Beruflich Dokumente
Kultur Dokumente
RC. 413243
Port Harcourt Office: Plot 5 JC Street, Off Peter Odili Road, P.O. Box 6427 Trans Amadi Port Harcourt, Rivers State. Tel: +234-84-489909 Lagos Office: 56A Bourdillon Road, P.O. Box 52224 Ikoyi. Tel: +234-1-842-5813 E-mail: service@jcinternationalng.com Website: www.jcinternationalng.com
Inspection location:
Job Number:
6512
Inspection Date: 07/12/2013 Next Inspection Date: 06/12/14 CR-19 Customer Unit No: 48223 Serial No:
Maximum Rated Capacity: 80tons at 3mtrs Feed Radius Boom Length in Feet 10.9m Telescopic boom Jib/Extensions Length N/A Type of Boom Construction: ______________________ N/A Type of Jib/Ext Construction___________________________ STATUS: FIT FOR USE Section 1 Sector 2 Sector 3 Sector 4 Sector 5 Sector 6 Sector 7 Sector 8 Legends: S U N/A Satisfactory Unsatisfactory Not Applicable
Page 1 of 13
General Information Carrier Operators Cab Crane Upper Works Wire Rope Blocks and Reeving Test Data Deficiency and Recommendation Report
1.3
Product/Service Type:
Carry Deck Crane Boom Truck (Up to 15 Ton) Boom Truck (16 to 25 Ton) Boom Truck (Over 25 Ton) Rough Terrain Crane (Up to 25 Ton) Rough Terrain Crane (26 to 75 Ton) Rough Terrain Crane (over 75 Ton) Truck Crane (Up to 25 Ton) Truck Crane (Up to 75 Ton)
1.4
Inspection Standards:
29CFR1910.180 29CFR 1919.71 29CFR1926.550 29CFR1919.72 29CFR1917.45 ANSI B30.5 Other
BS 7121 - 2
1.5
Type of Control
Remove Fixed Cab
Swing Cab
Other
1.6
Modifications/Alterations:
Yes Documents Available Yes
No
N/A
No
1.7
Records Available:
Inspection Records Maintenance/Repair
Yes
Yes
No
No
22/01/2013 NONE
22/01/2013
Page 2 of 13
JC International Ltd.
Sections 2 Carrier
2.1 Carrier Cab / Operators Cab: S a) b) c) d) e) f) g) h) i) j) k) l) m) n) o) p) q) Access Handholds/Step Door(s) Glass Pedals Horns House keeping Window wiper Fan Wiring Fire Extinguisher Mirrors Seat/Seat belt Air pressure U NA
2.2 a) b) c) d) e) f)
Carrier Power Plant: Oil Levels Radiator level Exhaust System Belts/Hoses Guards/Covers Performance
NA
JC International Ltd.
Page 3 of 13
2.3 a) b) c) d) e) f) g) h) i) j) k) l) m) n) o) p) q) r) s) t) u) v)
Carrier Assembly: Frame (Structural) Non-slip surface Means to determine levelness Lights/ Signal lights Backup alarm Hydraulic Oil Level Air System Hydraulic System Fuel tank Battery and Connections Pins and Retainers Electrical/Wire Brakes (including parking) Tires, condition/pressure Steering linkage Transmission Drive Line Power Take Off Bumpers / Counterweights Axle lockouts Other Other
NA
Page 4 of 13
JC International Ltd.
2.4 a) b) c) d)
Outriggers:
Warning Decals Control Identified Boxes Beams
e) f) g) h) i) j) k) l)
Legs Cylinder Floats/Pads Hydraulics Holding Values Position Locks Other Other
a) b) c) d) e) f) g) h) i) j) k) l) m) n) o) p) q)
Access
Non-slip surfaces Door(s) Glass Power line warningdecal Hand signal chart House keeping Window wiper Heater/Fan Wiring Fire Extinguisher Mirrors Seat/Seat belt Air pressure
Page 5 of 13
r) s) l)
3.2
a) b) c) d) e) f) g) h) i) j) k) l)
Page 6 of 13
JC International Ltd.
4.2 a) b) c) d) e) f) g) h) i) j) k) l) m) n)
Rotating Upper Structure Turntable Swing drive Swing Lock Collector Structure Counterweight(s) Main Hoist Drum Main Hoist Drum min. no. of Wrap Auxiliary Hoist Drum Aux. Hoist Drum min. no. of Wrap Pins / Keeper Attachment Hydraulic System Other
Page 7 of 13
JC International Ltd.
4.3 a) b) c) d) e) f) g) h) i) j) k) l) m) n) o)
Main Boom Lattice Lift Cylinder(s) Telescopic Cylinder(s) Hydraulic Connections Holding Device Boom Extension Sequence Boom Sections Alignment Boom Wear Pads Rollers/Guards Sheaves Wire Rope retainers Wire Rope Dead End Head Block Anti Two Block Device Pins/Keeper Auxiliary boom Head
JC International Ltd.
Section 7 Test Data
Page 9 of 13
7.1
Basic for assigned Load Rating Date of Load test: Hoist Radius
11m
Dead weight
Capacity
24t
Test Load
30t
JC International Ltd.
Deficiency/ Recommendation Report
Job No: 6512 07/12/13 AC 80-2 Inspector: Manufacturer: Serial Number: Kelechi Emeribe TEREX 48223
Page 10 of 13
D
D/R
Deficiency
ITEM#
R=
Recommendation
EXPLANATION/RECOMMENDATION
The rate SWL of the crane is 80tons at 3m boom length of 10.9m The hook block WLL is 50t SWL of wire rope for 1 pull of line is 4.14t
WLL of crane for 6 lines of pull is 24.84t Crane shall not be used to lift a load more than 24.8 tons as at the time of inspection
CONFIRM TO SPEC. UNSAT MINOR UNSAT UNSAT UNSAT NONE SAT SAT SAT SAT
Hook Condition
Sheave Bushings
Application
Block
Block ID
No. of Shvs.
Hook Manufacture
Hook ID
JC International Ltd.
MINOR
DIN
Page 12 of 13
5.1
Coating
In 1 Strand
In 1 Lay
End Fit
Kink Crush
Accum Defects
Strands
Wires
Lay
Stgth
Core
EXCESSIVE
EXCESSIVE
EXCESSIVE
EXCESSIVE
EXCESSIVE
EXCESSIVE
Parts:
Certificate Nbr:
Length:
Parts:
Certificate Nbr:
Length:
Parts:
Certificate Nbr:
Length:
COMMENTS:
_______________________________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________________________________________
Page 12 of 13
EXCESSIVE
UNSATISFACTO
SATISFACTORY
GALVANIZED
MINOR
MINOR
MINOR
MINOR
MINOR
MINOR
NONE
NONE
NONE
NONE
NONE
NONE
NONE
XXIP
RRL
ALT
LRL
RLL
RY YES
LLL
XIP
NO
IPS
FC
SC
18
34
25
37
19
61
JC International Limited
RC. 413243
Port Harcourt Office: Plot 5 JC Street, Off Peter Odili Road, P.O. Box 6427 Trans Amadi Port Harcourt, Rivers State. Tel: +234-84-489909 Lagos Office: 56A Bourdillon Road, P.O. Box 52224 Ikoyi. Tel: +234-1-842-5813 E-mail: service@jcinternationalng.com Website: www.jcinternationalng.com
Client: Inspection Location: Crane Type: Crane Manufacture: Unit Number: Serial Number: Model Number:
NIGERDOCK NIG PLC FABRICATION EAST Truck crane. TEREX CR-19 48223 AC 80-2
Maximum Rated Capacity: 80tons @ 3m Load radius / 10.9m boom length. Hook block WLL:
50tons.
SWL of wire for 1 line of pull: 4.14tons WLL of crane for 6 lines of pull: 24.84tons WLL of crane as at time of inspection: 24.84tons Certificate Number: Inspection Date: 07/12/13 Next Date of Examination: 06/12/14 This is to certify that I did Crane Test / Examination in accordance with BS 7121 2 and all Statutory requirement as above. The records of examination are true without prejudice for the purpose it was designed for. FIT FOR USE
Inspectors Name/Qualification KELECHI EMERIBE LEEA Qualified Lifting Equipment Tester and Examiner. 07/12/2013 SNT LEVEL 11 MT, PT & UT IN COMPLIANCE WITH SNT-TC-1A. Signature/Date
6512