M. S. RAMAIAH INSTITUTE OF TECHNOLOGY, BANGALORE 54 (Autonomous Institut , A!!

!i"i#t $ to %TU& 'E(ARTMENT OF IN'USTRIAL ENGINEERING ) MANAGEMENT MO'EL *UESTION (A(ER + IM4,- MACHINE TOOLS O(ERATION Tim . / 01s M#13s. +,, NOTE. +& (ART A is Com4u"so15 -& (ART B Ans6 1 !i7 !u"" 8u stions 90oosin: on !1om #90 unit (ART A (OB;ECTI%E TY(E& -5 MAR<S 1. In which of the following operation on lathe, the spindle speed will be minimum a) Knurling (b) Fine finishing (c) Taper turning (d) Thread cutting 2. The usual ratio of forward & return stro e in shaper is a) 2!1 (b) 1!2 (c) "!2 (d) "!1 " #hich of the following lathe operation re$uires that the cutting edge of a tool bit is placed e%actl& on the wor 'center line a) (oring (b) Facing (c) )rilling (d) *hamfering +. Flan wear occurs mainl& on a) nose part, from relief face & side face (b) nose part at top face (c) cutting edges d) all the abo,e - The characteristic that enables one material to cut another is a) Toughness (b) .ardness (c) )uctilit& (d) /esilience 0. The cutting tool used in spar erosion machining is a) 1rc (b) *apacitor (c) 2lectrode (d) )ielectric 3 The machining process which uses abrasi,e slurr& is a) 2)4 (b) 564 (c) 714 (d) 8(4 9. The t&pe of chip produced while machining cast iron a) *ontinuous (b) )iscontinuous (c) *ontinuous with (52 (d) :one of the abo,e ;. #hich of the following is non chip remo,al process< a) 4illing (b) spinning on lathe (c) Thread cutting (d) =rinding 1>. #hich of the following abrasi,es is the hardest< a) 1luminum o%ide (b) 6ilicon carbide (c) *ubic boron nitride (d) )iamond *ontd????7age :o.2 M#2.

11 )rilling is an e%ample of a) 6imple cutting (b) 5niform cutting (c) @bli$ue cutting (d) Intermittent cutting 12 The helical groo,es which e%tend to full length of the drill bit is called as a) 8ip (b) *utting edges (c) Flute (d) 6han 1" Tool signatures comprises of a) + elements (b) 9 elements (c) 3 elements (d) 0 elements 1+ Tool cutting forces with increase in cutting speed a) remains constant (b) increases (c) decreases (d) unpredicted 1- *hips are bro en efficientl& due to following propert& a) )uctilit& (b) 2lasticit& (c) Toughness (d) #or hardening 10 The cutting tool in milling machine is mounted on a) tool holder (b) arbor (c) spindle (d) column 13. *ounter boring is the operation of a) enlarging the end of a hole c&lindricall& (b) cone shaped enlargement of the hole c) siAing and finishing of hole (d) none of the abo,e 19 It is re$uired to inde% 11; di,isions. It can be done b& a) simple inde%ing (b) direct inde%ing (c) compound inde%ing (d) differential inde%ing 1;. 4achinabilit& depends on a) microstructure, mechanical properties& composition of wor piece (b) cutting force c) tool life (d) profile of wor piece 2> *entering can be done more accuratel& b& a) + Baw chuc (b) " Baw chuc (c) collet chuc (d) magnetic chuc 21 In obli$ue cutting s&stem, the chip thic ness is a. ma%imum at middle b. ma%imum at sides c. minimum at middle d. uniform 22 :egati,e ra es are used for a) hea,& loads (b) harder materials (c) carbide tools (d) all the abo,e 2" The grit siAe of the abrasi,es used in grinding wheel is specified b& a) hardness number (b) siAe of wheel (c) mesh number (d) refracti,e inde% 2+ In which of the milling operation ma%imum friction is caused a) up milling (b) down milling (c) end milling (d) climb milling 2- In Ta&lorCs e$uation, ,alue of inde% n is related to a) wor piece material (b) cutting tool material (c) wor ing condition d) temperature of chip Cont$====(#: No./ / (ART B

UNIT + 1a) (riefl& e%plain t&pes of chip formation. ,5 M#13s b) The following data were obser,ed during orthogonal turning of a certain wor piece material *hip thic nessD>.+-mm, feedD>.2-, width of cutD2>-mm, cutting forceD11" g, thrust forceD2;.- g, cutting speedD1->mEmin, ra e angle D 1>>. *alculate the chip thic ness ratio, shear angle, ,elocit& of chip along the tool face, frictional force along the tool face and shear stress. +, M#13s 2 a) )raw merchant force diagram and deri,e an e%pression for shear plane angle with respect to orthogonal cutting ,> M#13s b) 1 lathe turning at a particular speed in cutting 46 wor piece with .66 tool, the speed life relationship for the tool is gi,en b& ,t>.+D+>>. )etermine the percentage increase in tool life, if the cutting speed is reduced b& 2>F ,? M#13s UNIT " a) )ifferentiate between capstan and turret lathe. ,? M#13s b) 2%plain with neat s etch, #hitworth $uic return mechanism of shaper. ,> M#13s + a) (riefl& e%plain the turret inde%ing mechanism with the help of a s etch. ,> M#13s b) 2%plain the difference in wor ing between shaping and planning machine w.r.t! /elati,e mo,ement between tool & wor piece )ri,ing mechanism used 6iAe of wor piece used ,? M#13s UNIT / - a) 2%plain t&pes of operations that can be performed efficientl& b& a planer. +, M#13s b) )ifferentiate between 5p milling & )own milling with neat s etch. ,5 M#13s 0 a) #hat is inde%ing in milling operation< *learl& discuss about differential and compound inde%ing ,@ M#13s b) 2%plain standard double housing planer ,A M#13s UNIT 4

3 a) (riefl& e%plain ,5 M#13s b) #rite a note on a. 1brasi,es b. (onding +, M#13s 9 +, M#13s ,5 M#13s a)

the

desirable

properties

of

cutting

tool

materials

process e%plain b) the different t&pes the of cutting fluids.

(riefl&

*lassif&

grinding

machines.

Cont$====(#: No.4 4 UNIT 5 ; a) ,@ M#13s b) ,A M#13s 1> a) #ith a neat s etch e%plain the principle of ultrasonic machining process. ,> M#13s b) 2%plain the mechanism of 8(4. ,? M#13s 2%plain the electro chemistr& of 2*4 process )iscuss ,arious process parameters of abrasi,e Bet machining<

M. S. RAMAIAH INSTITUTE OF TECHNOLOGY, BANGALORE 54 (Autonomous Institut , A!!i"i#t $ to %TU& 'E(ARTMENT OF IN'USTRIAL ENGINEERING ) MANAGEMENT MO'EL *UESTION (A(ER IM4,- MACHINE TOOLS O(ERATION Tim . / 01s M#2. M#13s. +,, NOTE. +& (ART A is Com4u"so15 -& (ART B Ans6 1 !i7 !u"" 8u stions 90oosin: on !1om #90 unit (ART A (OB;ECTI%E TY(E& -5 MAR<S (IC< THE O'' ONE OUT 1) 2) ") +) -) a 1G4 a. lathe a. nurling a. aluminum o%ide a 714 2*4 0) a abrasion 3) a speed depth of cut 9) a drill holder ;) a counter boring 1>) a sand stone FILL IN THE BLAN<S 1) 2) ") +) -) 0) 5ltrasonic machining is used to machine ''''''''''''''''''' materials. :a*l solution is called as '''''''''''''''''''' The first element in the tool signature is ''''''''''''''''''' )uctile materials produce '''''''''''''''''''' t&pes of chips The abrasion between tool and machined wor piece causes ''''''''''''''wear Ta&lorCs tool life e$uation is ''''''''''' b. 564 b. boring b. taper turning b. silicon carbide b. 2)4 b. diffusion b. feed b. tap holder b. reaming b. diamond c. 2)4 d. #G4 c. milling d. shaping c. thread cutting d. slotting c. diamond d. boron carbide c. 8(4 d. c. crater wear d. adhesion c. surface finish d.

c. nurling tool holder d. collet chuc c. counter sin ing d. facing c. corundum d. silicon carbide

3) 6iAe of shaper is specified b& '''''''''' 9) The power is transmitted from lead screw to the carriage b&'''''''''''' ;) 8162/ stands for '''''''''''''''''''' 1>) The unit of feed is'''''''''' SAY TRUE OR FALSE 1) 2) ") +) -) 2)4 is a thermo electric process 2rosion of tool face is called as flan wear The portion of the tool on which cutting edge is formed is called nose 4illing machine uses fl& cutter =rinding operation is used for finishing Cont$===..(#: No. (ART B UNIT + 1 a) 2%plain ,> M#13s b) ,? M#13s 2 a) In machining the 46 wor piece with carbide tool, the life of the tool was found to be one hour +> mints at a spindle speed of -> mpm. )etermine the tool life if it has to operate at a speed of ">F higher than the initial cutting speed. 1lso calculate the cutting speed if the tool is re$uired to ha,e a life of 2 hrs +- mints. 1ssume Ta&lorCs e%ponent as >.29 ,A M#13s b) )eri,e 2rnst merchant theor& starting from cutting force e$uation. ,@ M#13s UNIT " a) #ith neat s etch, e%plain the geometr& of twist drill ,A M#13s b) 2%plain the turret tooling la&out for production of he%agonal headed bolt. ,@ M#13s + a) 2%plain ,@ M#13s b) ,A M#13s the h&draulic shaper $uic return mechanism with with a neat neat s etch. s etch. the geometr& #rite a of single brief point note cutting on tool tool with life neat figures. ,ariables.

2%plain

radial

drilling

machine

UNIT / - a) 8ist ,? M#13s ,> M#13s the b) ,arious methods the of inde%ing ,arious and parts e%plain of simple a inde%ing planner.

2%plain

0 a) ,5 M#13s b) +, M#13s

)ifferentiate #ith a neat s etch

between e%plain UNIT 4 plain

shaper milling

& cutter

planer nomenclature

3 ,? M#13s

a)

#rite

short

notes

on

1. .66 2. *(: b) 2%plain with a neat s etch the e%ternal & internal centerless grinding machine. ,> M#13s 9 a) #ith respect to grinding process, differentiate between 1. 7lunge cut & tra,erse grinding 2. Infeed & through feed ". *&lindrical & centerless ,? M#13s b) #hat is machinabilit& & enumerate the factors affecting ,> M#13s UNIT 5 ; a) #hat are the modern machining methods a,ailable for machining brittle materials< 2%plain an& one with a neat s etch ,A M#13s b) 2%plain the :T4 method a,ailable for bul material remo,al ,@ M#13s 1> a) 2%plain the principle of electric discharge machining process with a neat s etch ,> M#13s b) #hat are the ad,antages, disad,antages and applications of laser beam machining ,? M#13s

grinding machinabilit&