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KeyPointsoftheInstallationProcess
2012 Daikin AC
Topics
InstallationConsiderations OutdoorUnit IndoorUnits&Controls BranchProviderUnits 8ZoneSelectionTool RefrigerantPiping REFNETFittings InstallationExamples StartUpChecklist
Slide2
2012DaikinAC
InstallationConsiderations
2012 Daikin AC
Tools&Support
DaikineQuipApp
8ZoneSelectionTool
Manuals
ProductCatalog
Slide4 2012DaikinAC
DaikinToolsforInstall
Slide5
2012DaikinAC
AdditionalToolsforInstall
Metrictools(hexkeysetandsocketset)arerequiredwhen installingorservicingDaikinRLCunits Nitrogenregulatorcapableofmeasuringupto700plusPSIis necessaryforinstallingDaikinRLCunits
MetricHexKeySet
750 1000PSI
MetricSocketSet
Slide6
2012DaikinAC
PolyVinylEtherOil(PVE)
CompatiblewithallHFCRefrigerants Excellentantiwearproperties Bettersolubilitywithprocessfluids SuperiorResistancetoCaptubeblockage Betterlubricity Optimalfornondriersystems VeryHygroscopic butwithnohydrolysis Moistureeasilyremoved
PVEw/drier
PVEw/odrier
Slide7
2012DaikinAC
MultiSplitInstallation
LabeltheindoorunitsA,B,C,D,etc.asappropriate Daikindoesnothavepreferenceregardinginstallorder Importantforwiringandpiping Pipingandwiringmustmatch IfthesystemispipedA,B,&CthenitMUSTbewiredAtoA,BtoB,andC
toC,etc.
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2012DaikinAC
SystemLayout
Slide9
2012DaikinAC
OutdoorUnit
RMXS48LVJU
2012 Daikin AC
RMXSFeatures
Designflexibilitywiththeabilityto
connectfrom2zonesto8Zonesona singlesystem
Abilitytoconnectupto50%to130%of
indoorunitcapacity
Longpipinglengthsforindoor
installationflexibility
Slimdesignforaspacesavingand
unobtrusivelooktothehomeexterior
Slide11
2012DaikinAC
RMXSFeatures
MaxCoolingCapacity 48,000Btu/h
(Heating54,000Btu/h)
Upto18.8SEER(HSPF11.3) ConnectstoCTXS,FTXS,FDXS,CDXS,
andFFQindoorunits
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2012DaikinAC
RMXSDimensions
53
4
35 7/16
Slide13
2012DaikinAC
RMXSClearances
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2012DaikinAC
IndoorUnits&Controls
CTXS,FTXS,CDXS,FDXS,&FFQ DaikinENVi (DACATS11),NavigationRemoteController (BRC1E72),WirelessRemoteController(ARC452),&Wired RemoteController(BRC944B)
2012 Daikin AC
WallMount
Autoswingmechanismensuresefficientairdistributionvialouversthat
automaticallyclosewhentheunitisturnedoff Wideairdischargeoutletdistributesacomfortableairflowthroughouttheentire space Horizontallouversandfrontpanelcanbeeasilyremovedforcleaning Undisturbedcomfortwithindooroperatingsoundlevelsaslowas22dB(A)
Slide16 2012DaikinAC
ConcealedSlimDuct
FDXS_LVJU/CDXS_LVJU
AvailableModels FDXS CDXS FDXS09LVJU FDXS12LVJU CDXS15LVJU CDXS18LVJU CDXS24LVJU
10ft.(DACAARCW901P10)&25ft.(DACAARCW901P25) receivercableextensionaccessoryoptionsavailable NOTE: When used on RXS09&12 DAVJU units, SEER rating is 13
Slide17 2012DaikinAC
FFQ_LVJU2x2CeilingCassette
Easymaintenancewithaneasytocleangrilleandwashablelonglifefilter
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2012DaikinAC
CondensateDrainInstallation FFQ_LVJU2x2
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2012DaikinAC
IndoorUnitPipingConnections
CTXS07 Liquid (O.D.) Inches Gas (O.D.) Inches 3/8 3/8 FDXS09 3/8 FDXS12 1/4 CTXS09 CTXS12 1/4 FTXS15 FTXS18 FTXS24
CTXS/ FTXS
1/2 CDXS15
1/2 CDXS18
5/8 CDXS24
Liquid (O.D.) Inches Gas (O.D.) Inches Liquid (O.D.) Inches Gas (O.D.) Inches 3/8 FFQ09 3/8 FFQ12
1/2 FFQ18
5/8
FFQ
3/8
3/8
1/2
1/2
Slide20
2012DaikinAC
IndividualZoneControl
Daikins8ZoneMultiSplitsystemoffers consistenttemperaturethroughoutthehome withtheabilitytoindependentlycontrolupto eightindividualroomsonasinglesystem. UsingthefollowingRemoteControllers*: DaikinENVi (DACATS11) NavigationRemoteController(BRC1E72) WirelessRemoteController(ARC452) WiredRemoteController(BRC944B) WirelessRemoteControllerKit(BRC7E830) *RCselectionisdependentonindoorunit installed. ARC452 Wireless
DaikinENVi(DACATS11)
CompatiblewithCTXS/FTXSandCDXS/FDXS KeyFeaturesandFunctions: Cool,Heat,andAutomodeswithdualsetpoints Weeklyschedulingforresidentialuse Setbackcontrol Optimumstart Hold,Quicksave,andVacationsettings FanOn/Auto,Fanspeed,andLouverdirection Errorcodewithplaintextexplanation WiFienabled accessiblethroughPCweb,Smart phone/Tablet DealerWebPortal AlertEmailandTrendGraph Display Roomtemperature/relativehumiditydisplay Outdoortemperatureandweatherforecast Other Backlit Fahrenheit/Celsiusselectable Currentoperationstatus Roomtemperaturesensor RelayforAUXheaterconnection(manuallyswitchover fromHPtoAUXisrequiredbyuser)
Slide22 2012DaikinAC
NavigationRemoteController (BRC1E72)
KeyFeaturesandFunctions: Configurabledisplay Standard,Detailed,andSimple DualorsingleCoolandHeatsetpointsforoccupiedperiods Setbacksetpointsforunoccupiedperiods Unwantedbuttons/operationmodescanbedisabled Poweroffeliminatessetpointandmodeadjustment configurable Setpointrangelimitation Individualbuttonprohibits AutomaticadjustmentforDaylightSavingsTime(DST) Schedule Weeklyschedule 7day,weekdayplusSaturdayand Sunday(5+1+1),weekdayplusweekend(5+2)and Everyday(1) Allowsprogrammingupto5eventsperdaywithCooland Heatorsinglesetpoints SetbackconfigurationwithCoolandHeatsetpoints Display Detaileddisplaymode Standarddisplaymode Simpledisplaymode(new) Facedecaloptiontoeliminateunnecessarybuttons
withoptionalface plate
AvailableforFFQOnly,mustbepurchasedseparately
Slide23 2012DaikinAC
WirelessRemoteController(ARC452)
CompatiblewithCDXS/FDXSandCTXS/FTXS
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2012DaikinAC
WiredRemoteController(BRC944B)
CompatiblewithallindoorunitsexceptFFQ KeyFeaturesandFunctions:
Builtinonetimeordailytimerfunctionality
withupto2timeractionsperday
LCDletsyoudisplaysetpointtemperaturein
1For1Cunits
Selectableauto/cool/heat/dry/fan
operationmodeswithadjustabletemperature andairflowrates
Approximatelytwohourbatterybackup Controllercanbeusedinconjunctionwiththe
factorysuppliedstandardwirelessremote controller
Slide25 2012DaikinAC
BRC7E830Option
HandheldWirelessRemoteController
WirelessRemoteControllersare
providedaskits
Temperatureissetpointdisplay WirelessControllersonly
communicatewiththefancoil whentheyarepointedatthe receiverandabuttonispressed
ListenforaBeeporBeepBeep
forconfirmation
AvailableforFFQOnly,mustbepurchasedseparately
Slide26 2012DaikinAC
BranchProviderUnits(BP)
2012 Daikin AC
BPUnitExplodedView
AllowforServiceClearance
RemovingtheBPunitcoverisnecessary forservicingtheunit.DonotinstallBP unitflushagainstaceilingorother obstruction. InstallusingAllthreadorsimilar suspensionmethod. Toservice: Removethe4screwsonthebottom oftheunit Removethe4screwsthatsecurethe electricalwiringboxcover Removethe4screwsthatsecurethe electricalwiringboxtotheBPunit LifttheBPboxunit Liftthetophalfofthethermal insulationmolding
InternalPipingDiagram
TheinletpipingtotheBPMKSUnitisencapsulatedinthermalinsulationmolding.Thelines enteringtheBPunitareseparateGasandLiquidLinesasindicatedinthefollowinginternal pipingdiagram.
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2012DaikinAC
Specifications
Flarenutconnections Choiceof2zoneor3zone BPunitstomatchthesystem selectiontoindividual requirements
Model Name Power Supply Power Consumption Minimum Circuit Amps (MCA) Running Current Sound Pressure - (Cooling/Heating) Number of Connectable Indoor Units Min. Connection Combination Max. Connection Combination Piping Outdoor Unit Side Liquid Connections Indoor Unit Side (O.D.) Outdoor Unit Side Gas Indoor Unit Side Drain Reducer in. in. in. in. in. pc. pc. pc. Dimensions (H x W x D) Net Weight in. lbs. 5/8 x 2 Not required 1 ( 3/8 1/4) 4 ( 5/8 1/2) 3 ( 5/8 3/8) 7-1/16 x 11-9/16 x 13-3/4 18.0 20.0 1/4 x 2 5/8 x 1 5/8 x 3 W A A dB(A) BPMKS048A2U 10.0 15.0 0.05 32/32 1 to 2 7,000 48,000 3/8 x 1 1/4 x 3 BPMKS049A3U 10.0 15.0 0.05 32/32 1 to 3 7,000 62,000 Single phase 60Hz 208/230V
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2012DaikinAC
Installation
TheBPunitisforindooruseandshouldbeinstalledaboveaceilingor behindawallinaccordancewiththefollowingconditions. Theunitmustbe:
Notinstallednearbedroomsduetopossibleaudiblesoundsof
refrigerantflowthroughthepiping
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2012DaikinAC
InstallationRestrictions&Clearances
Unit:inch(mm)
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2012DaikinAC
CeilingSuspendedInstallation
1. Fixthefurnished(B) washerretainingflange withtwo(C)screws.(4 locationsintotal) Unitmustbesuspended usinganallthreadbolt andhexnutandwashers. Insurethattheunitis level,tightenthehexnut.
2.
3.
WallMountedInstallation
TheBPUnitmustbeinstalledLevel. Allowatleast8ofserviceclearanceabovetheBPunit.
Slide35 2012DaikinAC
ElectricalBoxLocation
ThemountinglocationfortheElectricalBoxcanbemodifiedtobetterreflectthe needsoftheinstallation.
ElectricalBoxasShipped
ElectricalBoxwhenRelocated
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2012DaikinAC
RelocatingElectricalBox
ProceduresforChangingLocationofEBox
1. Removescrewsandpulloffelectrical wiringboxcover.
2.
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2012DaikinAC
RelocatingElectricalBox
3. Removethebindingband(A) whichholdsthewires.
4.
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2012DaikinAC
RelocatingElectricalBox
5. Reattachthebindingbandto position(B).
6.
Slide39
2012DaikinAC
BlankingOffPorts
TheBranchProviderUnitsareshipped witheachportblankedoff. Toaccessaportforuse: Removetheflarenut Removetheblank Anyportthatwillnotbeinuseshould remainblankedoff. Note:Aminimumoftwoindoorunits mustbeinstalledper8Zonesystem. Theindoorunitscaneachbeconnectedto separateBranchProviderunitstoallowfor futureexpansionofthesystem.
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2012DaikinAC
8ZoneSelectionTool
2012 Daikin AC
8ZoneSelectionTool
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2012DaikinAC
SelectionFlowChart
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2012DaikinAC
SelectionToolReport
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2012DaikinAC
ElectricalWiring
2012 Daikin AC
ElectricalWiring
Theoutdoorunitandbranchprovider(BP)unitsoperatefromseparate208/230V singlephasepowersupplies,eliminatingtheneedofpowersupplybetweenthem. Therefore,wiringsizefromtheoutdoorunittothebranchprovider(BP)unitscanbe reducedandeaseinstallation.
DIIInettransmissionline 4wiretransmissionandpowersupply PowerSupply
DetailedViewofBPWiring
3ZoneBPunitshown
Alwaysfollowlocalcodes
Slide47 2012DaikinAC
DetailedViewofBPUnitPCB
F1&F2 Transmission wiretootherBP unitorOutdoor Unit(Sheathed 2strandAWG 1816) L1,L2,&GRD From 208/230V Electrical Supply(AWG 1614)
2ZoneBPunitshown
Alwaysfollowlocalcodes
Slide48 2012DaikinAC
L1&L2From208/230VElectricalSupply(AWG1614) MOCP=15
Alwaysfollowlocalcodes
Slide49 2012DaikinAC
ElectricalWiringConnections
ConnectionExampleofTotalSystemWiring
Dedicated circuit not required for individual BP units
Alwaysfollowlocalcodes
Slide50 2012DaikinAC
RefrigerantPiping
2012 Daikin AC
InstallGuidelines
Whenconnectingapipetotheunitbodyor removingit,besuretouseabackupwrench andtorquewrench. Fortheworkdimensionandthetightening torqueoftheflaresection,seethistable. Whenconnectingaflarenut,applyoiltothe flaresection(onlytheOUTERsurface),and screwthenutthreeorfourtimesinitiallyby hand. Besuretousetheflarenutsincludedwith thecondenserorfancoil.
PipeSize 1/4" 3/8" 1/2" 5/8" 3/4" TighteningTorque 10.412.7ftlbf 24.129.4ftlbf 36.544.5ftlbf 45.655.6ftlbf 71.787.5ftlbf
Piping union Torque Wrench Back up Wrench Flare Nut
Slide52
2012DaikinAC
InstallationProcedures
Keeprefrigerantpipingcleanandsealedduring
installation UseNitrogenpurgeduringbrazingprocess Refrigerantpipingmustbeproperlyinsulated Recommendedwallinsulation LiquidandGaspipesmustbeindividuallyinsulated AllFlarenutconnectionsmustbeinsulated Refrigerantpipingmustbeproperlysupported Followlocalcoderequirementsforpipingsupport locations Supportpipingwithin12ofBPBoxandFanCoilunit Keeptrackofeachrefrigerantcircuitduringinstallation Totalrefrigerantpipinglengthcannotexceed440ft (135m) Measureliquidlinesastheyareinstalled Avoidcrossingrefrigerantlinesduringinstallation
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2012DaikinAC
InsulationRequirements
TheLiquidandGaspipingmustbe
completelyinsulated Recommendedwallthickness 3/4 Allflareconnectionsmustbeinsulated
Slide54
2012DaikinAC
PipingRule#1
TotalpipinglengthbetweenoutdoorunitandBPunits180ft
a +b +c +d +e 180
a b c
Slide55
2012DaikinAC
PipingRule#2
TotalpipinglengthbetweenBPunitsandindoorunits262ft
f +g +h +i +j +k +l 262
f g
i j
Slide56
2012DaikinAC
PipingRule#3
TotalpipinglengthbetweenaBPunitandconnectedindoorunit49ft
f,g,h,i,j,k,l 49
h g
Slide57
2012DaikinAC
PipingRule#4
Totalallowableheightbetweenoutdoorandindoorunits98ft
H198
H1
Slide58
2012DaikinAC
PipingRule#5
TotalallowableheightbetweenoutdoorunitandBPunits98ft
H298
H2
Slide59
2012DaikinAC
PipingRule#6
TotalallowableheightbetweenBPunits49ft
H349
H3
Slide60
2012DaikinAC
PipingRule#7
Totalallowableheightbetweenindoorunits49ft
H449
H4
Slide61
2012DaikinAC
PipingRule#8
Minimumallowablepipinglengthbetweenoutdoorunitandfirst REFNET16.4ft
m16.4
m
Slide62
2012DaikinAC
PipingRule#9
MaximumpipinglengthfromfirstREFNETtofurthestindoorunit131ft
n131
SystemExample
8ZoneMultiPlusSystemExample FromSelectionTool
Slide64 2012DaikinAC
PipeSizeSelection
Gas Liquid BetweenoutdoorunitandfirstREFNET Between1stREFNETand2ndREFNET BetweenREFNETandBPunit(TotalConnectedindoorunitcapacity17,000Btu/h) BetweenREFNETandBPunit(TotalConnectedindoorunitcapacity17,000Btu/h) 3/4" 3/8" 5/8" 3/8" 1/2" 1/4" 5/8" 3/8"
Slide65
2012DaikinAC
CalculateAdditionalRefrigerant
R = Total Length(ft)of liquidpipingsizeat 3/8in.OD x 0.036 lb/ft X Totallength(ft)of liquidpipingsizeat in. OD X 0.015lb/ft
ExampleforrefrigerantbranchusingREFNETjoint(unit:ODinchxft) R=[(a+b+d+e)x0.036]+[(c+f+g+h+i+j+k=L)]x0.015=[128x0.036]+[234x0.15]=8.118lbor8.1lb
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2012DaikinAC
REFNETFittings
2012 Daikin AC
REFNETComponents
Slide68
2012DaikinAC
REFNETYJointInstallation
REFNET Y Joints to be installed: straight up - straight down level (+/- 30) Each REFNET included in the branch kit is labeled to identify circuit: Liquid Gas
Slide69 2012DaikinAC
Slide70
2012DaikinAC
RefrigerantFlowDemonstration
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2012DaikinAC
PipeFlaring
Properdeburringiscriticalforasuccessfulflarefitting
Slide72 2012DaikinAC
PipingFlaring
Bdepthforpipe Go/NoGo Flaring Block B
A
DACAFSG1 Bdepthforallothersizes DimensionArequirement PipeSize 1/4 3/8 1/2 5/8 3/4 Dimension 9.1mm 13.2mm 16.6mm 19.7mm 24.0mm DimensionBRequirement PipeSize 1/4 3/8 1/2 5/8 3/4 Dimension 1mm 2mm 2mm 2mm
2mm
Slide73 2012DaikinAC
Brazing
DryNitrogenMUST beusedduringallbrazing (Pressureregulatedto1.5to3PSIG)toprevent oxidationformation
Slide74
2012DaikinAC
InstallationExamples
2012 Daikin AC
OutdoorUnitInstalled
Properinstallation OutdoorUnitisinstalledlevel Shippingbracketshavebeen removed Allrefrigerantpipingisinstalled Pressuretestedto550psifor24 hours Tripleevacuationofrefrigerant system,finalevacuationto500 micronsorbelowandheldfor1 hour Additionalchargecalculatedby liquidlinesizesandlength UnitchargedwithR410Ainliquid state
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2012DaikinAC
BranchProviderUnitInstalled
Properinstallation BPUnitisinstalledleveland withproperclearance Highandlowvoltagewiring properlyterminated Refrigerantpipingproperly insulated Note:flarenutsinsulatedafter photo
Slide77
2012DaikinAC
REFNETInstalledLevel
Properinstallation REFNETfittingsareinstalledlevel Allrefrigerantpipingisinsulated
Slide78
2012DaikinAC
RefrigerantPipingInstalled
Properinstallation Refrigerantpipingisinsulated Bracketsareinstalledoutsideof insulationallowingfor expansionoflineset BPunitpowerdisconnect installed
Slide79
2012DaikinAC
WhatNOTtodo
WhatNOTtodo
StartUpChecklist
2012 Daikin AC
StartUpChecklist
Compressorshippingbracketsremoved StopValvessecurelyclosed&fieldrefrigerantpipingpressuretestedto550psifor24 hoursmin. Tripleevacuateto500micronsorless Allliquidlinesaremeasured,AdditionalRefrigerantChargeiscalculatedand weighedintothesystem,breakingthefinalvacuum StopValvesopened AllcontrolwiringisinstalledandproperlyconnectedateachterminalblocktoBP units Allcondensatedrainpipingisconnected,includingfancoiltiein,andinsulatedas required RefrigerantlinesarecompletelyinsulatedincludingflarenutconnectionsatIndoor UnitsandBPunits
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2012DaikinAC
StartUpChecklist
Allapplicableductworkisconnectedandairfiltersinstalled LineVoltageischeckedandverifiedtobewithinspecifiedrangeforallsystem components PowerupBPunits Powerupoutdoorunittoenergizecrankcaseheaters(minimum6hrs)Initialization sequencestartsandthesystemaddressesareset SetupNavigationRemote Controllers(forFFQ) Systemrefrigerantcharge AdditionalRefrigerantChargemode TestOperation RemainingSystemFieldSettings VerifysystemoperationinCool&Heatmodeasoutsideambienttemperature conditionsallow(heatmodeisprohibitedabove75.2Foutsideairtemperature)
Slide84
2012DaikinAC
OperatingTest
FollowtheOperatingTestasdescribedintheinstallationmanualoftheoutdoorunit.IfBP unitdoesnotoperatenormallyduringthetestrun,theerrorcanbecheckedontheremote controllerdisplayfortheindoorunit.
ErrorCodesdisplayedontheremotecontroller
Code A9 E2 J0 U4 U9
Nonconformity duringinstallation Electricexpansionvalve connectornot connected(BPunit) Printedcircuit boardfaulty(BPunit) Liquid andgasthermistorfaulty(BP unit) TransmissionerrorbetweenBPunitand indoorunit Transmissionerror betweenoutdoor unitandBPunit
Remedialaction Pleasecontactyourdealer
OperatingTest
PowerOn CheckOperation Insureallthermisters andtransducersareinplace PowerONoutdoorunitfor6hours(crankcaseheater) PowerONbranchportunits OpenServiceValves Performcheckoperation Press/HoldBS4(Test)buttonfor5seconds
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2012DaikinAC
OperatingTest
TemperatureControl CheckOperation Makessuretheindoorandoutdoorunitsareoperatingnormally Runeachindoorunitoneatatimeandmakesuretheoutdoorunitisalso running Checktoseeifcold(orhot)airiscomingoutoftheindoorunit Pressthefandirectionandfanstrengthbuttonsontheindoorunittosee iftheyoperateproperly
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2012DaikinAC
TopicsRecap
OutdoorUnit IndoorUnits&Controls BranchProviderUnits 8ZoneSelectionTool RefrigerantPiping REFNETFittings InstallationExamples StartUpChecklist
Slide88
2012DaikinAC
Thank You
PTRLC1207PP001A
2012 Daikin AC