eorge S# 9atton said, CA good &an, %io&ent&y e,ecuted no*, is better than a er$ect &an ne,t *ee6#D Another o%erriding &esson is that an organi(ation8s structure and $inancia& status in$&uence the duration and e$$ecti%eness o$ its AB. im &ementation# Many interna& $actors, inc&uding cor orate cu&ture, a%ai&ab&e in$ormation systems, and current $inancia& er$ormance, ha%e a bearing on the abi&ity o$ the AB. mode& to in$&uence the organi(ation8s decision'ma6ing rocess# OFP8s decision'ma6ing rocess had been rimari&y sub-ecti%e in nature, *ith &itt&e $inancia& ana&ysis# Thus, considerab&e time *as re2uired to educate the decision team and board members on AB., 9LL statements, and AB4# 4ne$$icient business rocesses at OFP, in$ormation si&os, and &ac6 o$ in$ormation *ere obstac&es that had to be o%ercome as art o$ the AB. mode&'creation rocess#
Fina&&y, the most im ortant &esson *as that signi$icant change does not occur *ithout crisis# Br as Louis =# <erstner, $ormer chairman o$ 4BM, ut it; C?o organi(ation is going to change in a $undamenta& *ay un&ess it be&ie%es there8s rea& ain staying the *ay *e are#D OFP *as o en to the recommendations $rom the decision team because the com any $ound itse&$ in the midst o$ a crisis# 7e%e&o ing so&utions be$ore rob&ems reach crisis ro ortions is most rudent, a&though the message may not be $u&&y recei%ed# Benefits of Cost-'ystem Redesign AB. systems are not meant so&e&y $or &arge com anies# Sma&&' to medium'si(ed com anies, such as OFP, can bene$it $rom data ro%ided by an AB. mode&# 4n the resent case, the AB. in$ormation moti%ated business rocess changes (e#g#, in accounting", reduced roduct com &e,ity $or se%era& roduct &ines (e#g#, mo%ing to the use o$ common com onents", and in$&uenced changes in the com any8s roduct mi, (e#g#, by high&ighting under er$orming roducts"# .o&&ecti%e&y, these changes he& ed im ro%e cash $&o*, roduct and channe& ro$itabi&ity, and the organi(ation8s com etiti%e osition#