COMPONENT TABLE

ITEM
1 2 3 4 5 6

RENR6482-02 October 2007

428E

FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS
MAIN AUX.

NAME
PUMP GP - PISTON TANK GP - MTG COOLER FILTER PUMP GP - METERING FRONT STEER CYL.

416E

422E
247-7867 245-8777 214-2202 210-6243 247-7868 214-5097

PUMP or MOTOR

FLUID CONDITIONER

SPRING

CONTROL VALVES

RESTRICTION

LINE RESTRICTION (FIXED)

2-SECTION PUMP

PUMP: VARIABLE and PRESSURE COMPENSATED

VARIABILITY

LIFT CYL

SPRING (ADJUSTABLE)

LINE RESTRICTION (VARIABLE)

PRESSURE COMPENSATION

HYDRAULIC PNEUMATIC ENERGY TRIANGLES

LINE RESTRICTION
VARIABLE and PRESSURE COMPENSATED

ATTACHMENT

7 8

7A 7B 8A 8B 9

LIFT CYL. ST LIFT CYL. PL/IT

228-3508 N/A
TILT CYL

215-7298

N/A 214-9373 N/A 192-3884

VALVE ENVELOPES

VALVES

VALVE PORTS

TILT CYL. ST TILT CYL. PL/IT MP BUCKET CYL.

206-3553 N/A 185-1839

STABILIZER CYL

ONE POSITION

TWO POSITION

THREE POSITION

TWO-WAY

THREE-WAY

FOUR-WAY

CONTROL VALVES
AB AB

CHECK VALVES

10

10A 10B 11 12

STABILIZER CYL. RH STABILIZER CYL. LH BOOM CYLINDER STICK CYL.

262-7050 262-7049 246-9885(S) 210-7074 210-7077(S) 210-7078

SWING CYL

173-4565 210-7074 210-7080

P T NORMAL POSITION

P T SHIFTED POSITION

INFINITE POSITION

BASIC SYMBOL

SPRING LOADED

SHUTTLE

PILOT CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED

PRESSURIZED

RETURN ABOVE FLUID LEVEL

RETURN BELOW FLUID LEVEL

13

13A 13B 14 15 16 17 18

SWING CYL. RH SWING CYL. LH BUCKET CYL. E-STICK CYL. RIDE CONTROL VALVE RIDE CONTROL ACCMLTR PRESSURE SWITCH

228-3506 210-7085(S) 210-7086 210-7097(S) 210-7098 245-8780 162-3960 131-9203

LOADER VALVE

228-3507 228-3506 210-7086 210-7098

416E, 422E and 428E Backhoe Loader Hydraulic System

N/A N/A N/A

MEASUREMENT

ROTATING SHAFTS

PRESSURE

TEMPERATURE

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

19

19

19A 19B 19C 19D

LOADER VALVE (ST) 2-BANK LOADER VALVE (ST) 3-BANK LOADER INLET LIFT VALVE TILT VALVE AUX. VALVE LOADER VALVE (PL/IT) 2-BANK LOADER VALVE (PL/IT) 3-BANK LOADER INLET TILT VALVE

20

20

20A 20C

248-0481 248-0482 259-6745 259-6732 259-6731 (2-BANK) 259-6730 (3-BANK) 259-6729 LOADER VALVE N/A N/A N/A N/A
BACKHOE VALVE

416E: SHA1-UP CBD1-UP

422E: HBE1-UP

428E: SNL1-UP

SOLENOID

SOLENOID or MANUAL

SOLENOID and PILOT

SOLENOID and PILOT or MANUAL

SERVO

THERMAL

DETENT

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER

MANUAL SHUTOFF

GENERAL MANUAL

PUSH BUTTON

PEDAL

SPRING

N/A
RELEASED PRESSURE

PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

247-9655 247-9656 259-6743 259-6740 (2-BANK) 259-6741 (3-BANK)

EXTERNAL RETURN

INTERNAL RETURN

SIMPLIFIED

COMPLETE

INTERNAL SUPPLY PRESSURE

ACCUMULATORS

CROSSING AND JOINING LINES

HYDRAULIC AND PNEUMATIC CYLINDERS

21

21

21A 21B 21C 21D 21E 21F 21G 21H

BACKHOE VALVE (CP) 6-BANK BACKHOE VALVE (CP) 7-BANK BACKHOE VALVE (CP) 8-BANK STABILIZER VALVE INLET MANIFOLD AUX. VALVE BOOM VALVE SWING VALVE

248-0483 248-0484 248-0485 259-6746 259-6742

N/A N/A N/A N/A

SPRING LOADED

GAS CHARGED

LINES CROSSING

LINES JOINING

SINGLE ACTING

DOUBLE ACTING

HYDRAULIC PUMPS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

HYDRAULIC MOTORS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

INTERNAL PASSAGEWAYS
INFINITE POSITIONING THREE POSITION TWO POSITION

BUCKET VALVE STICK VALVE E-STICK VALVE BACKHOE VALVE (SS) 6-BANK BACKHOE VALVE (SS) 7-BANK BACKHOE VALVE (SS) 8-BANK INLET MANIFOLD VALVE AS - SHUTTLE

259-6733 259-6739 259-6738 259-6737 259-6736 (6-BANK) / 259-6735 (7 & 8-BANK) 259-6734
BACKHOE VALVE N/A

416E (Single Tilt Center Pivot) 422E (Single Tilt Sideshift) 428E (Parallel Lift Sideshift)

UNIDIRECTIONAL

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

FLOW IN ONE DIRECTION

PARALLEL FLOW

CROSS FLOW

FLOW ALLOWED IN EITHER DIRECTION

22

22 22B 23

N/A N/A N/A 8J-6875

248-0486 248-0487 248-0488 259-6744

2007 Caterpillar All Rights Reserved

Printed in U.S.A.

TAP LOCATIONS Tap

T1 T2 SOS

Description
Pump Discharge Load Sense Oil Sampling

The 416E, 422E and 428E machines are equipped with a mechanically controlled backhoe valve that is visible with the floor plate at the rear of the cab removed.

Electrical Symbols Table

Hydraulic Symbols (Electrical) The hydraulic oil filter is located below the machine at the left frame rail. The hydraulic oil filter bypass switch is mounted to the oil filter base. Transducer (Fluid) Transducer (Gas / Air)

13

10

20 19 4

18 17 16

G
Generator

M
Electric Motor

G H J

Pressure Switch
SOS Pressure Switch

Pressure Switch (Adjustable)

Temperature Switch

Electrical Wire

15 14 15 14

12

11

13

10
12

22 21 1

23

7 2

8 8

9 3

HYDRAULIC OIL FILTER

Electrical Symbols (Electrical)

Pressure Symbol

Temperature Symbol

Level Symbol

Flow Symbol

Wire Number Identification Codes

Electrical Schematic Example

SOS

Hydraulic Schematic Example

Current Standard

Implement and Steering Pump

Current Standard
Harness identification code This example indicates wire 135 in harness "AG". Wire Circuit Number Identification

K
Hydraulic Oil Filter

RENR6482-02

Wire Color

11

13

10

21 22

23

20 19 4

18 17 16

NOTE: Alpha numeric numbers are represented by the number only on the machine views.

(A) Extendable Stick Control Valve (B) Stick Control Valve (C) Bucket Control Valve (D) Swing Control Valve (E) Boom Control Valve (F) Auxiliary Control Valve (G) Middle Inlet Manifold (H) Left Stabilizer Control Valve (J) Right Stabilizer Control Valve (K) Solenoid for the Sideshift Lock

325-AG135 PK-14 325-PK

Circuit Identification Number Wire Color Wire Gauge

Previous Standard
Wire Wire Color

325-PK-14

E D

B
Circuit Number Identification Wire Gauge

(EXAMPLE VALVE)

COMPONENT LOCATIONS
The implement and steering pump on the 416E/422E/428E machines is a similar design and operates the same as the pump on the "A" Series machines.
SOS

BACKHOE VALVE
T2
Hydraulic Oil Filter

21 22

C B

T2

B A

Travel at high speeds over rough terrain causes bucket movement. The optional Ride Control System acts as a shock absorber by absorbing bucket forces, which stabilize the machine. The Ride Control System components include; ride control relay (A), ride control solenoids (B), ride control accumulator (C), and ride control pressure switch (D). Two solenoids are now used on the "E" Series machines Ride Control System.

The pump is located below the cab floor plate. The pump control valve is mounted on top of the pump and contains a flow compensator spool and pressure cutoff spool. The implement and steering pump supplies oil flow to the loader valve group, backhoe valve group, and steering system.

B A F E B A

T1

The 416E/422E and 428E machines are equipped with a mechanically controlled loader valve (A). The loader valve is accessed from below the floor plate. The loader control valve group contains an inlet manifold (B), lift control valve (C), tilt control valve (D), and auxiliary control valve (E, if equipped).
D

T2
F

These illustrations show the implement and steering pump out of the machine. The following components are visible:

Implement and Steering Pump

T1

Pressure Cutoff (A), Flow compensator (B), Load sensing pressure tap (T2), Discharge pressure tap (T1), Inlet port (C), Case drain port (D), Hydraulic Oil Tank (E), Outlet port (F)

IMPLEMENT / STEERING PUMP

LOADER VALVE

19 20

RIDE CONTROL

16

24 Page,

(Dimensions: 34 inches x 28 inches)

422E,428E SIDESHIFT

13A

13B

14

12

15

10A
F
A B

10B 11
F

C D

A B

416E

21
C

STAB-RH

STAB-LH
D

22

E
R P N M L E F

G R P N

22B

M L E

AUX.

BOOM

SWING

BUCKET

STICK

E-STICK

21A
D

21B
K J H

F G

23

21C

21D

21E

21F

21G

21H

19 (Dimensions: 34 inches x 28 inches) 17 18

20

20A 19A

RENR6482-02

T1
16

T2

4 7B or 7A

LIFT
8A 19B

SOS

24 Page, Color 2,

3 1 8B

TILT
428E PL/IT

20C 19C

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

IMPLEMENT and STEERING PUMP PILOT PUMP OUTPUT STICK CYLINDER LOADER and BACKHOE LOAD SENSE RELIEF LOAD SENSE SUPPLY LINE DRAIN / RETURN LINE STEERING CIRCUIT E-STICK CYLINDER LIFT CYLINDERS AUX. VALVE TILT CYLINDERS MP BUCKET CYLINDERS STABILIZER (STAB) LEFT and RIGHT

LINE PATTERNS
Pressure Line Pilot / Load Sensing Pressure Drain / Return Lines Component Group Attachment Air Line

9
A

CALLOUTS
YY

AUX.
2 19D
THIS 416E 422E 428E PART

BOOM CYLINDER SWING CYLINDER SIDESHIFT CYLINDERS BUCKET CYLINDER

Taps (Pressure, Sampling,Sensor) by letter Components by number

52

SCHEMATIC IS FOR THE 416E, 422E AND 428E SERIES BACKHOE LOADERS (SINGLE TILT CENTER PIVOT) (SINGLE TITLE SIDESHIFT) (PARALLEL LIFT SIDESHIFT) #: 225-6836 CHG 01

6
8 7 6 5 4 3

Components are shown installed on a fully operable machine with the key and engine off and transmission shifter in neutral. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.