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JC International Limited

RC. 413243
Port Harcourt Office: Plot 5 JC Street, Off Peter Odili Road, P.O. Box 6427 Trans Amadi Port Harcourt, Rivers State. Tel: +234-84-489909 Lagos Office: 56A Bourdillon Road, P.O. Box 52224 Ikoyi. Tel: +234-1-842-5813 E-mail: service@jcinternationalng.com Website: www.jcinternationalng.com

MOBILE Hydraulic Crane


Annual/ Periodic Inspection Report
Client: NIGERDOCK NIG PLC
FABRICATION EAST

Inspection location:

Job Number:

6512

Inspector: KELECHI EMERIBE TEREX

Inspection Date: 07/12/2013 Next Inspection Date: 06/12/14 CR-19 Customer Unit No: 48223 Serial No:

Crane Manufacturer: Model No: AC 80-2

Maximum Rated Capacity: 80tons at 3mtrs Feed Radius Boom Length in Feet 10.9m Telescopic boom Jib/Extensions Length N/A Type of Boom Construction: ______________________ N/A Type of Jib/Ext Construction___________________________ STATUS: FIT FOR USE Section 1 Sector 2 Sector 3 Sector 4 Sector 5 Sector 6 Sector 7 Sector 8 Legends: S U N/A Satisfactory Unsatisfactory Not Applicable
Page 1 of 13

General Information Carrier Operators Cab Crane Upper Works Wire Rope Blocks and Reeving Test Data Deficiency and Recommendation Report

Revision No 01 DOC No: JCIR- )..

Section 1 General Information


1.1 Type of Inspection: Annual Monthly Semi/Annual Other Quarterly 1.2 Lift service Excavating In Use As: Bucket Other Magnet

1.3

Product/Service Type:
Carry Deck Crane Boom Truck (Up to 15 Ton) Boom Truck (16 to 25 Ton) Boom Truck (Over 25 Ton) Rough Terrain Crane (Up to 25 Ton) Rough Terrain Crane (26 to 75 Ton) Rough Terrain Crane (over 75 Ton) Truck Crane (Up to 25 Ton) Truck Crane (Up to 75 Ton)

Truck Crane (76 to m150 Ton)


truck Crane (over 150 Ton) Other

1.4

Inspection Standards:
29CFR1910.180 29CFR 1919.71 29CFR1926.550 29CFR1919.72 29CFR1917.45 ANSI B30.5 Other

BS 7121 - 2

1.5

Type of Control
Remove Fixed Cab

Swing Cab

Other

1.6

Modifications/Alterations:
Yes Documents Available Yes

No

N/A

No

1.7

Records Available:
Inspection Records Maintenance/Repair

Yes
Yes

No

No

Date of last inspection Hour meter last inspection:

22/01/2013 NONE

Date of last load test: Hour meter this Insp:

22/01/2013

Major repairs since last inspection:

Page 2 of 13

Serving the Lifting, Rigging and Load Securement Industries

JC International Ltd.

Sections 2 Carrier
2.1 Carrier Cab / Operators Cab: S a) b) c) d) e) f) g) h) i) j) k) l) m) n) o) p) q) Access Handholds/Step Door(s) Glass Pedals Horns House keeping Window wiper Fan Wiring Fire Extinguisher Mirrors Seat/Seat belt Air pressure U NA

Instrument & gauges Controls identified Accelerator

2.2 a) b) c) d) e) f)

Carrier Power Plant: Oil Levels Radiator level Exhaust System Belts/Hoses Guards/Covers Performance

NA

Serving the Lifting, Rigging and Load Securement Industries

JC International Ltd.

Page 3 of 13

2.3 a) b) c) d) e) f) g) h) i) j) k) l) m) n) o) p) q) r) s) t) u) v)

Carrier Assembly: Frame (Structural) Non-slip surface Means to determine levelness Lights/ Signal lights Backup alarm Hydraulic Oil Level Air System Hydraulic System Fuel tank Battery and Connections Pins and Retainers Electrical/Wire Brakes (including parking) Tires, condition/pressure Steering linkage Transmission Drive Line Power Take Off Bumpers / Counterweights Axle lockouts Other Other

NA

Serving the Lifting, Rigging and Load Securement Industries

Page 4 of 13

JC International Ltd.

2.4 a) b) c) d)

Outriggers:
Warning Decals Control Identified Boxes Beams

e) f) g) h) i) j) k) l)

Legs Cylinder Floats/Pads Hydraulics Holding Values Position Locks Other Other

Sections 2 Operators cab


3.1 Operators Cab Condition:

a) b) c) d) e) f) g) h) i) j) k) l) m) n) o) p) q)

Access

Non-slip surfaces Door(s) Glass Power line warningdecal Hand signal chart House keeping Window wiper Heater/Fan Wiring Fire Extinguisher Mirrors Seat/Seat belt Air pressure
Page 5 of 13

Instrument & gauges Roof access Load capacity chart

r) s) l)

Operator manual Other Other

3.2
a) b) c) d) e) f) g) h) i) j) k) l)

Carriers / Operators Cab Controls and Devices:


Booms Controls Controls Identification Level Indicator Boom Angle Indicator Boom Length Indicator Main Drum Rotation Indicator Aux drum rotation Indicator Load moment Indicator Pedal Controls Control Linkage Other Other

Page 6 of 13

Serving the Lifting, Rigging and Load Securement Industries

JC International Ltd.

Section 4 Crane Upper Works


4.1 a) b) c) d) e) f) Crane Upper Power Plant: Oil Levels Radiator Level Exhaust System Belts/Hoses Guards/Covers Performance

4.2 a) b) c) d) e) f) g) h) i) j) k) l) m) n)

Rotating Upper Structure Turntable Swing drive Swing Lock Collector Structure Counterweight(s) Main Hoist Drum Main Hoist Drum min. no. of Wrap Auxiliary Hoist Drum Aux. Hoist Drum min. no. of Wrap Pins / Keeper Attachment Hydraulic System Other

Page 7 of 13

Serving the Lifting, Rigging and Load Securement Industries

JC International Ltd.

4.3 a) b) c) d) e) f) g) h) i) j) k) l) m) n) o)

Main Boom Lattice Lift Cylinder(s) Telescopic Cylinder(s) Hydraulic Connections Holding Device Boom Extension Sequence Boom Sections Alignment Boom Wear Pads Rollers/Guards Sheaves Wire Rope retainers Wire Rope Dead End Head Block Anti Two Block Device Pins/Keeper Auxiliary boom Head

Serving the Lifting, Rigging and Load Securement Industries

JC International Ltd.
Section 7 Test Data

Page 9 of 13

7.1

Load Test Information:


Proof load

Basic for assigned Load Rating Date of Load test: Hoist Radius
11m

Means of Application: Signature of Inspector: Boom Length


8m

Dead weight

07/12/2013 Boom Angle


560

Capacity
24t

Test Load
30t

Revision No: DOC No: JCIR 0

Serving the Lifting, Rigging and Load Securement Industries

JC International Ltd.
Deficiency/ Recommendation Report
Job No: 6512 07/12/13 AC 80-2 Inspector: Manufacturer: Serial Number: Kelechi Emeribe TEREX 48223

Page 10 of 13

Inspection date: Model number:

D
D/R

Deficiency
ITEM#

R=

Recommendation

EXPLANATION/RECOMMENDATION

The rate SWL of the crane is 80tons at 3m boom length of 10.9m The hook block WLL is 50t SWL of wire rope for 1 pull of line is 4.14t

WLL of crane for 6 lines of pull is 24.84t Crane shall not be used to lift a load more than 24.8 tons as at the time of inspection

Blocks and Reeving Report:

Hook & Block


Pins Retainers Sheave Condition Latch UNSAT Wear Twist Hook EXCESSIVE SAT Point EXCESSIVE NONE Bowl
Manufacture

CONFIRM TO SPEC. UNSAT MINOR UNSAT UNSAT UNSAT NONE SAT SAT SAT SAT

Hook Condition

Sheave Bushings

Application

Block

Block ID

No. of Shvs.

Hook Manufacture

Hook ID

Hook/Block Capacity (Tons)

Hook Throat/Tram Opening

Lifting Operations TEREX 62008840 3 in use terex 180 50 t YES

COMMENTS: ______________________________________________________________________________________________________________________________________________________ _______________________________________________________________________________________________________________________________________________________ ______________________________________________________________________________________________________________________________________________________ _______________________________________________________________________________________________________________________________________________________ ______________________________________________________________________________________________________________________________________________________

Serving the Lifting, Rigging and Load Securement Industries

JC International Ltd.

MINOR

DIN

Page 12 of 13

5.1

Wire Rope Report for main Hoist Line

WIRE ROPE INSPECTION


APPLICATION BREAKING STRENGTH MEASUR E NOMINA L DIA. Broken Wires HEAT DAMG

Coating

Corrosion Wire wear

In 1 Strand

In 1 Lay

End Fit

END FIT COND.

Kink Crush

Accum Defects

Strands

Wires

Lay

Stgth

Core

EXCESSIVE

EXCESSIVE

EXCESSIVE

EXCESSIVE

EXCESSIVE

EXCESSIVE

18mm Max Load 1-part (lbs): 4.14T Parts: 6 Parts

Certificate Nbr: NOT SEEN

Length: NOT SEEN

Max Load 1-part (lbs):

Parts:

Certificate Nbr:

Length:

Max Load 1-part (lbs):

Parts:

Certificate Nbr:

Length:

Max Load 1-part (lbs):

Parts:

Certificate Nbr:

Length:

COMMENTS:

Wire Rope Construction: 27(W) X7 - CWR


_________________Rope

grade 216da N/mm2

_______________________________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________________________________________

Page 12 of 13

EXCESSIVE

18MM NON-ROT BRIGHT IWRC

UNSATISFACTO

SATISFACTORY

GALVANIZED

MINOR

MINOR

MINOR

MINOR

MINOR

MINOR

NONE

NONE

NONE

NONE

NONE

NONE

NONE

XXIP

RRL

ALT

LRL

RLL

RY YES

LLL

XIP

NO

IPS

FC

SC

18

34

25

37

19

61

JC International Limited
RC. 413243
Port Harcourt Office: Plot 5 JC Street, Off Peter Odili Road, P.O. Box 6427 Trans Amadi Port Harcourt, Rivers State. Tel: +234-84-489909 Lagos Office: 56A Bourdillon Road, P.O. Box 52224 Ikoyi. Tel: +234-1-842-5813 E-mail: service@jcinternationalng.com Website: www.jcinternationalng.com

CERTIFICATE OF THOROUGH EXAMINATION


STATUTORY INSTRUMENTS 1998 NO. 2307 The Lifting Operations and Lifting Equipment Regulations 1998 STATUTORY INSTRUMENTS 1992 NO. 3073 The Supply of Machinery (Safety) Regulations 1992 STATUTORY INSTRUMENTS 1998 NO. 2306 The Provision and use of Work Equipment Regulations 1998

Client: Inspection Location: Crane Type: Crane Manufacture: Unit Number: Serial Number: Model Number:

NIGERDOCK NIG PLC FABRICATION EAST Truck crane. TEREX CR-19 48223 AC 80-2

Maximum Rated Capacity: 80tons @ 3m Load radius / 10.9m boom length. Hook block WLL:
50tons.

SWL of wire for 1 line of pull: 4.14tons WLL of crane for 6 lines of pull: 24.84tons WLL of crane as at time of inspection: 24.84tons Certificate Number: Inspection Date: 07/12/13 Next Date of Examination: 06/12/14 This is to certify that I did Crane Test / Examination in accordance with BS 7121 2 and all Statutory requirement as above. The records of examination are true without prejudice for the purpose it was designed for. FIT FOR USE
Inspectors Name/Qualification KELECHI EMERIBE LEEA Qualified Lifting Equipment Tester and Examiner. 07/12/2013 SNT LEVEL 11 MT, PT & UT IN COMPLIANCE WITH SNT-TC-1A. Signature/Date

6512

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