Sie sind auf Seite 1von 23

Company Profile & Product Catalogue

Earth Retaining Stabilizing Structure Technology

Table of Contents
Company Profile Product Ranges
Heavy Temporary Steel Materials Advantages of Hiroses Earth Retaining System

3 5

Fabrication Control Product Specifications


U Type Steel Sheet Piles (Larssen Type) Corner Piles (C-Corner Piles) Fabricated H-Beams Raw H-Beams Angles Channels Road Deck Panels (METRODECK) Shoring System Decking Fabricated Support System Twin Strut Design Chart Triple Strut Design Chart

9 10 11 12 13 14 15 17 25 26 37 38

Locations

39

COMPANY PROFILE

COMPANY PROFILE

Solution Partner for Steel, Earth and Structure Responding Promptly to every Customers Needs
Hirose Philosophy About Hirose Corporation
Hirose Corporation was founded in 1938 in Japan. With over 70 years of experience, Hirose has developed business in tandem with Japans economic growth. Followed by the successful achievements in Japan, Singapore was chosen to be the center of Hirose business development in South East Asia. The past 30 years of experience in Singapore had gained Hirose the status of being a reliable and competent professional in the industry. We are the first and the pioneer of leasing heavy temporary structural steel materials in Japan. In addition, our company has valuable experience and proven track record in handling high profile projects in Japan and Singapore which have gained us the confidence and trust from our customers. We are not only providing design services and execution of construction works, but we are also playing an important role in providing technical consulting services by using our state-of-the-art technologies and expertise accumulated in the course of pioneering major projects in the industry. We conduct business from an international point of view to enhance our abilities. We aim to contribute to our customers and society by providing satisfactory and updated technologies, services, products and respond to their needs efficiently and effectively. We conduct our business activities in compliance with social norms and become a company that can contribute to our customers, partners, shareholders and employees. We enhance the prominence of our company in society by continuously pursuing and maintaining our position at a competitive edge. We provide the highest quality services to satisfy our customers needs and achieve lower cost at the same time. We believe that our greatest assets are the employees as they believe that we can create vibrant workplaces by giving employees the opportunities to realize their personal inspirations through their work.

PRODUCT RANGES
Steel Sheet Piles

PRODUCT RANGES

Heavy Temporary Steel Materials


Heavy Temporary Steel Materials Series
Hiroses heavy temporary steel materials are widely used in foundation or tunnel work for civil engineering and building projects. Our product range: Steel Sheet Piles Steel H-Beams Steel Strutting Members Steel Deck Panels

Steel sheet-piles are used as retaining walls in civil engineering and foundation works. As the size and length of the material can be selected to ensure that they are well-suited to the site conditions, optimum material can always be utilized with no wastage.

Steel H-Beams
Used as Soldier piles in retaining wall system for civil engineering construction and foundation works where water tightness is not a major design concern; and as structural member supporting road deck panels.

Steel Strutting Members


The main materials for temporary Earth Retaining System, these provide the stability of earth in deep excavations.

Steel Deck Panels


Steel decks are used to form temporary vehicular access where existing access are unavailable or restricted.

PRODUCT RANGES

PRODUCT RANGES

Advantages of Hiroses Earth Retaining System


3 1
Minimize significant capital pay out in purchasing steel products required in temporary shoring system. Improve construction progress by reducing on-site quality control procedures and inspections since Hiroses materials are approved by BCA for material quality, traceability and usability.

Traceability of each member achieve by sprayed and engraved Identification No. on every product.

Reduce problematic storage issue as steel members usually occupy significant area.

Registered and recognized under: A. B. C. D. BCA General Builder Class 2 BCA Specialist Builder (Piling Works) BCA Specialist Builder (Structural Steelwork) BCA BC1:2008 - Reusable Steel Strutting System in Earth Retaining or Stabilizing Structures ISO 14001:2004 OSHA 18001:2007 BizSAFE Level Star

E. F. G.

FABRICATION CONTROL

FABRICATION CONTROL

Structural Steel Production Quality Control

Step 4 Welding
Welding of steel plate to beam Cleaning after welding Welding size inspection MPI Test and UT Test

Step 1 Material Receiving


Simple physical eyes inspection while unloading material Inspect on product label according to documentations Dimension and thickness inspection

Step 5 Surface Preparation & Protective Treatment


Surface preparation and painting Painting thickness inspection

Step 2 Cutting & Drilling


Steel plate cutting using CNC cutting machine and Beam cutting using Band saw machine Hole Drilling using CNC machine Dimension and position inspection using accurate measuring tools & fixtures.

Step 6 Marking / Tracking Record


Marking and punching of ID Number, length and product category on the painted surface

Step 3 Fitting Up
Cleaning before fitting up Assembling with the aid of fixture. Overall dimension inspection ID number marking and engraving

Step 7 Stock and Delivery

PRODUCT SPECIFICATIONS

PRODUCT SPECIFICATIONS

U Type Steel Sheet Piles (Larssen Type)


Material Specification
Section Section Properties

Corner Piles (C-Corner Piles)


Material Specification FSP-CIII TYPE SKSP-CIII TYPE

SP-II
Dimension
Width B mm 400 Height h mm 100 Thickness t mm 10.5 Section Area A cm2 61.18 Unit Weight W kg/m 48.0

Per Pile
Moment of Inertia lx cm4 1,240 Section Modulus Zx cm3 152 Radius Gyration ix cm 4.50

Per 1m wall width


Weight W kg/m2 120 Moment of Inertia lx cm4/m 8,740 Section Modulus Zx cm3/m 874

SP-III
Dimension
Width B mm 400 Height h mm 125 Thickness t mm 13.0 Section Area A cm2 76.42 Unit Weight W kg/m 60.0

Per Pile
Moment of Inertia lx cm4 2,220 Section Modulus Zx cm3 223 Radius Gyration ix cm 5.39

Per 1m wall width


Weight W kg/m2 150 Moment of Inertia lx cm4/m 16,800 Section Modulus Zx cm3/m 1,340

Illustration of Sheet Pile (Use C-Corner Pile)

Even Number

SKSP - C III Type is inside

FSP - C III Type

SP-IV
Width B mm 400 Height h mm 170 Thickness t mm 15.5 Weight W kg/m2 190

Odd Number

is outside

Even Number

Section Area A cm2 96.99

Unit Weight W kg/m 76.1

Moment of Inertia lx cm4 4,670

Section Modulus Zx cm3 362

Radius Gyration ix cm 6.94

Moment of Inertia lx cm4/m 38,600

Section Modulus Zx cm3/m 2,270

Odd Number

Dimension

Per Pile

Per 1m wall width

Odd Number Even Number

SP-VL
Dimension
Width B mm 500 Height h mm 200 Thickness t mm 24.3 Section Area A cm2 133.8 Unit Weight W kg/m 105.0

Per Pile
Moment of Inertia lx cm4 7,960 Section Modulus Zx cm3 520 Radius Gyration ix cm 7.71

Per 1m wall width


Weight W kg/m2 210 Moment of Inertia lx cm4/m 63,000 Section Modulus Zx cm3/m 3,150

10

PRODUCT SPECIFICATIONS

PRODUCT SPECIFICATIONS

Fabricated H-Beams
- Strut. Waler. Runner Beam. - Traffic Decking. Construction Decking.

Raw H-Beams
- Soldier Pile. - Waler. Runner Beam. - Traffic Decking - Beam - Construction Decking - Beam
Material Specification

Material Specification
Unit Wt. (kg/m) Dimension (mm) Sectional Area (cm2) Moment of Inertia (cm4) Radius of Gyration (cm) Elastic Modulus (cm3) Plastic Modulus (cm3) Warping Constant (dm6) Torsional Constant (cm4)

Type

Type

Unit Wt. (kg/m)

Dimension (mm)

Sectional Area (cm2)

Moment of Inertia (cm4)

Radius of Gyration (cm)

Elastic Modulus (cm3)

Plastic Modulus (cm3)

Warping Constant (dm6)

Torsional Constant (cm4)

G
* HR 350X350 (S275) * HR 400X400 (S275) * HR 500X500 (S275) HY 650X300 (S355) HY 700X350 (S355) HW 686X356 (S355)

h 350 400 500 650 700

b 350 400 500 300 350

tw 12 13 25 14 16 18.4

tf 19 21 25 19 22 30.2

r 20 22 26 13 18 15.2

A 154.9 197.7 337.5 201.1 261.7 337.0

ly

lz

iy

iz 8.99

Wel.y 2,005

Wel.z 716

Wpl.y

Wpl.z

Iw 3.72 8.05 29.38 8.53 18.1 26.4

It 199 303 768 203 364 813


H 250X250 (S275) H 300X300 (S275) H 350X350 (S275) H 400X400 (S275/S355) H 588X300 (S275) H 594X302 (S275) H 620X307 (S275) H 650X300 (S355) H 700X350 (S355) H 800X300 (S355) H 686X356 (S355)

G 72.4 94 137 172 151 175 179 158 206 241 265

h 250 300 350 400 588 594

b 250 300 350 400 300 302

tw 9 10 12 13 12 14 14.1 14 16 16 18.4

tf 14 15 19 21 20 23 23.6 19 22 30 30.2

r 16 18 20 22 28 28 16.5 13 18 28 15.2

A 92.2 120 174 219 192 222 228 201.1 261.7 308 337

ly 10,830 20,410

lz 3,649 6,756

iy 10.8 13.1 15.2 17.5 24.8 24.9 25.9 26.5 28.8 33.2 29.4

iz 6.29 7.51 8.84

Wel.y 867 1,361 2,303

Wel.z 292 450 776

Wpl.y 960 1,501

Wpl.z 444 684

Iw 0.508 1.37 3.72 8.05 7.28 8.63 10.2 8.53 18.1 20.9 26.4

It 58.7 88.1 199 303 241 356 340 203 364 726 813

150 200 300 180 230 290

35,090 12,521 15.05

2,230 1,037

59,051 21,208 17.28 10.36 2,952 1,060 3,274 1,543 145,885 50,681 20.79 12.25 5,835 2,027 6,736 3,022 142,000 8,570 218,000 15,700 290,800 23,120 26.5 28.8 29.4 6.53 7.76 8.28 4,360 6,220 571 900 4,950 886

40,300 13,590 66,620 22,420 118,100 9,025 137,300 10,509 153,000 11,410 142,000 8,570 218,000 15,700 339,200 13,820 290,800 23,120

2,545 1,179

10.10 3,331 1,121 3,672 1,700 6.85 6.90 7.07 6.53 7.76 6.70 8.28 4,018 4,624 4,935 4,360 6,220 8,397 602 701 743 571 900 915 4,489 928

7,030 1,390

706.4 357.8

8,233 1,292 9,297 1,992

5,197 1,085 5,574 1,144 4,950 886

Product Standards: All Fabricated I-Beams / H-Beams are certified class 1 steel as in BC1:2008 / BC1:2012 HR 350x350x150kg/m are fabricated from raw beam H350x350x12x19 (S275). HR 400x400x200kg/m are fabricated from raw beam H400x400x13x21 (S275). HR 500x500x300kg/m are fabricated from raw beam H500x500x25x25 (S275). HY 650x300x180kg/m are fabricated from raw beam H650x300x14x19 (S355). HY 700x350x230kg/m are fabricated from raw beam H700x350x16x22 (S355). HW 686x356x290kg/m are fabricated from raw beam H686x356x18.4x30.2 (S355). * Sectional properties of HR-Beams are reduced to account for extensive 25mm holes.

620.2 307.1 650 700 808 300 350 302

7,030 1,390 9,534 1,426

706.4 357.8

8,233 1,292 9,297 1,992

HY-Series Fabricated Beams

HR-Series Fabricated Beams

Raw Beams

Raw Beams

11

12

PRODUCT SPECIFICATIONS
r2 t

PRODUCT SPECIFICATIONS

Angles
Material Specification
Size (mm) Dimension (mm) Sectional Area (cm2) Unit Wt. (kg/m) Centre of Gravity (cm) Moment of Inertia (cm4)

r 1

r2

Channels
Material Specification

Radius of Gyration (cm)

Section Modulus (cm3)

hxb

t 4

r1 7 7 8 8 9 9 9 10 10 10 11 11 11 11 12 12 12 13

r2 3.5 3.5 4 4 4.5 4.5 4.5 4.8 4.8 5 5.5 5.5 4.8 4.8 6 6 4.8 6.5

A 3.89 5.69 4.71 5.82 7.53 9.85 8.73 12.8 16.7 10.5 12.2 17.1 20.3 21.9 13.7 19.2 24.5 23.2

G 3.06 4.47 3.7 4.57 5.91 7.73 6.85 9.96 13 8.28 9.61 13.4 15.9 17 10.7 15 19.1 18.2

zs 1.36 1.45 1.6 1.64 1.8 1.89 2.05 2.17 2.29 2.42 2.45 2.58 2.66 2.7 2.69 2.82 2.95 3.31

ys 1.36 1.45 1.6 1.64 1.8 1.89 2.05 2.17 2.29 2.42 2.45 2.58 2.66 2.67 2.69 2.82 2.95 3.31

Iy 8.97 12.84 15.78 19.37 29.19 37.49 45.83 65.3 82.7 80.72 92.55 126.9 149 159 128.2 176.7 222 312.9

Iz 8.97 12.84 15.78 19.37 29.19 37.49 45.83 65.3 82.7 80.72 92.55 126.9 149 159 128.2 176.7 222 312.9

Iu 14.25 20.37 25.04 30.77 46.36 59.46 72.84 103 130 128.3 147.1 201.5 235 251 203.7 280.7 352 497.6

Iv 3.7 5.31 6.51 7.97 12.01 15.52 18.82 27.2 35 33.16 38.03 52.33 62.1 66.6 52.72 72.66 92.8 128.3

iy 1.52 1.5 1.83 1.82 1.97 1.95 2.29 2.26 2.23 2.77 2.75 2.72 2.7 2.69 3.06 3.04 3.01 3.67

iz 1.52 1.5 1.83 1.82 1.97 1.95 2.29 2.26 2.23 2.77 2.75 2.72 2.7 2.69 3.06 3.04 3.01 3.67

iu 1.91 1.89 2.31 2.3 2.48 2.46 2.89 2.84 2.8 3.49 3.47 3.43 3.4 3.39 3.86 3.83 3.79 4.63

iv 0.97 0.97 1.18 1.17 1.26 1.26 1.47 1.46 1.45 1.77 1.76 1.75 1.75 1.74 1.96 1.95 1.95 2.35

Wel.y 2.46 3.61 3.58 4.45 6.21 8.13 8.41 12.3 15.9

Wel.z 2.46 3.61 3.58 4.45

Size (mm)

Dimension (mm)

Sectional Area (cm2)

Unit Wt. (kg/m)

Centre of Gravity (cm)

Moment of Inertia (cm4)

Radius of Gyration (cm)

Section Modulus (cm3)

hxb
100 X 50

tw 5 6 6.5

tf 7.5 8 10 12.5 10.5 11 13.5 13 12 20

r1 8 8 10 15 11 12 14 14 14 24

r2 4 4 5 7.5 5.5 6 7 7 7 12

A 11.9 17.1 23.7 30.5 27.2 31.3 38.7 44.1 48.6 85.7

G 9.36 13.4 18.6 24.0 21.4 24.6 30.3 34.6 38.1 67.3

ys 1.55 1.94 2.31 2.31 2.15 2.24 2.77 2.42 2.23 2.25

Iy 189 425 864 1,060 1,380 1,950 2,490 4,180 6,440 17,600

Iz 26.9 65.5 122 151 137 177 286 306 325 655

iy 3.99 4.99 6.04 5.9 7.12 7.89 8.02 9.74 11.5 14.3

iz 1.5 1.96 2.27 2.22 2.24 2.38 2.72 2.63 2.59 2.76

Wel.y 37.8 68.0 115 141 154 195 249 335 429 926

Wel.z 7.82 14.4 23.6 29.1 25.5 30.8 45.9 46.5 48 87.8

50 X 50

6 4
60 X 60

125 X 65

5 6
65 X 65

6.21 8.13

150 X 75

9
180 X 75

8 6
75 X 75

7 7.5 8 9 9 13

8.41 12.3 15.9


200 X 90 200 X 80

9 12 6 7

12.26 12.26 14.13 14.13 19.77 19.77 23.5 25.2 23.5 25.2
380 X 100 250 X 90

90 X 90

10 12 13 7

300 X 90

17.54 17.54 24.62 24.62 31.5 31.5

100 X 100

10 13

120 X 120

10

36.03 36.03

Channels

Fabricated Channels

Angles

Fabricated Angle Bars

13

14

PRODUCT SPECIFICATIONS

PRODUCT SPECIFICATIONS

Road Deck Panels (METRODECK)


Material Specification
Shape and Type
Each Deck Panel consists of five checkered wide flange beams with anti-skid patterns hot rolled on the flange surfaces. These beams are cut into specified lengths, welded together and reinforced with plates as required. All Deck Panels are rectangular in shape.
Width x Length x Thickness (mm) Area (m2) Weight (kg/Sheet)

1,000 x 2,000 x 208 1,000 x 3,000 x 208

2.0 3.0

368 552

Method of Installation
Deck Panels of this type can be installed by simply setting them on support beams without any fixing operations. Angle is welded to both ends on the bottom side of each Deck Panel as a stopper to prevent horizontal movement.

Self - Seating Type


65 6 194 PL-6X80

Rugged Grid - Patterns Section Properties

14 15

190

L-75x75x9 FB-9x65 Rubber Pad

Secondary Beam

H (mm)

B (mm)

t1 (mm)

t2 (mm)

r (mm)

A (cm2)

W (kg/m)

lx (cm4)

ly (cm4)

ix (cm4)

iy (cm4)

zx (cm3)

zy (cm3)

190

197

13

39.94

32.6

3.030

977

8.71

4.95

312

99.2

15

16

PRODUCT SPECIFICATIONS

PRODUCT SPECIFICATIONS

Shoring System
Standard Assembly Drawing for Cross Strut System

Legend
1. Sheet Pile (SP) 2. H-Pile (Soldier Pile) 3. Diaphragm Wall 4. King Post 5. Timber Lagging 6. Waler 7. Strut 8. Diagonal Knee Brace 9. Corner Strut 10. Angle Reinforcement Fitting (Jib Piece) 11. Corner Reinforcement Fitting (CN) 12. Jack (UJ, KJ) 13. Jack Cover / Reinforcement Fitting 14. P.G/L.C (Pressure Gauge/Load Cell) 15. P.G Box/L.C Box 16. Joint Plate (JP, CP) 17. Press Angle 18. Long Bolt 19. Bracket for Waler 20. Bracket for Strut 21. Gusset Plate 22. Free Piece

A. Deck Post B. Steel Deck C. Main Beam (Bottom) D. Secondary Beam (Top) E. Ground/Base Beam F. Tie Channel G. Horizontal Cross Brace H. Vertical Cross Brace J. Concrete Footing

17

18

PRODUCT SPECIFICATIONS

PRODUCT SPECIFICATIONS

Shoring System
Standard Assembly Drawing for Laced Strut System

Legend 12
1. Diaphragm Wall 2. Kingpost 3. Bracket Carrying Waler 4. Single Waler 5. Twin Strut (2HR350/2HR400) 6. Bracket Carrying Runner Beam 7. Runner Beam 8. Double Waler 9. Twin Strut (2HY650/2HY700) 10. Triple Strut (3HY700/3HW686) 11. Screw Jack (Passive Jack) 12. Hydraulic Jack (Active Pre-load Jack) 13. Preloading Girder 14. Strut Restraint 15. Jib-piece 16. Y-Junction 17. T-Junction 18. Diagonal Knee Brace

11 13 15 14 7

5 4

8 10

3 18 16

17

6 2

19

20

PRODUCT SPECIFICATIONS

PRODUCT SPECIFICATIONS

Shoring System
Standard Installation & Assembly Detail

1. Mounting of Bracket
a) Fix angle bracket supporting waler against retaining wall at interval not exceeding 3.5 c/c.

3. Mounting of Corner Piece


a) Mount the corner piece onto waler before installation. b) Fill the gap between waler & corner piece with either timber wedges or steel plate packing.

a) Corner Piece Where Walers Are of Different Elevation a) Single Waler b) Double Waler (Type 1) c) Double Waler (Type 2)

b) Corner Piece Where Walers Are of Same Elevation

2. Assembly of Waler
a) Place & assemble modular waler member on brackets fixed against retaining wall. b) Provide a gap of about 100mm between waler & retaining wall. c) Fix the near-wall-face splicing plate on waler before placement. d) Fill the gap with continuous concrete packing.

4. Installation of Strut
a) Place & assemble modular strut/runner beam member on bracket fixed against king post.. b) Adjust strut to achieve required alignment. c) Fix the top uplift-restraint-bracket above the lower level transverse-strut or runner beam. (Diagram A) d) Install cross-mount to clamp the upper level longitudinal to the underlying transverse-strut and tighten the long-bolts firmly before preloading. Ensure the long-bolts are firmly tighten again after preloading. (Diagram A) e) Install strut restraint which consist of C-channel and L-angle to clamp the twin/triple strut to the runner beam by welding. (Diagram B)

a) HR350, HR400 and HR500 Waler Splicing

b) Raw H-Beams Waler Splicing

a) Diagram A - Cross Mount

b) Diagram B - Strut Restraint

21

22

PRODUCT SPECIFICATIONS

PRODUCT SPECIFICATIONS

Shoring System
Standard Installation & Assembly Detail

5. Mounting of Knee-Brace for HR350 and HR400 Fabricated H-Beams


a) Install and align the single/twin-strut into position. b) Fix the top gusset-plate onto the tie-beam before placing it between the twin-strut. (Diagram B) c) Bolt the jib-piece loosely onto the diagonal knee-brace. d) Insert the strut-side jib-piece within the flanges of the strut. e) Adjust both jib-pieces to fit the bolts through the matching bolt-holes on the waler and strut side. f) Insert shim plate within gaps that may appear between jib-piece and waler or between jib-piece and diagonal knee-brace.

6. Mounting of Knee-Brace for HY650, HY700 and HW686 Fabricated H-Beams


a) Install and align the Y-junction and T-junction into position. b) Connect the diagonal knee brace to the Y-junction with bolts and weld the other side of the knee brace to the waler.

a) Twin Strut

a) Diagram A - Single Strut Knee-Brace

b) Diagram B - Twin Strut Knee-Brace

b) Triple Strut

23

24

PRODUCT SPECIFICATIONS

PRODUCT SPECIFICATIONS

Decking
Standard Installation & Assembly Detail

Fabricated Support System


Support Beam Component Unit Weight List

1. Entrance Ramp

2. Haunch (Triangular) Deck


Length (m) Ref HR350 150 (kg/m) HR400 200 (kg/m) HR500 300 (kg/m)

Size Item HY650 180 (kg/m) HY700 230 (kg/m) HW686 Ref

Size HR350 HR400 HR500 HY650 HY700 HW686 (kg/pc) (kg/pc) (kg/pc) (kg/pc) (kg/pc) (kg/pc) 290 (kg/m) JIB PIECE JIB PIECE FREE PIECE JOINT PLATE GUSSET PLATE HP30 HP45 FP JP SHG CN JC YJTN-1.2m YJTN-2.1m YJTN-2.6m YJTN (T)1.2m YJTN (T)2.1m YJTN (T)2.6m TJTN-1.2m TJTN-2.1m TJTN-2.6m KJ150 SCREW JACK KJ200 KJ300 KOP-1230

100 80 85 27 15 85 70

170 120 130 40 18 110 120 510 700 780 610 850 950 570 815 915 510 750 850 100 130 210 150 320 150 300 330 550 250 360
Unit Weight

12.0 8.0 7.5 7.0 6.5 6.0 5.5


MAIN SUPPORT SYSTEM

* * * * * * * * *
HR/HY/HW

* *

* *

* * * * * * * * *

104

CORNER PIECE

JACK COVER 1.2m Y-JUNCTION 2.1m Y-JUNCTION 2.6m Y-JUNCTION

5.4 5.0 4.5 4.0 3.6 3.5 3.0 2.5 2.1 2.0 1.5 1.0

3. Secondary & Main Beam

* * * * * * * * * * * *
(kg/pc)

*
1.2m Y-JUNCTION (T)

650

* * * * * * * * * * *

AUXILIARY & PARTS

2.1m Y-JUNCTION (T) 2.6m Y-JUNCTION (T) 1.2m T-JUNCTION 2.1m T-JUNCTION 2.6m T-JUNCTION

585

* *

KOP-2040 OIL JACK NOP-120 NOP-200

4. Steel Deck Panel

5. Cross Brace & Tie Member

0.9
Length (m) Ref

(kg/pc)

(kg/pc)

(kg/pc)

(kg/pc)

(kg/pc) KOPL-1230

0.60 0.50
DISTANCE PIECE

115 105 90 90 DP 80 70 50 50

150
KOPL-2040

140 120 110 100 80 65 60 190 153 110 95 140 120 150 135 160 200 230
CONSUMABLES

OIL JACK C/W LOAD CELL NOPG-250

0.45 0.40 0.30 0.20 0.15 0.10

NOPG-350 Item Ref

N. ANGLE BRACKET S. ANGLE BRACKET CROSS MOUNT BOLT & NUT GR. 8.8

AB (S)AB XK M22X75

20 kg/pc 30 kg/pc 40 kg/set 0.52 kg/pc 0.52 kg/pc

BOLT & NUT GR. 10.9 M22X75

* Denotes the corresponding length which is available under the respective series and size.

25

26

PRODUCT SPECIFICATIONS

PRODUCT SPECIFICATIONS

Fabricated Support System


HR350x350x150 KG/M FABRICATED SUPPORT SYSTEM
ITEM : Main Support Member REF : HR350 U.Wt. : 150kg/m
Available Length (m)

Fabricated Support System


HR400x400x200 KG/M FABRICATED SUPPORT SYSTEM
ITEM : Main Support Member REF : HR400 U.Wt. : 200kg/m
Available Length (m)

1.0 1.5 2.0 2.5 3.0 3.5


Grade S275

1.0 1.5 2.0 2.5 3.0 3.5


Grade S275

4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0

4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0

ITEM : Distance Piece REF : 35 DP - 0.5 U.Wt. : 105kg/pc

ITEM : Distance Piece REF : 35 DP - 0.3 U.Wt. : 80kg/pc

ITEM : Distance Piece REF : 45 DP - 0.2 U.Wt. : 65kg/pc

ITEM : Distance Piece REF : 40 DP - 0.5 U.Wt. : 140kg/pc

ITEM : Distance Piece REF : 40 DP - 0.3 U.Wt. : 100kg/pc

ITEM : Distance Piece REF : 40 DP - 0.2 U.Wt. : 80kg/pc

NOTE: All bolts hole are of 25mm. HR 350x350x150kg/m are fabricated from raw beam H350x350x12x19 (S275).

ITEM : Distance Piece REF : 35 DP - 0.1 U.Wt. : 43kg/pc

ITEM : Corner Piece REF : 35 CN U.Wt. : 67kg/pc

ITEM : Joint Plate REF : 35 JP U.Wt. : 20kg/pc

ITEM : Distance Piece REF : 40 DP - 0.1 U.Wt. : 55kg/pc

ITEM : Corner Piece REF : 40 CN U.Wt. : 90kg/pc

ITEM : Joint Plate REF : 40 JP U.Wt. : 40kg/pc

ITEM : Jib Piece REF : 35 HP 30 U.Wt. : 100kg

ITEM : Jib Piece REF : 35 HP 45 U.Wt. : 60kg

ITEM : Free Piece REF : 35 FP U.Wt. : 70kg

ITEM : Jib Piece REF : 40 HP 30 U.Wt. : 170kg

ITEM : Jib Piece REF : 40 HP 45 U.Wt. : 110kg

ITEM : Free Piece REF : 40 FP U.Wt. : 130kg

27

NOTE: All bolts hole are of 25mm. HR 400x400x200kg/m are fabricated from raw beam H400x400x13x21 (S275).

28

PRODUCT SPECIFICATIONS

PRODUCT SPECIFICATIONS

Fabricated Support System


HR500x500x300 KG/M FABRICATED SUPPORT SYSTEM
ITEM : Main Support Member REF : HR500 U.Wt. : 300kg/m
Grade S275 Available Length (m)

Fabricated Support System


HY650x300x180 KG/M FABRICATED SUPPORT SYSTEM
ITEM : Main Support Member REF : HY650 U.Wt. : 180kg/m
Length (m) Grade

1.0

2.0

4.0
S355

6.0

8.0

12.0

1.5 2.0 4.0 5.0 6.0 6.5

ITEM : Distance Piece REF : 50 DP - 0.2 U.Wt. : 158kg

ITEM : Distance Piece REF : 50 DP - 0.3 U.Wt. : 190kg

ITEM : Joint Plate REF : 50 JP U.Wt. : 104kg

NOTE: All bolts hole are of 25mm. HR 500x500x300kg/m are fabricated from raw beam H500x500x25x25 (S275).

ITEM : Distance Piece REF : 65 DP - 0.4 U.Wt. : 160kg

ITEM : Distance Piece REF : 65 DP - 0.2 U.Wt. : 110kg

ITEM : Distance Piece REF : 65 DP - 0.15 U.Wt. : 95kg

ITEM : 2.6m Y-Junction REF : 65-YJTN-2.6m U.Wt. : 780kg

ITEM : 2.1m Y-Junction REF : 65-YJTN-2.1m U.Wt. : 700kg

ITEM : 1.2m Y-Junction REF : 65-YJTN-1.2m U.Wt. : 510kg

29

NOTE: All hole are of 25mm. HY 650x300x180kg/m are fabricated from raw beam H650x300x14x19 (S355).

30

PRODUCT SPECIFICATIONS

PRODUCT SPECIFICATIONS

Fabricated Support System


HY700x350x230 KG/M FABRICATED SUPPORT SYSTEM
ITEM : Main Support Member REF : HY700 U.Wt. : 230kg/m
Length (m) Grade

Fabricated Support System


HY700x350x230 KG/M FABRICATED SUPPORT SYSTEM
1.0 2.0 4.0
S355

6.0

8.0

12.0

ITEM : 2.6m Y-Junction (T) REF : 70-YJTN(T)-2.6m U.Wt. : 915kg

ITEM : 2.1m Y-Junction (T) REF : 70-YJTN(T)-2.1m U.Wt. : 815kg

ITEM : 1.2m Y-Junction (T) REF : 70-YJTN(T)-1.2m U.Wt. : 570kg

ITEM : Distance Piece REF : 70 DP - 0.4 U.Wt. : 200kg

ITEM : Distance Piece REF : 70 DP - 0.2 U.Wt. : 140kg

ITEM : Distance Piece REF : 70 DP - 0.15 U.Wt. : 120kg

NOTE: All hole are of 25mm. HY 700x350x230kg/m are fabricated from raw beam H700x350x16x22 (S355).

ITEM : 2.6m T-Junction (T) REF : 70-TJTN(T)-2.6m U.Wt. : 850kg

ITEM : 2.1m T-Junction (T) REF : 70-TJTN(T)-2.1m U.Wt. : 750kg

ITEM : 1.2m T-Junction (T) REF : 70-TJTN(T)-1.2m U.Wt. : 510kg

ITEM : 2.6m Y-Junction REF : 70-YJTN-2.6m U.Wt. : 950kg

ITEM : 2.1m Y-Junction REF : 70-YJTN-2.1m U.Wt. : 850kg

ITEM : 1.2m Y-Junction REF : 70-YJTN-1.2m U.Wt. : 610kg

31

NOTE: All hole are of 25mm. HY 700x350x230kg/m are fabricated from raw beam H700x350x16x22 (S355).

32

PRODUCT SPECIFICATIONS

PRODUCT SPECIFICATIONS

Fabricated Support System


HW686x356x290 KG/M FABRICATED SUPPORT SYSTEM
ITEM : Main Support Member REF : HW686 U.Wt. : 290kg/m
Length (m) Grade

Fabricated Support System


TYPE OF JACK
1.0 2.0 4.0
S355

6.0

8.0

12.0

ITEM REF U.Wt. CAPACITY

: : : :

Screw Jack KJ 200 130kg 1800KN

ITEM REF U.Wt.

: Jack Cover : 35 JC : 70kg

ITEM : Distance Piece REF : 686 DP - 0.4 U.Wt. : 230kg

ITEM : Distance Piece REF : 686 DP - 0.2 U.Wt. : 150kg

ITEM : Distance Piece REF : 686 DP - 0.15 U.Wt. : 135kg

ITEM REF U.Wt. NOTE: All hole are of 25mm. HW 686x356x290kg/m are fabricated from raw beam H686x356x18.4x30.2 (S355).

: Hydraulic Jack : KOP 1230 : 150kg

Capacity Max. Preload Nor. Preload

3000 KN 1700 KN 1200 KN

ITEM REF U.Wt.

: Hydraulic Jack (Gauge) : KOPL 1230 : 330kg

Capacity Max. Preload Nor. Preload

3000 KN 1700 KN 1200 KN

ITEM : 1.2m Y-Junction (T) REF : 686-YJTN(T)-1.2m U.Wt. : 650kg

ITEM : 1.2m T-Junction REF : 686-TJTN-1.2m U.Wt. : 585kg

ITEM REF U.Wt.

: Hydraulic Jack : NOP 120 : 150kg

Capacity Max. Preload Nor. Preload

3000 KN 1700 KN 1200 KN

ITEM REF U.Wt.

: Hydraulic Jack (Gauge) : NOPG 250 : 250kg

Capacity Max. Preload Nor. Preload

2500 KN 1700 KN 1200 KN

33

NOTE: All hole are of 25mm.

34

PRODUCT SPECIFICATIONS

PRODUCT SPECIFICATIONS

Fabricated Support System


TYPE OF JACK
ITEM REF U.Wt. CAPACITY : : : : Screw Jack KJ 300 210kg 2500KN ITEM REF U.Wt. : Jack Cover : 40 JC : 100kg

Fabricated Support System


PRELOADING GIRDER
ITEM REF SIZE U.Wt. : : : : Preloadig Girder PLG H350x350x137kg/m(S355) 540kg/pc

PLAN VIEW
ITEM REF SIZE U.Wt. : : : : Preloadig Girder PLG H400x400x172kg/m(S355) 325kg/pc

SECTION

SIDE

ITEM REF U.Wt.

: Hydraulic Jack : KOP 2040 : 320kg

Capacity Max. Preload Nor. Preload

4000 KN 3000 KN 2000 KN

ITEM REF U.Wt.

: Hydraulic Jack (Gauge) : KOPL 2040 : 550kg

Capacity Max. Preload Nor. Preload

4000 KN 3000 KN 2000 KN

PLAN VIEW

SECTION

SIDE

ITEM REF U.Wt.

: Hydraulic Jack : NOP 200 : 300kg

Capacity Max. Preload Nor. Preload

4000 KN 3000 KN 2000 KN

ITEM REF U.Wt.

: Hydraulic Jack (Gauge) : NOPG 350 : 360kg

Capacity Max. Preload Nor. Preload

3500 KN 3000 KN 2000 KN

ITEM REF SIZE U.Wt.

: : : :

Preloadig Girder PLG H610x324x195kg/m(S355) 810kg/pc

NOTE: All hole are of 25mm.

PLAN VIEW

SECTION

SIDE

35

NOTE: All hole are of 25mm.

36

PRODUCT SPECIFICATIONS

PRODUCT SPECIFICATIONS

Twin Strut Design Chart


GRAPH WITH TEMPERATURE LOAD ACCOUNTED FOR

Triple Strut Design Chart


GRAPH WITH TEMPERATURE LOAD ACCOUNTED FOR

25000

25000

20000
Le

20000

2000

Strut Capacity , Q (kN)

15000

Strut Capacity , Q (kN)

15000

1000 SECTION A-A

10000

10000

Le

2000

5000

5000
Q

1000 SECTION B-B

0
0 5 10 15 20 25 30 35

0
0 5 10 15 20 25 30 35

Effective Length, Le (m)


Note: Graph is generated based on BS5950-1:2000 and TR 26:2010 [Technical reference for deep excavation]. Normal working condition load combination factors from TR26:2010 have been adopted for the graph.

Effective Length, Le (m)


Note: Graph is generated based on BS5950-1:2000 and TR 26:2010 [Technical reference for deep excavation]. Normal working condition load combination factors from TR26:2010 have been adopted for the graph.

37

38

LOCATIONS
Product Showcase & Technical Information
1. 2. 3D Animation Hirose Earth Retaining and Stabilizing System Hirose Technical Information 2.1 HR-Series Fabricated Beams Connection Details 2.2 HY-Series & HW-Series Fabricated Beams Connection Details 2.3 Sample Calculation with Case Study

Tokyo

Bangkok

Hanoi Ho Chi Minh

Hirose Group of Companies

3.

Hirose Safety and Quality Implementation 3.1 Hirose Safe Work Procedures 3.2 Hirose Project Safety Management System 3.3 Hirose Quality Assurance System in Accordance with BC1:2008 3.4 Hirose Production Quality Plan & Control

Singapore Jakarta

Hirose & Co., Ltd (Tokyo Head Office)


Tokyo Central Building, 4-1-13, Toyo.Koto-ku, Tokyo 135-0016 JAPAN Tel: +813 5634 4501 Fax: +813 5634 0265

Hirose (Thailand) Ltd


21st Floor, Wave Place Building, 55 Wireless Road, Lumpini, Pathumwan, Bangkok 10330. Tel: +662 651 5505 9 Fax: +662 651 5510

Hirose Maruken Vietnam Company Limited Hirose (Asia) Pte Ltd Hirose (Singapore) Pte Ltd
200 Cantonment Road, #06-06/07 Southpoint Singapore 089763. Tel: +65 6225 8655 / +65 6225 0401 Fax: +65 6222 3008 / +65 6225 1076 3F YOCO Building, 41 Nguyen Thi Minh Khai, Dis. 1, Ho Chi Minh City, Vietnam. Tel: +84 8 3824 7710 Fax: +84 8 3824 7721

Hirose (Vietnam) Hanoi Co. Ltd


9th Floor, Vinafor Building, 127 Lo Duc Street, Hai Ba Trung District, Hanoi, Vietnam. Tel: +84 4 4450 0202/0204/0205 Fax: +84 4 4450 0203

Jakarta Representative Office


Corner 92 Building 2nd Floor, Jl. Melawai 9/2 Kebayoran Baru, Jakarta 12160. Tel/Fax: +62 21 720 7351

39

Office: 200 Cantonment Road #06-06/07 South Point Singapore 089763 Tel: 6225 8655 / 6225 0401 Fax: 6222 3008 / 6225 1076 Street 2 Yard: No. 5 Sungei Kadut Street 2 Singapore 729227 Tel: 6365 2997 Fax: 6365 1124 Street 4 Yard: No. 16 Sungei Kadut Street 4 Singapore 729227 Tel: 6367 1843 Fax: 6367 1849 Website: www.hirose-singapore.com

Printed on December 2012

Das könnte Ihnen auch gefallen