CPRI

TEST REPORT

Central Power Research Institute

(A Govt. of India Society,) P.B. No. 8066, Sadashivanagar, S.P.O. . Prof. Sir. C. V. Raman Road,

Bangalore - 560 080

."

..

- -'-"
'

HIGH VOLTAGE DIVISION CENTRAL POWER RESEARCH INSTITUTE

P.B. NO. 8066, SADHASHIVNAGAR SUB P.O. Prof. SIR. C.V. RAMAN ROAD, BANGALORE - 560 080, INDIA. Phone: +91 (0)80-23601917 Fax: +91 (0)80-23601917

MEMBER STL

NABL

Accredited

CPRI
TEST REPORT
Test Report Number Name & address of the Customer
43/1/2009/HV/7

Laboratory Certificate No. T-001 0 Sheet 1 of 6

430/ABI

Dated:

15-12-2009

MIs. Aditya Birla Insulators. (A unit of Aditya Birla Nuvo Ltd.) P.O. Prabhas Nagar, Rishra, Dist Hoogly, West Bengal - 712 249. Ref.No: KR/AB1/2009-10 Dated: 07-12-2009 MIs. Aditya Birla Insulators. (A unit of Aditya Birla Nuvo Ltd.) P.O. Prabhas Nagar, Rishra, Dist Hoogly, West Bengal - 712 249. New. Antifog. 11 kV, 120kN Antifog Disc Insulator. Nil. Three 08,09 & 10-12-2009. HVML 2009 S1050 Refer page 2 of 6. Refer page 2 of 6. Not applicable. Test Voltage for Test at SI.No. 3,4,6,8 & 10. Power Frequency (Dry) test procedure: Wet test without wetting Radio Interference Voltage Test at Single Voltage level. Test procedure for test at SI. NO.5 to 10 as per IEC 60383-1/1993. Test Voltage for Test at SI.No. 3,6,8 & 10. Radio Interference Voltage Test at Single Voltage level. Mr. Kemparaju None. None.

Name & address

of the manufacturer

Particulars of sample tested Condition of sample on Receipt. Type Designation Serial Number Number of samples tested Date(s) of Test(s) CPR I Sample Code Number Particulars of Test Conducted Test in accordance with standardl Specification. Sampling plan Customer's requirement

Deviations

if any

Name of the witnessing persons Customer's representatives Other than customer's representatives Test subcontracted with address of the laboratory Documents constituting Number Number Number Number Number Number of of of of of of this report (in words)

sheets oscillogram/s graphs photo/s Test circuit diagrams drawings

Six. Nil. Nil. Nil. One. One. {Drawing No.1) JS-D101 Rev. 2}

~
(PVVASUDEVAN Additional NAMBUDIRI) pirector

_______

~_.N_'

N~._'_.

"_N

AUTHORISED "__ ~ __

~~

SIGNATORIES '_.~_

~_"_'N'_~~

__

.........

HIGH VOLTAGE DIVISION CENTRAL POWER RESEARCH INSTITUTE P.B. NO. 8066, SADHASHIVNAGAR SUB P.O. Prof. SIR. C.V. RAMAN ROAD, BANGALORE - 560080, INDIA. Phone: +91 (0)80-23601917 Fax: +91 (0)80-23601917

MEMBER STL

CPRI

NABL Accredited Laboratory Certificate No. T-001 0 Sheet 2 of 6

Test Report No.43/1/2009-HV/7430/ABI

Dated: 15-12-2009

SI. 1.

731/71 RA Visual Examination Verification of Dimension Mechanical Performance Test Standards. IS IEC IEC 731/71 60383-1/1993 60437/1997 RA 2006 2006 Visible 50% Radio Lightning Interference Discharge Impulse Test. Voltage Voltage TestFlashover Test Power Flashover Test (Dry) Temperature Power Frequency Frequency Cycle Voltage Voltage Test Flashover Withstand Withstand Test Test (Wet) (Wet) (Dry)(Max) (Max) IS 60575/1977 Porosity Test Lightning Impulse Withstand Test(Max) Electro-Mechanical Voltage Failing Under Load Test Oil Test Puncture Test Galvanising Test TEST DESCRIPTION

Note: For Mechanical Performance Test see Test report as per Annexure.

(KTest Engineer

HIGH VOLTAGE DIVISION CENTRAL POWER RESEARCH INSTITUTE

P.B. NO. 8066, SADHASHIVNAGAR SUB P.O. Prof. SIR. C.V. RAMAN ROAD, BANGALORE - 560 080, INDIA. Phone: +91 (0)80-23601917 Fax: +91 (0)80-23601917

MEMBER STL

CPRI
Test Report No.43/1/2009-HV/7430/ABI 51. No.

NABL Accredited Laboratory Certificate No. T-OO10 Sheet 3 of 6 15-12-2009

Dated:

1.2.

Remarks Verification Visual Examination ofTest Dimensions Found to be order Verified as in per drawinq Found to be as in order Found to be indrawinq order Verified per Verified as per drawinq

3. Visible Sample No.

Dischar~e

Test. Remarks No visible Discharge No visible Discharge No visible Discharqe

1 2

3
4. Radio Test arrangement for testing Interference Volta~e

Test at 1 MHz. up to including 33kV Rating.

of insulators/other

equipments

I
T

-1

Filter

I--

T 5 B 0 "J C EE

1.5m - 2meters L1 L

- 2 meters RIV Free

1
Coupling Capacitor T E

Termination

Alternate Position

HV SOURCE

5
T

o
B

z- Box

J
E

C
R1 R2 T

R 1, R2=Resistors L 1, L2=lnductors

TO RIV METER

HIGH VOLTAGE DIVISION CENTRAL POWER RESEARCH INSTITUTE P.B. NO. 8066, SADHASHIVNAGAR SUB P.O. Prof. SIR. G.V. RAMAN ROAD, BANGALORE - 560 080, INDIA. Phone: +91 (0)80-23601917 Fax: +91 (0)80-23601917

MEMBER STL

CPRI
Test Report No.43/1/2009-HV/7430/ABI

NABL Accredited Laboratory Certificate No. T-001 0 Sheet 4 of 6 Dated: 15-12-2009

Sample No.
1 2

Test volta

3
5. 50% Liqhtnin~ Sample Impulse Volta~e Flashover Test

1.

Shots

No. of Remarks 206 20 20 207 211 188 191 185 Flashed over Positive Polarity Test Voltage Test Voltage Ne~ative Polarity KV $ kV (Peak) (Peak) $

6. Li~htnin~ Sample

Impulse Voltaqe Withstand Test (Max).

1.

Shots

No. of 15 Withstood 195 Remarks 15 200 178 181(Peak) 175 Positive Polarity Test Voltage Test Voltage Negative Polarity KV $ kV (Peak) $

7. Power Frequency Volta~e Flashover Test (Dry). Sample No. 115 Flashed overRemarks 116 Test 114Flashed Voltage kV(rms) #

3. 1.2.

8. Power Frequency Volta~e Withstand Test (Dry) (Max). Sample No. 1.

3. 2.

107 107 Withstood for one Remarks minute Test Voltaqe kV(rms) #

9. Power Frequency Volta~e Flashover Test (Wet). Sample No. 1.2. 3. 66Flashed 67Flashed overRemarks # Test Volta~e kV(rms)

Y~~TESH) est Engineer

..

_: 1.

HIGH VOLTAGE DIVISION CENTRAL POWER RESEARCH INSTITUTE P.B. NO. 8066, SADHASHIVNAGAR SUB P.O. Prof. SIR. C.V. RAMAN ROAD, BANGALORE - 560080, INDIA. Phone: +91 (0)80-23601917 Fax: +91 (0)80-23601917

MEMBER STL

CPRI
Test Report No.43/1/2009-HV/7430/ABI 10. Power Frequency VoltaQe Withstand Test (Wet)(Max). Sample No. 2. 3. 61 Withstood 62 for one minute Test Voltaae kVlrms) # 62 Remarks

NABL Accredited Laboratory Certificate No. T-OO 10 Sheet 5 of 6 Dated: 15-12-2009

11.

Temperature Cycle Test

Remarks Sample No.No Results For Electrical Routine Test Withstood Withstood No Damaqes Damaqes Observed Observed Damages after Temperature Cycle Test

13. Electro-Mechanical

FailinQ Load Test Remarks Insulator Broken

14. Power Frequency VoltaQe Under Oil Puncture Test Sample No. Test Voltage kV(rms) 2 202 Result: - Sample meets the specification 15. Porosity Test
N/mtr2

Remarks Insulator Punctured requirements.

Hour

Sample No.

Pressure x Time 180 10 Penetration Observed. No xDye Remarks

16. GalvanizinQ Test observed on the surface Remarks Sample No. No. Four of one only minute Dips of the base metal after the test. No red deposits of copper were

These voltages are applied under ambient conditions which are given below: $, # These voltages are final values after applying corrections for ambient conditions, which are given below: Tem ree Celsius Wet Bulb 19 19.5 Atmospheric Pressure in mm of Hg. 684
6_8

$
#,

)".
(\t-~~TESH) st Engineer

...... :l.

-- - HIGH VOL TAGEDIVISION CENTRAL POWER RESEARCH INSTITUTE

P.B. NO. 8066, SADHASHIVNAGAR SUB P.O. Prof. SIR. C.V. RAMAN ROAD, BANGALORE - 560 080, INDIA. Phone: +91 (0)80-23601917 Fax: +91 (0)80-23601917

MEMBER STL

CPRI
Test Report No.43/1/2009-HV/7430/ABI

NABL Accredited Laboratory

Certificate No. T-OO 10

Sheet 6 of 6 Dated: 15-12-2009-

NOTE:

a)

The test results relate only to the items tested.

b)

Publication

or reproduction

of this report in any form other than by complete without the written consent of CPRI.

set of the whole report and

in the language c) d)

written is not permitted invalidate

Any Corrections/erasures Any anomaly/discrepancy from the date of issue.

this test report/certificate. should be brought to our notice within 45 days

in this test report/certificate

e)

The verification possible

of the sample drawings

by CPRI is limited to dimensional

checks only wherever

t. ..

SOCKET PORTION IS 2486 (PART-

CONFORMING TO II) FOR 20mm CUP

TECHNICAL
:-

PARTICULARS.
IS: 731
DISTANCE

ST.-VNLESS STEEL 'R' TYPE SECURITY

MC[/S.G.I. CUS}flON PORCELAIN CEMENT.

SOCKET

CAP.

GROG.

I
-,
~:.~~

SPECIFICATION

MINIMUM NOMINAL CREEPAGE ELECTRO-MECHANICAL IDENTIFICATION MARK.:-

- 432 mm
120 kN

FAILING LOAD

.
~T (

lO

PORCELAIN

SHELL.

"ATTESl~ L1MITED\TO ,: '! HE " ~, :-~-<:; iECKI~~G DR;:'.I.-VI~~G OF IS

T D!MENSIONS ONLY"

" Z
U
0(/l
-<

'It

~
ABI

INDIA.

120 kN.
MONTH & YEAR MANUFACTURE.

.. I
<nr fu"T tfitCiDT
"C1 ,

fIT

i'.;J-{",

[~f

J:f.--~-: .~

43/1

:if ::r "I

r

THI

DRA\"!iUG F:..:~.

:5

REPORT

Date

43/1 :..;.?C01

-HV/)7~'6oI.ft.~.L . .l.~ J..:z19..4 .

CONFORMING TO I.S:2486(PART-Il) DIA. 280

REV. rtOJ om 0303.03J I~ BYICKD. BY

r;.~< 7;.~.:_Or:._~""3r'Jc,,~:

I I I ". I

REV BY B.DASI HAllE

8IRLA

REVISION DETAILS OF THE

I(GK

---

NAME OF THE FIRM:

MATERIAL

FIJU( CHANGED
PIllV&T! LYO. INSUL.\TORS

lNSl1IAYORS

ADITYA BIRLA INSULATORS

INDIA
. TITLE

PORCELAIN
FINISH:

WAS lAY A SlIRE8

BROWN GLAZE AS PER IS

NAME

106.10.09

B.DASI

HAllE
BIRL.\

OF TfIE FIJU( CHANGED

INSUUTOliS US PIllV&Tll LYO. I(GK lNSl1IAYORS

&DlTY A BIIlL.\

TOO:rwa:

DATE

120

kN ANTI-FOG

DISC INSULATOR

DRAWN

A.K.DEY.

9.11.96

ADDITIONAL INFORMATION:

I CUSTOMER.

CHECKED

ALL DIMENSIONS ARE IN mm.

SCALE:

APPOOVED

9.11.96

N.T.S.
VI8N:

PRODUCT

NO.

I DRAWING

NO. I REV

JS-DFl113-1201 JS - D1 01
SHEET OF

HIGH VOLTAGE DIVISION CENTRAL POWER RESEARCH INSTITUTE

PBNO.8066, SADHASHIVANAGAR SUB P.O. PROF. SIR. CVRAMAN ROAD, BANGALORE - 560 080, INDIA. Phone +91 (0) 80 - 23601917 Fax: +91 (0) 80 -23601917,23601213

CPH.I

MEMBER STL

Sheet 1 of 3

TEST REPORT

Annexure
Test Report Number Name & address of the Customer
17 430AlABI Dated: 15-12-2009 Mis. Aditya Birla Insulators. (A unit of Aditya Birla Nuvo Ltd.) P.O. Prabhas Nagar, Rishra, Dis!: Hoogly, West Bengal - 712 249. Ref.No: KR/AB1/2009-10 Dated: 07-12-2009 43/1/2009/HV

Name & address of the manufacturer

Mis. Aditya Birla Insulators. (A unit of Aditya Birla Nuvo Ltd.) P.O. Prabhas Nagar, Rishra, Dist: Hoogly, West Bengal- 712 249. New. Antifog. 11kV. 120kN Antifog Disc Insulator. Nil. One. 09-12-2009. HVML 2009 S1050 1. Mechanical Performance Test (Including Electro Mechanical failing load test).
IEC 60575/1977.

Particulars of sample tested Condition of sample on Receipt. Type Designation Serial Number Number of samples tested Date(s) of Test(s) CPRI Sample Code Number Particulars of Test Conducted Test in accordance with standardl Specification. Sampling plan Customer's requirement Deviations if any Name of the witnessing persons Customer's representatives Other than customer's representatives Test subcontracted with address of the laboratory Documents constituting this report (in words) Number of sheets Number of oscillogram/s--Number of graphs Number of photo/s Number of Test circuit diagrams Number of drawings

Not applicable. Test results to be declared based on Particular sample test result not related to previous results. Test results declared based on Particular sample test result not related to previous results. Mr.~m~~u None. None.

Three.
Nil.

Nil.
Nil. Nil.

One. {Drawing No.1) JS-D101Rev. 2}

(PYVASUDEVAN NAMBUDIRI) Additionill Dil'ector

~,~

~.'

....I :

HIGH VOLTAGE DIVISION CENTRAL POWER RESEARCH INSTITUTE

P.B.NO.8066, SADHASHIVANAGAR SUB P.O. PROF. SIR. CYRAMAN ROAD, BANGALORE - 560 080, INDIA. Phone: +91 (0) 80 - 23601917 Fax: +91 (0) 80 -23601917,23601213

MEMBER STL

CPRI
Sheet 2 of 3

Test Report No.43/1/2009-HV/7430A/ABI

Dated: 15-12-2009

1. Mechanical Performance Test Load applied Withstood 4 No. of Applications Remarks In kN

1 No. 72

2. Electro-Mechanical

Failin~ Load Test after Mechanical Performance

Test

Remarks Insulator broken

tV'
(K.G~ESH) est Engineer

1,

HIGH VOLTAGE DIVISION CENTRAL POWER RESEARCH INSTITUTE

P.B.NO.8066, SADHASHIVANAGAR SUB P.O. PROF. SIR. C.v.RAMAN ROAD, BANGALORE - 560 080, INDIA. Phone: +91 (0) 80 - 23601917 Fax: +91 (0) 80 -23601917,23601213

CPRI

MEMBER STL

Sheet 3 of 3 Test Report No.43/1/2009-HV/7430A/ABI

Dated: 15-12-2009

NOTE:

a) b)

The test results relate only to the items tested Publication or reproduction of this report in any form other than by complete set of the whole report and in the language written is not permitted without the written consent of CPR!.

c) d)

Any Corrections/erasures invalidate this test report/certificate Any anomaly/discrepancy from the date of issue in this test report/certificate should be brought to our notice within 45 days

e)

The verification of the sample drawings by CPRI is limited to dimensional checks only wherever possible .

1:

SOCKET PORTION IS 2486 (PART-

CONFORMlNG TO II) FOR 20mm CLIP

TECHNICAL
:-

PARTICl!L\R3.
IS: 731
DISTANCE

STAINLESS STEEL 'R' TYPE SECURITY

M.C.I./S.G.I. CUSHJON PORCELAIN CEMENT.

SOCKET

-CAP.

SPECIFICATION

MINIMUM NOMINAL CREEPAGE ELECTRO--MECHANICAL IDENTIFICATION "SIr MARK.:-

:- 432 mm
'120 kN

FAlLING LOAD

GROG.

FD :..'""
'.;':::..... G IS
l(')

:"l~l~f ::~:~ "AT;::'::;'

SHELL.
.1/,:,... \;. \',; "\.,

PORCELAIN

-.t

k
ABI

LiMi it'D "I', T~;; [-.I'H=" I:.:.CKiNG OF iV, .} l./ ,:cv: :o2,IO"S ONl' Y" 1"1Pi'RTA'.1
.

INDIA.

120 kN.
MONTH & YEAR MANUFACTURE.

:I

._)J
~ORGED ~OR 20 STEEL mm. BALL PIN CONFORMING TO I.S:2486(PART-II)
DIA. :280
REVISION DETAILS
NAME
NOl DATE

If

G-'~~'3--~'T rr.

/.: /'; /
"=1 ~~

"
I

. ~.:;}~:;,:~~ __ C\;=7:.~ ~.",.-",-')

REV.

II.(){)

BV'ICKD

BY

I RfY

BY

OF THE FIRM:

MATERIAL

03.03.03

B.DASJ

NAllE OF Ill5UlATORS THE FJlU( PRIUT! CHANGED BlRLA lfGl( LTD. 'IIAS lAYA SllREE D1SUUTORS

ADITVA. BIRLA INSULATORS

INDIA
TITLE

PORCELAIN
FiNiSH

BROWN GLAZE AS PER IS

NAME

105.10.09

jo

I B.DASI

NIJiF
ADlTYA BlRLA

BIRLA lfGl(

OF THE FJlU( CHANGED Ill5IJUTOIiS IAS lllSU1ATORS PRlV1T!

LTD.

Til.ER.ANCE:

120

kN

ANTI - FOG

DISC

INSULATOR

,
DRAWN CHECKED

DATE

A.K.DEY.

9.11.96

ADDITIONAL INFORMATION:

ALL DIMENSIONS ARE IN mm.

SCALE:

I CUSTOMER.

APPROVED

9.11.96

N.T.S.
VIEW:

PRODUCT

NO. I DRAWING

NO.

REV

JS.,..DF1113-120IJSSHEET OF

D1 01