Beruflich Dokumente
Kultur Dokumente
Book
COPYRFGHT DEPOSIT
TSIE
m hWi
.D,
Had -Bo ok
VITH OR
'
E37-
T.
-^r.
:e^..^ib:e=e:k.
M-
Copyrighted A. D. 1883,
By
T. V. Harper.
r
&
Palmer,
Press of Trautman
columbus, ohio.
INTEODUOTION.
little
work,
as
we have
and
-^^ndeavored
to
make everything
plain
by avoiding as far as and names that are terms technical )racticable all those having a by only horoughly understood its application and lair knowledge of chemistry it is to electro-metallurgical operations, which more than fair to presum.e, is not possessed by this book as and persons, hundred of a out one
:omprehensive as possible,
is
intended more particularly for the practical benefit of the masses, we have adopted the
language,
lated,
and
we
think, to supply a
want
in
the field of
popular, and scientific Hterature, heretofore so At the same time the exsadly neglected.
perienced electro-plater will find herein, facts which will prove not only interesting, but
instructive to him.
history of the art of electro-metallurgy dates far back in the seventeenth century, but not much progress was made in practical
The
application
knowledge of mandiscovery
of
sometime
after
the
which occurred
the
The
in
years
in
of
eighteenth
century,
were
fruitful
important discoveries
the
art.
into
its
voltaic
In 1800 water was first decomposed two constituent gases, by means of the battery, and shortly afterwards it wa?
silver, in
discovered that
and a more positive metal, received a firmly adherent deposit of copper, when placed in a
solution of that metal.
In
it
was
first
noticed, that
when
a current of electricity
was
or
of
silver,
by means of
silver,
in solution
was
zinc
connected with
About
it
by means of the was then first noticed, that the anode (or the pole or plate,) by which the electric current entered the solution was
first
was
successfully deposited
electric
current,
and
slowly
dissolved,
although
it
is
not
clearly
HAND BOOK.
electro-plating operations.
From this time, until after the year 1831, when magneto-electricity was discovered by Faraday, but little Was done in the way of
advancing the
art of electro-metaUurgy.
numother
among
in a
that
the
amount
of salt
solution
decomposed by the
and
the
electric
current,
was
in
a battery, depended
intensity
upon the
current,
of the
or
its
overcoming
resistence,
depending
number
In
of cells in circuit.
the
year
1836,
it
was noticed
present
Daniell
battery,
became heavily
a faithful outline of
however
several
fine,
In the years
might be taken advantage of in the reproduction of copper plates, steel engravings, etc., and a great many experiments were conducted with this end in
parties that
view.
One
one of
of
his
experiments,
Mtrip
and immersed it in the solution, where it remained in circuit for quite a while, and received a heavy deposit of copper. Finally one
day while conducting another experiment, it became necessary for him to use the wire attached to the coin, and while removing it he
.
detached a large piece of the deposited copper, and at once observed that it was an exact mold of that portion of the coin, every line, and letter being reproduced with remarkable fidelity.
In the year i84o,
impetuous,
alkaline
by the discovery of
the suitability of
experienced
in
which was
articles
finally
remedied, by
coating the
with copper.
this
From
this
time forward,
strides
making rapid
age of progress and invention, wdio can gainsay the assertion that, perhaps, it is still in
So numerous are the wonderful and startling discoveries, that the more conservative would hesitate, at drawing the boundarly line beyond which inventive genius and scientific research may not proceed. It would seem to the practical electro plater
its
infancy.
inventions,
that
there
is
but
in
little
room or
necessity for
improvement
as they are
It is
now about
of
trolysis of
carbon being
it
all
the
more
from the
artificial
fact that
may probably
is
result in the
One
is
way
of
much
re-
search in the
difficulty
way
experienced
obtaining solutions
The fused or melted carbonates are about the only liquids that have been used with any degree of success so far.
tricity.
With the melted carbonates of potash and sodium a black and very hard deposit of carbon has been obtained.
of
sodium
fair
(washing
has
perhaps,
the
it
been
tried as yet,
being a
conductor of
elect ricty,
we would say
that
strict
book
will
Much
art,
the
may
easily understand.
GENERAL INFOEMATION,
in
containing
of glass,
the
dif-
should be
stone, or
enameled ware; glass ware being preferred for operations on the small scale. Their size should
be adapted to the number and size of the
to be plated, but for
articles
a well
ventilated
fall
room, and where the light can not directly upon them. The different acids,
and other necessary chemicals, should be kept in well stoppered bottles, and placed carefully out of the reach of meddling hands, as many of them are the most violent poisons, and some of them are capable of producing almost instan death and others, when mixed, producing the most powerful explosives. Too much care can
;
not be observed
sad,
in this respect, as
many
are the
in
and
fatal results,
of an incautious
manner
10
them where unthoughtful hands may bring about the most disastrous conseArticles to
quences.
be re-plated,
should
first
have
either
further
by
filing
and scraping,
When removed by
may
be re covered
means
of acids,
the metal
and where the operation is carefully conducted, with no less at all, and used over again; where a great deal of re plating
loss,
is
done
this
is
the
The
is
prevailing opinion
that electro-plating
is
er-
roneous,
prices at wdiich
would tend
and often
when
time,
and worn
baser
ing
he would what little precious metal there was there, had been deposited at great expense. But where the business is conthe
metal
underneath,
naturally
conclude
that
LHE
ducted
total
}300J<:.
expense
over the intrinsic value of the metal depofited as an electro plating solution once properly
made, and then carefully mana|f^, will last for or until it becomes^so clogged up wi-th impurities set free by the dissolving of the anode, that it will no longer deposit pure metal, and for
years,
this
the
as
them
from
all
impurities.
Anodes
silver
of silver
of
and copper, which being dissolved in the solution and deposited, greatly change the color and appearance of-the articles. When not in
use,
of
dipping
their
supporting
as
some
apt to be absorbed
12
or
by getting
The
way
the solution,
a bent wire.
All
articles to
be plated must
in
first
be made
scrupulously clean,
firm
deposit.
great
many
failures
may be
otherwise
or scraped, or
possible,
then
immersed
solution of potash,
A very good scraper can be easily made by gnnding down the sides of a three cornered file until it is perfectly smooth, and finishing up on
an
oil
stone,
edges.
must
the potash
be
dissolved,
and
deposited
on
the articles,
14
iron,
somewhat longer time. All articles should be well washed in clean water, immediately after taking them out of the potash
solution,
after
different acid
solutions,
in
solution.
of
copper,
German
silver,
solution
consisting
water
four
parts,
which a very small quantity of muriatic acid added. Articles of iron should be dipped in a mixture composed of one part of sulphuric acid and fifteen or twenty parts of water, and then well washed. Articles of lead, brittannia metal, or pewter, after having been treated with the potash solution and rinsed may be placed at once in the plating solution. It is a much better plan, however, to coat them, and articles of iron and steel also, with a thin film, of copper by means of one of the following
to
may be
weak
and
slightly acidulated
solution of sulphate of
copper,
(blue vitriol)
HAND-BOOK.
15
have thj desired appearance, wash and dry them quickly or they may simply be immersed in the liquid for a short time, and then thoroughly washed, and dried.
soon as
tliey
them
well
This solution
is
and
is
be prepared
in
and best way is to solution, which may the following manner: Add to
surest,
The
solution of
forms a precipitate
observing when
it
precipitate,
it
which
is
cyanide of copper.
and pour off the clear liquid, to settle, wash the precipitate well by filling the vessel with water, stirring it up, and aftei it has settled
again
pouring
off the
water,
repeating
the
all
copper, a
little
more
is
of a solution of cyanide of
it,
potassium than
that
is,
solution, to
16
is
all
dis-
then add a
little
is
three
cells,
telegraph
offices, will
be
opera
in
it
tions.
To
in'kmerse
it
to the
wire
previously
well
cleaned
articles
of
iron,
any
of the
battery.
in
The
articles
be
im-
mersed
the solution
to the battery,
The from them before taking them out of it, amount of battery should be adjusted to the
amount of
be plated.
small articles
to the
surface presented
by the
articles to
The
smaller the
articles,
the
less
number of
may be
and be plated at one time. If too much battery be used, the copper will be deposited in the form of a dark metallic powder. This solution is rather difficult to manage, and is
wire,
same
IT
sulphate
of copper.
This
latter solution,
iron,
steel,
brittannia
metal, etc,
unless
they have
in
used
ide
in
precisely the
solution,
it
desired,
is
much
this
to be preferred.
ing articles
in
but as
we have
will
stated
before,
the
the
sulphate solution
articles
not
answer, unless
of copper, and
we must per
in
force
first
use the
cyanide solution, or
method
of rubbing
a
them
with
rag,
moistened with
from
the
slightly
After
re-
moving the
articles
solution,
they
if
any imperfections be discovered, the cleaning and scouring operation will have to be done over again, and th*^ plating repeated, but by
using a proper
will
amount
of care the
first
attempt
The commonest
chloride,
sulpliate
the nitrate,
and oxide.
obtained by
nitric acid,
dissnlvini:^ tlie
gentle
cooling.
heat
The oxide
made by adding
to
solution
common
salt
of
no longer forms a precipitate. There is no danger of adding too much o( either potash or
it
soda,
as the oxide
it
forms
is
;
not soluble
the
in
solution
of either
of
them
preci[)itate
which
is
means of a
nitric,
is
and dried.
It
is
a black
pow-
The sulphate
nitrate,
obtained
or
by dissolving
oxide
in
either the
chloride
quantity
of diluted
sulphuric
nearly
acid,
and
to dryness,
when
it
will solidify
upon
JO
A
of
solution
of the nitrate
of nickel
may be
current
solution
through a
dilute
very dilute
plates
of nitric acid,
by means of two
of nickel,
or
by
using a
solution
of
may be
obtained, and
produced.
Nickel
is
too
be readily
are
deposited upon
other metals,
unless they
more
tutes
electro
positive than
itself.
This consti-
difficulties in the
way we
think
may be "overcome by
cleaned
silver,
a careful
observance
of
Thoroughly
brass,
steel,
articles
copper,
and German
pewter,
received
a
type metal
viously
deposit of
copper by the
battery process,
readily in
may
Add
to
which
impart a greenish
tint to
the liquid.
Use
in
it
stir
20
deposit,
take
them
out,
wasli
and dry
finely
them, and
necessary, polish
them with
powdered
very
clialk
and is comparatively easy to manage, but the immersion of the least parbrilliant deposit
ticle
of zinc or iron
in
it
will
it.
greatly impair
its
action,
There are quite a number of solutions used by different platers, for depositing nickel by means of the electric current, any of which are
capable
of doing excellent
work,
but
in
the
all
hands of
an
inexperienced
person,
they
prove rather
slowly
nickel,
difficult to
manage.
is
to a solution of nitrate,
solution
of cyanide of potassium as
is
liquid.
in
Wash
a
the
and
dissolve
potassium, adding
very
is
little
more of the
for electro-
nickel, and^yields a
posit.
Still
brilliant de-
another solution
composed of
22
solved
potash (concentartaric
part, or the
little in
acid
excess of the
the
solution.
given
without
is
injuring
more
quite
simple
a
in
its
preparation.
number
SO-
difficult to
the
may
vary
its
considerably
without
three to
materially affecting
eight ounces of the
working.
From
combined salts per gal on of water makes a very good working solution. When it contains -less than this amount the working of the solution is retarded by the increased resistence
electric current,
it
offers to the
passage of the
and when it contains more than the proper amount, the chemical action is impeded by the solution being too nearly saturated. Electro plating is the product of electro
chemical action, this phenomenon being called
electro chemical action from the fact that a current
liquid
tricity
a suitable
Elecproduces a chemical change in it. being the cause and chemical action the
24
result,
tion that
at the
is a good conductor of electricity and same time one that is capable of sustaining the proper amount of chemical action neces-
sary for
its
successful operation.
it is
Nickel beir-g
They
composed
of
the
surface
articles
considerably
to
larger
be plated.
Where anodes
in
of cast
nickel cannot
nickel
may
ot a
is
be suspended
a metal that
It
means
its
Nickel
seldom obtained
in
pure
state.
to the
It is
of nickel, owing to
scale
off,
no parit
ticular necessity in
is
will,
many months.
Nickel
is
not affected to
25
any great extent by exposure to the air or coal smoke, and in this respect it possesses an advantage over silver which is easily tarnished by Nickel is very exposure to sulphuretted gases. easily corroded by acids and lorms very poisonous
used
compounds,
in
and
for
this
reason
should
never be
cooking
cream pitchers,
etc.,
it
sugar
bowls,
drinking
cups,
capable
polish
and
resisting
rough usage
ally
long time.
cells of
too
much
in
metal to be deposited
powder.
nickel
plate of nickel, or
the form of a
of
of fragments
suspended in a platinum wire net work, should be attached to the wire leading from the copper pole of the battery, and the previously
cleaned articles, after being placed
tion,
in thc^^soju-
should be attached to
the
wire
leading
from the zinc pole of the battery and kept in gentle but constant motion and as near as possible to the
tact with
i(,
'26
when they may be taken out and well by rolling them about in hot sawdust. All the solutions we
rinsed in hot water and dried
at a
temperature of
salts
of
sil-
by
this
name
ornament not subject to much hard usage this Most of the salts of silver are made from the nitrate, which is formed by dissolving small fragments of silver in a warm mixture composed of one part of water and four or five parts of the
process of silvering answers very well.
strongest nitric acid.
the liquid
is
too rapidly, or
it
will boil
it
be
lost.
Should
of
small
quantity
cold
The
whole
28
the silver
solve no
being dissolved.
it
When
it
will
dis-
should be evaporated
is
resultant' salt
nitrate of
in a well
stoppered
chloride
salt
The
until
common
it
will
no
the light.
This
in
making compounds
tery, than
for silvering
without a bat^
This process
subject to
more
particularly adapted to
much
very
thin
coating
required
the
at
tides plated
by
The
a large
following solutions
we have selected from number as being the most economical the same time, simple and efficacious, used by adJing sufficient warm water to
;
a thin paste,
and rubbing
it
over
with a
until
soft rag,
or stirring
them
about
coated.
in
it
I
St.
Take equal
of chloride of
THE
silver
salt
SILVE:R plater's
HAND-BOOK.
29
and cream of tarter. 2d. Take common and cream of tarter each six parts, chloride of silver one part and about two parts of alum. A p^ood liquid solution is made by dissolving in boiling water a mixture composed of chloride of
silver
of tarter
sixty
or
eighty parts.
The
in
articles to
be plated should
be placed
stirred
in a
around
man
silver,
The
becomes of
have been
causes
dissolved
in
it.
from
articles
that
plated
The presence
of iron,
steel,
appearance of the
however,
provided
will
it
articles.
An
old solution,
work much
better than a
new
one,
may
be renewed
for a
quantities of chloin
good order
30
long time.
all
the
articles
to
be
plated must first be made very clean and smooth, and the solutions kept at a uniform temperature.
SILVEE
PLATING
BY
THE
BATTEEY
PEOCESS.
salts
of silver have
silver plating
all
been used
in
by means
of which
have proved
more
is
or less successful,
but the
and experience,
solution,
the
commonly
called cyanide
and which may be formed either by chemxal means, or by means of an electric current. The former method, we think, is to be
preferred, especially
is
to
be
conducted by those havuig but little experience To prepare the solution by in such matters.
this
in
nitrate of silver
each half ounce of nitrate of silver; also have prepared a solution of cyanide of potassium in the proportion of about two ounces of cyanide
of
potassium
to
one
quart of
water,
which
32
silv^er
is
any precipitate is formed (which Should too much be added some of this precipitate will be redis
the cyanide of silver.)
This
will
be indicated by a
and
to the liquid,
solution passes.
weak
tities at
and
at
the
same time
it
stirring
a
produces
light
is
cloudy appearance.
necessary
utilized,
in
This amount
all
of care
order that
of the silver
or too
may be
of the
silver
as
little
cyanide solution
remains held
case,
silver
in
in
the solution.
the
former
the
and potassium, and when too little is added the silver remains in the clear portion of
in
the solution
when
just
is
the proper
amount
is
added,
all
of
the silver
and pour
the
serving
precipitate
HAND BOOK.
it
deJ
up thoroughly, and
the
clear
liquid,
after
off
repeating
operation
several times
have been
as
removed.
The wash
poured
in
waters,
as
well
ihe
off should
be preserved
traces of
to the
and tested
silver
order to
contain.
recover any
they
may
Next add
wet
of po-
it is
dissolved,
The cyanide
stirred
tle.
solution
quantities at a time,
upon each addition, then allow it to setShould any of the precipitate then remain undissolved, add a little more of the cyanide
solution, stir briskly,
and allow
having
it
to settle,
reis
and
tlie
finally
observed
how
much
of
it,
is
called
"free cyanide,"
and then add enough water to dilute the whole to the proportion of about two ounces of nitrate
of silver
per gallon
is
or
more
of
the solution.
use.
The
solution
immediate
34
but
all
of them necessitate
the introduction
of
mental
for instance,
of silver as long as
the
usual
it
amount
or
if
of
free
cyanide
chloride of silvei be
part
of the
used
instead
of th
oxide,
cyanide of
of
it
potassium
potash,
will
will
if
be
or
Nor
of
this process
it
means, as
same amount
it
into
is
the
made
first
and besides
satisfac-
The
may
vary greatly without materially affecting their operation, some platers doing excellent work
35
cyanide,
and from
thirty to
fifty
per cent, of
free cyanide.
good
those
metals
we wish
to plate,
and
if
the
a corroding effect
upon
them,
tion
it
will infallibly
off.
and scale
but very
possesses
trouble,
to
prefer this
method
the advantage
also
of potash
in
the solution.
This,
however,
may
which
To
a
make
the
solution
by
in
it
this
process,
make
a large
anode and a
36
until
a clean
of
the small silver cathode, receives a oood deposit silver, or until the solution contains about
one ounce of silver per gallon which may be determined by weighing both the anode and the cathode before placing them in the solution and then weighing them from time to time, until the proper amount of silver is known to have been diss;>lved, the solution is then ready for use. The silver deposited by these solutions has a frosted appearance, and must be burnished in
order to
make them
bright,
or
they
may
be
placed
in a
order
is
ing one pint of the ordinary silver plating solution, containing about two pounds of cyanide of potassium per gallon, and add to it two ounces of bisulphide of carbon, two of strong
liquor
well.
of ether,
and shake
stand at least twenty-four hours, shaking it occasionally, and then add the clear liquid to the ordinary silver plating solution, with gentle
stirring in the proportion of
one ounce
to
every
a
ten
gallons.
This would
make
less
than
37
This brightening
the above propor-
in
about every other day, but great care must be observed that too much is not used, as more solutions have been ruined by the excess of the brightening solution, than by all other It is best to add but very causes put together. from the \Vorking of the little at first, and if solution, you conclude it needs more, then add
a
very
little
very
least possible
effect.
the desired
too
much
is
added,
it
will
cause the articles to have a dull and dark appearance, and perhaps to have dark streaks or
spots on them.
As
is
brightening liquid
or the
amount same
amount
containing
pounds of cyanide of potasAnother brightening solution prepared by taking one quart of ordinary
two
plating
liquid
about a half pound of cyanide of potassium, and adding to shaking it two ounces of bisulphide of carbon,
silver
containing
and then set aside for a day or two, and adding to the ordinary plating solution in the
well,
38
same proportion
liquid
we mention,
amount of the ordinary silver plating solution, and shaking well. The "bright" solution is
only used to
finish
articles in
the
"bright"
the
solution.
Now
having
de-
scribed
different
will give
solutions,
we
hints as to their
management.
and German
silver
Copper, brass,
coated with silver
metal,
become
much
easier than
all
first
any other
and
for
this
if
reason
articles of other
metals should,
possible,
receive a deposit
them with
This, however,
is
by means of the electric current. All articles must of course be made perfectly clean before attempting to plate them and when the cleaning operation has been concluded, great care must be taken to prevent them coming in contact with anything that would tarnish them in the least, handling them
sary,
when
plating
only
with metallic
39
immersed
for
time only
in a
liquid
prepared as
follows
Take one
pint
of water,
add
in
it
to
it
that has
and
This should
a
in
may be
placed
in
the
ordinary silver
plating
solution, using a
"quantity" at
first,
a thin deposit,
when
duced
is
sufficiently heavy.
in
the solu-
by means of a wire
or
or similar metal, small articles may be strung on a wire of the same metal as the contact of
different metals in the solution
stain.
is
apt to leave a
German
silver,
40
the
a mixture composed of nitric acid one part and water three parts, add no more mercury
than
the
acid will
dissolve, dilute
it
with
as
a strong solution of
it
forms a pre-
and wash
it
no longer. Collect the precipitate two or three times with clear water,
it
then add to
all
more
to
of the cyanide
solution and
enough water
make
will
the whole
measure a gallon.
This solution
cover the
will
mercury and
murany longer than is necessary to make them look white, and should be well rinsed in water after taking them out, in order to remove all excess of it.
Th<^ articles should not remain in the
curic solution
The
ly
it
final-
becomes weak and impure from continued It use, and blackens the articles immersed in it. to is then better to make a new solution than try to revive the old one, almost any salt of
41
of
dissolved
in
solution
"quick-
For
instance,
dissolve a quan-
of cyanide of potassium
that
is,
dissolve
it;
cyanide solution.
The mercuric solution may be prepared in a number of ways, but the result is practically The forming of a solution of the same, viz.
:
The brightening
solution
;
solution
generally
requiring
from
twenty minutes
bright.
become wholly
harder.
The
deposit
also
much
When
tion they
must not be moved or disturbed until is completed, and where a number of articles are being brightened at the same time none of them must be taken out or disturbed in any way until all of them have bethe operation
come
bright.
When
bright disconnect
42
remove them from the solution and place them in boiling water and allow them to remain there a few minutes, then take them out and dry them.
immediately
Chloride of gold
other
is
preparing the
is
of gold.
The
chloride of gold
prepared by dissolving gold in a warm aquaregia which is a mixture composed of one part of nitric acid and two or three of muriatic acid. The gold should be cut up in small pieces and added slowly, care beii^taken not to inhale the The gold gases that arise from the mixture. dissolves very slowly but by gently heating the Four ounces mixture its action is quickened.
of this liquid will dissolve about one ounce of gold, and form nearly one and a third ounces of
chloride of gold.
When
it
all
the gold
can, evaporate
will
bulk which
solidify
is
when
cooled.
The
re-
soluble in water.
gold contain traces of silver and this metal may now be observed m
Almost
all
articles of
44
which
is
a white
substance and
if
insoluble
desired,
in
water, which
may be removed,
liquid,
by
solution,
leaving
chloride of silver,
Any dark
dissolve
is
A solution of gold forms upon the addition of ammonia, a brown precipitate which, when dry, is one of the most po\^rful and dangerous ex plosives known, and ^ffich detonates with the
least friction or percussion.
One
little
accident
any
fur-
ther experiments,
formed
The
in
gilding solution
is
prepared as follows;
and a
half of water
add nine
potash.
45
The
brass
immersed
for
short
time
in
this
solution,
dried.
the cyanide of
after
mercury solution (see page 40) and then rinsing them, be immersed in the gilding
tion again.
tinses
solu.
By
a very thick
may
be obtained
tlie
strongest
is
more
particu-
adapted to
tlie
ject to
much
thin coating
obtained by
it.
by
this
done by the battery process, and to those having no knowledge ot the art of electrothat
metallurgy
is
somewhat more
also
simple.
The
solution
improves
with
constant
ence of copper dissolved t'rom the articles that This however, does I'.ave been plated in it.
not interfere with
great deal of
it
its
is
held
in solution
then
it
may be
46
As
gold
by-
being deposited,
time to time,
gold dissolved
strengthen
it,
is
little
water,
in
to
and after three or four such additions it may be necessary to add a small amount of the other salts, always preserving the proper proportions. By this means the solution may be kept in good working order for an indefinite length of time.
means of the may, like those for silver plating be made either by the aid of a battery, or by the chemical process that made by the chemical process being more quickly made and we
electric current
;
inexperienced.
Tiie solution
made by
more
is
often preferred
by the experienced
electro plater.
To make
the solution
by the chemical
process,
of gold in water or convert a little over an ounce of gold into chloride and dissolve in
water,
sium,
slowly
stirring just as
produces a precipitate,
but no longer.
48
when
it
no longer produces
tion
a precipitate
upon the
addi-
of a
very
small
quantity
of either
the
A
be
small
quantity
of
the
chloride
of gold
and
not
slightly diluted
all
and
if it
is
used
it
may
for
the^light
future use.
excess
of
some of the
gold
will
be held
poured
off,
When
liquid,
the exact
it
neutral paint
has been
off the
at-
tained, allow
to settle
and pour
clear
which should be preserved in order to recover any traces of gold it may contain. Then wash the precipitate well by adding water, stirring briskly, and after it has settled, pouring
off the clear liquid,
number of times
traces of acid.
so
thoroughly remove
all
The wash
49
After the last wash water has been poured off pour the precipitate into a paper filter, add a small quantity of water and allow it to drain
thoroughly, but not to become dry, as
possibly contain a small
it
may
amount of the
fulmi-
is
an extremely dangerous
upon the
it
When
collect
a suitable
vessel
and add to
it
strong
solution
of
the
whole of
to
is
dissolved,
then,
having
the precipitate, add about one-fourth as much more to form what is termed by electro platers "free cyanide" and
merely
dissolve
to
one
gallon.
The amount
the
solution
may
we have
in
working, but
it
order
rather
dilute
is
somewhat
.00
To prepare
a
battery, dissolve
in one gallon of warm water, immerse two sheets of pure gold in this solution
potassium
and connect them to a moderately strong battery, and allow them to remain in this position and occasionally stirring the liquid, until the proper amount of gold has been dissolved and held in solution. This may be determined by weighing both sheets of gold before placing them in the solution, and then by taking them out of the solution occasionally and weighing
them, the amount of gold held in solution may be very easily determined. Still another and a better means of ascertaining
when
the solution
is
is
to
it
receives a
satisfactory deposit.
for
The
solution
at a
then ready
temperature of
SO.
temperature of
in
about
150 Fahr.,
and
when not
purities.
use should
it
be carefully covered
over to protect
tion
from the dust and other imof gold held in the soluaffectit
The amount
may
it
ing
also
contains a proportionate
amount of cyanide of
solution
potassium.
ide
The
of potassium
the
may
vary
per cent,
more than
its
is
required
to
of potassium
causes the
in
use for
some
dis-
time
it
often
works badly
in
consequence of the
K7
HAND-BOOK.
arranged.
anodes
than
the
articles to
be plated.
the anode presents a larger surface in
the
When
solution
becomes
richer in gold,
which
up forming the double cyanide of gold and potassium, leaving but very little or none at all
uniting with the free cyanide, soon uses
in
it all
to form the
its
perfect working.
This condition is indicated by the anode becoming covered v^ith crust or sediment, and is remedied by using an anode with smaller surface than the articles to be plated, or a sufficient
amount
may
be added.
the anode
When
becomes
again prop-
which will be indicated by the anode remaining bright and clean and giv-
ing a
these
good
the
deposit.
By
carefully
observing
indications,
and
applying
the
in
proper
order
remedy,
solution
may be
kept
53
becomes contaminated with various imsome of them accidentally introduced, and others set free by the dissolving of the
use
it
purities,
anode.
Gold anodes invariably contain traces of silver, which is dissolved in the solution, and by
being deposited with
paleness of color.
the
gold
increases
its
When
in
solution
to
start
may
be recovered
separately,
and used
out anew.
The
quite a
may
be regulated
in
number
light a color to be
solution, in
An
old
articles
anodes,
temperature of
the
solution,
the strength of
An
old
solution,
deposit,
when but
is
when when
the anode
it is
further immersed,
and
finally,
of a red color.
The temperature
richer
it
of
it
being
is
much
darker and
when
the solution
is
used cold,
and
it
is
many
electro-platers,
and
that
55
metal deposited from a warm solution is harder, and consequently more durable, than a metal deposited from a cold solution.
The
deal
to
do with the color of the deposit, a current producing a much lighter colored deposit than that produced by a much stronger battery. There are, however,
moderately weak
certain
limits regulating
is
not safe
venture.
The amount
difficult
battery power
it
is
more
matter to determine, as
surface presented
varies with
articles
the
amount of
by the
to be plated.
amply
scale,
sufficient
operations on
the
larger
will
while
for
one,
perhaps,
of
two cups
articles,
answer
the
gilding
small
or
and
work
is
56
(lone, a
number
one solution is capable of and judicious management, a deposit of gold varying in color from the light yellow of almost pure gold, to a deposit
posit.
However,
with
yielding,
careful
is.
this,
contain a small
is
amount
of copper.
This metal
always present
caused
dis-
Of course
in
the
amount
article is
the course of
plated,
is
many
con-
change the color of the deposit. A freshly made solution used quite hot, with a large gold anode and a tolersufficient to
and quite
satis-
be
of too light
work the
begins to
solution
with
it
until
the
deposit
57
change
its
color,
If the
it,
been weighed before, and again just after using as above mentioned, it will be discovered
it
that a portion of
solution,
in
the
which
it
gold gives
To
to
with
gentle
stirring,
much
of the silver
it.
added
it is
liable to spoil
White
until
gilding
is
produced by adding a
deposit
is
solu-
obtained,
trial.
obtained
by
first
plating
the
articles in a cold
them another coat in a hot and strong solution that has considerable copper in it, using a more powerful battery in order to obtain a dark colored deposit, then give them an
battery, then giving
in
The
58
when
burnished.
To
cups,
cream
pitchers,
solution,
wire
The
and other portions that the may be plated by laying a rag wetted with the gilding solution upon the part, leaving a portion of it immersed in the
solution does not touch,
The
outside
it
you
to
gold
plate,
of
sealing
placed
the gilding
after
the
ordinary way,
and
the
wax
easily
removed.
In order to obtain a
good
satisfactory deposit
first
upon old
lines,
articles, the
be
show
be
a
where
ti:e
new
plating join.
The removing
solution
of
may
in
composed
in
of one
pound of cyanide of
This
iron,
potassium
of
lead,
and pewter and sometimes for of copper, brass and German silver.
Articles
made
is
an acid solu-
which
made by adding
a small quantity
of saltpetre
(nitrate of
soda) to a quantity of
Should action become slow, it may be quickened by adding more saltpetre, and
the articles.
60
in
clean water,
scratch
acid
39,
and
treated
with
the
various
as described on
page
solution.
The
upon the copper or brass base of the articles to any very great extent, unless they are allowed
to
remain
in
it
too long.
should be perfectly dried before immersing them, in order to keep the solution as free from water as possible. This solution is probably the best for operations on a small scale, as the amount, or bulk of it, need not be much more than barely sufficient
articles
The
Another solution
acid.
is
large
is re^
by taking care
first
"stripped" are
to prevent
closely covered
air.
be-
quantities of nitric
61
The
cause
water
will
to attack the
copper base of
the articles.
In stripping old articles to be replated, care
must be taken
clean,
to
remove every
Some
without
however,
articles
removing the old plating, by washing and scouring them well, then brushing them tlioroughly with a wire scratch brush, (see page 72), and finally, after treating them with the acid and mercuric solution, (see page 40), placing them at once in a tolerable strong silver solution, and using a battery of considerable strength at first, diminishing the battery power
as the plating operation progresses.
This plan
deposit
is
is
doubled
upon
that portion
of the
other portions a
much
lighter coat,
where they
need
it
the most.
new
by the way,
is
an extremely
matter to
62
do,
as scratches and lines have a tendency to magnify themselves during the platin^^ process, and where a very thick deposit is obtained, a
slight scratch often
erable size.
About the only remedy for this is to take them out of the plating solution quite often and brush them well, and while in the solution they
should be kept
In
in
re-gilding
first
the old
deposit
be removed by making them the anode in a warm solution composed of one pound of cyanide of potassium in one gallon
should
of
water,
using
all
battery
of
considerable
all
strength until
dissolved.
been
washed
and brushed
plating
clean water
solution
by
treating
HOW
One
TO
MAKE A BATTERY.
electro-plating
battery,
purposes
the
ordinary gravity
of
which there are various styles, all of them, however, being made on the same general plan.
To
two
inches
fasten
rivet
or three
by means of another copper rivet. The wire must be well insulated except at its two extremities, in order to prevent its being corroded
at the surface of the solution.
India rubber
is
purpose and
is
this description,
may
be obtained
th<i
it
64
final
very
The
zinc electrode
it
is
more
difficult to
it
and where
is
convenient
will
make, be more
in
They
are
made
number
amount
of surface
of metal, and a the same time to be of such a shape as to allow the bubbles of hydrogen gas formed by the action of the battery to escape
freely.
is
that of a wheel
with six spokes, the "hub" projecting upward about two or two and a half inches with the
in
the center of
it.
This
in the solu-
small
flat
piece of
to reach
it
fastened to
at the
proper height by means oi a small clamp of any kind, or by simply taking a turn of the connecting wire around the supporting stick.
very
good clamp
zincs in
position
6^J
may be made by drilling a hole large enough to admit the wire, throug a small piece or block of
metal,
angles,
ting
it
and then drilling another hole at right and intercepting the first one, and fitwith a screw, and is used by slipping it
it
rests
on the
fastening
it
to the wire
by
in
hook shaped projection of the same metal extending upwards about three inches and at right angles with the ring. This zinc is used by attaching it to the jar by simply hook ing it over the edge. The top of the "hook" has two holes drilled in it, intercepting each other, one of them being fitted with a set screw
clamping the connecting wire. There are several other forms of zincs, but these two we have described embody the main features of all the others and of these two we think the first is the best on account of the larger amount of surface exposed and the more
for
The dimensions
should be from
five to six
66
to
The
be
about ten inches high and from six to seven inches wide, with straight sides and flat bottom, and may be of either glass or earthen ware.
To
set
fill
the jar
add one pound of sulphate of zinc. When it is all dissolved take the copper electrode and bend the strips outward until their ends are all about equally distant, and place it in the bottom of the jar then add a small handfuU of sulphate of copper and suspend the zinc in the solution, about two inches above the copper, and in a
;
short
will
be ready
cell
for
use.
When
tery
at
of bat-
be connected
copper of the next, the zinc of the second to the copper of the third, and so on, leaving the copper of the
first
and the
trom the
plating solution.
When
connected together
order
that
the
battery
67
may
tlie
blue solu-
and in a few days time surround the zinc and soon destroy it. When
tion will gradually raise,
the blue solution has almost disappeared add a few crystals of sulphate of copper. After being in use for some time the solution becomes saturated with sulphate of zinc, which will creep up
working.
When
this
is
ob-
and replace
it
not to
stir
the solution.
is
employed
bottom sur
rounding the copper electrode, and the sulphate of zinc, being the lightest, remains at the top and
surrounds the
sine.
five or six
months the
copper
in
zincs
will
require
renewing,
greatly
the
in-
the
size,
meantime
having
creased in
68
copper havin
while the
zinc, fornn-
When
may
then be
it
easily
removed by
original
inserting a chisel
strip.
between
and the
of
copper
Quite a quantity
be collected
in
perfectly pure
coppei
is
may
this
manner, which
valuable,
and should be
preserved.
The zincs should be taken out at least once a month, and thorougly scraped and cleaned. This battery is preferred for electro-plating operations on account of the steady, uniform carrent it produces, which is a very important
consideration in obtaining a
good
in
deposit.
The
raising
may
be varied by
solution.
the
When
is
weak
in
immersed
immersed. This battery possesses a very great advantage over all others, from the fact that it always gen-
69
is
current, often
easily
tion
fact,
fail to do. It is also much more managed, and requires less care and attento keep it in good working order, and, in
raised against
that
it
deteriorates rapidly
when
not
in
active service,
and
finally
surround-
ing
the
zinc,
which
for
is
quickly corroded
it
and
rendered
unfit
use until
oughly cleaned. When there is but little work to do, and the battery forced to remain idle the
greater part of the time, the old style "Daniel"
It
wide and
in
fifteen or
the inside
the
abesnce
regular
porous
cups,
made
consist
may
Inside of
70
this
still,
To put
fill
the outer
zinc,
added slowly, may be used vitrol solution must be kept strong, and completely saturated, by carefully
sulphuric acid
instead.
is
The blue
is
at all times a
few crystals
fast as
it is
The
zinc
should be supported in
to
touch the
This
is
sides,
usually
accomplished by laying a small stick across the porous cup, and suspending the zinc from it by
the connecting wire.
by the "Gravity"
is
battery.
When
the battery
any considerable length of time, the zincs and coppers should be taken out, washed and laid away, and the porous cups removed and the liquid they contain poured
to remain
idle
71
and preserved for future use. The may remain in the larger which should be carefully covered
NOTES.
and
It
is
made by
wrapping a bundle of
tion of
fine
brush.
Where
ness and temper, or one end of the brush may be anealed so as to be softer than the other end.
It
very often
is
slightly
pearance.
When
case
the articles
should be removed from the plating solution and well brushed and returned for the deposit to be finished.
In
the
larger
electro-plating
is
establishments
consists of a small
radiate,
lathe.
and which
73
The
"scratch brush"
is
necessary,
and
may be
dispensed with
when
Its
for plating
on the larger
aid.
will
cleansing articles
When
well
is
desired they
brushed
to
secure
regular
and
even
deposit.
Sometimes the articles while in the plating become dark colored and presents a dirty appearance. This is generally caused by the battery power being too great in proportion When this is ob to the size of the articles. them out, wash and served to be the case take brush them well, treat them again with the mercuric solution and try it again, this time, however, reducing the power of the electric current, by lessening the number of cells of the battery used, or else by raising all of the zincs
solution
74
The
may
also
be overcome by plating
a greater
number
of articles at the
same
of
time,
surface.
its
The
solution
may work
badly on account of
coming disproportioned
they
by constant
use,
or
may
In any case they must be taken out and well washed, and if the
is
difficulty
in
the solution
it
should be remedied
accomplished the
desired to
articles
should be well
'scratch brushed,"
it is
make them
is
ening solution.
The bmnishet'
suitable handle.
after
and and
fitted
with a
The
articles to
be burnished,
become
perfectly bright.
Whenever
will
admit of
in
which
75
have been covered with a thick piece of cloth to prevent any injury by scratching or crushing them. The burnisher should be grasped with
one near each end, and drawn backward and forward over the surface of the articles, using only sufficient force to produce the desired result. The interior of hollow articles, such as pitchboth hands,
rather briskly
ers,
drinking cups,
require
etc.,
and
articles of intricate
design,
burnishing
tools
of
different
shapes,
surface to be
made
bright.
Electro-deposited
nickel
is
very
difficult
its
extreme hardness.
this metal
it.
much
better
to deposit
in
Water.
tions,
in
in all plating
opera-
both
should either
;
be
water
spring and
contaming various impurities, very detrimental to the working of the sokitions. It should form no cloud upon the
well water invariably
76
fortis.
be used
of
silver to
silver.
small portion of
largely diluted
with pure
distilled
should be kept
in
in
strong
well stoppered
bottles,
a dark,
cool and
dry place.
Care should be taken not to inhale any of the fumes that arise from the acid. Should a drop of this or any other acid fall upon the clothes, apply freely and at once, a quantity of diluted aqua ammonia.
Hydrochloric Acid. This acid is best known as muriatic acid, and when pure should
be almost
less
colorless,
and of a
than
120^
This acid
or
formed by the
chemical union,
and chlorine.
acid,
^
acid
is
Aqua Regia.This
nitric
mixture of
and hydro-chloric acids in the proportion of one volume of nitric and from one to three parts of hydro-chloric acids, the strongest and
77
one of
It
nitric
required
rapidly.
for
immediate
deteriorates
Sulphuric
called
**oil
Acid.
This
acid
is
sometimes
of vitriol," and
almost,
in a
per,
of dust,
wood, cork, or
imparts a dark,
brownish color to
Whefi diluting
it.
this
acid it
is higJily
important
i?ito
the
and
Should a quantity
to
added
an equal amount
is
of
sulpJiuric acid,
a violent explosion
almost
cer-
tile
Bisulphide of Carbon. This is a very volaand inflammable liquid, and for this reason should be carefully kept away from a lighted
lamp, stove or other source of heat or flame.
78
This
The commercial
It
salt is
may
be prepared
in
the
manner
to be dissolved,
pre-
The mixture should best and strongest acids. be slightly warm, and the gold added slowly in Should small fragments, until it is all dissolved.
the action
become
it
slow,
it
may be quickened by
to a
has
been evaporated
small
bulk which
yellow
water.
will
salt
will solidify upon cooling, forming a which should be readily dissolved in Should it contain a white powder that in
\vater,
it
not dissolve
is
chloride of
sil
ver,
Fulminate of Gold. This salt is a dark, brown powder, and veiy highly explosive. It is formed by the addition of ammonia, or a solution of any salt of ammonia to a solution of
79
dangerous properties, the inexperienced operator should never undertake its manufacture.
Nitrate of Silver.
of small clear crystals,
This
any odor
It is
of nitric acid,
salt is in the form and should be free from and be freely soluble in
pure water.
silver in
warm
and
one part of
nitric acid.)
The
silver
should be cut up
in
added slowly. Should the action become too rapid, and the mixture threaten to boil over, add a small quantity of cold water but, if the silver is added very slowly, and the mixture not too warm in the first place, there will be no trouble of this kind. Should the action be too slow, it may be quickened by applying more
;
heat.
When
it
will
dissolve no
when
cooled,
it
This
salt is
a bottle, and
80
kept
light
in
dark place,
or the bottle
may be
wrapped
in a
acting
upon the
is
by the way,
phers
in
order to
make
them
Chloride of Silver.
called muriate of silver,
in
This
and
It
is is
salt
is
somtimes
without
extensively used
forming solutions
generally prepared
by adding
a strong solution of
common
table salt
it
will
no
be
No harm
ot
will
salt
done
if
be
added, and
certain that
tated.
is
best to add
enough
to
make
all
may
and
be used,
salt,
same
result.
When all the silver has been precipitated, pour off the clear liquid and carefully collect and wash the residue, which is chloride of silver. It should be kept in a well corked bottle and carefully protected from the light until ready for use.
81
as
This
and
metal
is
better
known
'^quicksilver," and,
when
It
clean.
any metal, except iron or platinum, as with most of the other metals it forms an amalgam. It also volatilizes entirely by being heated.
to accidentally touch
is
taken advantage
The
ore
is first
mercury,
in
large pans
all
of the gold,
silver,
and form an amalgam, and the powdered rock, now robbed of its metal, is washed away to make room for a fresh supply, which is treated in the same way, until tlie mercury becomes so saturated with other metals that it can no longer be used. This is determined by occasionally When it retains an testing it with the fingers. impression or dent it is known to be fully charged with other metals, and is ready to be freed of them. This is accomplished by molding the amalgam in the form of small balls, with the hands, and
placing them in a retort, to the top of which a
82
pipe
is
cold water.
volatilizes
Upon
and goes through the pipe, in the form of vapor, but condenses by the time it reaches the water, where it is collected in the form of perfectly pare mercury, and may tlien be used over again.
Sulphate of Copper.
in
This
It
salt is also
known
and should be
tiful
deep blue
which
is
iron,
greenish hue.
Hydrocyanic
Acid.
This
It
acid
is
is
better
known
and
gas.
is
as "prussic acid."
a clear liquid,
composed
It is
of water charged with cynogen one of the most violent and deadly
in
poisons
It is
known
ing
it is
and well
HANDBOOK.
83
of
Pottassium.
This
substance,
deadly poison, and produced almost as results when absorbed by the skin as when
generally procured
in
swallowed.
It
is
small,
irregular
should be kept
it
in
bottles, as
posed
to the air.
The cyanide
chemists or
in
potasssium
stores,
procured
this reason
from,
in
is
drug
varies greatly
it
and
for
more
is
than to purchase
It
made
in
Take
a quantity
of prussiate of
sium), and grind
wise reduce
it
to
nstant
stir-
In the meantime
When
it
84
until
it,
it
melted
then add a
little
more of
and so on,
until the
whole of
it is
melted, the
much
as possible with a
tion
great deal of
poisonous gas
evolved
has
all
been melted,
or,
it
should be kept
or,
is
that
perhaps,
fifteen
minutes,
sample
procured
by dipping
a
white color.
order to permit
This
oi the
may
vessel.
The
is
the
poured
off in
allowed to cool.
cold
it
Before
has become
quite
The sediment
contain
a large
at the
bottom of the
vessel, will
sium, which
water,
HAND BOOK.
80
through a heavy, and closely woven piece of filtering paper it should, however, be scraped out of the vessel
white cotton goods or regular
while
hot, as
;
still
when
cold
it is
quite a difficult
matter to break
it.
In
liquid
making the
first
salts
off,
poured
wash waters should be preserved and tested for any traces of metal they may contain. In the preparation of the salts of gold, the wash
waters should be
made
slightly acid
by
the ad-
and
time.
number
solution,
and allowed
cause
all
to
remain
for
some
This
will
When
may be
by adding
a solution
of
opera-
and good knowledge of chemistry. One method is to evaporate the solution to dryness, powder it and mix it with an equal
tions for inexperienced persons to perform,
87
it
amount by weight
a small
in a
lump of
in
This
is
removed by placing
in a loose
lump
This
pure gold
spongy
mass, which
in the
may be
form of a bar.
metallic
as follows
Another method
Add
until
muriatic
acid
to
the plating
solution
it is
strongly acid.
test papers,
This
means of
that
The
volumes of hydro-cyanic acid gas, which is extremely poisonous, and for this reason the operation should be conducted in the open A air, or where there is good ventilation. precipitate is formed also, which is the cyanide of gold, cyanide of copper, and perhaps^a small
quantity of
cipitate
is
the chloride of
carefully
it,
silver.
This pre-
collected and
it
adding water to
it
stirring
has settled,
then
88
dried
and dissolved in cold aqua regia [see page y6], which dissolve'? the gold and copper, and leaves the chloride of silver in the form of
a white or light colored powder.
is
This solution
precipitated from
metallic
it
in
sulphate of iron.
The
metallic silver
may be
small
lump
of pure silver
is
the
Add
until
it
muriatic
is
acid
to
the
plating solution
will
strongly acid.
This
cause the
as
we have
It also
stated before,
is
causes a precipitate
chloride
in
the
form of
of
silver,
light
or pure
w^hite
but
is
more
owing
to the
tions,
1
in old solusilver.
The
after
it
desired,
by
treating
with
warm
muriatic acid.
copper and leaves the chloride of silver unchanged, which may be converted into metallic silver, by the process described on page SS, or,
it
may be
used
in
tion.
90
In
nitrate
of
all
silver
the liquid
first
poured
as well as
be preserved,
solution of
mixed
until
together,
and a strong
produce a
of
silver,
common
them
salt
it
added
This
to
ceases to
precipitate.
precipitate
is
the
chloride
placed
in
a well
laid
away
it
may
require, but
light,
fully protected
it
from the
of
rapidly.
The recovery
liquids,
metal from
may be accomplished by
a very
cooling.
evaporating
small bulk,
which
is
will
The
residue
then
dissolved in water,
common
salt,
The
dissolved
by warm
muriatic acid,
chloride of silver.
APPENDIX.
Pyro Plating. During the last few years a new process of causing a deposit of gold, silver, nickel and copper to adhere more firmly to such
metals as iron and steel and other metals that do
not readily receive a coating of mercury in the
*'quicking" solution preparatory to the plating
operation proper.
introduction,
it
has
met with
first
great success.
thoroughly cleansed by
scouring them
potash.
in a
They
are
then
made
the
same
solution,
used, which will cause bubbles of gas to arise and make the surface look bright and silvery.
They
When
thickness
and
fi^2
placed
This seems to
Should the
articles
may
be cooled sud-
denly
in
water or
oil
temper obtained.
Pyro-Gilding
gold
is
is
conducted
in
pretty
much
has been
somewhat
the
article.
its
own
much
better,
coating,
remains
entire.
this operation
has been conducted with be found to be absolutely perfect, and no amount of picking, or chipping
care, the deposit will
When
at
it,
will
cause
it
to strip or scale
off.
As the majority
more
electro-plating are
93
vention
be well understood, however, an ounce of preis well worth a pound of cure. A careful observance of this old and true maxim by
cautiously handling
all
than any or
all
Cyanide of pottasium is one of the most deadly poisons known, and where a very small quantity of it or any of the cyanide plating solutions have
been swallowed death follows almost instantly, there being usually no time to administer antidotes.
Should the patient exhibit signs of life he made to swallow a dilute solution of the citrate, acetate or tartrate of iron, and cold water applied to the head and spine, and it should be remembered that whatever is done must be done
should be
quickly,
as
death
generally
results
in
a few
seconds of time.
During the manufacture of cyanide of potassium and also during the operation for the recovery of metals from cyanide plating solutions. Large volumes of hydro cyanic acid gas is evolved, which is very poisonous and dangerous
when
inhaled.
This
may
be avoided by con-
94
open
air,
and where
away
Should the weather or other circumstances arise which would necessitate the operation being conducted in-doors, great care should be taken to secure perfect ventilation.
If either
nitric
muriatic
or
sulphuric
at
acid
The
anti-
chalk,
and water or
administer
INDEX.
Appendix
Depositing different
slialts of
91
gold
54
21
General Information
9 43 47 63
1
Management
Notes
23
19
72
51
13
86 89 59
27
31
LIBRARY OF CONGRESS
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