Code : DCD01/3028-MTEC4288/0407G0

www.technifor.com

U C 11 2
CONTROL UNIT FOR MARKING MACHINES

OPERATING AND MAINTENANCE MANUAL

TECHNIFOR-TRACEABILITY AND IDENTIFICATION SYSTEMS

TECHNIFOR reserves all rights on improvement of its products.
This document is not contractual.

MICRO-PERCUSSION DEPARTMENT

TECHNICAL MANUAL

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1-3
INTRODUCTION

INTRODUCTION

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INTRODUCTION

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1-5
INTRODUCTION

1.1) Technical Manual Updates

Each update to this instruction manual will have a unique version name associated with it. Version names are composed
of a letter and a number. The first version of this manual is thus named A0.
Minor revisions are indicated by a number incrementation in the version name. For example, the next two revisions to
Version A0 will be called Version A1 and Version A2. Only pages containing updated information will be sent to you.
You will be responsible for inserting these updated pages into your manual.
Major revisions are indicated by a letter change in the version name. For example, the next major revision to Version
A2 will be called Version B0. Notice that the number following the B will return to 0. Minor revisions to Version B0
will be called Version B1, Version B2, and so on.
If a major revision to the manual is required, the entire manual will be re-edited.
Use the following chart to keep a record of revisions received and pages affected.
Date of
Revision

Revised
name

Modified pages

April 2002

0204A0

First edition

June 2002

0206B0

Modifications:
-Chapter 1
1.5 : recommendations completed - p.18
- Chapter 2
2.3 : power of the electromagnetic machine 200VA - p.2-3
2.5 : general plan of the UC112 on a rack p.2-6
2.7 : UC112 synoptic p.2-6
- Chapter 4
4.8 : addition in 4.8.2. Setting into the cabinet p.4-11
4.9 : completed p.4-9
- Chapter 5
5.2 : completed - p.5-4

December 2002

0212C0

Program evolution

January 2003

0301C1

Modifications :
- chapter 1
. 1.5 : addition to first framed text - p. 1-8
- chapter 4
. 4.4.1 : diagram added for ground connection wuth an electromagnetic UC - p.
4-4
. 4.6.2 : pin N5 - function corrected - p. 4-5
. 4.6.9 : marking diagram corrected - p. 4-9
- chapter 5
. 5.12.1 : examples corrected - p. 5.75
. 5.12.2 : Instructionsfor Inputs corrected - p. 5.75
. 5.13.7 : Creatin of the file " correction of the "Text" zone in the: "3/3 block" p.
5-83

February 2003

0302D0

Product evolution - addtion of a ventilator

.../...

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INTRODUCTION

.../...

October 2003

0310F0

Modifications :
- chapter 4
. 4.6.2. : lines 10 and 12 of the chart: 100 mA
. 4.6.4. : - maximum current : 100 mA
- diagram : Outputs N22, 10 and 23
T01program evolution : version V6.00

February 2004

0402F1

Manual has been read and corrected

July 2004

0407G0

Due to chages in the T01 marking program (version 6.10), we have extracted a
section of the program an created a new program manual using the extract.

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1-7
INTRODUCTION

1.2) Foreword

The Control Unit has been designed for exclusive use for operating TECHNIFOR marking heads. Should it be used for
any other purpose, the manufacturer will not be held responsible for the resulting quality of the marking, or for any damage resulting from improper use.
This manual has been designed to help you find the information you need as quickly and efficiently as possible.The
index of key words will help you find information.
Furthermore, the four icons displayed below will help you pinpoint the main points developed in this manual :
SAFETY AT THE WORKSTATION
Indicates the various precautions to be taken before installing and
using the machine safely.

RECOMMENDATIONS AND LIMITS OF WARRANTY

Indicates the various procedures to be followed to conform to the conditions of the warranty.

ADVICE ON USE
Further advice on optimizing the performance of your machine.

WHAT TO DO IF........
This icon refers to a chart in the last chapter giving instructions on
what to do in case of any rare problems.

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INTRODUCTION

1.3) Identification plate of the marking equipment

Your marking equipment can be identified by a serial plate found on top of the marking machine.

Please verify the serial number found on this plate before contacting TECHNIFOR.

he components of your marking equipment have been designed to function together.

They must not be used separately.
This unit is certified

it must be used with other certified

or its U.S. equivalent.

units and parts,

TECHNIFOR is not responsible for the start up of this unit.

The machine in which it is incorporated should state that it conforms to
the european directive and is from a qualified entity.

1.4) Conformity certificate

This marking equipment has been made, assembled and checked in our factory :
TECHNIFOR S.A. - 114, quai du Rhne - 01708 MIRIBEL CEDEX- FRANCE
Tel(33) : 04 78 55 85 50 - Fax(33) : 04 78 55 85 60
This equipment conforms to :
The Council Directive (89/392 EEC) June 14, 1989, modified June 20, 1991 (91/368 EEC), modified June 14, 1993 (93/
44 EEC) and July 22 1993 (93/68 EEC), concerning the consolidation of the laws of the member states relating to machines.
-The Council Directive (73/23) February 19, 1973 concerning the consolidation of the laws of member states relating
to electrical material destined to be used with some limits of voltage.
-The Council Directive (89/336) May 3, 1989, modified May 5 1992 (92/31), and modified July 22, 1993 (93/68) concerning the consolidation of the laws of member states relating to electromagnetic compatibility.
However, if you find your equipment to be defective, please contact your dealer.

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1-9
INTRODUCTION

1.5) Recommendations and security at the work post

For security and productivity reasons, the reading of this manual is indispensable for all operators before the marking
equipment is put into operation..

This equipment has been designed to function with an air temperature of between 5 and 40C.
Do not use this marking equipment in an explosive environment.
This equipment must be plugged to the ground using using an electric power cord .
Please refer to paragraph 4.4.1 Connection without a power option, page 4-4 to connect an
electromagnetic UC.

THIS EQUIPMENT CONFORMS TO ALL SAFETY REGULATIONS IN EFFECT

AT THE TIME OF MANUFACTURE

To produce this manual, we have used a machine with a path of 100 x 100 mm.
The marking program adapts automatically to the parameters
of the different machines controlled by the Control Unit.

When all the elements of the marking equipment are switched on, the screen
should show the name of the machine being connected to the UC112
If this is not the case, please contact your distributor before continuing

1.6) Conditions of the guarantee and limitations of use

This equipment is designed to mark parts with TECHNIFOR marking heads. Any other use, or the use of a non
TECHNIFOR marking head will be under the the exclusive responsibility of the operator.

TECHNIFOR cannot be held responsible for any injuries resulting from disregard of the above rules
of operation, or other general safety rules applicable to the use of this equipment.
Furthermore, disregard of this advice may cancel the warranty.

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INTRODUCTION

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2-1
DESCRIPTION OF THE UC

DESCRIPTION
OF THE UC

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DESCRIPTION OF THE UC

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2-3
DESCRIPTION OF THE UC

2.1) Description
The CCU is designed to deal with micro-percussion or scribe marking. This is carried out by the numerical command
heads made by TECHNIFOR.
It contains an electronic command in the form of an LCD screen, and a PC AT type keyboard which connects into the
front panel.
In order to meet all requirements, the CCU is provided with:
2 feet , to be placed on a workbench,
2 brackets, to be fixed to a wall,
4 M5 mounting screws.

Fig. 1 - Front view of the CCU

2.2) Physical characteristics

Dimensions in millimeters (Lxwxh) : 270 x 118 x 136 (without cables or fittings).
Weight: 3.2 kg.

2.3) Technical characteristics

Micro-percussion and scribe machines
Power supply : 24 V DC 10 % 3A.
Power : 100W
High powered, electromagnetic micro-percussion machines
Power supply: 24VAC 5%
Power : 200 VA

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DESCRIPTION OF THE UC

2.4) Plan of the overall dimensions of the Control Unit in the case

THIS DOCUMENT IS EXCLUSIVE TO TECHNIFOR. IT IS FORBIDDEN TO USE IT OR TO COMMUNICATE IT WITHOUT AUTHORIZATION

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Leave space on either side of the CCU to allow for the

natural ventilation. Allow for a 2U space above and a
1U space below.

2.5) Plan of the overall dimensions of the CCU on a rack

The temperature inside the cabinet should not go

above 45C.
Integration
cabinet
2U
Front panel
of the CCU112

4U
1U

2-5

DESCRIPTION OF THE UC

THIS DOCUMENT IS EXCLUSIVE TO TECHNIFOR. IT IS FORBIDDEN TO USE IT OR TO COMMUNICATE IT WITHOUT AUTHORIZATION

Mounting in a cabinet

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DESCRIPTION OF THE UC

2.6) List of the options and accessories available on request

Power supply:
Machines with a scribing or pneumatic stylus
-115/24V or 230/24V electric supply.
or
-230 V AC / 24 V AC, (CE or UK plug).
Machines with an electromagnetic stylus
-115/24V or 230/24V electric supply.
or
-230 V AC / 24 V AC, (CE or UK plug).
Rack-mount front panel for mounting in a cabinet.
RS232 cord, to use the T101W marking program with Windows.
DATAMATRIX marking ( not available with all the marking heads

2.7) Overview of the Central Control Unit

Integrated LCD screen
Keyboard 105 keys AT

Mind Map Title

6 In / 2 Out
RS232 and communication interface
24 V DC or 24 V AC electricity supply
(according to marking head)

2 feet to screw

CM400
CN410

Pneumatic

25/02/02 - v1
Standard version

CN212C

Bench top version to

put on a bench or to set
in an electrical cabinet

Head

2 square tabs to screw

Micropercussion

Pneumatic

micropercussion

Electromagnetic

CN312S

With
protective
bellow
Without
protective
bellow
M0C
M1C

115 VAC (US plug) / 24 VDC

230 VAC (CEE7 plug) / 24 VDC
230 VAC (UK plug) / 24 VDC

Scribing

external
power
supply

UC112
specifications

115 VAC (US plug) / 24 VAC

micropercussion
CN312C

30/05/02

Electromagnetic

M1C

230 VAC (CEE7 plug) / 24 VAC

Scribing

230 VAC (UK plug) / 24 VAC

19" 4U rack (kit)
T101W Standard marking software

1m

Options

3m

TW02 Backup of files between UC112 & PC

5 lengths

6m

RS232 cord

10 m

Datamatrix marking (available

according to the marking head)

15 m

Head / CCU cord

Standard

UC112 control panel with buttons

UC112 special industrial guarded footswitch
3 kinds

UC112 standard footswitch

4 pin M for 24 VAC

Robotic
(on request)
Oil resistant
(on request)

3 pin M for 24 VDC

24 V power supply

(DIN 45 321)
SubD9M (RS232)

CCU connections

Default configuration
(if UC112 delivered alone)

CN212Cp (UC112p)
CN312Cm (UC112m)

SubD25F (communication interface terminal)

Keyboard (105 keys AT) Mini-Din 6 pin
Harting Sub-D25F

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3-1
FUNCTIONAL DEFINITIONS

FUNCTIONAL
DEFINI T I O NS

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FUNCTIONAL DEFINITIONS

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3-3
FUNCTIONAL DEFINITIONS

3.1) Basic Operating diagram

CONTROL
UNIT

ELECTRONIC
CABINET

CONNECTION

CPU board

PROTECTIVE
CASING

INTERNAL
CABLE

HEAD
CABLE/CCU

MARKING
HEAD

MAINTENANCE

OPTIONS

ACCESSORIES

Supply

Maintenance
and instruction
manual

Power supply
115 / 24V (AC/DC)
230 / 24V (AC/DC)

Foot
support

Power
board

SubD 9M
RS232

Spare
parts
list

Marking
program
T101W

Fixing
bracket

LCD screen

SubD 25F
Interface board

Rack for
front panel

Interface boards
RS232-E/S

Harting
SubD 25F

DATAMATRIX
marking

Fuse

On/Off
switch

Ventilator

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FUNCTIONAL DEFINITIONS

3.2) Internal view of the CCU

Head
connection
MAS-CON 3 pin

Head
Y motor
connection
connection
MAS-CON 3 pin MAS-CON 5 pin

X motor
connection
MAS-CON 5 pin
Head connection
Mate N Lock 2 pin
24V power supply
Mate N Lock 3 pin

head connection

Y detector connection
MAS-CON 6 pin

X detector connection
MAS-CON 6 pin

Fig. 2 - View of internal wiring of UC.

Head/CCU connection
Key connection
(mini DIN)

Cables for the communication

interface card

Fig. 2 Fig. 3 - Internal view of the CCU - 24 V DC.

Fuse holder

Diode bridges

Fig. 2 Fig. 3 Fig. 4 - Internal view of the CCU - 24 V AC.

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3-5
FUNCTIONAL DEFINITIONS

RS232 Connection
Ventilator connection

Mini-Din
Mas-Con 5 pts
connector connection

Communciation
connection interface

Connection
card 6E/2S

Connection screen

Fig. 4 - Internal view of the CCU - card only

3.3) RS 232 Cable

Sub. D9F

Sub. D9F

1
RD 2

1
2

TD 3

OV 5
6

5
6

RTS 7

CTS 8
9
Ground

8
9
Ground
L < 3m

Sub.Metallic D9F for shielded wiring

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FUNCTIONAL DEFINITIONS

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4-1
USING THE MACHINE

USING THE MACHINE

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USING THE MACHINE

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4-3
USING THE MACHINE

4.1) Connections

THE
CONNECTION OF
THE
CABLESRELIANT
LINKING
LE BRANCHEMENT
DES
CORDONS
THE
DIFFERENT
ELEMENTS
OF
THE MARKING DE
EQUIPMENT
LES
DIFFERENTS
ELEMENTS
DE
LEQUIPEMENT
MARQUAGE

MUST BE
DONE
WHILE THEY
ARE TENSION
SWITCHED
DOIT
SEFFECTUER
HORS
. OFF.
THEBRANCHEMENT
CONNECTION TO
SHOULD
DONE LAST.
LE
DUTHE
24VMAINS
SEFFECTUE
ENBE
DERNIER
LIEU.

In order to start the CCU, four connections need to be made:

Keyboard,
Marking head,
24V DC or AC power supply,
SubD 25 point connector.

On/Off switch
Fuse outlet

Male DIN connector:

- 4 pin 24V AC power supply
- 3 pin 24V DC power supply

SubD25 F connector
communication regrouping
interface and 6E/2S
RS232connector

Connector for the

marking head

Fig. 5 - CCU with connections.

4.2) Connecting the keyboard

Plug the keyboard into the female DIN connector situated on the front panel of the CCU.
The keyboard will permit the internal T01 marking program to be used.

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Connector keyboard

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USING THE MACHINE

4.3) Connecting the marking head

Connect the CCUs connecting cable to the marking head. Lock the latch lever.

4.4) Connecting the 24V power supply

Check that the voltage indicated on the power supply unit corresponds to your electric current : 115 or 230V.
The power supply unit must be absolutely plugged in the following order:
1. Machine side: insert and screw the metal male connector in the female connector.
2. Power supply side: connect the male plug to your low voltage electric system
Move the switch to position "I".

4.4.1. Connection without the power supply.

Use the 3 points female plug delivered with the machine and connect as shown below.
After making these connections, connect the female plug to the male connector of the UC
3 Pin connector

DC Front view
(direct current)
3 points DIN 45321
female plug

(included)

3x0.5mmwire
(not included)

File

0.5mm wire

Information

Blue

0V

2
3

Green/yellow

Ground

Brown

24 V DC

4 Pin connector
AC Front view
(alternating current)

File

Protect the solder joints

with heat shrink tubing.

Information

0.5mm wire

Brown

22 V AC

Blue

22 V AC

Not connected

Not connected

Green/yellow

Ground

Transformer
1
2
3
4

1
2
3
4

22V AC
Mains
Connection forbidden

Earth
Male DIN connector 4 pin for 22V AC

Female DIN connector 4 pins for 22V AC

As the casing of the UC112 is metallic, it must be connected to the protection conductor
using pin N4 of the supply connector.
The secondary transformer (24V AC) must not be connected to the protection conductor,
as this connection is made within the UC112.
Failure to respect this recommendation will lead to a short circuit that will damage the UC.

4.4.2. Connection with the power supply option

In the case that you have ordered the power suply option,connect the female pin to the CCU male supply socket, then
plug the electric plug to a mono-phased electric socket.

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4-5
USING THE MACHINE

4.5) Reset connection

The SubD25 connector including a bridge, is provided with the equipment, so that it can be tested immediately uponreceipt.
This connector is to be plugged into the socket for the DB25 communication interface (see paragraph 4.6.1).
Under normal operating conditions the "Marking Reset" function may be activated by opening the electric connection established between pins 3 and 16 (see
paragraph 4.6.7). If this connection has not been made, the Reset function will
be active and no marking will be possible.

This connector should only be used for testing the machine.

4.6) Description of the SubD25 connector

4.6.1. 25 pin Sub D Connector
A SUB-D 25 female pins type is situated on the back panel
of the CCU.
The information wires should be connected to a SUB-D 25
male pins type connector.

9 10 11 12 13

14 15 16 17 18 19 20 21

22 23 24 25

Fig. 6 - SUB-D25 male connector- to be wired

4.6.2. Function of the pins

N

DESCRIPTION

FUNCTION

1
14
2
15
3
16
4
17
5
18
6
19
7
20
8

End of Marking : Dry contact (between pins 1 & 14)

End of Marking : Dry contact (between pins 1 & 14)
Start Marking : Digital Input terminal (contact between pins 2 & 15)
Start Marking : Digital Input terminal (contact between pins 2 & 15)
Reset Marking : Digital Input terminal (contact between pins 3 & 16)
Reset Marking : Digital Input terminal (contact between pins 3 & 16)
UC ready: Dry contact (between pins 4 & 17)
UC ready: Dry contact (between pins 4 & 17)
24VDC available to supply input
Potential VE supply of input (24V DC max)
Digital Input terminal - I0 - I consumed (en mA) = VE / 2.35
Digital Input terminal - I1 - I consumed (en mA) = VE / 2.35
Digital Input terminal - I2 - I consumed (en mA) = VE / 2.35
Digital Input terminal - I3 - I consumed (en mA) = VE / 2.35

Output
Output
Input
Input
Input
Input
Output
Output

21
9
22
10
23
11
24
12
25
13

Digital Input terminal - I4 - I consumed (en mA) = VE / 2.35

Digital Input terminal - I5 - I consumed (en mA) = VE / 2.35
Not available
Potential positive supply of output terminal n 1 (24V DC max)
Output n1 connection - I switchable max = 100 mA
0V Supply output n1
Not available
Potential positive supply of output terminal n 2 (24V DC max)
Output terminal n2 connection - I switchable max = 100 mA
0V supply output terminal n2
0V common connection of the input terminals

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Input
Input
Input
Input
Input
Input
Input
Output
Output
Output
Output
Output
Output
Input

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USING THE MACHINE

4.6.3. Characteristics of inputs

There are six TTL inputs available.
The inputs are not protected nor shielded

The supply voltage must be between 12 and 24volts DC.

Calculation of consumption per input : U alim (V) / 2.35 = I (mA)
Example :
U alim = 24 V
I = 24 / 2.35 = 10.2 mA

Input board
18

R = 2,35 K

External
Contact
13
0V

4.6.4. Characteristics of outputs

Two output terminals, of the open collector NPN type, are available.
The maximun external power supply for the outputs is 24 volts DC.

The Outputs:
are shielded.
are not protected against polarity inversions.
An integrated diode on the board allows for the inductive loads (Eg : solenoid valve)
The maximum current that can commute an output is 100 mA.
U Output l
22

Output operator
10

23
0V Output

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4-7
USING THE MACHINE

4.6.5. Example of input wiring

24V DC power supply obtained from the marking machine

I0 - I5 Input cabling.
The inputs can be dry-contact, or a NPN output transistor (ex: NPN inductive detector)

I5

I0

14 15 16 17

18 19 20 21

10 11 12
22 23 24

13
25

(18)

(5)

Constant power supply provided by the operator

I0 - I5 Input cabling.
The inputs can be dry-contact, or a NPN output transistor (ex: NPN inductive detector)

I5

I0

14 15 16 17

18 19 20 21
(18)

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9 10 11 12 13
22 23 24

25
(13)

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USING THE MACHINE

4.6.6. Example of the output wiring

The outputs supply (max 24volts DC) must be provided by the operator

REMEMBER TO RESPECT THE POLARITY

O0 and O1 Outputs.
The ouputs are of an anti-interference, open collector type.
Relay or solenoid valves power < 3W

O0

O1

(10)
1

2
14

3
15 16

5
17

6
18

7
19

8
20

9
21

10 11
22 23

(12)
12
24

13
25

(22) (23) (24) (25)

V1 power supply, output n1

(24V maximum)

V2 power supply
Output n2
(24V
maximum)
Equipotential
connection
if necessary

If necessary, the V1 and V2 power supply may be different.

In general, if only one supply is used, the 22-24 and 23-25
sockets should be connected 2 by 2 .

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4-9
USING THE MACHINE

4.6.7. Special Input wiring

Start Marking
In order to initiate the "Start marking " input, establish an electric connection (no voltage) between pins 2 and 15.

Reset Marking
In order to initiate the "Reset Marking" function, turn the electric connection on between pins 3 and 16. If this connection is not made, the reset function will remain active and no marking will be possible.

4.6.8. Special Output wiring

End of Marking (pulsating signal for 400ms)
Information about "End of Marking" is available between pins 1 and 14. The switch is an open "dry" contact (relay).
This is an impulse signal that lasts 400 ms
UC ready
Information about "UC ready" is available between pins 4 and 17. The switch is an open "dry" contact (relay). This
signal indicates that the CCU has received all the necessary instructions to carry out the marking.
CCU ready: dry contact closed
CCU not ready: dry contact open

4.6.9. Diagram of the special Input/Output wiring

End of Marking
Information

Start

Reset marking
Input

Marking
Input

(2)
(15)
(1)
(14)

(3)
(16)
2

9 10 11 12 13

14 15 16 17 18 19 20 21 22 23 24 25

Start marking
1

Start marking

0
Marking

(4)

(17)

UC ready for marking Information

Marking

Creation of a file or sending instructions via RS232

CCU ready for marking
(independant or infinite mode)

1
Information end of marking

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Wait for start marking

400
ms

End of marking

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USING THE MACHINE

4.7) Sample of the accessories

The CCU is delivered with :

2 mounting brackets, to fix it to a frame:

2 support feet, to put on a workbench:

M5 mounting screws:

4.7.1. Attaching the support feet

Fix the support feet to the underside of
the CCU. Use the M5 screws provided.

Front panel of the CCU

the CCU

Specified mounting
holes

Insert the screws into the holes

closest to the front panel of the CCU.

Underside
of the CCU

M5 screws
Support feet

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4-11
USING THE MACHINE

4.7.2. Attaching the mounting brackets

The mounting holes for the brackets are found
on the 2 side panels of the CCU.

mounting brackets

Use the M5 srews provided to attach the

brackets to the CCU.

M5 screws

Lateral
panel
On/Off
switch
of the CCU
mounting holes

SIde panel of the CCU

4.8) Setting up the rack version of the UC

The rack option includes:
The front panel for the rack,
An RS232 return cable,
Mounting screws.
Assembling the front panel for the rack
Unscrew the screws on the front panel of the CCU,
Place the front panel of the rack over the front panel of the CCU, making sure that the mounting holes of each panel
line up, then insert the screws through the two panels
With the screws in place, tighten them to fix the racks panel into the CCU- (1),
Fix the male cable of the RS232 into the opening designed for it on the racks front panel,
Connect the female cable of the RS232 to the DB9 connector of the CCU.

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4-12

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USING THE MACHINE

Front panel (for the rack)

Opening for the screen

Opening for male connector

mounting holes on the
front panel of the
CCU when in the casing

Opening for the

SubD9M (RS232) outlet

Opening for the

Keyboard cable
Front panel of the
CCU in the casing

Window for the screen

Integration
cabinet
2U

Mounting in a cabinet
Leave space on either side of the CCU to allow for the natural ventilation. Allow for a 2U space above and a 1U space below.
The temperature inside the cabinet should not go above 45C.

technifor

Front panel
of the CCU112

4U
1U

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5-1
PREVENTIVE MAINTENANCE

PREVENTIVE
MAINT E NANCE

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5-2

(DCD01/3028-MTEC4288/0407G0-CHP06-4288 fm)

PREVENTIVE MAINTENANCE

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5-3
PREVENTIVE MAINTENANCE

5.1) Changing the fuse

Disconnect the CCU before performing any

maintenance

With a screwdriver
extract the fuse holder

Insert the

d new fuse

MACHINES

FUSE

POWER

POWER
SUPPLY

ITEM CODE

Pneumatic

5 x 20 Fuse UL 198-G and CSA C22-2 Norm - High delay time

6A

24 V DC

SEUC005/16

Electromagnetic

5 x 20 Fuse UL 198-G and CSA C22-2 Norm - High delay time

10 A

24 V AC

ELE01/3392

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5-4

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PREVENTIVE MAINTENANCE

5.2) What to do if....

DESCRIPTION

CHECKS

The machines
front screen does
not light up?

Is the power supply switched on?

Is the cable properly connected?
Is the fuse on the side of the UC112 in good
condition?
Is the On/Off switch in the "On"position ?

See paragraph 4.4)-Connecting the main

power supply.

The manual will help you find your way

Click on ESCAPE and answer "No" to the

programs questions, until the main menu
appears on the screen.

You are lost in the

program !

ACTION

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See paragraph 6.1) Changing the fuse.

www.technifor.com
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Fax : (44) 19 26 88 31 05
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Mauserstrae 13
D-71640 Ludwigsburg
Tel. : (49) 71 41 29 80 98-0
Fax : (49) 71 41 29 80 98-19
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Corso Laghi 305
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Tel. : (39) 011 932 74 47
Fax : (39) 011 932 74 15
E-mail: tf.srl@technifor.com

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08007 BARCELONA
Tel. : (34) 93 481 68 82
Fax : (34) 93 481 68 88
E-mail: tfsl@sl.technifor.com

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Rua Nelson Romao 112/122
04767-050 - Sao Paulo SP
Tel. : (55) 11 5541 74 93
Fax : (55) 11 5541 74 93
E-mail: vendas@ltda.technifor.com

Technifor Gravograph - Switzerland

Champ Olivier 2
Ch 3280 MORAT
Tel. : (41) 26 678 7200
Fax : (41) 26 678 7222
E-mail: tf@technifor.com

Gravograph Malaysia SDN BHD - Malaysia

A-0-7 Megan Phoenix
Plaza Phoenix Business Park
Jalan 2/142A Off Jalan Cheras
56000 KUALA LUMPUR
Tel. : (60) 3 91 00 1720
Fax : (60) 3 91 00 1620

Technifor KK - Japan
1-25 Takahata-Cho
Nishinomiya
663-8202 HYOGO
Tel. : (81) 798 63 7325
Fax : (81) 798 63 6280
E-mail: tfkk@jp.technifor.com

Gravograph Singapore Pte Ltd - Singapore

No6, New Industrial Road
#07-03/04 Hoe Huat Industrial Buildind
536199 SINGAPORE
Tel. : (65) 6289 4011
Fax : (65) 6289 4211
E-mail: sales@gravograph.com.sg

Technifor HKS Co. Ltd. - China

Room A8220 - Jia Hua Business Center
808 Hong Qiao Road
SHANGHAI 200030
Tel. : (86) 21/ 64 47 32 12
Fax : (86) 21/ 64 47 49 51
E-mail: tfhks@hks.technifor.com

Technifor Gravograph - Australia

46-48 Mc Caulay Street
BP BOX 238
ALEXANDRIA N.S.W. 2015
Tel. : (61) 29 699 8422
Fax : (61) 29 319 6759
E-mail: ft@technifor.com

(DCD01/3028-MTEC1288/0407G0-UC112IX.fm)

I N D E X

A
Accessories ................................................................................................................................................... 4-10

C
Connecting the 24V supply ............................................................................................................................ 4-4
Connecting the key ......................................................................................................................................... 4-3
Connecting the marking head ......................................................................................................................... 4-4
Connections .................................................................................................................................................... 4-3

D
Description ...................................................................................................................................................... 2-3
Dimensions ..................................................................................................................................................... 2-3

E
Electrical supply ............................................................................................................................................. 2-3

F
Fixing brackets .............................................................................................................................................. 4-11
Fuse ................................................................................................................................................................. 5-3

I
Input wiring .................................................................................................................................................... 4-7
Internal view of the CCU ................................................................................................................................ 3-4

K
Key .................................................................................................................................................................. 4-3

O
Options ............................................................................................................................................................ 2-6
Output wiring .................................................................................................................................................. 4-8

P
Physical characteristics ................................................................................................................................... 2-3
plate ................................................................................................................................................................. 1-8
Power .............................................................................................................................................................. 2-3

R
Rack option ................................................................................................................................................... 4-11
Reset connection ............................................................................................................................................. 4-5

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(DCD01/3028-MTEC1288/0407G0-

S
Security ...........................................................................................................................................................1-9
Sub D connector 25 pin ...................................................................................................................................4-5
Support feet ...................................................................................................................................................4-10

T
Technical characteristics .................................................................................................................................2-3
Temperature ....................................................................................................................................................1-9

W
Weight .............................................................................................................................................................2-3

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TABLE OF CONTENTS
1 - INTRODUCTION
1.1) Technical Manual Updates..................................................................................................................1-5
1.2) Foreword .............................................................................................................................................1-7
1.3) Identification plate of the marking equipment....................................................................................1-8
1.4) Conformity certificate .........................................................................................................................1-8
1.5) Recommendations and security at the work post................................................................................1-9
1.6) Conditions of the guarantee and limitations of use.............................................................................1-9
2 - DESCRIPTION OF THE UC
2.1) Description .......................................................................................................................................... 2-3
2.2) Physical characteristics .......................................................................................................................2-3
2.3) Technical characteristics ..................................................................................................................... 2-3
2.4) Plan of the overall dimensions of the Control Unit in the case...........................................................2-4
2.5) Plan of the overall dimensions of the CCU on a rack ........................................................................ 2-5
2.6) List of the options and accessories available on request.....................................................................2-6
2.7) Overview of the Central Control Unit.................................................................................................2-6
3 - FUNCTIONAL DEFINITIONS
3.1) Basic Operating diagram..................................................................................................................... 3-3
3.2) Internal view of the CCU ...................................................................................................................3-4
3.3) RS 232 Cable ......................................................................................................................................3-5
4 - USING THE MACHINE
4.1) Connections.........................................................................................................................................4-3
4.2) Connecting the keyboard ....................................................................................................................4-3
4.3) Connecting the marking head .............................................................................................................4-4
4.4) Connecting the 24V power supply .....................................................................................................4-4
4.4.1. Connection without the power supply........................................................................................4-4
4.4.2. Connection with the power supply option..................................................................................4-4
4.5) Reset connection .................................................................................................................................4-5
4.6) Description of the SubD25 connector.................................................................................................4-5
4.6.1. 25 pin Sub D Connector ............................................................................................................4-5
4.6.2. Function of the pins ...................................................................................................................4-5
4.6.3. Characteristics of inputs ............................................................................................................4-6
4.6.4. Characteristics of outputs .......................................................................................................... 4-6
4.6.5. Example of input wiring.............................................................................................................4-7
4.6.6. Example of the output wiring .....................................................................................................4-8
4.6.7. Special Input wiring ...................................................................................................................4-9
4.6.8. Special Output wiring ................................................................................................................4-9
4.6.9. Diagram of the special Input/Output wiring .............................................................................4-9
4.7) Sample of the accessories ................................................................................................................4-10
4.7.1. Attaching the support feet ........................................................................................................ 4-10
4.7.2. Attaching the mounting brackets ............................................................................................. 4-11
4.8) Setting up the rack version of the UC ...............................................................................................4-11
5 - PREVENTIVE MAINTENANCE
5.1) Changing the fuse ...............................................................................................................................5-3
5.2) What to do if.... ...................................................................................................................................5-4
TO CONTACT TECHNIFOR GROUP

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(UC112TDM.fm/DCD01/3028-Mtec4288/0407G0)

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