Low Voltage electrical distribution

Prisma Plus PH System

Catalogue 2010

General contents

Contents

Contents

Presentation General presentation

Electrical switchboards up to 3200A Characteristics The forms according to IEC 61439-2 2 2 4 5

Catalog numbers Functional units

Switchgears 6 7 7 10 10 12 12 14 16 20 21 23 24 25 26

Distribution
Horizontal busbars up to 1600A Lateral Linergy busbars up to 1600A Lateral flat busbars up to 1600 A up to 3200 A Form 2 partitioning Form 3 partitioning

Enclosures
Cubicles, frameworks IP55 cover panels Plinth, gland plates Accessories

Dimensions
Cubicles

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Index

Index

Index Cat. no. Designation

Universal angle brackets (6) Linergy vertical busbar, 630 A Linergy vertical busbar, 800 A Linergy vertical busbar, 1000 A Linergy vertical busbar, 1250 A Linergy vertical busbar, 1600 A Vertical busbar with holes, 60x5mm Vertical busbar with holes, 80x5mm Vertical busbar with holes, 50x10mm Vertical busbar with holes, 60x10mm Vertical busbar with holes, 80x10mm Horizontal busbar without holes, 60x5mm Horizontal busbar without holes, 80x5mm Horizontal busbar without holes, 50x10mm Horizontal busbar without holes, 60x10mm Horizontal busbar without holes, 80x10mm Horizontal busbar without holes, 100x10mm Connection plate for 5mm horizontal bar to lateral Linergy busbar, 1000A Connection plate for 5mm horizontal bar to lateral Linergy busbar, 1600A Connection plate for 10mm horizontal bar, 1600A Connection plate for 10mm horizontal bars to vertical flat bar, 3200A Joint for 50/60mm horizontal busbars Joint for 80/100mm horizontal busbars Mounting hardware for joint > 80mm 20 screws for vertical / horizontal busbars connections Support for lateral vertical Linergy busbars Free support for 5/10mm busbars Support for 5/10mm horizontal busbars Support mounting hardware for bars > 80mm 5/10 mm busbar free support, 115 mm spacing Form 3 horizontal partition Inter-cubicle partition, D = 400 mm Form 2 restoration kit for side barrier cut-out Rear support for Form 3 partition Form 3 vertical partition for rear connection, 3 or 4 modules Form 3 vertical partition for rear connection, 5 or 6 modules 20 bolts, M6 2 uprights H2000 2 adaptated uprights H2000 2 uprights+intermediary H2000 2 frames + roof W300 D500 2 frames + roof W300 D800 2 frames+ roof + flange W700 D500 2 frames+ toit + flange W700 D800 Plain door W300 Plain door W700 Transparent door W700 Rear panel W300 2 side panels D500 Rear panel W700 2 side panels D800 Form 2 front back barrier W300 Form 2 side barrier ext. to D800 Side barrier form 2 D500 Inter-cubicles cover D500

03000
03583 04502 04503 04504 04505 04506 04516 04518 04525 04526 04528 04536 04538 04545 04546 04548 04550 04634 04635 04636 04637 04640 04641 04642 04645 04651 04662 04664 04671 04678 04901 04911 04924 04943 04955 04956

Module
401E22905/6 401E22215/2 401E22215/2 401E22215/2 401E22215/2 401E22215/2 401E22315/2 401E22315/2 401E22315/4 401E22315/4 401E22315/4 401E22110/1 401E22110/1 401E22110/3 401E22110/3 401E22110/3 401E22110/3 401E22215/3 401E22215/3 401E22215/3, 401E22315/5 401E22315/5 401E22110/1, 401E22110/3 401E22110/1, 401E22110/3 401E22215/3, 401E22315/5 401E22315/3 401E22215/3 401E22110/1, 401E22110/3, 401E22315/2, 401E22315/4 401E22110/1, 401E22110/3 401E22110/3 401E22315/2, 401E22315/4 401E22905/6 401E22905/4 401E22905/3 401E22905/6 401E22905/6 401E22905/6 401E23120/2 401E23110/2 401E23110/2 401E23110/2 401E23110/2 401E23110/2 401E23110/2 401E23110/2 401E23110/4 401E23110/4 401E23110/4 401E23110/4 401E23110/4 401E23110/4 401E23110/4 401E22905/4 401E22905/3 401E22905/3 401E22905/4

04000

06000
06461 06501 06502 06503 06512 06513 06514 06515 06522 06524 06525 06533 06535 06537 06538 06540 06543 06545 06555

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Index

Index Cat. no.

06560 06563 06570

Designation
Form 2 horiz. cover W300 D500 Form 2 horz. cover W300 D500+300 Form 2 horz. cover W700 D500

Module
401E22905/5 401E22905/5 401E22905/5

08000
08566 08911

Front plate support frame, W=650mm Earthing wire, 6mm Bottom support for lateral vertical busbar D500 Bottom support for lateral vertical busbar D800 Bottom support for lateral vertical busbar D800, 115mm spacing Horizontal busbar support W300, D500 Horizontal busbar support W300, D800 Horizontal busbar support D800, 115mm spacing Vertical lateral busbar support D500 Vertical lateral busbar support D800 Vertical lateral busbar support D800, 115mm spacing Entry cable gland plate W300 D500 Entry cable gland plate W300 D800 Entry cable gland plate W700 D500 Entry cable gland plate W700 D800 Earthing lead, 6mm section, 160mm length, 8.3mm terminal Earthing lead, 25mm section, 350mm length, 8.3mm terminal Swing 19" rack coupling kit 4 lifting eyes M12 4 lifting brackets Front plinth 100x300 Front plinth 200x300 Front plinth 100x700 Front plinth 200x700 2 Plinth side panels 100x500 2 Plinth side panels 200x500 2 Plinth side panels 100x700 2 Plinth side panels 200x700

401E23110/3 401E23120/2 401E22315/2, 401E22315/4 401E22315/2, 401E22315/4 401E22315/2, 401E22315/4 401E22110/1, 401E22110/3 401E22110/1, 401E22110/3 401E22110/1, 401E22110/3 401E22315/2, 401E22315/4 401E22315/2, 401E22315/4 401E22315/2, 401E22315/4 401E23110/5 401E23110/5 401E23110/5 401E23110/5 401E23120/2 401E23120/2 401E23110/3, 401E23120/2 401E23120/2 401E23120/2 401E23110/5 401E23110/5 401E23110/5 401E23110/5 401E23110/5 401E23110/5 401E23110/5 401E23110/5

NSY

NSYAS500 NSYAS800 NSYAS800L NSYBHS500 NSYBHS800 NSYBHS800L NSYBVS500 NSYBVS800 NSYBVS800L NSYEC351 NSYEC381 NSYEC751 NSYEC781 NSYEL166D8 NSYEL3525D8 NSYSFBK19 NSYSFEB NSYSFELB NSYSPF3100 NSYSPF3200 NSYSPF7100 NSYSPF7200 NSYSPS5100 NSYSPS5200 NSYSPS8100 NSYSPS8200

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General presentation

Electrical switchboards upto3200A

Presentation
PD391264b_SE

The Prisma Plus functional system

PD391265b_SE

The Prisma Plus functional system can be used for all types of low-voltage distribution switchboards (main, subdistribution and final) up to 3200 A, in commercial and industrial environments. Switchboard design is very simple: A metal structure The switchboard is made up of one or more frameworks combined side-by-side or back-to-back, on which a complete selection of cover panels and doors can be mounted.
PD391266b_SE

A distribution system Horizontal busbars or vertical busbars positioned in a lateral compartment or at the rear of the cubicle are used to distribute electricity throughout the switchboard. Complete functional units Each device is part of a functional unit comprising: b dedicated mounting plate for device installation b front plate to block direct access to live parts prefabricated busbar connections b devices for on-site connections. Each functional unit contributes to a function in the switchboard. The functional units are modular and are arranged rationally, one on top of another, within the enclosure. The system includes everything required for functional unit mounting, supply and onsite connection. The components of the Prisma Plus system and those of the functional units in particular have been designed and tested taking into account device characteristics. This design approach ensures a high degree of reliability in system operation and optimum safety for personnel.

PD391267b_SE

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General presentation

Electrical switchboards upto3200A

Presentation
PD391268b_SE

Advantages of PH system switchboards

PD391269b_SE

A safe electrical installation

The total compatibility of Schneider Electric devices with the PH system is a key advantage in ensuring a high level of installation dependability.

An upgradeable electrical installation

Thanks to modular design, PH switchboards can be modified easily to integrate new functional units as needed. Maintenance operations, carried out with the switchboard de-energised, are fast and straight-forward due to easy access to devices.

Total safety for personnel

Work in a switchboard must be carried out by authorised persons in compliance with all applicable safety regulations. To increase the safety of personnel, devices are installed behind protective front plates; only the operating handles are accessible. Additional internal protection (partitions, barriers) is available to create form 2 or 3 separation to protect against direct contacts with live parts. Terminal shields are mandatory for installation of Compact NSX and INS/INV devices in PH system enclosures. Electrical switchboards built using the Prisma Plus functional system and Schneider Electric recommendations fully comply with international standard IEC 61439-2.
PD391270b_SE PD391271b_SE

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General presentation

Characteristics

Presentation
PD391272b_SE

Electrical characteristics
Use of the components in the Prisma Plus functional system ensures the creation of switchboards complying with standards IEC 50298, EN 50298, IEC 61439-2 and EN 61439-2, as well as local versions with the following electrical characteristics: b rated insulation level of main busbars: 1000 V b rated operational current Ie: 3200 A b rated peak withstand current Ipk: 187 k b rated short-time withstand current Icw: 85 kA rms/1 second b frequency: 50/60 Hz.

Mechanical characteristics
b b b b b b b b v - - v v b Steel sheet metal. Electrophoresis treatment + hot-polymerised polyester epoxy powder. White colour RAL 9001. Can be dismantled. Can be combined side-by-side and back-to-back. Degree of protection: IP55. Degree of protection against mechanical impacts: IK10 with door. Framework dimensions: two widths: W 300: cable compartment W 700: device compartment or cable compartment two depths: 500, 800 mm height: 2000 mm Indoor cubicles.

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General presentation

The forms according toIEC61439-2

In most installations, Prisma Plus cubicles do not require partitioning. In this case, the switchboard is a Form 1. Safety being one of its foremost goals, Schneider Electric offers options and features that go well beyond the recommendations of the standard. The protection of life and property is a standard feature due to: b front plates that require a tool to be removed b keylocks on doors, some of which provide access to live parts b the systematic installation of terminal shields on Compact NSX circuit breakers and Interpact INS and INV switch-disconnectors b covering of the upstream and downstream terminals on the incoming device so that operators are perfectly safe at all points in the switchboard when the incoming device is off (open). What is more, Prisma Plus offers different levels of partitioning to create separations inside the cubicles and thus create Form 2, 3 electrical switchboards. Electrical switchboards must meet the degree of protection IP2X to comply with standard IEC 61439-2

Presentation
Decisions concerning the Form of separation and the degree of protection are the subject of an agreement between the manufacturer and the user.

E33522

Form 2
PH System offers Form 2 cubicles It is a physical separation of horizontal, vertical busbars from the functional units, complying with standard IEC 61439-2

Form 2b.
E33523

Form 3b
PH System offers Form 3b cubicles. They are achieved by separating from one another the functional units of a Form 2 switchboard. Device must be equipped of downstream terminal shields.

Form 3b.

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Functional units

Switchgears

Catalogue numbers
DD384395

Upgraduable Prisma Plus functional units

Functional units include switchgear mounting plates, front plates, connectors, connections, connection supports, barriers... Switchgear
Masterpact NW 08 to NW 32 Masterpact NT 06 to NT 16 Compact NS up to 1600 Compact NS from 630 to 1600 Compact NSX up to 630 Interpact INS-INV250-630 Interpact INS-INV630-2500 Source changeover systems Compact/Masterpact Source changeover systems Interpact INS Acti 9 Accessories

Cat. no.
400E21100 400E21110 400E21120 400E21130 400E21150 400E21200 400E21210 400E21160 400E21250 400E21400 400E21500400E21600

Intermediaire uprights.

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Distribution

Horizontal busbars

Up to 1600 A Flat copper bars 5 mm thick

Catalogue numbers
The bars are secured by insulated supports attached to the framework. The tables opposite indicate: b the number and size of the bars to be used, depending on the permissible current level in the busbars b the number of busbar supports for each type of framework, depending on: v the size of the busbars v the rated short-time withstand current Icw. For more information on busbar calculations, see DESW016. The modularity of the busbar is 3 modules.
DD384396

Busbar calculation
Number and size of copper busbars
Permissible current (A) No. of bars/phase
IP55 750 1 bar 60 x 5 900 1 bar 80 x 5 1250 2 bars 60 x 5 1600 2 bars 80 x 5 Note: the permissible current values for the busbars are given for an ambient temperature of 35 C around the switchboard.

Number of supports

Framework width Size of bars (mm) No. of supports lcw (kA rms/1 s) (mm)
y 15 y 25 y 30 y 40 y 50 1 bar 60 x 5 1 bar 80 x 5 2 bars 60 x 5 2 bars 80 x 5 All sizes

W 700 mm

2 1

3 2

W 300 mm

DD384397

NYBSHS500

Busbar selection
Flat busbars, W 2000 mm
Designation
Copper bar without holes, 60 x 5 Copper bar without holes, 80 x 5

Cat. no.
04536 04538

Busbar supports
Two fixed supports for 700 mm wide frameworks and one fixed support for 300 mm wide frameworks are mandatory. If more supports are required, use free supports. Designation
Fixed support and free support. Distance between busbar centres Fixed support for horizontal bars Free support (additional)

Cubicle W 700 D 500

75 04664 04662

Cubicle W 300 D 500 D 800

75 NSYBHS500 04662 75 NSYBHS800 04662

DD381226

04664

DD381225

04662

Joints
DD384398

Designation
1 joint for bars

Cat. no.

W 60 mm 04640 W 80 mm 04641 Note: when installed at the bottom of cubicles, the busbars must be partitioned, see page401F22905.indd/2.

Joints.

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Distribution

Horizontal busbars
Up to 3200 A
Flat copper bars 10 mm thick

Catalogue numbers
The bars are secured by insulated supports attached to the framework. The tables opposite indicate: b the number and size of the bars to be used, depending on the permissible current level in the busbars b the number of busbar supports for each type of framework, depending on: v the size of the busbars v the rated short-time withstand current Icw. For more information on busbar calculations, see DESW016. The modularity of the busbar is 3 modules.
DD384396

Busbar calculation
Number and size of copper busbars
Permissible current (A) No. of bars/phase
IP55 1080 1 bar de 50 x 10 1250 1 bar de 60 x 10 1600 1 bar de 80 x 10 1850 2 bars de 50 x 10 2000 2 bars de 60 x 10 2500 2 bars de 80 x 10 2900 2 bars de 100 x 10 Note: the permissible current values for the busbars are given for an ambient temperature of 35 C around the switchboard.

Number of supports (distance between centres: 75 mm)

Framework width Size of bars (mm) (mm)
W 700 mm 1 bar de 50 x 10 1 bar de 60 x 10 1 bar de 80 x 10 2 bars de 50 x 10 2 bars de 60 x 10 2 bars de 80 x 10 2 bars de 100 x 10 All sizes

No. of supports Icw (kA rms/1 s)

y 25 y 30 y 40 y 50 y 60 y 65 y 75 y 85 4

3 2

W 300 mm

Number of supports (distance between centres: 115 mm)

Framework width Size of bars (mm) (mm)
W 700 mm 1 bar de 50 x 10 1 bar de 60 x 10 1 bar de 80 x 10 2 bars de 50 x 10 2 bars de 60 x 10 2 bars de 80 x 10 2 bars de 100 x 10 All sizes

No. of supports Icw (kA rms/1 s)

y 25 y 30 y 40 y 50 y 60 y 65 y 75 y 85

W 300 mm

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Distribution

Horizontal busbars
Up to 3200 A
Flat copper bars 10 mm thick

Catalogue numbers
DD384397

NYBSHS500

Busbar selection
Flat busbars, W 2000 mm
Designation
Copper bar without holes 50 x 10 Copper bar without holes 60 x 10 Copper bar without holes 80 x 10 Copper bar without holes 100 x 10

Cat. no.
04545 04546 04548 04550

Busbar supports
Two fixed supports for 700 mm wide frameworks and one fixed support for 300 mm wide frameworks are mandatory. If more supports are required, use free supports.
Fixed support and free support.

Designation
Distance between busbar centres Fixed support for horizontal bars Free support (additional) for bars

Bar width

Cubicle W 700 Cubicle W 300 D 500 D 800

75 75 75 04664 04664 + 04671 04662 04662 + 04671 NSYBHS500 NSYBHS500 + 04671 04662 04662 + 04671 NSYBHS800 NSYBHS800 + 04671 04662 04662 + 04671

y 80 mm > 80 mm y 80 mm > 80 mm

Designation
Distance between busbar centres Fixed support for horizontal bars Free support (additional) for bars
DD381226

Bar width

Cubicle W 700 D 800

115 NSYBHS800L NSYBHS800L + 04671 04678 04678 + 04671
DD381225

Cubicle W 300 D 800

115 NSYBHS800L NSYBHS800L + 04671 04678 04678 + 04671

y 80 mm > 80 mm y 80 mm > 80 mm

DD384398

04664 Joints.

04662

Joints
Designation
1 joint for bars

Cat. no.

Width 50 and 60 mm 04640 Width 80 and 100 mm 04641 Note: when installed at the bottom of cubicles, the busbars must be partitioned, see page401F22905.indd/5.

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Distribution

Lateral Linergy busbars

up to 1600 A - depth 500 mm

Catalogue numbers
The table opposite indicates: b the catalogue numbers of the bars to be used, depending on the permissible current level in the busbars b the number of supports required, depending on the rated short-time withstand current (Icw in kA rms/1s). For more information on other ambient temperatures, see DESW016.

Busbar calculation
Linergy busbars Cat. no.

Permissible No. of supports Icw (kA rms/1 s) current at 35 C for switchboard

IP55 590 760 950 1170 1480

y 25 y 30 y 40 y 50 y 60 y 65 y 75 y 85

Linergy 630 Linergy 800 Linergy 1000 Linergy 1250 Linergy 1600

04502 04503 04504 04505 04506

3 4 5 7 8

Note: The permissible current values for the busbars are given for an ambient temperature of 35 C around the switchboard. The bottom support also maintains the bars in position. Each catalogue number represents one bar.
PD391273b_SE

Busbar selection
Linergy busbars, W 1670 mm
Cat. no. selection: see the table below. Each bar is supplied with a stop for the bottom support:
DD381233 DD381234 DD381235

Bar 630 A. Cat. no. 04502

DD381236 DD381237

Bar 800 A. Cat. no. 04503

Bar 1000 A. Cat. no. 04504

Bar 1250 A. Cat. no. 04505

Bar 1600 A. Cat. no. 04506

Busbars up to 1600 A. The bottom support also maintains the bars in position.

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Distribution

Lateral Linergy busbars

up to 1600 A - depth 500 mm

Catalogue numbers
DD384399

Busbar supports
Supports are used to install busbars to the left or right of the device zone. They are supplied with 8.8 class mounting hardware.
06502

Designation
Busbar supports
DD380741 DD380742

Cat. no.
04651

04651

Busbar supports.

Each bar is supplied with a stop for installation on the bottom support.

Single Linergy busbars up to 1600 A.

DD384400

Horizontal-busbar connections
Designation

These connections are used to connect horizontal busbars, 75 mm centre distance, 5 or 10 mm thick, to lateral Linergy busbars. Supplied with mounting hardware. Cat. no.
04634 04635 04636 04636 + 04642 Connection to horizontal busbars, 1000 A connection 5 mm thick 1600 A connection Connection to horizontal busbars, width of horizontal bars y 80 mm 10 mm thick width or horizontal bars > 80 mm Connection 04635 to horizontal busbars, 5 mm thick.

DD384401

Connection 04636 to horizontal busbars, 10 mm thick.

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Lateral at busbars
up to 1600 A
Busbars 5 mm thick

Catalogue numbers
The bars are secured by insulated supports. Three fixed supports, attached to the framework, are mandatory. If necessary, additional free supports may be used. The bars rest on a bottom support. The table opposite indicates: b the number and size of the bars to be used, depending on the permissible current level in the busbars b the number of supports required in a cubicle, depending on the rated short-time withstand current (Icw).
NSYBVS500

Busbar calculation
IP55 750 900 1250 1600

Permissible current for switchboards

No. of bars/phase
1 bar de 60 x 5 1 bar de 80 x 5 2 bars de 60 x 5 2 bars de 80 x 5

No. of supports Icw (kA rms/1 s)

y 15 3 y 25 y 30 y 40 7 5 y 50

Note: The permissible current values for the busbars are given for an ambient temperature of 35 C around the switchboard.

For more information on busbar calculations, see DESW016.

DD384402

Busbar selection
Flat busbars, W 1675 mm
Designation
Copper bar with holes 60 x 5 Copper bar with holes 80 x 5

Cat. No.
04516 04518

04662

Busbar supports
Three fixed supports are required to maintain the busbars. If more than three supports are required, use additional free supports. Designation Cubicle W 300 D 500 D 800
75 NSYBVS800 04662
DD381650

Distance between 75 busbar centres Fixed support for lateral NSYBVS500 flat busbars Free support (additional) 04662
DD383350

115 NSYBVS800L 04678

NSYBVS500.

04662.

Busbar chocks
The bars are secured by three mandatory fixed supports and two free supports.
DD384403

The bottom support maintains the bars in position. It is not considered a busbar support. Designation Cubicle W 300 D 500 D 800
75 NSYAS800 115 NSYAS800L

Distance between 75 busbar centres Bottom support for lateral NSYAS500 flat busbars
DD383352

NSYAS500 NSYAS500.

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Distribution

Lateral at busbars
up to 1600 A
Busbars 5 mm thick

Catalogue numbers

Horizontal-busbar connections
DD384405

Direct connection (115 mm between centres)

The connection between horizontal busbars, 5 mm thick, and lateral flat busbar is direct, after drilling the bars.
DD380512

Drilling diagram for horizontal busbars, 5 mm thick.

Direct connection (75 mm between centres)

For busbars with 75 mm between centres, the bars must fully overlap.
DD384406 DD383398

Drilling diagram for horizontal busbars, 5 mm thick

DD383399

Number of assembly screws (04645)

Horizontal bars (mm) 50 60 80 Vertical bars (mm) 50 60 2 2 2 80 2 2 3

To satisfy safety clearances, the assembly points on adjacent bars must be staggered as shown above.

In case of direct connection (75 or 115 mm centre distance) with a horizontal busbars, bottom support part no. NSYAS500, NSYAS800 or NSYAS800L are not required.

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Distribution

Lateral at busbars
up to 3200 A
Busbars 10 mm thick

Catalogue numbers
The bars are secured by insulated supports. Three fixed supports, attached to the framework, are mandatory. If necessary, additional free supports may be used. The bars rest on a bottom support. The table opposite indicates: b the number and size of the bars to be used, depending on the permissible current level in the busbars b the number of supports required in a cubicle, depending on the rated short-time withstand current (Icw). Above 1600 A, the busbars must be doubled and installed in two busbar sections, side by side. In this case, they must be interconnected by three equipotential links.
DD384402

Busbar calculation
IP55 1080 1250 1600 1850 2000 2500 3200

Permissible current for switchboards

No. of bars/ phase

1 bar 50 x 10 1 bar, 60 x 10 1 bar, 80 x 10 2 bars, 50 x 10 2 bars, 60 x 10 2 bars, 80 x 10 2 bars, 100 x 10

No. of supports Icw (kA rms/1 s)

25 30 40 50 60 65 75 9 85

5 3

Note: The permissible current values for the busbars are given for an ambient temperature of 35 C around the switchboard.

For more information on busbar calculations, see DESW016

NSYBVS500

Busbar selection
Flat busbars, W 1675 mm
Designation
Copper bar with holes 50 x 10 Copper bar with holes 60 x 10 Copper bar with holes 80 x 10

Cat. no.
04525 04526 04528

04662

DD381505

Busbar supports : directly fixed on frame (300 mm width duct)

Three fixed supports are required to maintain the busbars. If more than 3 supports are required, use additional free supports. Designation
Distance between busbar centres Fixed support for lateral flat busbars Free support (additional)
DD383350

Cubicle W 300 D 500

75 NSYBVS500 04662
DD381650

D 800
75 NSYBVS800 04662

D 800
115 NSYBVS800L 04678

NSYBVS500. The bars are secured by three mandatory fixed supports and two free supports.
DD384403

04662.

Busbar chocks
The bottom support maintains the bars in position. It is not considered a busbar support. Designation
Distance between busbar centres Bottom support for lateral flat busbars

Cubicle W 300 D 500

75 NSYAS500

D 800
75 NSYAS800 115 NSYAS800L

Busbars up to 3200 A.

DD383352

NSYAS500

NSYAS500.

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Distribution

Lateral at busbars
up to 3200 A
Busbars 10 mm thick

Catalogue numbers

Horizontal busbars connection

DD384404

Connection with a horizontal busbars, 10 mm thick. In this case, use the bottom support ref. NSYAS500, NSYAS800 or NSYAS800L. Designation
Connection vert. busbars (1 bar/phase) with horizontal bars

Horizontal Busbars
W y 80 mm W > 80 mm W y 80 mm W > 80 mm W y 80 mm W > 80 mm

Vert. Busbars
50/60 mm 50/60 mm 80 mm 80 mm 50/80 mm 50/80 mm

Cat. no.
04636 04636 + 04642 04637 04637 + 04642 04637 04637 + 04642

Connection vert. busbars (2 bars/phase) with horizontal bars

Direct connection (115 mm centre distance)

DD384405

The connection between horizontal busbars, 10 mm thick, and lateral flat busbar is direct, after drilling the bars.
DD383367

Drilling diagram for horizontal busbars, 10 mm thick.

Direct connection (75 mm centre distance)

For busbars with 75 mm between centres, the bars must fully overlap.
DD383400

DD384406

Drilling diagram for horizontal busbars, 10 mm thick.

DD383399

Number of assembly screws no. 04645

Horizontal bars (mm) 50 60 80 Vertical bars (mm) 50 60 2 2 2 80 2 2 3 100 2 2 3

To satisfy safety clearances, the assembly points on adjacent bars must be staggered as shown above.

In case of direct connection (75 or 115 mm centre distance) with a horizontal busbars, bottom support part no. NSYAS500, NSYAS800 or NSYAS800L are not required.

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Form 2 partitioning

Catalogue numbers
Separation of busbars from the functional units.

Configuration Form 2

Form 2 partitioning is essential to ensure excellent protection for the installation and operators working in the switchboard. When added to standard protection features (terminal shields, prefabricated connections, etc.), it eliminates the risk of direct contacts with live parts. Prisma Plus offers Form 2b. Form 2b provides much better safety than Form 2a, notably during connection, because the terminals are separated from the busbars.
PD391274b_SE

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Distribution

Form 2 partitioning

Catalogue numbers
DD384407

Partitioning of lateral vertical busbars

Lateral partitioning
b Vertical barrier made of insulating slats. b Can be installed on both sides of Linergy and flat busbars. b Made up of: v five extruded slats that clip to the supports v two metal plates at the top and bottom that can be cut out to pass a PE or PEN. b The space between the slats is sufficient for prefabricated connections (one copper bar, 5 or 10 mm thick, or insulated flexible bars) or for cables up to 35 mm, while maintaining the degree of protection IP2X compliance with standard IEC 60695.2.1 concerning withstand to fire.

Form 2 restoration for side-barrier cut-out

This kit enables passage of the connection between a device > 1600 A (NW, INS) and lateral vertical busbars. It is made up of an insulated plate (six modules H 300 mm) that can be cut as required, supplied with supports and the necessary hardware. It can be installed at any height in the switchboard. Cat. no. selection Designation
Form 2 side barrier for D 500 mm cubicle Form 2 restoration kit

Cat. no.
06545 04924

06545.
DD384408

DD383356

Partitioning extension
For the PH system switchboards 800 mm depth (500 + 300), a partitioning extension for 300 mm depth is required. Designation
Partitioning extension in 800 mm depth
DD384441

Cat. no.
06543

06543.

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Distribution

Form 2 partitioning

Catalogue numbers
DD384409

Front and rear barrier

Barrier, W 300 mm, from top to bottom of the cubicle. Can be installed in the front and rear of the busbar compartment. Protects against direct contact with the busbars. Front protection Is realized by the association of the door W 300 mm and this barrier. Metallic barrier, composed of 2 parts H 850mm, pre-cut at both ends. Rear protection A barrier is required at the rear of the busbar compartment in cubicles that are 800, 1000 and 1300 mm deep.

DD383360

Cat. no. selection Designation

Front or rear barrier for lateral vertical busbars W 300 mm

Cat. no.
06540

06540.
DD384410

Inter-cubicle partitioning
Metal partition, used to separate two adjacent cubicles. It is made up of two panels, each 850 mm high. The top and bottom ends have knock-outs for horizontal busbars. Supplied with the necessary supports and hardware, the partition is mounted on the framework and does not hinder installation of the functional mounting plates Cat. no. selection Designation
Inter-cubicle partitioning D 500 mm D 800 mm

Cat. no.
06555 04911 + 06543

06555.

DD383362

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Form 2 partitioning

Catalogue numbers
DD384412

Partitioning of horizontal busbars

Set of two barriers (front and rear), plus a slotted rear panel for efficient natural convection in the switchboard. The set can be used to partition horizontal busbars installed at the top or bottom of the cubicle. The space required for the busbars is not increased. Cat. no. selection Designation
W 300 mm W 700 mm D 500 mm D 800 mm D 500 mm D 800 mm

Cat. no.
06560 06563 06570

Note: when the busbars are at the bottom of the cubicle, gland plates are mandatory.

DD384411

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Form 3 partitioning

Catalogue numbers
DD384420

Form 3 partitioning
Front connection
Presentation A horizontal metal partition can be used to physically separate functional units from one another. It is fixed at the rear by a support (two uprights) secured to the framework (500 mm deep) or to the intermediate uprights (800 mm deep frameworks). A set of brackets can be used to install partial Form 3 partitioning in the cubicle. It does not take up any useful space in the switchboard. Cat. no. selection Designation
Horizontal metal partition, W 650 mm Rear support for partitions, W 650 mm 6 universal angle brackets
DD384422

Cat. no.
04901 04943 03583

04901 + 04943.
DD384421

Rear connection
Presentation For rear connection, in addition to the horizontal partitions, vertical partitions are required at the rear of each functional unit. There are two heights: b 3 to 4 modules b 5 to 6 modules. Cat. no. selection Designation
Vertical partitions (two cat. no. per functional unit)
DD383396

Cat. no.
3 to 4 modules 5 to 6 modules 04955 04956

Vertical partitions for rear connected Compact NSX250.

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Enclosures

Cubicles, frameworks

Catalogue numbers
DD384413

700 mm wide, 500 mm deep framework

Designation
2 x 2 adapted uprights H 2000 2 frames + 2 flanges + 1 roof

Cat. no.
06502 x 2 06514

b Composition of catalogue numbers: v 2 frames v 2 flanges v mounting hardware v 4 uprights v 1 roof. b Roof characteristics: - equipped with a factory-mounted polyurethane (PUR) gasket - supplied with mounting hardware - with markings for clear identificatuion of cable-running zones b The cables compartment can be mounted on the right or left. b Can be combined side-by-side or back-to-back. b Receive the IP55 cover panels. An earthing braid (NSYEL166D8 or NSYEL3525D8) must be installed between the roof and the frame.
06502 x 2 + 06514.

700 mm wide, 800 mm deep framework

Designation
2 adapted uprights H 2000 2 uprights + 2 intermediary uprights H 2000 2 frames + 2 flanges + 1 roof

DD384414

Cat. no.
06502 06503 06515

b Composition of catalogue numbers: v 2 frames v 2 flanges v mounting hardware v 4 uprights + intermediary uprights v 1 roof. b Roof characteristics: - equipped with a factory-mounted polyurethane (PUR) gasket - supplied with mounting hardware - with markings for clear identificatuion of cable-running zones. b The cables compartment can be mounted on the right or left. b Can be combined side-by-side or back-to-back. b Receive the IP55 cover panels. An earthing braid (NSYEL166D8 or NSYEL3525D8) must be installed between the roof and the frame.

06502 + 06503 + 06515.

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Enclosures

Cubicles, frameworks

Catalogue numbers
DD384415

300 mm wide, 500 mm deep framework

Designation
2 x 2 uprights H 2000 2 frames + 1 roof W 300 D 500

Cat. no.
06501 x 2 06512

b Composition of catalogue numbers: v 2 frames v mounting hardware v 4 uprights v 1 roof. b Roof characteristics: - equipped with a factory-mounted polyurethane (PUR) gasket - supplied with mounting hardware - with markings for clear identificatuion of cable-running zones. b The cables compartment can be mounted on the right or left. b Can be combined side-by-side or back-to-back. b Receive the IP55 cover panels. An earthing braid (NSYEL166D8 or NSYEL3525D8) must be installed between the roof and the frame.
06501 x 2 + 06512.
DD384416

300 mm wide, 500 mm deep framework for Linergy

2 uprights H 2000 2 adapted uprights H 2000 2 frames + 1 roof W 300, D 500

Designation

Cat. no.
06501 06502 06512

b Composition of catalogue numbers: v 2 frames v mounting hardware v 2 adapted uprights v 1 roof. b Roof characteristics: - equipped with a factory-mounted polyurethane (PUR) gasket - supplied with mounting hardware - with markings for clear identificatuion of cable-running zones. b The cables compartment can be mounted on the right or left. b Can be combined side-by-side or back-to-back. b Receive the IP55 cover panels. An earthing braid (NSYEL166D8 or NSYEL3525D8) must be installed between the roof and the frame.

300 mm wide, 800 mm deep framework

06501 + 06502 + 06512. 2 x 2 uprights H 2000 2 frames + 1 roof W 300, D 800

Designation

Cat. no.

06501 x 2 06513

b Composition of catalogue numbers: v 2 frames v mounting hardware v 4 uprights v 1 roof. b Roof characteristics: - equipped with a factory-mounted polyurethane (PUR) gasket - supplied with mounting hardware - with markings for clear identificatuion of cable-running zones. b The cables compartment can be mounted on the right or left. b Can be combined side-by-side or back-to-back. b Receive the IP55 cover panels. An earthing braid (NSYEL166D8 or NSYEL3525D8) must be installed between the roof and the frame.

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Enclosures

Cubicles, frameworks

Catalogue numbers
DD384417

Hinged front plate support frame

Designation
Hinged front plate support frame, W 700 mm

Cat. no.
08566

b Reversible for left or right-hand opening. b Secured at two points. b Can be mounted on 700 mm wide cubicles.

DD384418

Framework combinations

The PH system frameworks can be combined side-by-side or back-to-back. A combination kit is required.

Side-by-side or back-to-back (1) combination

The mechanical connection between the two frames is realised with the combination kit , which comprises the IP55 sealing kit . Designation
Swing 19 rack coupling kit

Cat. no.
NSYSFBK19

(1) Back to back association must be shipped individually and combined during on-site installation.

DD384419

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Enclosures

IP55 cover panels

Catalogue numbers
DD384423

Front panel
W 700 mm door
Designation
Plain door Transparent door W 300 mm W 700 mm W 700 mm

Cat. no.
06522 06524 06525

06525.

b Equipped with a factory-mounted polyurethane (PUR) gasket. b Reversible for left or right-hand opening. b Equipped with a black handle and keylock (key 405). An earthing wire (08911) must be installed between the door and the frame. To connect it, a M6 captive nut from the set cat. no. 06461 is required.

DD384424

Rear panel
Rear panel
Designation
Rear panel W 300 mm W 700 mm

Cat. no.
06533 06537

06537.

b Equipped with a factory-mounted polyurethane (PUR) gasket. b Supplied with mounting hardware. b One-piece, reinforced panel designed to ensure the degree of protection. An earthing braid (NSYEL166D8 or NSYEL3525D8) must be installed between the rear panel and the frame.

DD384425

Side panel
Side panel
Designation
Set of two side panels D 500 mm D 800 mm

Cat. no.
06535 06538

06535.

b Equipped with a factory-mounted polyurethane (PUR) gasket. b Supplied with mounting hardware. An earthing braid (NSYEL166D8 or NSYEL3525D8) must be installed between the lateral panels and the frame.

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Plinth, gland plates

Catalogue numbers
DD384428

The plinth is made up of two catalogue numbers: b one catalogue number comprising four corner posts + two cross-pieces (front and rear), that can be used in side-by-side combinations or stacked to form a plinth 200 mm high (maximum) b one catalogue number comprising two side plates (500 or 800 mm). Each catalogue number is supplied with the necessary hardware. Width Depth Plinth H 100
Front and rear crosspieces Lateral cross- Front and rear Lateral crosspieces cross-pieces pieces NSYSPF3200 NSYSPF7200 NSYSPS5200 NSYSPS8200 NSYSPS5200 NSYSPS8200

Plinth, H 100 mm and 200 mm

Plinth H 200

300 700

NSYSPF7100 + NSYSPS5100.
DD384427

500 800 500 800

NSYSPS5100 NSYSPS8100 NSYSPS5100 NSYSPF7100 NSYSPS8100 NSYSPF3100

Plain gland-plates (IP55)

Designation
Plain gland-plates, D 500 Plain gland-plates, D 800 W 300 W 700 W 300 W 700

Cat. no.
NSYEC351 NSYEC751 NSYEC381 NSYEC781

NSYEC751.

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Accessories

Catalogue numbers
DD384440

Lifting rings
Designation
4 lifting rings 4 lifting brackets
DD383348

Set of four lifting rings screwed to the framework. Use a set of lifting rings for each framework (W 700 mm) containing devices. When two cubicles with devices have been combined, use a lifting beam. Cat. no.
NSYSFEB NSYSFELB

DD383349

Screws/Nuts
Designation
Set of 20 screws + M6 nuts

Cat. no.
06461

Earthing leads
Length (mm)

b Mandatory to ensure earth continuity of side panels, roof and door. b Material: terminal of brass and copper delivered with PVC cover, green and yellow. Section (mm) Terminal (mm) Cat. no.
NSYEL166D8 NSYEL3525D8 160 6 8.3 350 25 8.3 Note: composition set of 10 leads (nuts and washers not delivered).

The wire is equipped with a 5 mm diameter lug at one end and a 6 mm diameter lug on the other. Designation
Earthing wire, 6 mm

Cat. no.
08911

The wire is equipped with a 5 mm diameter lug at one end and a 6 mm diameter lug on the other. The earthing wire is used to earth: b a door or wicket door with devices b a front-plate support frame equipped with switchgear in a cubicle.

Coupling kit

For coupling enclosures either side-by-side or back-to-back (1): b Fixing system from the inside of the enclosure. b IP55 degree of protection. b Material: v flat flange: galvanised steel. v sealing gasket: EPDM. Designation Cat. no.
Swing 19 rack coupling kit NSYSFBK19 (1) Back to back association must be shipped individually and combined during on-site installation.

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Dimensions

Cubicles

Dimensions

Profile
DD384437

500 800

Cover panels
Plain or transparent door, lateral panels
D384438

515 815

Fixing to floor
DD384439

500 800

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Dimensions

Cubicles

Dimensions

Gland plates
DD384433 DD384434

500 800

500 800

Functional system in PH system switchboards

Cubicle mounting.
DD384442

505

50 500 Transparent door 700

50

Plain door

D 500.

DD384443

605 805

50 500 Transparent door 700

50

Plain door

D 600/800.

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Dimensions

Cubicles

Dimensions

Busbars mounting
Lateral vertical busbars
DD384429

1600 A.

DD384431

2500 A.

DD384430

500

1005 75 75 75 500

2000 A.

DD384432

115 115 115 800

1305

500

3200 A.

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Schneider Electric Industries SAS

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As standards, specifications and designs change from time to time, please ask for confirmation of the information given in this publication. This document has been printed on ecological paper. Publication: Schneider Electric Industries SAS Photos: Schneider Electric Printed:

09-2010

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