AR27.55-P-0001R Flushing out oil cooler lines and oil cooler TRANSMISSION 722.

9 in MODEL 211, 215, 220, 230 with ENGINE 113 TRANSMISSION 722.9 in MODEL 230 with ENGINE 156
1 2 3 4 A B Connection fitting Hand pump Container Connecting piece Suctioning off Flushing

12.8.11

P27.55-0203-06

P27.55-2016-09

5, 6

Screw

7, 8

Oil cooling line

Modification notes 30.5.07 Kerosene cleaning agent replaced by automatic transmission fluids (ATF, specification 236.12) for the flushing process. Operation step 6

Remove/install Danger! Risk of injury to skin or eyes caused by hydraulic fluid spraying out under high pressure. Risk of poisoning caused by swallowing hydraulic fluid Depressurize hydraulic system completely before starting any work on system. Wear protective clothing and safety glasses. AS00.00-Z-0013-01A

Before opening the hydraulic system, thoroughly clean the area surrounding the separation point. Even the smallest dirt particles, introduced into the hydraulic components, can lead to malfunctions and a total failure of the hydraulic system Remove bottom engine compartment paneling

Model 211 Model 215, 220 Model 230

AR61.20-P-1105T AR61.20-P-1105M AR61.20-P-1105R *BA27.10-P-1001-03D *BA27.55-P-1002-01D *BA27.55-P-1003-01D

2 3 4 5

Remove drain plug from transmission oil pan and drain transmission oil Remove bolts (5, 6) of oil cooling lines (7, 8) Detach retaining clamps of the oil cooling lines (7, 8) on the engine oil pan Pull oil cooling lines (7, 8) out of transmission

Do not kink or bend oil cooling lines (7, 8) otherwise damage will occur. Collect transmission oil which flows out in a container. Installation: Fit new O-rings on the oil cooling lines (7, 8).

7 8

9 10

Flushing Fill reservoir (3) of hand pump (2) with transmission oil Automatic transmission fluids (ATF, Sheet 236.12) Connect hand pump (2) with pressure fitting to reservoir (3) Connect plastic hose to connection fitting (1) Secure plastic hose to connection fitting and connect appropriate connector (4) to oil (1) using hose clamp if necessary. cooler line (7) Connect plastic hose to oil cooling line (8) Operate hand pump (2) and flush out oil In the event of severe contamination, cooling lines (7, 8) and oil cooler with change the transmission oil several times. transmission oil Collect transmission oil which flows out in a container. Ensure that the transmission oil flows freely.

*210589007100 BB00.40-P-0236-12A

11 12 13

Remove hand pump (2) Install in the reverse order Fill transmission with gear oil

14 Danger!

15

Read out fault memory and erase if necessary Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running Carry out engine test run, checking the transmission for function and oil leaks

AR27.00-P-0270W Always observe work procedure and Specifications for Operating Fluids, otherwise transmission will be damaged. STAR DIAGNOSIS diagnosis system Secure vehicle to prevent it from moving by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A

Transmission oil cooling system Number Designation Transmission 722.9

BA27.55-P-1002-01D

Bolt, transmission oil line to transmission housing

Banjo bolt

Stage 1

Nm

Stage 2 Hexalobular bolt

BA27.55-P-1003-01D

Nm Nm

90 12 12

Bolt, oil cooler line to engine oil pan

Number

Designation

Transmission 722.9

BA27.10-P-1001-03D

Drain plug on transmission oil pan

Nm

22

210 589 00 71 00
Hand pump