Effective Management and Safe Operation of Lifting Equipment

Effective Management and Safe Operation of Lifting Equipment

Effective Management and Safe Operation of Lifting Equipment

Types of Equipment Lifting Equipment

ASME B30.5

Effective Management and Safe Operation of Lifting Equipment

ASME B30.4

ASME B30.22

ASME B30.9

ASME B30.3

ASME B30.26 ASME B30.10

Effective Management and Safe Operation of Lifting Equipment

Types of Equipment Earth Moving Equipment

OSHA 1926.602

Effective Management and Safe Operation of Lifting Equipment

Types of Equipment Material Handling

ANSI B56.1 ANSI B56.6

Effective Management and Safe Operation of Lifting Equipment

Types of Equipment Other applications

International Standards

Effective Management and Safe Operation of Lifting Equipment

Norma
ASME B30.2 2011

Equipo Overhead and Gantry Cranes

Norma
ASME B30.16 2012

Equipo Overhead Hoists (Underhung)

ASME B30.3 2012

ASME B30.4 2010

Tower Cranes
Portal and Pedestal Cranes

ASME B30.17 2006

ASME B30.18 2011

Overhead and Gantry Cranes (Top Running, Single Girder, Underhung Hoist)
Stacker Crane

ASME B30.5 2011

ASME B30.7 2011 ASME B30.8 2010 ASME B30.9 2010 ASME B30.10 2009 ASME B30.11 2010 ASME B30.12 2011 ASME B30.14 - 2010

Mobile and Locomotive Cranes

Winches Floating Cranes and Floating Derricks Slings Hooks Monorails and Underhung cranes Handling Loads Suspended from Rotorcraft Side Boom Tractors

ASME B30.20 2010

ASME B30.21 2005 ASME B30.22 2010 ASME B30.23 2011 ASME B30.24 2008 ASME B30.25 2007 ASME B30.26 2010 ASME B30.29 2012

Below-the-Hook Lifting Devices

Manually Lever Operated Hoists Articulated Boom Cranes Personnel Lifting Systems Container Cranes Scrap and Material Handlers Rigging Hardware Self-erecting Tower Cranes

Effective Management and Safe Operation of Lifting Equipment

Norma
ANSI B56.1 2012

Equipo
Safety Standard for Low Lift and High Lift Trucks

Norma
1926.702

Equipo
Requirement for Equipment and Tools

ANSI B56.6 2011

1910.179

Safety Standard for Rough Terrain Forklift Trucks

Overhead and Gantry Cranes

1926.703
1926.704

Requirements for cast-in-place Concrete

Requirements for Precast Concrete

1910.180
1910.184

Crawler, Locomotive and Truck Cranes

Slings

1926.705
1926.706

Requirements for Lift-slab Operations

Requirements for Masonry Construction

1926.601
1926.602 1926.603. 1926.604 1926.605 1926.651

Motor Vehicles
Material Handling Equipment Pile Driving Equipment Site Clearing Marine Operations and Equipment Specific Excavation Requirements

1926.751
1626.1400 1926.1435 1926.1437 1926.1439 1926.1440

Structural Steel Assembly

Cranes and Derricks in Construction Tower Cranes Floating Cranes and Cranes on Barges Dedicated Pile Drivers Sideboom Cranes

Effective Management and Safe Operation of Lifting Equipment

Colombian Standards

Effective Management and Safe Operation of Lifting Equipment

Norma Equipo
Operar retrocargador de acuerdo con el manual
270101085 280701015

Norma
Operar gras

Equipo
mviles multipropsito segn tipo,

del equipo. Operar

280301118

caractersticas, clase de carga y normas de seguridad. de acuerdo con los

280701016

retrocargador

Operar la gra tipo prtico segn tipo, caractersticas, clase de carga y normas de seguridad Dirigir la maniobra de las gras a travs del sistema de
280701020

manuales tcnicos. Operar excavadora de acuerdo con el manual de

270101012

operacin Operar montacargas de acuerdo con el manual del

270101088 280701012

seales, cdigos internacionales y normatividad. Operar equipos portacontenedores segn sus

equipo y normas de seguridad establecidas Operar

280701010

caractersticas, carga y normas de seguridad. tipo,

290201140

el

equipo

montacargas

segn

Operar puente gras de acuerdo con su tipo y manual de operacin Operar la gra de patio portacontenedores segn sus
280701014

caractersticas, carga y normas de seguridad. Operar cargador sobre llantas de acuerdo con el
270101054

manual del equipo. Operar

270101056

caractersticas y normas de seguridad. de acuerdo con

280301079

Minicargador

Operar torre gra segn tipo, capacidad, carga,

procedimientos del manual del equipo.

Operar motoniveladora de acuerdo con el manual
270101058 270101079

manuales tcnicos y disposiciones de la obra

Operar tiende tubos (side boom); de acuerdo a especificaciones tcnicas

del equipo.

Effective Management and Safe Operation of Lifting Equipment

Norma 270101054 Equipo Operar cargador sobre llantas de acuerdo con el manual del equipo. Operar minicargador de acuerdo con 270101056 procedimientos equipo. del manual del Norma Equipo

270101058

Operar motoniveladora de acuerdo

con el manual del equipo.

Operar tiende tubos (side boom); de acuerdo a especificaciones tcnicas

280301079

Operar torre gra segn tipo, capacidad, carga,

manuales tcnicos y disposiciones de la obra

270101079

Risk Management in Operations with Heavy Machinery

Effective Management and Safe Operation of Lifting Equipment

Risk Management Accident Rate Theory

Something has gone wrong Being aware it was wrong Determine what went wrong Allowing being breached

Effective Management and Safe Operation of Lifting Equipment

Risk Management Accident Rate Theory

Error
Unintentional
Atention Memory Mistake

And / or

Transgression
Intentional

Accident

Human Behavior and Organizational Culture

Effective Management and Safe Operation of Lifting Equipment

Risk Management Control Axes for Risks Generators

Company

Equipment

Operaor

Effective Management and Safe Operation of Lifting Equipment

Risks Management About the Company

Management System

Procedures

Supplied by the Customer Reality vs Fiction

Identified Emergencies

Procedures
Equipment and training

Control Strategies

Emergencies

Assurance

Effective Management and Safe Operation of Lifting Equipment

Risks Management About the Company

Effective Management and Safe Operation of Lifting Equipment

Risks Management About the Equipment

Frequent

Inspections

Periodic Annual

Equipment Hardware Manufacturer Manufacturer Equipment Manual

Maintenance Plan

Use

Effective Management and Safe Operation of Lifting Equipment

Risks Management About the Equipment

Effective Management and Safe Operation of Lifting Equipment

Risks Management About the Equipment

Effective Management and Safe Operation of Lifting Equipment

Risks Management About the Personnel Involved

Roles & Responsibilities

Profile and promotions

Selection

Well-being and OS

Awareness

Training

Certification

Effective Management and Safe Operation of Lifting Equipment Under OSHA standards what is

a Certified Operator
Competent person means one who is capable of identifying existing and predictable hazards in the surrounding
or working conditions which are unsanitary, hazardous, or dangerous to employees, and who has the authorization to take prompt corrective measures to eliminate them.

Qualified evaluator (not a third party) means a person employed by the signal person's employer who
has demonstrated that he/she is competent in accurately assessing whether individuals meet the Qualification Requirements in this subpart for a signal person.

Qualified evaluator (third party) means an entity that, due to its independence and expertise, has demonstrated that it is competent in accurately assessing whether individuals meet the Qualification

Requirements in this subpart for a signal person.

Qualified person means a person who, by possession of a recognized professional standing, or who by extensive degree, certificate, or

knowledge, training and experience, successfully

demonstrated the ability to solve/resolve problems relating to the subject matter, the work, or the project. Qualified rigger is a rigger who meets the criteria for a qualified person.

Effective Management and Safe Operation of Lifting Equipment

How to help an operator become certified using ASME standards?

Appointed: assigned specific responsibilities by the employer or the employers representative. Authorized: appointed by a duly constituted administrative or regulatory authority.. Designated Person: a person selected or assigned by the employer or employers representative as being competent to perform specific duties.

Qualified Operator: an operator who has met the requirements of paras. 5-3.1.2(a) through (c)
Qualified Person: a person who, by possession of a recognized degree in an applicable field or certificate of professional standing, or who, by extensive knowledge, training, and experience, has

successfully demonstrated the ability to solve or resolve problems relating to the subject matter and work

Effective Management and Safe Operation of Lifting Equipment Operator Requirements according to ASME B30.5
- Evidence of successfully passing a physical examination as defined by this standard (every 3 years or less)

- Satisfactory completion of a written examination covering operational characteristics, controls, and emergency control skills, such as response to fire, power line contact, loss of stability, or control malfunction,

as well as characteristic and performance questions appropriate to the crane type for which qualification is
being sought. - Demonstrated ability to read, write, comprehend, and use arithmetic and a load rating chart, in the language of the crane manufacturers operation and maintenance instruction materials. - Satisfactory completion of a combination written and verbal test on load rating chart usage that covers a selection of the configurations for the crane type for which qualification is being sought. satisfactory completion of an operation test - Demonstrating proficiency in performing lifting, lowering, booming, telescoping, and swinging functions at

various radii as well as shutdown. Testing shall also include proficiency in prestart and poststart inspection,
securing procedures, and traveling by appropriate written, oral, or practical methods. - Demonstrated understanding of the applicable sections of the B30 Standard and federal, state, and local requirements.

Effective Management and Safe Operation of Lifting Equipment Medical Requirements for Operator According to ASME B30.5
- Vision of at least 20/30 Snellen in one eye and 20/50 in the other, with or without corrective lenses.
- Ability to distinguish colors, regardless of position, if color differentiation is required. - Adequate hearing to meet operational demands, with or without hearing aid.

- Sufficient strength, endurance, agility, coordination, and speed of reaction to meet the operation demands.

- Normal depth perception, field of vision, reaction time, manual dexterity, coordination, and no tendencies to dizziness or similar undesirable characteristics.

- A negative result for a substance abuse test. The level of testing will be determined by the standard practice
for the industry where the crane is employed and this test shall be confirmed by a recognized laboratory service. - No evidence of having physical defects or emotional instability that could render a hazard to the operator or others, or that in the opinion of the examiner could interfere with the operators performance. If evidence of

this nature is found, it may be sufficient cause for disqualification.

- No evidence of being subject to seizures or loss of physical control; such evidence shall be sufficient reason for disqualification.

Effective Management and Safe Operation of Lifting Equipment Training process for Operators

Theoretical Training

Simulation Training

Field Practice

Operator Trainee

Certification Process for Operators

Theoretical Evaluation

Practical Evaluation

Medical Evaluation

Certified Operator

Effective Management and Safe Operation of Lifting Equipment

Risks Management Follow-up and Verification

Goals

Personal Evaluation

Incident Analysis

Audit

Outsourcing

Management Revision

GRACIAS !!
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