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V2500 Turbofan
KAWASAKI HEAVY INDUSTRIES, LTD. An Integrated Engineering Manufacturer Spreading Its Interests by Land, Sea and Air.
Kawasaki Heavy Industries, established in 1878, has a history of more than 125 years of manufacturing integrated engineered products. Its business has expanded to include the manufacturing of ships, railway rolling stock, aircraft, gas turbines, many types of industrial plants, steel structures, general machinery and motorcycles. Its products are found on the land, in the sea and in the air. Of course, by constant attention to production efficiency and through exclusive technologies developed internally, we are continuing to develop technologies related to transportation innovations, national land and marine resources development, space development, environmental controls, new energy development and biotechnology development. The range of our technologies is greatly expanding to encompass large, diverse projects.
Industrial Robot
Ninja 1400GTR
Kawasaki Gas Turbine places importance on "Efficient Energy Use", "Eco-friendly" and "Reliable Product Care for Total Life Cycle" as a philosophy of our products. To enhance this philosophy, we have introduced a new title for our products......."GREEN Gas Turbines".
1,000 0
'92
'93
'94
'95
'96
'97
'98
'99
'00
'01
'02
'03
'04
'05
'06
'07
'08
'09
4
Baseload Model
The Kawasaki GPB Series is designed for baseload applications, for both parallel operation with the grid and island mode operation. In addition, the Kawasaki GPB Series is able to operate in Co-generation service, supplying both electricity and heat (steam, hot water, direct heat) by collecting waste heat with a heat recovery steam generator (HRSG), heat exchanger, or dryer, and in Combined Cycle with a steam turbine generator. With high total thermal efficiency, the Kawasaki GPB Series is capable of very efficient operation. The Kawasaki GPB Series is capable of automatic operation.
Basic Specifications
Engine Series Gas Turbine Model Gas Turbine Generator Model Maximum Continuos Electric Output Heat Rate Thermal Efficiency Exhaust Gas Temperature Exhaust Gas Mass Flow NOx (02 : 15%) Approximate Package Weight (dry) x10 kg/hr ppm x103 kg
3
M1A Gas Turbine Series M1A-13A M1A-13D M1A-13X M1A-17 M1A-17D M1T-13A M1T-13D
GPB15 kWe %
GPB15D
GPB15X
GPB17
GPB17D
GPB30
GPB30D
1,430
1,690
1,690
2,930
kJ/kWe-hr
15,260
23.6 524 28.6 2.5 5.9 x 2.0 x 3.7 17.2
13,550
26.6 521 29.1 25 11.5
13,550
26.6 521 29.1 25
15,240
23.6 531 57.6 25
Note: Mark "D"means Dry Low Emission Mark "X"means XONONTM Combustor for ultra low NOx application
Condition: ISO Rating 1. Inlet Air Temperature 2. Atmospheric Pressure 3. Inlet / Exhaust Pressure Losses 4. Fuel Type 5. LHV of Fuel : 15 C : 101.3 kPa : No Duct Loss : Natural Gas (100% CH4) : 35.9MJ/Nm3
Co-generation
Amount one cedar sinks per year: Amount one cedar sinks per year: about about 14kg of14kg CO2 of CO2
(source : Environment Ministry Japan) (source : Environment Ministry Japan)
CO2 36,200TONS
Co-generation
Boiler
Steam 15.7th
electricity 7.3MW
Steam 15.7th
CO2 emission coefficient (source : Environment Ministry Japan) thermal power plant : 0.69kg-CO2/kWh , gas fueling : 2.29kg-CO2/Nm3
GPB15D
GPB60
M7A Gas Turbine Series M7A-01 M7A-01D M7A-02 M7A-02D M7A-03 M7A-03D
GPB60
GPB60D
GPB70
GPB70D
GPB80
GPB80D
GPB180D
5,530
5,400
6,800
6,740
7,450
7,440
12,140
29.6 545 78.3 10.4 x 2.0 x 3.6 51
12,300
29.2 542 78.3 35
11,870
30.3 516 97.2 11.5 x 2.8 x 3.6 54
11,890
30.2 513 97.2 25
10,870
33.1 510 98.3 11.5 x 2.8 x 3.6 65
10,880
33.1 509 98.2 15 65
M7A-03
M1A-17
COMBUSTOR
OUTPUT SHAFT
DIFFUSER INLET AIR SCROLL No.2 BEARING
TURBINE
No.2 BEARING
L20A
EXHAUST
Installation Example
ut
GPB15X
Heat Rate
1,450
kJ/kWe-hr
1,090 16,500 441 29.2 3.8 73.6 1,450 15,130 524 28.8 5.0 79.2
730 19,750 368 29.6 2.8 65.4 1,120 16,880 547 25.2 4.8 82.4
1,450 15,280 534 28.5 5.1 79.7 1,630 14,810 526 30.7 5.3 77.8
1,090 16,660 448 29.0 3.9 74.2 1,450 15,280 534 28.5 5.1 79.7
730 19,900 374 29.4 2.8 66.1 1,116 17,140 559 24.8 4.9 82.8
1,390 15,530 527 28.3 4.9 79.1 1,580 14,980 518 30.6 5.2 77.3
1,040 17,000 444 28.8 3.8 73.7 1,390 15,530 527 28.3 4.9 79.1
700 20,470 372 29.3 2.8 65.8 1,060 17,600 553 24.7 4.7 82.4
kJ/kWe-hr
Starting and Turning Motor System - VFD Motor Drive - (Option: Air Starter, DC Motor) M1T Gas Turbine - Turning Motor Twin M1A GT with Combined Gear Box Lube Oil System M1A Gas Turbine - Lube Oil: Synthetic Ester Oil - Industrial Single-Shaft - Turbine Driven Main Lube Pump - Rotor Speed: 22,000 rpm - Pre-Post Lube Pump Compressor - Air Cooled Oil Cooler with Temp. Control Valve - 2 Stage Centrifugal - Water Cooled (Option) - Pressure Ratio: 9.4 (-13A), 9.6(-13D,-13X) - Integral Oil Reservoir: 210 liter (GPB15) Combustor : 160 liter (GPB30) - Single Can Combustor - Simplex Filter (Option: Duplex Type) - Single Ignition - Stainless Steel Piping: Down Stream of Filter - Conventional Diffusion (-13A) Generator - Steam Injection to Diffusion Combustor (-13A Option) - Continuos Duty Rating - DLE (Dry Low Emission) (-13D) - Air Cooled Open Drip-Proof Construction - XONONTM Ultra Low Emission (-13X) Water Cooled (Option) - Available Fuel: Natural Gas, Diesel Oil, Dual Fuel - 3 Phase, 3 Wire (Option 4 Wire) Turbine - Standard Voltage: 3.3 kV , 6.6 kV - 3 Stage Axial Turbine - Power Factor: 90% (Option 85%, 80%) Coupling Shaft & Cover - Bearing: Ball (Roller) Bearing - Flexible Coupling with Shear Pin and Cover - Lubrication: Grease Pack Reduction Gear Box - IEC Standard, Class F Insulation with F rise - Epicyclic - Exciter: Diverted Field Brushless (Option PMG) - Output Speed: 1,500 / 1,800 rpm (50/60 Hz)
Enclosed Package - Carbon Steel Common Base Frame - Outdoor Carbon Steel, Acoustic Enclosure - Noise Level: 85 dBA at 1 m to the side of Enclosure - Forced Ventilation Fan with Filter and Inlet Screen - Maintenance Stage, Ladder, Beam (Option) Intake Silencer & Filter - Carbon Steel Outdoor - 2 Stage Filter with Insect Screen - Pulse Self Cleaning Filter (Option) - Noise Level: 85 dBA in front of Filter Exhaust Silencer and Stack (Option) Controls - Microprocessor Based PLC (CPU, Power Module: Option Redundant) - Gas Turbine and Generator Control GT start / shutdown Control Speed / kW / Power Factor Control Auto Synchronizing and Auto Sharing - Touch Panel Operation - Industrial Ethernet - Remote Monitoring (Option) Graphics Monitoring Historical Trend & Event Logger Daily and Monthly Reports
20.0 GPB17/17D
Maximum Output
18.5 17.0 15.5 GPB30/30D GPB30 GPB30D
Maxim um O
utpu
Heat Rate
Heat Rate
M1A-17D GPB17D
1,220 15,320 448 29.4 3.9 74.9 1,630 13,870 526 28.8 5.0 80.1 820 18,640 383 29.9 3.0 67.7 1,200 15,910 560 24.4 4.8 83.6 2,850 15,350 523 57.6 9.9 78.8 2,945 15,150 485 62.1 9.4 73.4 2,140 16,800 441 58.5 7.6 73.3 2,850 15,350 523 57.6 9.9 78.8 1,430 20,190 370 59.2 5.6 65.2 2,210 17,209 547 50.3 9.5 82.1 2,850 15,510 534 57.0 10.2 79.3 2,950 15,290 492 61.7 9.6 75.7 2,140 16,960 449 58.0 7.8 73.9 2,850 15,510 534 57.0 10.2 79.3 1,430 20,370 375 58.8 5.7 65.9 2,190 17,475 559 49.7 9.7 82.5
Starting and Turning Motor System - VFD Motor Drive - (Option: Air Starter, DC Motor) - Turning Motor Lube Oil System - Lube Oil: Synthetic Ester Oil - Turbine Driven Main Lube Pump - Pre-Post Lube Pump - Air Cooled Oil Cooler with Temp. Control Valve - Water Cooled (Option) - Integral Oil Reservoir - Simplex Filter (Option: Duplex Type) - Stainless Steel Piping: Down Stream of Filter Generator - Continuos Duty Rating - Air Cooled Open Drip-Proof Construction Water Cooled (Option) - 3 Phase, 3 Wire (Option 4 Wire) - Standard Voltage: 0.4kV,3.3 kV , 6.6 kV - Power Factor: 90% (Option 85%, 80%) - Bearing: Ball (Roller) Bearing - Lubrication: Grease Pack - IEC Standard, Class F Insulation with F rise - Exciter: Diverted Field Brushless (Option PMG)
Enclosed Package - Carbon Steel Common Base Frame - Outdoor Carbon Steel, Acoustic Enclosure - Noise Level: 85 dBA at 1 m to the side of Enclosure - Forced Ventilation Fan with Filter and Inlet Screen - Maintenance Stage, Ladder, Beam (Option) Intake Silencer & Filter - Carbon Steel Outdoor - 2 Stage Filter with Insect Screen - Pulse Self Cleaning Filter (Option) - Noise Level: 85 dBA in front of Filter Exhaust Silencer and Stack (Option) Controls - Microprocessor Based PLC (CPU, Power Module: Option Redundant) - Gas Turbine and Generator Control GT start / shutdown Control Speed / kW / Power Factor Control Auto Synchronizing and Auto Sharing - Touch Panel Operation - Industrial Ethernet - Remote Monitoring (Option) Graphics Monitoring Historical Trend & Event Logger Daily and Monthly Reports
1890
2550
100
1850
1000
Heat Rate
5,410
kJ/kWe-hr
4,060 13,470 475 77.3 11.6 78.5 5,410 12,300 548 77.6 14.5 82.5
2,700 15,900 405 77.1 8.8 72.1 3,910 13,900 585 64.9 13.7 87.2
5,280 12,460 545 77.6 14.4 82.3 5,800 12,130 537 81.3 14.7 80.4
3,960 13,660 473 77.4 11.5 78.2 5,280 12,460 545 77.6 14.4 82.3
2,640 16,210 404 77.1 8.7 71.8 3,830 14,050 582 64.8 13.5 87.0
6,590 12,070 519 95.8 16.4 80.0 7,130 11,980 514 99.7 16.7 77.7
4,940 13,190 450 95.4 13.0 75.9 6,590 12,070 519 95.8 16.4 80.0
3,290 15,870 390 95.1 10.1 69.9 5,060 13,230 541 85.3 15.9 85.0
kJ/kWe-hr
Starting and Turning System - VFD Motor Drive Lube Oil System - Lube Oil: Turbine Oil ISO VG32 (VG46: Tropical) - Turbine Driven Main Lube Pump - Pre-Post Lube Pump - Emergency Lube Pump - Air Cooled Oil Cooler with Temp. Control Valve - Water Cooled (Option) - Integral Oil Reservoir: 2,200 liter - Oil Heater (Cold Weather Option) - Stainless Steel Piping: Down Stream of Filter - Simplex Filter (Duplex Filter: Option) - Oil Vapor Fan Generator - Continuos Duty Rating - Air Cooled Open Drip-Proof Construction Water Cooled (Option) - 3 Phase, 3 Wire (Option 4 Wire) - Standard Voltage: 3.3 kV, 6.6 kV,11.0kV - Power Factor: 90% (Option 85%, 80%) - Bearing: Sleeve Type, Oil Bath Lubrication - IEC Standard, Class F Insulation with F rise - Exciter: Diverted Field Brushless (Option PMG)
Enclosed Package - Carbon Steel Common Base Frame - Outdoor Carbon Steel Acoustic Enclosure - Noise Level: 85 dBA at 1 m to the side of Enclosure - Forced Ventilation Fan with Filter and Inlet Screen - Maintenance Stage, Ladder, Beam (Option) Intake Silencer & Filter - Carbon Steel Outdoor - 3 Stage Filter with Insect Screen - Pulse Type Self Cleaning Filter (Option) - Noise Level: 85 dBA in front of Filter Exhaust Silencer Stack (Option) Controls - Microprocessor Based PLC (CPU, Power Module: Option Redundant) - Gas Turbine and Generator Control GT start / shutdown Control Speed / kW / Power Factor Control Auto Synchronizing and Auto Sharing - Touch Panel Operation - Serial Link User Interface (Option) - Remote Monitoring (Option) Graphics Monitoring Historical Trend & Event Logger Daily and Monthly Reports
3430
Turbine Exhaust
Ventilation Intake
10400 (11450)
1300
3600
1980 (2750)
6250
20
14
Ma xim um
Nominal Performance Elevation Inlet Air Temperature Inlet Air Pressure Loss Exhaust Gas Pressure Loss LHV of Natural Gas Fuel (100% CH4) Typical Steam Condition Steam Pressure Steam Temperature (Saturated) Feed Water Temperature Blowdown from HRSG
Ou
tpu
Heat Rate
6,530 12,090 516 95.8 16.2 79.8 7,070 12,000 511 99.7 16.5 77.5
4,890 14,660 487 91.2 14.2 72.8 6,530 12,090 516 95.8 16.2 79.8
3,260 18,780 494 87.2 13.8 74.1 5,010 13,280 538 85.3 15.8 84.8
7,310 10,970 512 97.2 16.2 82.1 7,850 10,820 507 100.4 16.5 80.5
5,480 11,780 436 96.8 12.4 77.5 7,310 10,970 512 97.2 16.2 82.1
3,650 13,910 372 96.8 9.3 70.4 5,800 11,840 536 83.5 15.3 84.7
7,250 11,010 512 96.8 16.2 82.1 7,800 10,850 507 100.0 16.4 80.5
5,440 11,830 437 96.4 12.4 77.6 7,250 11,010 512 96.8 16.2 82.1
3,620 14,020 373 96.3 9.3 70.4 5,750 11,910 536 83.1 15.3 84.6
0
19,320 10,500 538 221 40.2 82.5
15
17,970 10,690 545 213 39.7 84.0
40
15,080 11,380 565 193 38.8 86.7
Lube Oil System - Turbine Driven Main Lube Oil Pump - Pre-Post Lube Oil Pump - Emergency Lube Oil Pump - Water Cooled Oil Cooler with Temp. Control Valve - Integral Oil Reservoir - Stainless Steel Piping: Down Stream of Filter - Filter - Oil Vapor Fan Generator - Continuos Duty Rating - 3 Phase, 3 Wire (Option 4 Wire) - Voltage: 6.6 kV, 11.0 kV - Power Factor: 90% (Option 85%, 80%) - IEC Standard, Class F Insulation with B rise - Exciter: Brushless PMG Enclosed Package - Carbon Steel Common Base Frame - Outdoor Carbon Steel Acoustic Enclosure - Noise Level: 85 dBA at 1 m to the side of Enclosure - Forced Ventilation Fan with Filter and Inlet Screen - Maintenance Stage, Ladder, Beam (Option)
Intake Silencer & Filter - Carbon Steel Outdoor - 3 Stage Filter with Insect Screen - Pulse Type Self Cleaning Filter (Option) - Noise Level: 85 dBA in front of Filter Exhaust Silencer Stack (Option) Controls - Microprocessor Based PLC - Gas Turbine and Generator Control GT start / Shutdown Control Speed / kW / Power Factor Control Auto Synchronizing and Auto Sharing - Touch Panel Operation - Serial Link User Interface (Option) - SCADA System (Option) - Redundant Control System (Option) - Remote Monitoring (Option) Graphics Monitoring Historical Trend & Event Logger Daily and Monthly Reports
6100
Ventilation Air
3450
4700
8900
17250 19100
3500
10950
10
Standby Model Introduction Excellent Features of Kawasaki Standby Gas Turbine Generators
Kawasaki has installed over 7,000 units rated from 200kVA to 6,000kVA all over the world. The reliability of Kawasakis Stand-by Gas Turbine has allowed Kawasaki to install them in Internet Data Centers, Hospitals and critical locations where uninterrupted power is paramount.
- High performance, low cost gas turbine solution - Dual fuel capable ( Gas and Fuel Oil ) - Low noise signature for quiet operations - Low radiated vibration - No cooling water required - High starting reliability and rapid startup - Maintenance simplicity - Space-saving design, and easy transportation and installation ( MWe Footprint ) - Clean exhaust contributes to environmental conservation
Fuel tank
The Results of Kawasaki Standby Gas Turbine start-up Object number 141 Black out 97 No Black out 49 100% Start-up Reliability!
11
Standby for Internet Data Centers ( iDC ) The mission of iDC is 24 hours/365days service to Customer.
What iDC demands for standby generator?
Demands of iDC facility No interruption of electric power Stable running of iDC equipment and components Easy operation Future expansion in accordance with demand increase Ultra Clean and Quiet
Kawasaki's Standby Gas Turbine High Reliability and Availability High Quality Electric Power High Operability and Maintainability High Expandability Environmental-friendly
Kawasaki's Standby Gas Turbine has the ability to meet Various iDC facility's demand. Kawasaki has a 95% share for iDC in Japan.
Components of iDC Facility
Typical Arrangement
of iDC Components
Elevated water holding and supply tank (dual layer type) Cooling tower (N+1units)
Cooling water pipe
1. 2. 3. 4. 5. 6. 7. 8.
Power Receiving Standby Generator UPS PDU Server Air Conditioning Fire Fighting Grounding
Electric Room
Oil tank (24 hours operation capacity)
DC-PLANT
Sub station
6,000kVA x 3units
6,000kVA x 3units
3,000kVA x 3units
12
Basic Specifications
GPS750
600
GPS1250
1,000 Within 40-sec.
GPS1500
1,200
GPS2000
1,600
100 % (Resistive load) Within 4.5 % (with 100 % block load on and off) Within 0.3 % Kerosene, Diesel oil 305 S2A-01 525 M1A-01 620 M1A-03 695 M1A-23
Heavy-duty, simple open cycle, single-shaft 31,500 1.48 3.0 Synthetic oil/Shell/ASTO-500, Mobil jet II, Castrol AERO 5000, DP BPTO 2380 66 100 0.08 3-phase, open screen-protected, brushless, self-ventilated, synchronous 750 1,250 1,500 2,000 Within 1.5 % (steady state from no-load to full-load, at pf = 0.8) Brushless by A.C. exciter and rotating diodes Electrical start with D.C. motors (Optional: Pneumatic start with air turbines) Lead-acid stationary or automotive batteries (Optional: Alkaline Ni-Cd batteries, others) 4.0 1.6 2.1 6.8 10.5 4.9 1.7 2.5 11.4 Approx. 85 dBA in open air (optional system: 80 ~ 70 dBA) Approx. 90 dBA (optional system: 85 ~ 65 dBA at 1 m with a secondary silencer) 5.4 1.8 2.6 14.7 210 0.16 22,000 1,500 (50 Hz), 1,800 (60 Hz) 3.5
13
GPS2500
2,000
GPS3000
2,400
GPS4000
3,200 Within 40-sec. 100 % (Resistive load)
GPS5000
4,000
GPS6000
4,800
Within 4.5 % (with 100 % block load on and off) Within 0.3 % Kerosene, Diesel oil 1,065 M1T-01S 1,245 M1T-03 22,000 1,500 (50 Hz), 1,800 (60 Hz) 5.7 160 0.16 3-phase, open screen-protected, brushless, self-ventilated, synchronous 2,500 3,000 4,000 5,000 6.4 Synthetic oil/Shell/ASTO-500, Mobil jet II, Castrol AERO 5000, DP BPTO 2380 240 1,390 M1T-23 Heavy-duty, simple open cycle, single-shaft 1,835 M1T-33A
Within 5.0%
6,000
Within 1.5 % (steady state from no-load to full-load, at pf = 0.8) Brushless by A.C. exciter and rotating diodes Electrical start with D.C. motors (Optional: Pneumatic start with air turbines) Lead-acid stationary or automotive batteries (Optional: Alkaline Ni-Cd batteries, others) 5.8 2.5 2.9 19.7 20.8 24.6 36.6 Approx. 85 dBA in open air (optional system: 80 ~ 70 dBA) Approx. 90 dBA (optional system: 85 ~ 65 dBA at 1 m with a secondary silencer) 6.2 7.7 3.0 3.6 39.0
RPM VOLT.
GENERATOR VOLT.
2 sec.
UTILITY SUPPLY
UTILITY FAILURE
Complete stop
Utility failure
Start
Pre-excitation
Utility recovery
MCB on
MCB off
Stop
14
Particular Advantages
1. Developed with vast field experience
Gas turbines on trucks or on trailers receive large vibration and shock when they run on roads. Kawasaki industrial trailer mounted gas turbines are incorporated with the experience and technology from Kawasaki aircraft jet engines which are operated under such severe environmental conditions.
3. Compact integration
All necessary equipment is incorporated in the gensets, including the fuel tank, batteries, exhaust silencer, cable reel, etc., with a compact aluminum enclosure. Thus, there is easy maintenance of the gensets.
Fuel tank
Battery
Common bed
15
600
800
1000
1,200
1,600
2,000
2,400
3,200
Kerosene, Diesel Oil 100% (Resistance Load) Within Within 320 305 490 465 11.0 2.5 3.4 Less than 20 tons Less than 22 tons Less than 25 tons 3.6 Less than 33 tons 555 525 Truck Max. Length (m) Max. Width (m) Max. Height (m) 12.0 655 620
4.5% 0.3%
735 695 1,125 1,065 1,310 1,245 Trailer 9.9 (not including cockpit) 1,465 1,390
Truck / Trailer
85
Note (*1) Output : Up to 40 C of ambient temp., 150 m sea level (*2) Other models are available. Output range is between 150 kW and 3,200 kW.
Installation Example
16
Kawasaki Techno-Net
Full Time Support Maintenance Management
Predictive services based on trending data and asset maintenance management
What to do
When to do it
How to do it
Who's to do it
Techno-Net system monitors Gas Turbine Plant in any region of the world for all the time
Three main roles of Techno-Net system
Global remote monitoring
Remote monitoring through the Internet
Maintenance management
Adequate management of maintenance
17
Installation Examples
Kawasaki Gas Turbine has been installated to.... Data Center Paper Mill Food Process College Campus Tire Manufacturer District heat & cooling
AND MORE!!!
SCHWARZWALD GPB80 Germany ( Paper Mill ) GPB180 Portugal ( Electrical Power Company ) NAZARETH
18
www.khi.co.jp/gasturbine/index_e.html
Kawasaki Heavy Industries, Ltd. Gas Turbine Division Phone: +81-3-3435-2232 Fax: +81-3-3435-2592 Kawasaki Machine Systems, Ltd. (Asia Division) Phone: +81-3-3435-2977 Fax: +81-3-3435-2592 Kawasaki Gas Turbine Asia Sdn Bhd : (KGA) Phone: +60-3-5569-2882 Fax: +60-3-5569-3093 www.kga.com.my Kawasaki Gas Turbine Europe GmbH : (KGE) Phone: +49-6172-7363-0 Fax: +49-6172-7363-55 www.kawasaki-gasturbine.de Kawasaki Gas Turbines-Americas : (KGT-A) Phone: +1-281-970-3255 Fax: +1-281-970-6465 www.kawasakigasturbines.com Kawasaki Machine Systems, Ltd. (Shanghai Rep.Office) Phone: +86-21-3366-3500 Fax: +86-21-3366-3505 Kawasaki Heavy Industries Middle East FZE : (KHI-ME) Phone: +971-4-214-6727 Fax: +971-4-214-6729