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TWRE IN BRIEF 2013

TABLE TABLEOF OF

CONTENTS
3 Page 6 Page

1. 2.

Introduction EPC Total Service & Management System

3.
4.

Organization
Man Power Capability

11 Page
17 Page

5.
6. 7. 8. 9. 10. 11.

Project Experiences
Execution Capacity of each Disciplines Major Facilities TWRE EPC IT System Quality Management System (QMS) Safety Management System Certificate of Appreciation from clients

20 Page
29 Page 91 Page 98 Page 113 Page .. .127 Page ....132 Page

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Info

Introduction

As one of the leading international EPC contractor, SK Engineering & Construction Co., Ltd. have successfully completed numerous projects related to petrochemical industry and maintained high reputation from various clients.
Furthermore, we certainly have an edge over other competitors since we have being executed and achieved successfully in many project in Thailand. With or extensive experience and capabilities, November 29, 2004 We was launched the new company in Thailand Thai Woo Ree Engineering Co., Ltd. as an affiliated company of SK Engineering and Construction to be competitive in cost requirement form client with also to the highest degree in Thailand regardless of project amount. Thai Woo Rees major business range is EPC Total Service & Management System (Engineering, Procurement and Construction) to provide clients with the best possible service in all phases of project (Design , engineering, procurement, construction management, commissioning, operation and maintenance) Herewith Thai Woo Ree Engineering commit to client Offering the best service to Clients.

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1 1 1

Info

Company Name

Thai Woo Ree Engineering Co., LTD


No. of Staff EPC Biz Div. Shop Biz Div. Supporting Div. Marketing Div. Total
501 112 103 2 718

CEO Hong Chung Sik Date Established 29. 11 . 2004 Area Land : 160,000

Finance Capital Total Assets

USD$ 5,283,950 USD$ 50,690,000 (2010 Year)

Contact Address

239 Huaypong-Nongbon Road, T. Huaypong A. Muangrayong 21150, Thailand. Tel. (6638) 606 234 Fax. (6638) 606 164 5

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Info

Introduction
Foundation Thai Woo Ree Engineering has founded since Nov 29, 2004 as an affiliated company of SK Engineering&Construction Co., Ltd.
1247'15.98"N THAI WOO REE ENGINEERING CO., LTD.

36

Sukhumvit 19

Sukhumvit Main. No 3.

THAI WOO REE ENGINEERING CO., LTD.

MAP TA PHUT INDUSTRIAL ESTATE (IEAT).

Office & Workshop are located in area closed to Job Site in Map Ta Phut Industrial Estate (IEAT).
Contact Address Sukhumvit Rd. 239 Huaypong-Nongbon Road, T. Huaypong A. Muangrayong 21150, Thailand. Tel. (6638) 606 234 Fax. (6638) 606 164 5 http://www.twre.co.th

Distance : 13 km from MAP TA PHUT INDUSTRIAL ESTATE ( IEAT).

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EPC

& Management System


Total Service & Management System

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2. EPC Total Service and Management System

EPC Project Engineering

Shop Manufacturing Shop Fab

EPC Project

- Piping & Steel Structure - Furnace & Heater

Procurement

Business Portfolio

Vessel & H/Ex Fab.

(ASME)

Shop Fab
Construction
- CRT, DRT, FRT - SPHERICAL

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2. EPC Total Service and Management System TWRE Market and Services
Engineering
Power Plant

Procurement Construction Steel Structure Fab./Erection Shop & Field Fab. Tank Erection

Refinery Plant

Lump Sum Turnkey Execution

Petrochemical Plant

Pressure Vessel Fab.


Using All Engineering Program

Industrial Plant

TWRE has developed Quality Management System to control Total Quality which is included Quality Assurance, Quality Control and Quality Audit (DQS, DAR, U, U2, PP, S, R)

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2. EPC Total Service and Management System

Total E, P&C Service


WEs unique E,P&C (Engineering, Procurement & Construction) system was created to
provide clients with the best possible service in all phases of project planning, feasibility studies, engineering design, procurement, construction management, commissioning, operation and maintenance.

Project Management System


Our company provides clients with flexibility in
project organization and custom-tailors services to the requirement of each individual project. The most efficient organization is designed and mobilized with a team of qualified experts for each task and discipline.

Management Steering Committee


Project Control Engineering

Administrator

Procurement

Construction

Shop

All key staffs possesses specialized knowledge


and expertise and has been specially trained to understand clients needs and to communicate with clients effectively to achieve the best possible results.

QC/QA Management

Safety/Security

EPC IT System

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2. EPC Total Service and Management System

Team Work for Quality Management


The team work strategy is the one of WEs management methods which focuses every resources
of the company on each project.

TEAM stands for Together Everyone Achieves More. Therefore, TEAM Building with the clients is the most important aspect for every projects. WE instigates, assists and monitors each project with Quality Management Policy.
WE plan, do for client satisfaction. WE always deliver quality on time. WE are the best on Quality, Service and Price.

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3
Organization

Organization

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3. Organization
Nationality Korean Thai Staffs 76 612

- Company Organization

CEO Mr. C.S.Hong

Filipino
Vietnam Others

10
16 4

Total

718

Marketing Div. Mr. C.S Hong

EPC Biz Div. Mr. J.T Lee

Shop Biz Div. Mr. J.Y Chen

Supporting Div. Mr. Y.L Oh

Total : 2 Staffs

Total : 495 Staffs

Total : 112Staffs

Total : 103 Staffs

Operation Philosophy

Organization of Engineering, Construction, Project Management, etc. settle by the long term contract Employees. All discipline leaders are Koreans.
Saving the cost by maximizing local staffs operation.

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3. Organization

- EPC Biz Div. Organization

Nationality Korean Thai Filipino Vietnamese Others Total

Engineers 59 420 9 9 4 501


EPC Biz Div. Mr. J.T Lee

Eng`g Dept
Mr. Y.J Sa

Cons. Dept
Mr. S.G Choi

Biz Mgmt Dept.


Mr. Y.C Choi

EPC QSE Team


Mr. Yutthana k.

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3. Organization
Nationality Korean Thai Engineers 7 98

Shop Biz Div.

Vietnamese
Filipino Others Total

6
1 0 112

Shop Biz Div.


Mr. J.Y Chen

Tank&Vessel Dept.
Mr. B.W Kwak

Heater Dept.
Mr. K.S Yang

Structure Team.
Mr. S.S Kim

Shop Biz. Mgmt. Team


Mr. Wattanathon

Shop Proc. Team


Mr. Nok

Shop HSE Team


Mr. Yutthana K.

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3. Organization
Nationality Engineers

Supporting Div.

Korean Thai
Filipino Vietnam Total

9 93
0 1 103
Supporting Div. Mr. Y.L Oh
SP/IT Team
B.K You

RM Dept.
W.C Jeon

HAS Dept.
Ms. Boonraksa

Financial Dept.
S.L Sohn

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4
Man Power Capability

Man Power Capability

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4. Man Power Capacity

- Man Power Mobilization Capacity

DICIPLINE

MAX. MOB. CAPABILITY

MOB. EXPERIENCE

CURRENT MANPOWER

CIVIL / ARCH.

1,500

910

510

STRUCTURE FAB.

600

420

610

PIPING STRUCTURE / MECH . INSTALLATION ELEC. / INSTRUMENT

1,600

1,200

1,000

600

500

250

800

560

350

PAINT / SCAFFOLDING

900

600

400

TOTAL

6,000

4,190

3,120

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4. Man Power Capacity

- Work Load Analysis (Year 2010 ~ )

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5
PROJECT EXPERIENCE

Project
Experiences

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5. Project Experiences
LSTK : Lump Sum Turn Key / Figure : Project Amount in million USD

Project

Client /Location

Description

Period

Remark

Rundown Mixed Xylene Project

The Aromatics (Thailand) Co., Ltd. & SKEC / Map Ta Phut

Rundown Mixed Xylene Unit - Two Cooling Fan Units - Heat Exchanger / EPC Lump Sum

S F

Nov. 04 Jun. 05

LSTK 0.5

Additional LPG Tank at Ban Rong Po Project

Petroleum Authority of Thailand & SKEC / Chonburi

Additional 6,000 m3 Spherical Tank at Ban Pong Po LPG Depot and Related Facilities
Extension of Rail Loading Station and Additional FWP Engine

S F

Jan. 05 May 05

C+CM 0.5

Hiring of Engineering Work Project

Vinythai Public Co., Ltd. / Map Ta Phut

Engineering Work such as Field check & Incorporation all changes into drawings of all disciplines

S F

Jan. 05 Mar. 05

E 0.2

ROC M4 Phase ll

Rayong Olefins Co., Ltd. / Map Ta Phut

EPC Lump sum work for Turn around 2005 of Olefin Plant (45 days)

S F

Nov. 05 Dec. 05

LSTK 2.7

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5. Project Experiences
LSTK : Lump Sum Turn Key / Figure : Project Amount in million USD

Project

Client /Location

Description

Period

Remark

Standby Compressor at Ratchaburi Metering Station

PTT & SKEC / Ratchaburi

Construction Lump Sum for Gas Turbine Compressor System

S F

May 05 Mar. 06

C+CM 1.0

ATC Feed Fraction & Cyclohexane Project

The Aromatics (Thailand) Co., Ltd. & SKEC / Map Ta Phut

Piping/ Mechanical/ Structure/ Painting/ Electrical/ Instrument Work

S F

May 05 Mar. 06

C 3.5

TPI Crude Facilities System Project

Thai Petrochemical Industry Public Co., Ltd. / Rayong

EPC Lump Sum Work for Crude Piping Modification Work

S F

Jul. 05 Jun. 06

LSTK 2.6

ROC Furnace Q Project

Rayong Olefins Co., Ltd. / Map Ta Phut

EPC Lump sum work for Ethylene Cracking Furnace (EPC Consortium with ABB (Licensor)

S F

Sep. 05 Mar. 07

LSTK 11.0

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5. Project Experiences
LSTK : Lump Sum Turn Key / Figure : Project Amount in million USD

Project

Client / Location

Description

Period

Remark

ATC Complex #2 Project + C2

The Aromatics (Thailand) Co., Ltd. & SKEC / Map Ta Phut

Construction Lump Sum for Civil, Structure, Piping, Electrical and Instrument, Painting for Utility Unit (First General Contractor PJT)

S F

Nov. 06 Mar. 08

C+CM 15.0

Plant 2 Bottleneck Project Cracking Furnace Unit

PTT Chemical (Public) Co., Ltd. / Map Ta Phut

EPC Lump Sum for Cracking Furnace Unit (EPC Consortium with Linde)

S F

Dec. 06 Nov. 08

LSTK 7.8

RRC Condensate and Drain Tanks Design and Construction

Rayong Refinery (Public) Co., Ltd. / Map Ta Phut

Design and Construction Lump Sum for Civil Work for 3 Condensate Tanks and 2 Drain Tanks including Bund wall and Drainage System

S F

Dec. 06 Feb. 08

LSTK 8.4

RRC Diesel Tanks Design and construction

Rayong Refinery (Public) Co., Ltd. & SKEC / Map Ta Phut

Design and Construction Lump Sum for Civil Work for 3 Diesel Tanks and all Construction including Piping, E&I, Structure and Painting Work

S F

Apr. 07 Apr. 08

E+C 4.4

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5. Project Experiences
LSTK : Lump Sum Turn Key / Figure : Project Amount in million USD

Project

Client / Location
Rayong Refinery (Public) Co., Ltd./ Map Ta Phut

Description

Period

Remark

RRC Condensate and Drain Tanks Phase 2

Design and Procurement Service for Mechanical, Piping, E&I Work for 3 Condensate Tank and 2 Drain Tanks

S F

Feb. 07 Nov. 07

E+P 0.4

RRC Condensate and Drain Tanks Phase 3

Rayong Refinery (Public) Co., Ltd./ Map Ta Phut

Construction Lump Sum for Civil, Structure, Piping & Equipment, E&I Work

S F

Sep. 07 Feb. 08

LSTK 4.3

Technip MOC Cracking Furnace

Technip & MOC / Map Ta Phut

Erection of 8 Cracking Furnace and Furnace Piping Work (Ethylene Cracking Furnace with 10,000ton & Alloy material application) EPC Lump Sum for Spare 2 Reactor

S F

Sep. 07 Aug. 09

C 5.4

PTT Chem GHU Spare Reactor

PTT Chemical (Public) Co., Ltd./ Map Ta Phut

S F

Sep. 06 Jan. 09

LSTK 4.5

Ethylene Off Spec. Tank

PTT Chemical (Public) Co., Ltd./ Map Ta Phut

EPC Lump Sum for Ethylene Off Spec. Tank System


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S F

Sep. 07 Aug. 08
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LSTK 4.2

5. Project Experiences
LSTK : Lump Sum Turn Key / Figure : Project Amount in million USD

Project

Client / Location

Description

Period

Remark

THPP #3 Project

Thai Polypropylene Co., Ltd. / Map Ta Phut

Construction Lump Sum (Consortium with SKEC) (Largest PP plant in the World)

S F

Oct. 07 Oct. 09

LSTK 28.3

MOC Aromatic Recovery Unit

MOC / Map Ta Phut

Construction Lump Sum (Consortium with HEC)

S F

Oct. 07 Oct. 08

LSTK 19.5

RRC Upgrading Project

PTT AR (Public) Co., Ltd. / Map Ta Phut

Fabrication & Erection Work of Structure, Platform & Ladder (1,700 tons)

S F

Jan. 08 Aug. 08

P+C 4.7

PTT Chem Plant ll Debottleneck Project

PTT Chemical (Public) Co., Ltd. / Map Ta Phut

Construction Lump Sum for Civil, Structural and Diversion Box Work

S F

Feb. 08 Aug. 08

C+CM 1.4

PTT Sriracha Terminal Expansion Project (IFRT Tank)

PTT Public Co., Ltd. / Sriracha Chonburi

EPC Lump Sum for FRT Tank (Capacity: 70,000 m3 X 1 set)

S F

Oct. 08 Sep. 09

LSTK 11.2

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5. Project Experiences
LSTK : Lump Sum Turn Key / Figure : Project Amount in million USD

Project

Client / Location
PTT AR (Public) Co., Ltd. & SKEC / Map Ta Phut

Description

Period

Remark

PSA Unit Project

Construction Lump Sum for Civil, Structure, Mechanical, Piping and E&I Work

S F

Dec. 08 Sep. 09

LSTK 3.1

PTT Chem EPS Power Plant Project

PTT Chemical (Public) Co., Ltd. / Map Ta Phut

114 MW Cogeneration Power Plant Construction for Civil/Building, Mechanical, Piping and Paint/Insulation Work

S F

Jan. 09 Sep. 10

LSTK 14.4

Offsite Pipeline Project

DOW Chemical Co., Ltd. / Map Ta Phut

Engineering, Construction Lump Sum for Civil, Structural and Piping Work for Offsite Pipeline

S F

Mar. 09 Sep. 10

E/C+CM 5.1

Thai Growth Project Field Erected Tank

DOW Chemical Co., Ltd. & AIE / Rayong

EPC Lump Sum for Field Erected Tanks for TPO, PUI and SE Plant (9 sets)

S F

Mar. 09 Mar. 10

LSTK 3.6

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5. Project Experiences
LSTK : Lump Sum Turn Key / Figure : Project Amount in million USD

Project

Client / Location
PTT AR Co., Ltd. / Map Ta Phut

Description

Period

Remark

Clean Fuel Project

Construction Lump Sum (Consortium with SKEC)

S F

Jun. 09 Dec. 11

E/C+CM 26.1

PTT Tank Terminal Project

PTT Tank Terminal Co., Ltd. / Map Ta Phut

EPC Lump Sum (Consortium with SKEC) for Tankage and Jetty Facilities

S F

Mar. 10 Mar. 11

LSTK 67.1

SOLVAY Project

DOW Chemical Co., Ltd. / Map Ta Phut

Construction Lump Sum for Civil Work

S F

May 10 Mar. 11

C 5.1

BST NB Latex Project

Bangkok Synthetics Co., Ltd. / Map Ta Phut

EPC Lump Sum (Single contract PJT for EPC.)

S F

Dec. 10 Jun. 12

LSTK 53.0

Onshore Compressor Station 4 Project

PTT Public Co., Ltd. / Map Ta Phut

EPC Lump Sum (Consortium with SKEC)

S F

Mar 11 Feb. 13

LSTK 67.0

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5. Project Experiences
LSTK : Lump Sum Turn Key / Figure : Project Amount in million USD

Project
DOW Propylene Glycol (PG) Project

Client / Location
DOW Chemical Co., Ltd. / Map Ta Phut SK Engineering & Construction Co.,Ltd. / Jurong Island, Singapore Bangchak Petroleum Public Company Limited / Bangkok

Description
EPC Lump Sum (Single contract PJT for EPC.) S F S F

Period
Jun. 11 Jun. 12 Nov. 11 Jan. 14

Remark
LSTK 0.92 E/C+CM 28.4

Singapore Jurong Aromatics Complex Project

Construction Lump Sum (Consortium with SKEC) EPC Lump Sum (Single contract PJT for EPC.)

Environmental Improvement Project(TGTU)

S F

Feb. 12 Aug. 13

LSTK 29.0

Saiyok Compressor Station unit 4

PTT Public Co., Ltd. /Kanchanaburee

EPC Lump Sum


EPC Lump Sum (Consortium with eTec)

S F

June12 June14 Jan13 Mar15

LSTK 28.0

Waste Heat Recovery System for GSP5 Project

PTT Public Co., Ltd. /Rayong

S F

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6
Execution

Execution
Capacity of each Disciplines

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6. Execution Capacity of each Discipline

1) Engineering Division

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1) Engineering Division
2010 Bangkok Synthetics Co., Ltd. NB Latex Project, Map Ta Phut

- Project Experiences

LSTK / 1,705

2010 2008
2007 2007 2007 2006 2006 2005 2005 2005

PTT Tank Terminal Co., Ltd. PTT Public Co., Ltd.


PTT Chemical Public Co., Ltd. PTT Chemical Public Co., Ltd. Rayong Refinery Co., Ltd. PTT Chemical Public Co., Ltd. Rayong Refinery Co., Ltd. Rayong Olefins Co., Ltd. PTT Chemical Public Co., Ltd. Rayong Olefins Co., Ltd.

PTT Tank Terminal PJT, Map Ta Phut Sriracha Petroleum Terminal Extension PJT, Sriracha
Ethylene Off Spec Tank PJT, Map Ta Phut GHU Spare Reactor PJT, Map Ta Phut Diesel Tank Construction PJT, Map Ta Phut Plant II Bottlenecking PJT Cracking Furnace Unit, Map Ta Phut Condensate & Drain Tank Construction PJT, Map Ta Phut Furnace Q PJT, Map Ta Phut Crude Facility System PJT, Rayong M4 Phase 2 PJT, Map Ta Phut

LSTK / 2,632 LSTK / 400


E+P / 133 LSTK / 143 E+C / 140 LSTK / 252 LSTK / 297 LSTK / 353 LSTK / 82 LSTK / 86

2005
2004

Vinythai Public Co., Ltd.


The Aromatics Co., Ltd.

Hiring of Engineering Work PJT, Map Ta Phut


Run Down Mixed Xylene PJT, Map Ta Phut

E/5
LSTK / 18

LSTK : Lump Sum Turn Key / Figure : Project Amount in million Thai Baht
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1) Engineering Division

- Detail References

Scope EPC Lump Sum for Ethylene Cracking Furnace (ABB SRT VI)
- Furnace Q capacity - Structure total weight - Pipe rack STR - Radiant Section :83,000 : 840 : 46 : 793 tons /yr tons tons tons

Discipline

Man Hour

Process Fire Fighting


Mechanical Piping HVAC Electrical

500 2,720 13,600 2,200 6,400 1,600 27,020

Rayong Olefins Co., Ltd. Map Ta Phut

Instrument Civil / STR Architecture TOTAL

Furnace Q Project
(September 2005 ~ March 2006)

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1) Engineering Division

- Detail References

Scope EPC Lump Sum for Design & Construction of Civil, Piping, E&I an Structure for 3 Condensate Tanks and 2 Drain Tanks

Discipline Process Fire Fighting Mechanical

Man Hour 420 282

Piping HVAC
Electrical

8,494 1,065

Instrument

2,178
1,885 1,714

Rayong Refinery Public Co., Ltd. / SKEC Map Ta Phut

Civil / STR Others

Condensate & Drain Tank Construction Project


(December 2007 ~ February 2008)
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TOTAL

16,038

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1) Engineering Division

- Detail References

Scope EPC Lump Sum and Consortium with Linde + Selas Fluid/USA

Discipline Process Fire Fighting Mechanical Piping HVAC Electrical

Man Hour 400 1,700 13,000 5,600 10,800 4,400 35,900

PTT Chemical Public Co., Ltd. Map Ta Phut

Instrument Civil / STR Architecture TOTAL

Debottlenecking 2 Plant New Furnace Unit


(October 2007 ~ December 2008)

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1) Engineering Division

- Detail References

Scope EPC Lump Sum and Consortium with SK Engineering & Construction

Discipline

Man Hour

Process
Fire Fighting Mechanical Piping HVAC Electrical Instrument

9,340
2,000 17,200 32,000 1,000 9,200 11,200 10,480 92,420

PTT Tank Terminal Co., Ltd. Map Ta Phut

Civil / STR / Arch. TOTAL

Tank Terminal Project


(March 2010 ~ March 2011)
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1) Engineering Division

- Detail References

Scope EPC Lump Sum

Discipline

Man Hour

Process
Fire Fighting Mechanical Piping HVAC Electrical Instrument

21,640
2,760 35,760 51,020 800 16,960 31,500 34,820 195,260

Bangkok Synthetics Co., Ltd. Map Ta Phut

Civil / STR / Arch. TOTAL

NB Latex Project
(December 2010 ~ June 2012)
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2) Civil & Building Division

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2) Civil & Building Work

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2) Civil & Building Work

- Work Experience

2012 2011 2010 2009 2008 2008 2008 2008 2008 2007 2007 2006

PTT Onshore Compressor Station #4 Project BST NB Latex Project PTT Tank Terminal Project PTTAR Clean Fuel Project PTT FRT Tank Project SCG THPP #3 Project MOC ARU Project PTT Chem Furnace, EOT & GHU Project PTT Chem Diversion Pit Project PTTAR Complex #2 Project PTTAR Diesel Tank Project PTTAR Condensate Tank Project

Concrete : 15,020 m3 Concrete : 9,200 m3 Concrete : 14,700 m3 Concrete : 10,410 m3 Concrete : 1,520 m3 Concrete : 15,000 m3 Concrete : 8,700 m3 Concrete : 410 m3 Concrete : 990 m3 Concrete : 6,900 m3 Concrete : 2,700 m3 Concrete : 11,300 m3

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2) Civil & Building Work


Civil Work Piling (Bored / Driven / Non-Pollution Pile) Equipment Foundation Tank Foundation (Concrete Type) Tank Foundation (Earth Type) Pre-Casting Concrete Pipe Rack Concrete Fire Proofing Water Storage Pond & Pit Concrete Dike & Earth Bund-wall U/G Drainage Manhole & Box Trench & U-Ditch with Grating Cover Pipe Support & Pipe Sleeper Cooling Tower (4 Cell Basin & Conc structure) Building Work Central Control Building Pelletizing Building Compressor Building Sub-Station Building
Manpower Mob. Capability : 2,000 Workers (Currently 850 Workers) Labor Camps for 1,500 Workers in Thailand
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3) Structure Division

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3) Structure/ Mechanic Fabrication Work

- Work Experiences

2010 2009

PTT Tank Terminal PJT PTTAR Clean Fuel PJT

350 tons 1,800 tons

2008
2008 2008

MOC Furnace Cracker PJT


SCG THPP #3 PJT MOC ARU PJT

9,800 tons
2,800 tons 600 tons

2008
2007 2007

RRC Upgrading
PTT Chem Furnace PTTAR Complex #2 PJT

1,600 tons
600 tons 450 tons

Major Work Pipe rack, Equipment Structure & Shelter Structure Work Furnace & Heater Fabrication Work Platform & Ladder Fabrication Work Flare Stack Fabrication Work

2006

ATC FRC Project

340 tons

41

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3) Structure/ Mechanic Fabrication Work

- Erection Work

Structure Production Capability : 60 ton/Day

Manpower Mob. Capability Total 450 Workers (Current 320 Workers)


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4) Piping Work Division

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4) Piping Work

Piping Work Capability Shop Fabrication Work: Field Erection Work

3,000 DB/Day : 3,000 DB/Day

Manpower Mob. Capability Welders : 400 workers (Currently 122 Welders) Workers : 1,200 workers (Currently 580 Workers)

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4) Piping Work

- Work Experiences

2010 2009 2009 2009 2008 2008 2007 2007 2006 2005

PTT Tank Terminal Project PTTAR Clean Fuel Project PTT Chem. Power Plan DOW Offsite Pipeline Project MOC ARU Project MOC Furnace Cracker Unit PTTAR Complex #2 Project ROC Furnace Q Project ATC FRC Project ROC M4 Project

128,000 DB 160,000 DB 86,000 DB 120,000 DB 196,000 DB 65,000 DB 98,000 DB 20,000 DB 55,000 DB 28,000 DB

2004

ATC Debottlenecking Stage 2 Project

45,000 DB

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4) Piping Work
General Welding Carbon Steel Pipe A333 Gr. 1 & 6 A335 P11 & P22/P91 A312 TP304/304L, A312 TP316/316L A312 TP321H, A312 TP347H
Special Welding Carbon Steel Pipe KHR32C ( Kubota Steel ) 35Cr-45Ni 25Cr-35Ni 20Cr-32Ni

Dissimilar Welding A351-CF8C + SA 312 TP321H SA 312 TP321H + A335 Gr.P22 KHR32C + Alloy 800H 35Cr-45Ni + 25Cr-35Ni SA 312 TP321H + 25Cr-35Ni 35Cr-45Ni + 20Cr-32Ni GX10NiCrNb3220 + 20Cr-32Ni 20Cr-10NiCb + SA 312 TP321H,347H
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5) Equipment Work Division

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5) Equipment Work

- Work Experiences
Heavy Equipment Lifting (Over 50 ton)
2008 2008 SCG THPP #3 PJT MOC ARU PJT 12 sets/ 1,080 tons 10 sets/ 1,200 tons

2008
2007 2007

MOC Furnace Cracker Unit


PTTAR Complex #2 PJT ROC Furnace Q

48 sets/ 4,300 tons


4 sets/ 320 tons 1 sets/ 20 tons

2006
2005 2004

ATC FRC Project


ROC M4 PJT ATC Bottlenecking Stage 2

4 sets/ 340 tons


2 sets/ 20 tons 11 sets/ 920 tons

Experience

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5) Equipment Work
Equipment Shut Down Work Replacement of Air Fan Cooler Re-tray work (UOP 3 to 4 tray, Packing tray & etc.) Heater Modification Work (Burner replacement, Radiant Coil replacement Work) Heat Exchanger & Bundle Replacement Work Pump Modification Work (Impeller, Motor, Pump replacement )

Special Equipment Work Reciprocating Compressor, Centrifugal Compressor Installation work Heater, Furnace Installation Work Rotating Pump Installation Work Cooling Tower, Clarifier Installation Work Air Fan Cooler assembly and Installation Work

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6) Electrical & Instrument Work Division

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6) E&I Work

E&I Work Capability Instruments Calibration & Loop Testing Electrical Installation; i.e. HV & LV SWGR, MCC, TR, cabling work, etc., Motor Solo Run Testing
Manpower Mob. Capability 600 Manpower (Currently 350 MP)

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6) E&I Work

- Work Experiences

2010

PTT Tank Terminal Project

Cable : 197,000 m

2009
2009 2008

PTTAR Clean Fuel Project


SCG THPP #3 Project MOC ARU Project

Cable : 227,523 m
Cable : 368,380 m Cable : 219,410 m

2008
2007 2007 2006 2005 2004

MOC Furnace Cracker Unit


PTTAR Complex #2 Project ROC Furnace Q Project ATC FRC Project MOC M4 Project ATC Debottlenecking Stage 2 Project

Cable : 18,410 m
Cable : 202,758 m Cable : 48,451 m Cable : 12,941 m Cable : 6,478 m Cable : 46,785 m

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6) E&I Work

Instrument Work Instruments Calibration / Loop Test Cable Tray / Conduit Work Tubing / Air Piping Work Safety Valve Popping Test Start-up Assistance Local Control Panel Trouble Shooting

Electrical Work Motor Solo Run Test Grounding / Cathodic Work & Testing Cable Tray & Conduit Work Electrical Equipment Installation SWGR / MCC Trouble Shooting

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7) Paint/Scaffold Division

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7) Painting Work

Metal Grid Blasting Work 2 900 m / day

Manpower Mob. Capability Total 350 painters (Currently 95 painters)

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7) Scaffolding Work

BS Standard Scaffolding Stock : 240,000 m3

Manpower Mob. Capability : 400 Workers (Currently 180 Workers)

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8) Tank Division

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8) Tank Work Experiences


Client / Location
PTT Public Co., Ltd. Sriracha Chonburi

Project
1. PTT Sriracha Terminal Expansion Project (FRT Tank)

Description
EPC Lump Sum for FRT Tank

Period
Oct. 08 ~ Sep. 09

Remark

(Capa. 70,000 m3 x 1 set)

2. PTT CHEM EPS POWER PLANT Project

PTT Chemical (Public) Co., Ltd. Map Ta Phut

114 MW Cogeneration Power Plant

Construction & Tank Fabrication/Erection (5 Tank)

Jan. 09 ~ Sep. 10

3. MOC Aromatic Recovery Unit 4. Thai Growth Project Field Fabrication Tank Project

MOC/ Map Ta Phut

Construction Lump Sum

& Solvent Tank Fab./Erection

Oct. 07 ~Dec. 09

DOW Chemical Co., Ltd. / AIE/Rayong

EPC Lump Sump Contract for Field

Erection Tanks for TPO, PUI and SE Plant (9 sets)

Mar. 09 ~ Mar. 10

5. PTT Tank Terminal Project

PTT Tank Terminal Co., Ltd. / Map ta phut

EPC Lump Sump Contract for Tank

Terminal including 8 CRT tanks

May. 10 ~ Apr. 11

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8) Tank Work Experiences


Client / Location
PTT Tank Terminal Co., Ltd. / Map ta phut

Project
6. PTT Tank Terminal PJT

Description
EPC Lump Sum for Propylene Sphere

Period
Oct. 10~ July. 11

Remark

Tank (3000 Tons)

7. PTTAR Biodiesel Tank

PTT AR (Public) Co., Ltd. Map Ta Phut

Bio-Diesel Tank

Fabrication/Erection (2

Tank)

Feb. 11 ~ Nov. 11

8. Thai Growth Project Field Fabrication Tank Project

DOW Chemical Co., Ltd. / AIE/Rayong

EPC Lump Sump Contract for Field

Erection Tanks for PG

(6 Tanks)

June. 11 ~ Apr. 12

9. OCS#4 Project.

PTT Public Co.,Ltd. Map Ta Phut

EPC Lump Sump Contract for Field

Erection Tanks for OCS#4

(2 Tanks)

April 12 ~ Sep. 12

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8) Tank Work Experiences


Project
9. PTT Tank Terminal Project

Client / Location
PTT Tank Terminal Co., Ltd. / Map ta phut

Description
EPC Lump Sump Contract for Tank

Period
Jul. 10 ~ May. 11

Remark

Terminal 1 Spherical Tank

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8) Tank Work Experiences

PTT FRT TANK

DOW DRT/CRT TANK


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8) Tank Work Experiences

PTTChem /CRT TANK

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9) Vessel Division

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9) Vessel Project Experiences


Project
EPS Power Plant Project (PTT Chemical Co.,Ltd.) SIPCO HRSG Stack Project (Siam Power Generation Public Co.,Ltd.) PetroChem Vessel Project (Petro-Chem Development Co.,INC.) PTT AR Clean Fuel Stack Project (PTT Aromatic and Refining Public Co.,Ltd.)

Equipment Name
Clean Flash Tank A Air receive drum B Drain Tank for cooling tower 160MW Mainstack Aqueous Ammonia Vaporizer

Type
Vertical Vertical Vertical HRSG Stack Vertical

Dimension
ID1200 x 3000L x 6t ID1200 x 3000L x 6t ID2400 x 6500L x 14t ID5000 x 35000L x 16t ID762 x 3048TL x 6t

Material
A516-70 A516-70 A516-70 SS400 SA516-70

Period
2008 2008 2008 2009 2009

Remark

Stamp "U"

Aqueous Ammonia Storage Tank


Double Wall Stack Bundle Change, Add. Nozzle

Vertical
Stack BEU BEU BEU BEU Vertical Vertical Column BET Horizontal Vertical Horizontal Horizontal Vertical Horizontal Horizontal Horizontal BEM BEM BEM BEM BEM BEM

ID1372 x 4877TL x 10t


ID3500 x 80000L x 12.7t ID1450 x 8650TL x 16t ID1450 x 8650TL x 16t ID1450 x 8650TL x 16t ID1450 x 8650TL x 16t ID406 x 930TL x 12.7t ID406 x 930TL x 12.7t ID600 x 10300TL x 8t ID475 x 2944TL x 10t ID1500 x 3000TL x 8t ID1500 x 6000TL x 14t ID900 x 2400TL x 6t ID1100 x 2800TL x 17t ID2680 x 1100TL x 17t ID900 x 2400TL x 10t ID1300 x 5000TL x 8t ID1500 x 3000TL x 8t ID457 x 6657TL x 10t ID457 x 6657TL x 10t ID355 x 6790TL x 10t ID355 x 6790TL x 10t ID324 x 6268TL x 9t ID324 x 6268TL x 9t

SA516-70
A36 SA516-70 SA516-70 SA516-70 SA516-70 SA516-70 SA516-70 SA516-70 SA516-70/SA179 A516-70 A516-70 A240-304 A537-CL2 A516-70 A516-70 A240-304 A240-304 A106-B/A312-304 A106-B/A312-304 A106-B/A312-304 A106-B/A312-304 A106-B/A179 A106-B/A179

2009
2009 2009 2009 2009 2009 2009 2009 2009 2009 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010

Stamp "U"

Stamp "R" Stamp "R" Stamp "R" Stamp "R" Stamp "U" Stamp "U" Stamp "U"

PTTChem Add. Drain nozzle,Valve for T-270A,C,D&E (PTT Chemical Co.,Ltd.)

Bundle Change, Add. Nozzle Bundle Change, Add. Nozzle Bundle Change, Add. Nozzle ER.929 ADD Filter Inlet

PTTChem Fabricate GHU Feed Fillter Project (PTT Chemical Co.,Ltd.) BST-E 3001B Heater work(Bangkok Synthetics Co.,Ltd)

ER.929 ADD Filter Inlet Fuel Oil Stripper MTBE Heater Shilled Water Expansion Drum Instriment Nitrojen Drum MMA Loading Arm Drain Drum

PTT Tank Terminal Vessel Project (PTT Tank Terminal Co.,Ltd.)

Propylene Loading Arm Drain Drum Blanketing nitrogen Drum AN Loading Arm Drain Drum Sulfuric Acid Loading Arm Drain Drum Sulfuric Acid Closed Drain Receiver Acylonitrile (AN) Cooler A

PTT Tank Terminal Heat Exchanger Project (PTT Tank Terminal Co.,Ltd.)

Acylonitrile (AN) Cooler B Methyl Methacrylate (MMA) Cooler A Methyl Methacrylate (MMA) Cooler B

BST E-1405AR Heat Exchanger Project (Bangkok Synthetics Co.,Ltd)

BD Unit E-1405A BD Unit E-1405R

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9) Vessel Project Experiences


Project Equipment Name
AN Scrubber

Type
Vertical + Horizontal

Dimension
ID1530x8230TL + ID670x8600L ID3810 x 8230TL
ID1370 x 3660TL

Material
A516-70

Period
2011

Remark

BD Day Tank
BD Decanter

Horizontal
Horizontal

A516-70
A516-70

2011
2011

BD Change Tank
Spent Caustic tank

Horizontal
Vertical

ID3050 x 5180TL
ID1067 x 1270TL

A516-70
A516-70

2011
2011

MMA Storage Tank


PTZ Solution Prep. Tank

Vertical
Vertical

ID3050 x 5180TL
ID500 x 1005L

A240-316L
A240-316

2011
2011

DOWFAX Tank
Short Short Stopper 2 Tank

Vertical
Vertical

ID3050 x 5180TL
ID762 x 1219TL

A240-316L
A240-316L

2011
2011

SDBS Sol. Prep Tank


SDBS Master batck Tank

Vertical
Vertical

ID2440 x 3350TL
ID2740 x 4880TL

A240-316L
A240-316L

2011
2011

TKPP Master Blend Tank


Seed Latex Tank BST NB Latex Project Pressure Vessel New Fabrication (Bangkok Synthetics Co.,Ltd)

Vertical
Vertical

ID1829 x 2032TL
ID3050 x 5180TL

A240-304
A240-304

2011
2011

Bostex 728 Tank


Antioxidant 2 Tank

Vertical
Vertical

ID3050 x 5180TL
ID2440 x 3850TL

A240-316L
A240-316L

2011
2011

Kordek Tank
Biocide 2 Tank O2 Scavenger Tank Reactor Standpipe Train A/B/C/D/E/F Feso4 Premix Tank B KP,Nap Bomb Acrylic Acid Feed Tank Stripper Standpipe Train A/B/C Distillated Receiver Train A/B/C BD Receiver Knockout Drum Vacuum Receiver Scrubber Knockout Drum Vapor K.O. Drum

Vertical
Vertical Vertical Vertical Vertical Vertical Vertical Vertical Vertical Horizontal Horizontal Vertical Vertical Vertical

ID1270 X 1219TL
ID1270 X 1219TL ID742 X 1219TL 12" SCH.30 x 3050L ID508 x 1391L ID762 x 1219TL ID762 x 1219TL 12" SCH.30 x 3050L ID1524 x 2134TL ID1800 x 2900TL ID4572 x 6852TL ID 3658 x 5407TL ID762 x 1829TL ID2743 x 3048TL

A240-316L
A240-316 A240-316 A106-B A240-316L A240-316L A240-316L A106-B A240-304 A516-70 A516-70 A516-70 A516-70 A516-70

2011
2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011

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9) Vessel Project Experiences


Project Equipment Name
Screener Collection Tank Train A/B/C

Type
Vertical

Dimension
ID762 x 915TL

Material
A516-70 + Teflon Coating A516-70
A516-70

Period
2011

Remark

Condensate Flush Drum


Process Air Receiver Drum

Vertical
Vertical

ID1000 x 3200TL
ID2800 x 6500TL

2011
2011

Instrument Air Receiver Drum


Flare K.O. and Blow Down Drum

Vertical
Horizontal

ID3200 x 10000TL
ID3400 x 7000TL

A516-70
A516-70

2011
2011

Recovered an Storage Tank


Na2SO3 Hopper

Horizontal
Vertical

ID2200 x 3850TL
920W x 920L x 810H

A516-70
A240-316L

2011
2011

Bruggoglite Bag Dump Hood


O2 Scavenger Bag Dump Hood

Vertical
Vertical

900W x 910L x 810H


500W x 500L x 510H

A240-316L
A240-316

2011
2011

Compound Tank B/C


Emergency Killing Agent Tank

Vertical
Vertical

ID3048 x 5182TL
ID700 x 1050TL

A240-304L
A240-304

2011
2011

Hot Water Drum


Compound Tank Train A BST NB Latex Project Pressure Vessel Fabrication (Bangkok Synthetics Co.,Ltd)

Vertical
Vertical

ID750 x 2100TL
OD3657.6 x 6832.6H

A516-70
CS + Glass lined

2011
2011

Blowdown Tank Train A/B


Blowdown Tank Train C

Vertical
Vertical

ID3810 x 6769.1H
ID3810 x 6807.2H

CS + Glass lined
CS + Glass lined

2011
2011

Stripper Train A
Stripper Train B Stripper Train C Reactor Train A Reactor Train B Reactor Train C Scrubber Solution Prep Tank AN Storage Tank TDDM Day Tank PTZ Solution Charge Tank DDBSA Storage Tank Caustic Tank NH40H Tank Chainguard Tank

Vertical
Vertical Vertical Vertical Vertical Vertical Vertical Saddle Vertical Vertical Vertical Vertical Vertical Vertical

ID3658/3810 x 4744H
ID3658/3810 x 4744H ID3658/3810 x 4673.6H ID2590.8 x 4673.6H ID2590.8 x 4673.6H ID2600/2700 x 5247.9H OD1371.6 x 1660H ID3048 x 9067.8L OD3048 x 4877H ID600 x 610H OD2895.6 x 6705.6H OD2743.2 x 7426H OD3200 x 6000H ID1270 x 2600H

CS + Glass lined
CS + Glass lined CS + Glass lined CS + Glass lined CS + Glass lined CS + Glass lined A240-316L A240-304L A240-304L A240-304 A240-316 A240-304 A240-316 A240-316L

2011
2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011

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9) Vessel Project Experiences


Project Equipment Name
PMHP Tank Reducer Tank Initial Charge Tank A Initial Charge Tank B Aqueous Feed Tank Train A Catalyst Feed Tank Train A BST NB Latex Project Pressure Vessel New Fabrication (Bangkok Synthetics Co.,Ltd) Aqueous Feed Tank Train B Catalyst Feed Tank Train B Aqueous Feed Tank Train C Catalyst Feed Tank Train C FeSO4 Premix Tank A Persulfate Catalyst Premix Tank White Water Tank AB Intermediate Latex Tank A Intermediate Latex Tank B Stripper Jacket Heater Train C AN Scrubber Water Cooler First BD Condenser Deaerator Water Cooler Hot Water Heater First BD Condenser BST NB Latex Project Heat Exchanger (Bangkok Synthetics Co.,Ltd) AN Recycle Cooler Vent Condenser Vent Condenser Reactor Jacket Heater Train CDEF Initial Charge Heater AB Dodecyl Benzene Sulfonic (DDBSA) Tank Heater MAA Cooler Stripper Overhead Condenser Train AB

Type
Vertical Vertical Vertical Vertical Vertical Vertical Vertical Vertical Vertical Vertical Vertical Vertical Vertical Vertical Vertical BEM H-Double Pipe BEM BEM BEM BEM H-Double Pipe BEM BEU BEM BEM H-Double Pipe BEM BEM

Dimension
OD762 x 1219H OD1270 x 1829H OD2133.6 x 5181.6H OD2438 x 3352.8H OD1524 x 3080H OD1524 x 3080H OD1524 x 3080H OD1524 x 3080H OD1524 x 1981.2H OD1676.4 x 2606.8 ID500 x 750H OD1372.6 x 406.4H OD3657.6 x 6096H OD3660 x 11000H OD3650 x 9470H OD8" Pipe x 2297.2L 400W x 5305.7L x 1500H ID450 x 5039L ID700 x 7920L OD8" Pipe x 2527.2L OD8" Pipe x 3033L 400W x 5305.7L x 1500H OD16" Pipe x 3264.8L OD10" Pipe x 2209L OD12" Pipe x 2228.8L OD10" Pipe x 2448L 400W x 4011.3L x 1900H OD16" Pipe x 2002.8L Shell ID1044 x 5156.2H

Material
A240-316L A240-316 A240-316 A240-316L A240-316 A240-316 A240-316 A240-316 A240-316 A240-316 A240-316L A240-316 A240-304 A240-304 A240-304 A106-B , A240-304L A106-B A516-70 A516-70 A106-B A106-B A312-304 , A106-B A106-B A106-B A106-B , A240-304 A106-B , A240-316L A312-316 , A106-B A106-B , A312-316L S/T=CS , Tube=304SS

Period
2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011

Remark

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9) Vessel Project Experiences


Project Equipment Name
Flar Blow Down Drum Slop Tank PTT OCS#4 Project (PTT Public Co.,Ltd.) Instrument Air Receiver Utility Air Accumulator Desel Oil Tank Vacuum package Bayer Public Co.,Ltd. Spare Charge heater

Type
Horizontal Horizontal Vertical Vertical Horizontal BEM BEU

Dimension
ID3500 x 12000TL x 21t ID3000 x 12000TL x 13t ID3600 x 10000TL x 20t ID1500 x 4000TL x 11t ID1800 x 5000TL x 9t ID400 x 2500L x 12t ID1020 x 3782TL x 14t

Material
SA516-60N+S5 SA516-60N+S5 SA240-304 SA516-70 A283-C A240-316Ti/A312TP316Ti A516-60N/A179

Period
2012 2012 2012 2012 2012 2012 2012

Remark
Stamp "U" Stamp "U" Stamp "U" Stamp "U" Stamp "U" Stamp "U" Stamp "U"

Vent Cooler
Quench Column

BEU
Column

ID389 x 3800TL x 11t


ID1600 x 14700TL x 9t

A516-60N/A179
A240-316L

2012
2012

Stamp "U"

Absorber
Regenerator

Column
Column

ID1200 x 15800TL x 13t


ID1100 x 19350TL x 11t

A516-60N
A516-60N/A240-316L

2012
2012

Hydrogeneration Reactor
BCP TGTU Project (The Bangchak Petroleum Public Co.,Ltd.) Tail Gas Preheater

Horizontal
BEU

ID2100 x 3800TL x 13t


ID1020 x 3782TL x 14t

A516-60N
A516-60N/A179

2012
2012

Tail Gas Heater A


Tail Gas Heater B

BEU
BEU

ID1016 x 5998TL x 13t


ID1016 x 5998TL x 13t

A516-60N/A179
A516-60N/A179

2012
2012

Recycle Gas Preheater Reboiler


AC Filter A AC Filter B PTTGC 2 and 3 Project AC Filter C Absorber Column V63 Absorber Column V4

BEU BKU
Vertical Vertical Vertical Vertical Vertical

ID489 x 3800TL x 11t ID1550 x 5657TL x 10t


ID2100 x 4700TL x 15t ID2100 x 4700TL x 15t ID2100 x 4700TL x 15t ID970 x 3315TL x 15t ID970 x 3315TL x 15t

A516-60N/A179
A240-316L/A312TP316L A516-60 A516-60 A516-60 A516-60 A516-60

2012 2012
2012 2012 2012 2012 2012

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9) Fabrication Capability

1. Fabrication Items
Pressure Vessel / Tank, Heat Exchanger, Column & Tower, Stack(Steel/Flare), Fired Heater, SKID Unit

2. Capability
1) Thickness : Max. 75 m/m 2) Handling Weight : Max. 120 Ton/unit

3) Handling Length : Max. 50 m


4) Max Capability : 200 Tons / Month (Pressure Vessel)

3. Material
1) Carbon Steel : A36/A283,5/A516/A537 2) Stainless Steel : A312 TP304(L)/316(L)/310(H)/321(H)/347(H) 3) Alloy Steel : A387/Kubota Steel

4) CLAD Material : SS+CS

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9) Fabrication Work

Shop Main Facilities


Automatic Welding M/C (6 set) Auto Press M/C (2,500Ton) --- For Spherical Tank & Head Forming Plate Rolling M/C (Max. 50mm) CNC Plate Cutting M/C ---- 4*14m, 2 Sets Section Steel Bending Roller ---- Max. H150*150 Turning Rolling M/C (3 set) ---- Max. 30ton Plate Shearing Machine ---- Max. 12 mm Band Saw Radial Drilling M/C Hydro/Gantry/Tower Crane Others

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9) Fabrication Work
- CNC Cutting

- Auto Welding

- Head Forming

- Shell Rolling

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9) Fabrication Work

Stack (SIPCO Power Plant) & Vessels ( Petro-chem. Dev.)

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9) Fabrication Work

Pressure Vessels (PTTChem) & Heat Exchangers ( BST)

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9) Fabrication Work
Skid-Work

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10) Heater Division

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10.2 Project Experiences


LSTK : Lump Sum Turn Key / Figure : Project Amount in million USD

Project

Owner/Client /Location

Description

Period

Remark

ROC Furnace Q Project

Rayong Olefins Co., Ltd. / Map Ta Phut PTT Chemical (Public) Co., Ltd. / Map Ta Phut Technip & MOC / Map Ta Phut

Cracking Furnace (1 Set, 600 Tons) - Coil material P11, P12 Alloy LPG Cracking Furnace (1 Set, 480 Tons) - Coil material P11, P12 Alloy Erection of Ethylene Cracking Furnace and Furnace Piping Work (8 Sets, 9,700 Tons) - KUBOTA STEEL/P11/P12, 68,000DB

S F S F

Sep. 05 Mar. 07 Dec. 06 Nov. 08

Plant 2 Bottleneck Project Cracking Furnace Unit

Technip MOC Cracking Furnace

S F

Sep. 07 Aug. 09

SIPCO 160MW CoGeneration Project

Siam Power Generation(Public) Co., Ltd. Ban Kay PTTAR Co., Ltd. / (CDI) Fuel Steel Stack - 1sets Main Stack Fabrication

S F

Mar.09
Aug.09 Mar. 10

PTTAR Clean Fuel Project

Map ta phut

- Duel Wall Type 5Stage (80 m)

S F

Sep. 10

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10.2 Project Experiences


LSTK : Lump Sum Turn Key / Figure : Project Amount in million USD

Project

Owner/Client/Location

Description

Period

Remark

Tianjin China Project

TBCO/ITT/China

Reactor charge heater (1 Set, 880 Tons) - Coil material A335P11/TP321/TP347 Reformer & Charge heater & Re-boiler (13 Sets, 7,800 Tons) - Coil material A335P9/P11/P22/ TP304H/TP321H/TP347H
Fired heater ( 2 Sets, 515 tons) - Coil material A335P9/P11/TP347H

S F
S F

Oct. 11 Jun. 12
Jan. 12 Dec. 12

F / 2.0 M

JAC Project

SKEC/ITT/Singapore

FME / 26.0 M

RMP Project

Petron Bataan/ITT/Philippines NIOC/ITT/Iran

S F

Mar. 12 Oct. 12

F / 1.2 M

South Par Project

Fired heater (6 Sets, 256 tons) - Coil material A106B


Atmospheric & Fired Heater (6 Sets, 1,780 Tons) - Coil material A335P5/P9/P11/P22 Hot oil heater (8 Sets, 880 tons) - Coil material A106B Reformer (1 Set, 1,150 tons) - Coil material A335P11/P22/ TP304H/321H
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S F
S F S F S F

Feb. 12
Aug. 12 Mar. 12 Nov. 12 Jul. 12 Dec. 12 Jul. 12

F / 0.8 M

Algiers Refinery Project

AADR/ITT/Algeria

F / 30.0 M

West Qurma Project

SECL/ITT/IRAQ

F / 2.2 M

SAMUR Project

PETRONAS/ITT/Malaysia

Mar. 13
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F / 40.0 M

10.2 Project Experiences

- Radiant Work

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10.2 Project Experiences

- Convection Work

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10.2 Project Experiences

- Coil Work

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10.2 Project Experiences

- Stack Work 1

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10.2 Project Experiences

- Stack Work 2

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10.2 Project Experiences

- Painting Work

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10.2 Project Experiences

- Refractory Work

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10.2 Project Experiences

- Pre-assembly Work

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10.2 Project Experiences

- Modularization Work

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10.3 Coil & Piping Work Division

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10.3 Coil & Piping Work Division

Piping Work Capability Shop Fabrication Work: Field Erection Work

3,000 DB/Day : 3,000 DB/Day

Manpower Mob. Capability Welders : 400 workers (Currently 122 Welders) Workers : 1,200 workers (Currently 580 Workers)

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10.3 Coil & Piping Work Division

- Work Experiences

2007 2008 2009 2011 2011 2012 2012 2012 2012 2012

PTT Tank Terminal Project (ROC Ethylene Cracking Furnace) PTT Chem. LPG Cracking Furnace MOC Cracking Furnace Tianjin China Project JAC Project RMP Project South Par Project Algiers Refinery Project West Qurma Project SAMUR Project

P11/P12 / 24,000 DB P11/P12 / 18,000 DB KUBOTA STEEL/P11/P12 / 68,000 DB P11/TP321/TP347 / 9,600 DB

P9/P11/P22/TP304H/TP321H/TP347H / 51,000 DB
P9/P11/TP347H / 4,600 DB A106B / 2,800 DB P5/P9/P11/P22 / 11,500 DB A106B / 6,000 DB P11/P22/TP304H/321H / 18,800 DB

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10.3 Coil & Piping Work Division


General Welding Carbon Steel Pipe A333 Gr. 1 & 6 A335 P11 & P22/P91 A312 TP304/304L, A312 TP316/316L A312 TP321H, A312 TP347H
Special Welding Carbon Steel Pipe KHR32C ( Kubota Steel ) 35Cr-45Ni 25Cr-35Ni 20Cr-32Ni

Dissimilar Welding A351-CF8C + SA 312 TP321H SA 312 TP321H + A335 Gr.P22 KHR32C + Alloy 800H 35Cr-45Ni + 25Cr-35Ni SA 312 TP321H + 25Cr-35Ni 35Cr-45Ni + 20Cr-32Ni GX10NiCrNb3220 + 20Cr-32Ni 20Cr-10NiCb + SA 312 TP321H,347H
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77

Major Major

Facilities

Major Facilities

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7.1 Work shop and Office Total 160,000 M2

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7.1 Work shop and Office


New Work Shop Area Engg B/D

Total Area :160,000 m2


New Work Shop

New Work shop Area(Huaypong-Nongbon Road)


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Maptaphut Work shop Area

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7.2 Major Equipment and Tools

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7.2 Major Equipment and Tools

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7.2 Major Equipment and Tools

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7.2 Major Equipment and Tools

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8
Information technology

TWRE EPC IT System

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8. TWRE EPC IT System


Engineering Application 2D CAD Process/ Mechanical I SPOOLGEN e-Weld ISOGEN
ISO Drawing Pipe, Fitting Valve BM

- Overall Application Architecture


Control System
Welding Point

Piping System

Electrical/ Instrument

Procurement Civil/Arch

Construction III C-Works PJCS

Pre-comm. & Commissioning

Project Control

II STAAD

Piping Joint

SFIM
Spool Tracking

Completion
Pjt. Turn Over

i-PAM MicroStation HTFS Compress PVELITE HTRI E Tank


Bill of Material

Paint/Insulation/Support BM

Stl Str Analysis

CDRS
Const. Daily Rpt

FICS TEKLA Frame Works+ INSTCALC


CAS 3D Inst. Engg

Primavera

SP Review

TOMMS

Fab. Installation

AutoCAD

CPRS
Const. Progress QA Inspec. Rep

EPPM
EPR/RPR/PPR

PDS 3D E-Draw INTOOLS


Inst. Spec./ Data

SPCM

ETAP
Elec. Transient

IMMS
Line EQ

IMMS IEES
Elec. Engineering

PCMS

IV Project Portal EDMS

PROWEB (DOCUMENTUM) Document Management (Project All Deliverables)

Supporting Application

OEINS LMS/SMS/TMS MCMS/EMS GROUPWARE

Smart Plant Foundation - Data Integration


TWRE IN BRIEF 2013

8. TWRE EPC IT System

- Finance & Cost Management

Finance/Cost

OEINS CCMS
Automatic Slip

OEINS: Overseas Enterprise Information System, Accounting System


CCMS: Common Code Management System, Code Management System

PCMS

PCMS: Project Cost Management System

IMMS
Input Cost

IMMS: Integrated Material Management System for Engineering


ESMS: e-Subcontractor Management System

ESMS

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8. TWRE EPC IT System

- HR Management

HR

LMS

LMS: Labor Management System based on Finger Scan System - Manpower Management - Resource Management according to capability(with Evaluation) - Daily Report System - Calculate Salary, OT & Leave Management, etc SMS: Staffs Management System based on Finger Scan System - Manpower Management - Resource Management according to capability(with Evaluation) - Daily Report System - Calculate Salary, OT & Leave Management, etc TMS: Time Sheet Management System - Manpower Cost Management - Monitoring for Effective Manpower Operation

SMS

TMS

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8. TWRE EPC IT System

- Tools & Consumable Management

TCMS: Tools & Consumable Management System(The Application of a Bar-Code System)

TCMS

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8. TWRE EPC IT System

- (STMS)Piping Spool Management

Check Production, Stock, Erection of Spool Check Accurate Status of Spool by Bar-Code Tracking all Spool in Laydown Real Time Check of Spool Status

Status & Location

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8. TWRE EPC IT System

- (STMS)Piping Spool Management

<Overall Work Procedure for STMS>

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8. TWRE EPC IT System

- (SPCM)Structure Fabrication Management

Data Management for Raw Materials Production Management for Steel Members Delivery Management for Steel Members Searching & Reporting for Status of Production Operating of Each Project

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8. TWRE EPC IT System

- (SPCM)Structure Fabrication Management

<Overall Work Procedure for SPCM>

< TEKLA 3D >

< SPCM 3D >

Yellow : Completed (Checking Function by process)

< 4D Search >

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8. TWRE EPC IT System

- TEKRA System

SAMPLE ONLY

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8. TWRE EPC IT System


ProWeb

- Document Management & Groupware

Groupware

Document Management for project all deliverables Vendor Prints Control System Established project workflows for Internal collaboration Sharing Document between HQ and Site by Web-based

- Issue the Purchasing Request / Order - Issue the official document(OT, Leave, etc) - Sharing General Information

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8. TWRE EPC IT System


Program
PDS MicroStation Caesar II ACAD 2D, 3D

- For Piping Engineering


Description
PLANT DESIGN SYSTEM Intergraph Software Software by Bentley working with PDS Piping Structural Stress Analysis Piping Geometric drawing, Isometric drawing

Pro DSMS

AutoCAD Developed Program for Piping Designer

PDS (Plant Design System)

MicroStation

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8. TWRE EPC IT System


Program
AFES STAAD/PRO2001 TEKLA, SPCM ACAD 2D, 3D

- For CSA Engineering


Description
Automatic Foundation Engineering System Concrete & Steel Str. Cal. & Design Analysis Generate Structure Shop drawing Generate Civil, Structure & Arch. Drawing

TAMP

TWRE AUTO MTO PROGRAM

AFES Auto. FDN.

STAAD/PRO2001 Concrete/Steel STR. Calc

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8. TWRE EPC IT System


Program
SP Instrumentation/INTOOLS ACAD 2D, 3D TWRE ORIFICE CALC. EE POWER ETAP

- For E&I Engineering


Description
Software by Intergraph for Cable routing work with PDS software AutoCAD generic E&I layout drawing and hook-up diagram etc. Orifice Sizing Calculation TWRE Voltage Drop Calc. TWRE Cable Sizing Calculation

INTOOLS

ETAP

SAMPLE ONLY

SAMPLE ONLY

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8. TWRE EPC IT System


Program
HTFS COMPRESS PVELITE HTRI E TANK

- For Tank & Vessel


Description
Heat Exchanger Thermal rating Program Pressure Vessel & H-Ex. Calculation Pressure vessel & H-Ex. Calculation Heat Exchanger Thermal rating Program Storage Tank Calculation

HTRI

COMPRESS

SAMPLE ONLY

SAMPLE ONLY

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QMS

Quality Management System

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9. QUALITY ASSURANCE
1) QSE Organization CEO
The purpose will be part to construction review team as the quality Develops To establish the quality requirements for the scope of work in construction

QSE Committee

QSE Div.

General rule to be used by the quality assurance personal for controlling the manufacture of products and their respective records

Project Manager

Another Project

Another Project

Construction Manager Site QSE Committee Construction Team


QSE Site Control


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TWRE IN BRIEF 2013

9. QUALITY ASSURANCE
2) Quality policy

International standard

On-time delivery

High Quality & High Safety

Personal performance

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9. QUALITY ASSURANCE
3) Quality Objectives & Target : Increase Quality Index more than 80%

Key Performance Management System: - Customers Accept Review & Evaluation - Procurement savings cost - Delivery performance - Training /Standardized work - Risk Reduction - Control of nonconforming during fabricatio n & installation - Lessons learned

Performance indicators: - Customer satisfaction - Response time to customer inquiries - Packages conformity - Corrective Action/Preventive Action - Internal Audits - Management Reviews - Empower/review everyone in the organiza tion to participate from Lessons Learned proc ess to assure implementation
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9. QUALITY ASSURANCE
4) Quality management system

Continual Improvement of Quality Management system


Plan Act
Management res ponsibility

INPUT

OUTPU T
CUSTOMERS
SATISFACTION

CUSTOMERS
Resource management

Measurement analysis & Improvement

Do
REQUIREMENT

Check
Product

Product realization

Key

Value adding activities Information flow


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9. QUALITY ASSURANCE
5) Structure of Quality Document System Level 1 Level 2 Level 3
QS PROCEDURE

QM MANUAL (ISO 9001)

PROJECT QA MANUAL PROJECT QA PROCEDURE PROJECT WORK PROCEDURE DRAWING/SPEC.

TEAM WORK PROCEDURE

Corporate Quality System Quality Records


Project Files - Contract/Purchase Order - Contract Specification - Project Correspondence - Route/Process Sheet - Inspection/Test Plan & Report - As-built Drawings - Material Test Reports - Calibration Data Nonconformance Reports

Project Quality System

Training Records
Qualification Records

Internal Quality Audit Reports

Management Review Reports

Contract Review Reports

Vendor/ Subcontractor Control Data

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9. QUALITY ASSURANCE
6) Project Quality Execution Flow Organization
Project Team Organization Project Open

Engineering
Design Input / Output - Determination of design criteria - Preparation and control of DWG/ Spec. /Calculation Sheet Design Review/Verification - Control of Design Change - Analysis of Design Trouble

Procurement
Requisition
- Evaluation & Registration of vendor /Subcontractor - Procurement of Item/Material & Service Contract Review & Contract - CBE, TBE & Quality Evaluation

- Preparation of PJT Execution Plan / Procedure


- Establishment of PQP

Design Plan

Review & Approval of Vendor print

Manufacturing
Preparation of Source Inspection Plan
Source Inspection and Result Reporting

Construction
Site Team Organization & Site open Preparation of ITP Qualification of Special process worker (NDE, welding, etc.) Receiving inspection & test Site construction

Commissioning
Pre-commissioning & commissioning
- Preparation of Procedure & checklist Turn-over to client

- Control of M&TE
Nonconformance Control Issue of Inspection Release Certificate (IRC)

- Products & turn-over package

- Implementation of inspection & test


- Control of M&TE, field change & NCR Mechanical completion of Construction
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9. QUALITY ASSURANCE
7) ISO 9001 Certificates
TWRE has developed Quality Management System to control

Total Quality which is included Quality Assurance, Quality

Control and Quality Audit

Achieved Certificate of ISO 9001 on Feb. 2008 (DQS)

Updated Certificate of ISO 9001 : 2008 on Sep. 2009 (DAR)

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9. QUALITY ASSURANCE
7) ISO 9001 Certificates

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9.8 ASME Certificates

Approved by ASME Certified Body, Certificates were issued in

December 2008 and has been updated in December 2011.

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9.8 ASME Certificates

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9.8 ASME Certificates

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9. QUALITY ASSURANCE
9) Result of Internal audit Quality Performance

2011 : 1st-3rd
63%Average

2012 : 1st

73%Average

TWRE IN BRIEF 2013

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9. QUALITY ASSURANCE
10) Result of Internal audit Quality Performance

Ranging score for evaluation


90 Above : Excellent 80-89 : Very good 70-79 : Good 50-69 : Fair 0-49 : Unsatisfactory

TWRE IN BRIEF 2013

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10 Safety

Safety Management System

TWRE IN BRIEF 2013

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10. Safety Management System

- QSE Organization

CEO

Safety Supervision by Pre-QSE Plan Make Potential hazards clear by QSE Operation Make Contribution to Society Welfare

QSE Committee

QSE Div.

Project Manager

Another Project

Another Project

Construction Manager

Site QSE Committee

QSE Site Control

Construction Team


TWRE IN BRIEF 2013


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10. Safety Management System

- Audit Plan

Monthly
Joint Patrol (On 4Th every Month) QSE Facilities

Point out Mistake


Inspection Report Check to rectify

Working Method
Check the Rectification Housekeeping

Weekly
Management Inspection (Weekly)

Any unsafe acts or conditions

Daily
Supervisor

Any unsafe acts or conditions Injurious and Dangerous Work Equipment Fire Protection Personal protective equipment

Safe and Healthful

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10. Safety Management System


Year
2006 2007 2008 2009 2010 2011 2012

- Safety Record

RC
6 7 7 6 4 4 4

TRCF
0.70 0.31 0.25 0.11 0.10 0.10 0.13

DAWC
0 0 0 1 0 0 2

DAWCF
0.00 0.00 0.00 0.02 0.00 0.00 0.04

Total Man Hours Worked


1,704,653 4,399,656 5,547,524 12,407,955 7,923,135 7,749,252 8,991,518

TWRE IN BRIEF 2013

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10. Safety Management System

- Safety Record

Project / Owner

Year 2012Present 2012Present 20102013

RC

TRCF

DAWC

DAWCF

Total Man Hours Worked

EI&PSA3 / TOP
TGTU / BCP OCS4 / PTT PLC NB Latex / BST

1
1 1 4

0.23
0.24 0.05 0.19

0.00
0.00 0 2

0.00
0.00 0.00 0.09

846,285
833,789 3,484,410 4,104,878

20112012
20102011 20092011

PTT Tank / PTT


Clean Fuel / PTTGC

0
0

0.00
0.00

0
0

0.00
0.00

3,286,666
4,229,709

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10. Safety Management System


Safety Rewards

- Safety Rewards

Achieving 6,000,000 Safe Man hours on PTTAR / ATC # 2 Project


Achieving 500,000 Safe Man hours on SCG / MOC CFU Project

Achieving 10,000,000 Safety Man hours on SCG / MOC Cracker Project


Achieving 4,000,000 Safe Man hours on SCG / THPP # 3 Project

Achieving 3,000,000 Safe Man-hours on SCG / ARU Project


Achieving 3,000,000 Safe Man-Hours on PTTCHEM / EPS Project

Achieving 1,000,000 Safe Man-Hours on SCG/DOW / Offsite pipeline Project


Achieving 3,000,000 Safe Man-Hours on PTT TANK / PTT Tank Terminal Project

Achieving 4,000,000 Safe Man-Hours on PTTAR / Clean Fuel Project


Achieving 2,000,000 Safe Man-Hours on BST / NB Latex Project

Achieving 3,000,000 Safe Man-Hours on PTT PLC / PTT OCS4 Project


2nd Best EH&S Performance Award 2008 Honorable Mention on SCG / MOC Cracker Project

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11
Certificate of Appreciation

Certificate of Appreciation From Clients

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11. Certificate of Appreciation from PTT Tank


For outstanding performance and lasting contribution with quality, safety and schedule management

TWRE IN BRIEF 2013

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11. Certificate of Appreciation from PTT Public Company Limited


For outstanding performance and lasting contribution with quality, safety and schedule management

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11. Certificate of Appreciation from PTT Global Chemical


For early completion and lasting contribution with quality, safety and schedule management

TWRE IN BRIEF 2013

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THANK YOU

TWRE IN BRIEF 2013

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