INSTALLATION

GENERAL
Carefully study the following sections; a little care taken during installation will avoid the detectors performance becoming severely impaired. Most of the detectors high frequency magnetic field is contained within the metal case of the detector head. Unavoidably there is some leakage of the magnetic field from the aperture of the detector. It is the effect of the leakage magnetic field on the surrounding metalwork that may influence the detectors performance and can give rise to inconsistent performance. A little care when installing the detector will be rewarded by a consistent, highly reliable metal detector performance.

MECHANICAL INSTALLATION
Metal Free Zone (MFZ)
To achieve optimum metal detector performance, an area surrounding the aperture of the detector known as the MFZ should be kept free of metal. The size of the MFZ will be dependent upon the aperture height (AH), the type of detector and the operating sensitivity. Stationary metal may be positioned closer to the detector than moving metal. MFZ guidelines for standard series detectors are shown in Figure 4. Please consult the product data sheet for the MFZ of other types of metal detector.

Fig 4 Metal Free Zone Guidelines

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Construction of the Detector Installation
The design and construction of the metal detector support framework will influence the performance of the detector. Follow the guidelines below to obtain the best performance. Insulate one end of the roller from the conveyor frame. This can take the form of a plastic insulation plate and washers on the bearing mounting block or a plastic extension to the end of the roller shaft (see Fig. 6). The conveyor frame should be of welded construction rather than bolded sections. Insulate/isolate all items bolted to the frame (eg guards) using non-conducting insulators. Mount the detector to its support framework using the four plastic insulation sets supplied with the detector. Avoid passing metal conduit or electrical cables through the metal free zone or near the aperture of the metal detector. See Appendix E for the theory behind the construction of the metal framework.

Electrical Connections
WARNING

If the detector is supplied as part of a system, read all the system literature before commencing electrical installation In order to reduce the possibility of problems with electrical interference, do NOT run any metal detector cable next to other cables carrying switched or heavy loads. Electrical connections to the power unit are as shown in Figure 8 Power connections to the power filter (where fitted) are shown in Figure 9. Arrangement of the gland assemblies for connecting the power cable to the power supply unit are shown in Figure 10. Note. When installed correctly, the detector head should be electrically insulated/isolated from the support structure and connected to earth/ground only through its own electrical connections. These instructions are for connection to TN (EN60950:1992) power distribution systems only. For connections to other power distribution systems please contact your supplier.

A typical installation is shown in Figure 5.

Positioning the Detector Head

Better sensitivity will be achieved if vibration from other machines is isolated from the detector. Avoid supporting the detector head on or near vibrating structures and/or machines subject to mechanical shock. Position the detector head to allow easy access to the control panel. Position the detector to allow removal of the control unit for servicing.

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Fig 5 Typical Metal Detector Conveyor

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Fig 6 Bearing Block And Mounting Foot Insulation

Typically 100mm

150mm

Fig 7 Belt Joints

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