SECTION 08600 SKYLIGHTS

TABLE OF CONTENTS
Item No PART 1 1.01 1.02 1.03 1.04 1.05 1.06 1.07 1.08 1.09 1.10 1.11 1.12 PART 2 2.01 2.02 2.03 2.04 PART 3 3.01 3.02 3.03 3.04 Title Page No

GENERAL............................................................................................................ 1 DESCRIPTION OF WORK .................................................................................. 1 SECTION INCLUDES .......................................................................................... 1 RELATED SECTIONS ......................................................................................... 1 REFERENCES..................................................................................................... 1 DEFINITIONS....................................................................................................... 4 SUBMITTALS....................................................................................................... 6 QUALITY CONTROL ........................................................................................... 7 HEALTH AND SAFETY CONSIDERATIONS...................................................... 8 DESIGN CRITERIA.............................................................................................. 9 JOB CONDITIONS............................................................................................... 9 WARRANTY....................................................................................................... 10 DELIVERY, HANDLING AND STORAGE ......................................................... 10 PRODUCTS ....................................................................................................... 12 GENERAL .......................................................................................................... 12 MATERIALS ....................................................................................................... 12 TRANSLUCENT PANEL CONSTRUCTION...................................................... 13 COMPONENTS AND ACCESSORIES.............................................................. 14 EXECUTION ...................................................................................................... 16 EXAMINATION .................................................................................................. 16 INSPECTION AND PREPARATION.................................................................. 16 INSTALLATION.................................................................................................. 16 TOLERANCES................................................................................................... 17

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TABLE OF CONTENTS (Contd.)

Item No 3.05 3.06 3.07 Title Page No

FIELD QUALITY CONTROL .............................................................................. 17 CLEANING ......................................................................................................... 18 PROTECTION.................................................................................................... 18

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PART 1

GENERAL

1.01 DESCRIPTION OF WORK A. This Section covers roof windows, unit skylights and metal-framed skylight system, including extruded aluminum framing, glazing caps, closures, flashings, fiberglass panels, gaskets, edge blocking, sealants, fasteners and anchors, the extent of which is as shown on the Contract Drawings. The Contractor shall furnish all labor, materials, tools and equipment required to complete the Work.

1.02 SECTION INCLUDES A. B. C. Metal Framed Skylights Roof Windows Unit Skylights

1.03 RELATED SECTIONS A. B. C. D. E. F. G. H. I. J. K. L. Section 01320 Section 01330 Section 01410 Section 01450 Section 01650 Section 01660 Section 03105 Section 05120 Section 07130 Section 07620 Section 07920 Section 08815 Construction Progress Documentation Submittal Procedures Regulatory Requirements Quality Control Product Delivery Requirements Product Storage and Handling Requirements Cast-in-Place Concrete Forms and Accessories Structural Steel Sheet Waterproofing Sheet Metal Flashing and Trim Joint Sealants Glass and Glazing Accessories

1.04 REFERENCES A. The referred codes and standards are intended to provide an acceptable level of quality for materials, products and workmanship. In case of conflict between these standards and the text of this Specification, the Specification text shall govern.

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B.

The latest revision of the referred codes and standards shall be used wherever applicable. In case of conflict, the Contractor shall propose equipment, materials and processes conforming to one group of codes and standards. SASO 1. SASO 79 Saudi Arabian Standard Organization Aluminum and Aluminum Alloy Products for Architectural Application Part 1: Sheets, Strips, Plates, Bars and Structural Sections Testing Method for Aluminum and Aluminum Alloy Products for Building Purposes Part 1: Sheet, Strips, Plates, Bars and Structural Sections Bend Testing Methods for Steel Part 2: Sheets and Strips less than 3 mm thick. A: Simple Bend Testing (Bend in One Direction with Specified Angle) Bend Testing Methods for Steel Part 2: Sheets and Strips less than 3 mm thick. B: Reverse Bend Testing (Bend Through and Angle of 90 and then Returning to the Original Position) American Architectural Manufacturers Association AAMA 501.2 Quality Assurance and Diagnostic Water Leakage Field Check of Installed Storefronts, Curtain Walls, and Sloped Glazing Systems Voluntary Specification for Field Testing of Storefronts, Curtain Walls and Sloped Glazing Systems Voluntary Specification, Performance Requirements and Test Procedures for High Performance Organic Coatings on Aluminum Extrusions and Panels Voluntary Specification for Anodized Architectural Aluminum Voluntary Standard Test Transmittance of Skylights Method for Thermal

C.

2.

SASO 80

3.

SASO 208

4.

SASO 209

D.

AAMA 1.

2.

AAMA 503

3.

AAMA 603

4.

AAMA 611

5.

AAMA 1603.1

6.

AAMA 1605.1

Voluntary Standard Uniform Load Test Procedure for Plastic Glazed Skylights by Uniform Static Air Pressure Difference Voluntary Uniform Load Structural Standard for Plastic Domed Skylights Installation Guidelines for Unit Skylights Voluntary Specification for High Performance Organic Coatings on Architectural Extrusions and 2 of 18
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7.

AAMA 1606

8. 9.

AAMA 1607 AAMA 2604

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Panels 10. 11. 12. 13. AAMA/WDMA 1600/I.S. 7 AAMA CW 13 SHDG-1 SDGS-1 Voluntary Specification for Skylights

Structural Sealant Glazing System Skylight Handbook Design Guidelines Structural Design Guidelines for Aluminum Framed Skylights

E.

ASTM 1. ASTM A193

American Society for Testing and Materials Standard Specification for Alloy-Steel and Stainless Steel Bolting Materials for High-Temperature Service Standard Specification for Carbon Steel Bolts and Studs, 60000 psi Tensile Strength Standard Specification for Aluminum and AluminumAlloy Extruded Bars, Rods, Wires, Profiles and Tubes [Metric] Standard Specification for Aluminum-Alloy 6061-T6 Standard Structural Profiles Standard Specification for Aluminum and AluminumAlloy Rivet and Cold-Heading Wire and Rods Standard Specification for Elastomeric Performed Gasket and Sealing Material Cellular

2.

ASTM A307

3.

ASTM B221M

4.

ASTM B308M

5.

ASTM B316

6.

ASTM C509

7.

ASTM C864

Standard Specification for Dense Elastomeric Compression Seal Gaskets, Setting Blocks and Spacers Standard Test Method for Rate of Burning and/or Extent and Time of Burning of Plastics in a Horizontal Position Standard Test Method for Evaluating Degree of Cracking of Exterior Paints Standard Test Method for Rubber DeteriorationSurface Ozone Cracking in a Chamber Standard Practice for Calculation of Tolerances and Color Differences Instrumentally Measured Color Coordinates Color from

8.

ASTM D635

9.

ASTM D661

10.

ASTM D1149

11.

ASTM D2244

12.

ASTM E72

Standard Test Methods of Conducting Strength Tests of Panels for Building Construction Standard 3 of 18 Test Method for Surface Burning

13.
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Characteristics of Building Materials 14. ASTM E283 Standard Test Method for Determining the Rate of Air Leakage Through Exterior Windows, Curtain Walls, and Doors Under Specified Pressure Differences Across the Specimen Standard Test Method for Structural Performance of Exterior Windows, Doors, Skylights and Curtain Walls by Uniform Static Air Pressure Difference Standard Test Method for Water Penetration of Exterior Windows, Skylights, Doors, and Curtain Walls by Uniform Static Air Pressure Difference Standard Test Method for Field Measurement of Air Leakage Through Installed Exterior Windows and Doors Standard Test Method for Field Determination of Water Penetration of Installed Exterior Windows, Skylights, Doors, and Curtain Walls by Uniform or Cyclic Static Air Pressure Difference

15.

ASTM E330

16.

ASTM E331

17.

ASTM E783

18.

ASTM E1105

F.

AWS 1. AWS D1.2

American Welding Society Structural Welding Code - Aluminum

1.05 DEFINITIONS A. adjustable: Accessible without major re-construction of the unit skylight to bring the parts of to a true or more effective relative position. air leakage: The flow of air which passes through closed and locked fenestration products. cellulosic composite: A composite whose ingredients include cellulosic elements in the form of, but are not limited to, distinct fibers, fiber bundles, particles, wafers, flakes, strands and veneers. These elements are often bonded together with naturally occurring or synthetic polymers. Also, additives such as wax or preservatives are often added to enhance performance. condensation: The deposition of moisture (liquid water or frost) on the surface of an object caused by warm moist air coming into contact with a colder object. deflection: Displacement due to flexure of a member under an applied load. design pressure (DP): The equivalent wind load pressure a product is rated to withstand to comply with design wind load. design wind load: The wind load pressure a product is required by the specifier to withstand in its end use application.

B.

C.

D.

E. F.

G.

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H.

fenestration: Openings in the building envelope, such as windows, doors and unit skylights, designed to permit the passage of air, light, or people. frame: The enclosing structure of a unit skylight which fits into the wall or roof opening and receives either glass, sash or vents. negative pressure: Pressure acting in the outward direction. positive pressure: Pressure acting in the inward direction. reinforcement: Material added to individual sash, leaf, panel, or frame members to increase strength and/or stiffness. roof window: A roof window is a sloped application of a fenestration product that provides for in-reach operation. Roof windows used for emergency escape and rescue typically have a balanced sash or rotation of the sash to facilitate cleaning of the exterior surfaces from the interior of the building. This application often allows for rescue situations. rough opening: The opening in a roof into which a unit skylight, or rough buck is to be installed. sash: The portion of a unit skylight which includes the glass and framing sections which are directly attached to the glass. Normally, the moving segments of a window, although sash are sometimes fixed. screen: A product used with a unit skylight, consisting of a mesh of wire or plastic material used to keep out insects. For purposes of this Specification, screens are not for the purpose of providing security or to provide for the retention of objects or persons from the interior. skylight: See unit skylight. sloped glazing (other than unit skylights): A glass and framing assembly that is sloped more than 150 from the vertical and which forms essentially the entire roof of the structure. Generally this is a single slope construction. span: The clear distance measured parallel to the length of a mullion or divider between support points. structural test pressure (STP): The pressure differential applied to unit skylight. In this Specification, the STP shall be 150% of design pressure for windows and doors and 200% of design pressure for unit skylights. system: The parts, components, hardware and/or accessories that yield a complete, fully functional assembly. thermal barrier: An element made of material with relatively low thermal conductivity, which is inserted between two members having high thermal conductivity, in order to reduce the heat transfer. thermal expansion/contraction: Change in dimension of a material as a result of temperature change.

I.

J. K. L.

M.

N.

O.

P.

Q. R.

S.

T.

U.

V.

W.

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X.

unit skylight: A complete factory assembled glass or plastic glazed fenestration unit consisting of no more than one panel of glass or plastic, installed in a sloped or horizontal orientation, in an out-of-reach application, which allows for natural daylighting. Unit skylights are either fixed (non-operable) or venting (operating). Unlike roof windows, unit skylights need not provide provisions for cleaning of exterior surfaces from the interior of the building. water penetration: Penetration of water beyond the vertical plane intersecting the innermost projection of the test specimen, not including interior trim and hardware, under the specified conditions of air pressure difference across the specimen. weatherstrip: A flexible component used to reduce air leakage or water penetration, or both, between sash, leaf, or panel and/or frame. weephole (weep): An opening that allows water to drain. wind load resistance: The ability of a window, door or unit skylight to resist the structural effects of differential pressure. Resistance is usually determined relative to a design pressure derived from the building codes. This Specification requires the wind load resistance to be measured at design pressure and also requires that the specimen be tested a second time at the uniform load structural test pressure.

Y.

Z.

AA. BB.

1.06 SUBMITTALS A. The Contractor shall submit to the Royal Commission, under the provisions of SECTION 01330, the following items for review and approval before commencing Work: 1. Product Data a) Submit product data, including manufacturer's specifications, for each type of skylight specified, details of construction relative to materials, dimensions of individual components, profiles, finishes, and glazing light transmission and thermal characteristics.

2.

Shop Drawings a) Submit Shop Drawings showing layout, profiles and product components, including anchorage, accessories, finish colors, patterns and textures. Submit Shop Drawings for approval prior to fabrication. Include detailed plans, elevations, and details of framing members, translucent panels, sealants, fasteners, anchors, and thicknesses and types of formed flashing and closures and relationship with adjacent materials. Indicate maximum horizontal and vertical forces at framing connections to support and adjacent construction.

b)

3.

Samples a) Aluminum Finish 1) Submit color charts or range samples for initial color

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selection. 2) 2 samples, minimum size 150 x 150 mm, representing actual product and color.

b)

Glass 1) 2 samples, minimum size 150 x 150 mm, of specified glass, including coatings or frit pattern.

c)

Translucent Panels 1) Submit a verification sample of the specified translucent panel construction for approval.

d)

Assembly Sample 1) 300 x 300 mm assembly complete with glazing, gaskets, fasteners, anchors, and finish.

4.

Quality Assurance Submittals a) Test Reports 1) Certified test reports showing compliance with performance characteristics and physical properties. specified

5.

Closeout Submittals a) Operation and Maintenance Data 1) Provide operation and maintenance data for installed products. Include methods for maintaining installed products, and precautions against cleaning materials and methods detrimental to finishes and performance.

b)

Record Documents 1) Submit Project record documents for installed materials.

6.

Mock-Up a) Provide a mock-up for evaluation of surface preparation techniques and application workmanship. 1) 2) 3) 4) Provide full size mock-up complete with glazing, gaskets, fasteners, anchors, and finish. Locate on site as directed by the Royal Commission. Do not proceed with remaining work until workmanship and color are approved by the Royal Commission. Refinish mock-up area as required to produce acceptable work.

1.07 QUALITY CONTROL A.

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propose programs and methods of construction and testing to achieve the specified quality to the approval of the Royal Commission in accordance with SECTION 01450. B. Source Quality 1. C. Obtain skylight materials from a single manufacturer.

Qualification 1. Manufacturer Qualifications a) Manufacturer capable of providing field service representation during construction and pre-qualifying acceptable installer. Systems shall be manufactured by a firm with a minimum of 10 years experience in the fabrication and installation of skylight systems.

2.

Installer Qualifications a) Installer experienced in performing work of this Section shall have a minimum of 5 years documented experience in installation of work similar to that required for this Project.

3.

Welder Qualification a) Welding shall be performed by certified welders qualified in accordance with AWS D1.2, using procedures, materials and equipment of the type required for this work.

D.

Pre-Installation Conference 1. Prior to starting installation of skylight system, a pre-installation conference shall be scheduled by the Contractor to ensure: a) A clear understanding specifications. of Contract and Shop Drawings, and

b)

Onsite inspection and acceptance of structural and pertinent structural details relating to skylight system. Coordination of work of various trades involved in providing related work.

c)

1.08 HEALTH AND SAFETY CONSIDERATIONS A. All works undertaken in relation to this Specification are to be completed in full accordance with the respective health and safety requirements established by the following: 1. Kingdom of Saudi Arabia a) Legislation, Regulation, Standards and Codes.

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2.

Royal Commission Regulations a) Standards, Contractual Conditions, and Health and Safety Systems.

3.

Contractor a) Health and Safety Standards and Systems as accepted by the Royal Commission.

B.

In the absence of any of the above, best accepted industry practice shall be employed throughout.

1.09 DESIGN CRITERIA A. Deflection of framing members normal limited to 1/180 of the unsupported span. Air and Water Resistance 1. Provide test report from AAMA accredited laboratory showing that mock-up of system (not just single panel) successfully passed the following tests: a) Allowable air infiltration shall not exceed 0.30 L/s per m2 (0.06 cfm per ft2) of surface area when the system is tested in accordance with ASTM E283 at a static pressure of 300 Pa. No uncontrolled water leakage shall occur when the system is tested in accordance with ASTM E331 at a static pressure of 720 Pa (15 psf). No uncontrolled water leakage shall occur when the system is tested for dynamic water resistance in accordance with AAMA 501.2 with a 124 km/h slip stream velocity, which equates to 720 Pa (15 psf) differential pressure. Test structural silicone sealant according to field adhesion test method described in AAMA CW 13. to the glazing plane shall be

B.

b)

c)

d)

1.10 JOB CONDITIONS A. Field Measurements 1. Verify actual measurements/openings by field measurements before fabrication; show recorded measurements on Shop Drawings. Coordinate field measurements and fabrication schedule with construction progress to avoid construction delays. Allow for field trimming of perimeter flashing if taking field measurements before fabrication is not possible.

B.

Environmental Conditions 1. Maintain environmental conditions (temperature, humidity, and ventilation) within limits recommended by manufacturer for optimum results. Do not install

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products under environmental conditions outside manufacturer's absolute limits. 1.11 WARRANTY A. Project Warranty 1. B. Refer to Conditions of the Contract for project warranty provisions.

Manufacturer's Warranty 1. Submit, for the Royal Commission acceptance, manufacturer's standard warranty document executed by authorized company official. System Warranty a) Provide 5 years written warranty signed by manufacturer, agreeing to repair or replace work which exhibits defects in materials or workmanship. Defects are defined to include uncontrolled leakage of water, abnormal aging or deterioration, or failure to perform as required.

2.

C.

Translucent Glazing Material Warranty 1. Provide 10 years written warranty signed by manufacturer, agreeing to repair or replace glazing materials which exhibit defects in materials or workmanship.

1.12 DELIVERY, HANDLING AND STORAGE A. The Contractor shall deliver, handle and store equipment and material units in accordance with SECTIONS 01650 and 01660, as well as the following requirements: 1. Ordering a) Comply with manufacturer's ordering instructions and lead time requirements to avoid construction delays.

2.

Delivery a) Deliver materials in manufacturer's original, unopened, undamaged containers with identification labels intact. Sequence to avoid delays, but minimize onsite storage.

3.

Storage and Protection a) Store materials protected from exposure to harmful weather conditions and at temperature and humidity conditions recommended by manufacturer. Store panels on long edge, minimum 150 mm above ground, blocked and under cover to prevent damage.

b)

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c)

Protect materials from direct sunlight, weather, excessive temperatures and construction operations.

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PART 2

PRODUCTS

2.01 GENERAL A. All goods and products covered by these Specifications shall be procured, when available, from an in-Kingdom manufacturer. Procurement of all goods and products manufactured out-of-Kingdom must be approved by the Royal Commission.

2.02 MATERIALS A. Aluminum 1. 6063-T5, 6063-T6, or 6061-T6 alloy and temper per ASTM B221M. Other alloys and tempers may be used provided they do not void the required warranties. a) Framing Members 1) Thickness based on the design loading, cross sectional configuration, and fabrication requirement.

b)

Aluminum Flashing and Closures 1) Minimum of 1.5 mm thick.

c)

Snap-On Covers and Miscellaneous Non-Structural Trim 1) Minimum thickness recommended by the aluminum extruder.

2.

Provide rafters and purlin framing members with tubular profiles and flush condensation gutters.

B.

Aluminum Finishes 1. Provide either of the following finish for exposed interior and exterior aluminum surfaces: a) Natural Anodized Finish, Class II, AAMA 611 AA-M12C22A31, clear anodic coating not less than 0.01 mm (0.4 mils) thick. Color Anodized Finish, Class II, AAMA 611 AA-M12C22A32, integrally colored anodic coating not less than 0.01 mm (0.4 mils) thick. Color Anodized Finish, Class II, AAMA 611 AA-M12C22A34, electrolytically deposited colored anodic coating not less than 0.01 mm (0.4 mils) thick. Fluoropolymer Coating 1) 2 coats, 70% Kynar 500/Hylar 5000 resin base fluoropolymer finish complying with AAMA 2604. Color as selected by the Royal Commission.

b)

c)

d)

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C.

Glass 1. 2. Refer to SECTION 08815. Verify actual sizes required by measuring frames. Coordinate dimensions for glass and glass holding members to meet applicable minimum clearances as recommended by glass manufacturer. Do not nip glass to remove flares or to reduce oversized dimensions. All cutting shall occur in factory.

2.03 TRANSLUCENT PANEL CONSTRUCTION A. Construction 1. Provide double-faced, insulated, translucent fiberglass panels complying with the following: a) Nominal Thickness 1) b) 70 mm.

Grid Size 1) 305 x 610 mm, or 203 x 508 mm, or 305 x 305 mm.

c)

Grid Pattern 1) As approved by the Royal Commission.

d)

Exterior Sheet 1) 1.78 mm thick; standard colors. color as selected from manufacturer's

e)

Interior Sheet 1) 1.02 mm thick; color as selected from manufacturer's standard colors.

B.

Fabrication 1. Fabricate panels using fiberglass face sheet material manufactured with uniform color which is free of ridges, wrinkles, clusters of air bubbles and pinholes. Fabricate panels using flat fiberglass sheet bonded to a grid core of mechanically interlocked aluminum I-beams, laminated using a high-strength adhesive and a factory controlled process of heat and pressure. Adhesive bond lines shall be straight and fully cover the width of the I-beam. Bond skips at intersections of muntin and mullion I-beam grid bars shall not exceed a total of 4 for each 4.65 m2 of panel face, nor be more than 1.2 mm in width.

2.

3. 4.

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C.

Panel Performance 1. Deflection shall not exceed 90 mm at 171 kg/m2 loading; and shall not exceed 2.3 mm set deflection after 5 minutes per ASTM E72 for a 1200 x 3600 mm panel. Support Strength a) Panel must be capable of supporting, without failure, a 136 kg concentrated load when applied using a 75 mm diameter disk per ASTM D661.

2.

3.

Flammability for Interior Face Sheet a) Flame spread no greater than 20 and smoke development, no greater than 200 per ASTM E84.

4. 5.

Burn extent for interior sheet, shall not exceed 25 mm per ASTM D635. Protective Coating on Exterior Face Sheet a) 0.025 mm (1 mil) thick, factory applied by licensed sheet manufacturer for architectural use. Coating shall be fully field-re-finishable if damaged.

2.04 COMPONENTS AND ACCESSORIES A. Framing System 1. All framing members shall include an extruded integral primary and secondary gutter system to collect and drain condensation and water to the exterior through baffled weep holes. The sill member shall be a continuous extrusion with an integral rabbet for receiving and securing the perimeter flashing. Do not penetrate the water collection gutter of the sill member with either rafter connections or anchors to the support and adjacent construction. All expansion joints in sill members shall be slotted for thermal movement, end dammed and sealed. Secure translucent panels to extruded framing members with aluminum glazing caps using thermally broken glazing clips located at a maximum of 225 mm on center. Glazing clips shall provide for a positive stop in the glazing rabbet to provide uniform compression at the edges of the translucent panels. Glazing clips or fasteners for all extruded aluminum exterior glazing caps shall be concealed.

2.

3.

B.

Panel Grid 1. Fabricate the panel grid core from extruded 6063-T6 aluminum I-beams with a minimum width of 10 mm. Mechanically interlock the muntin and mullion I-beam grid to prevent variations in alignment at intersections and to minimize bond skips.

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C.

Glazing Gaskets 1. Provide continuous cushion above and below translucent panels using extruded EPDM rubber gaskets. Gasket profiles shall be keyed into the framing members. Compress and corner seal gaskets with a medium modulus silicone sealant at framing and exterior cap intersections. Gasket material shall be black in color. a) Continuous Cushion Below Glazing Materials 1) Provide extruded, dense EPDM black rubber gasket with 60 Shore A durometer complying with ASTM C864.

b)

Continuous Spacer Above Glazing Materials 1) Provide extruded, closed-cell, sponge EPDM black rubber gasket complying with ASTM C509.

c)

Ozone Resistance 1) Provide gasket material to withstand 1 ppm ozone for 100 hours at 20% elongation at 40C when tested in accordance with ASTM D1149.

d) D.

Compression set for EPDM gaskets not to exceed 30%.

Anchors and Fasteners 1. Provide cadmium plated lag, sleeve and stud bolt anchors not exposed to weather. Provide 300 Series stainless steel fasteners conforming to ASTM A193, for fasteners exposed to weather and aluminum rivets as per ASTM B316 as required by connection. a) Rafter splices and composite rafter/tube frame connections shall be secured with pan or truss head fasteners.

2.

3.

For anchoring skylight to support structure provide zinc plated steel fasteners conforming to ASTM A307.

E.

Sealants 1. Skylight manufacturer shall specify appropriate sealants for all types of joints. Provide standard color sealant selection for approval. Apply all sealants in accordance with the manufacturer's instructions.

F.

Flashing 1. Flashing shall be as per SECTION 07620.

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PART 3

EXECUTION

3.01 EXAMINATION A. Prior to installation of skylight system, the Contractor shall arrange for representatives of skylight manufacturer to examine structure and substrate to determine that they are properly prepared, sized and ready to receive skylight work included herein. Installer shall inspect supporting structure for deficiencies and dimensional tolerances and shall notify the Royal Commission in writing of any errors or deficiencies. No further erection work shall be done until the faulty conditions have been corrected.

B.

3.02 INSPECTION AND PREPARATION A. The Contractor shall: 1. 2. Clean surfaces thoroughly prior to installation. Prepare surfaces using the methods recommended by the manufacturer for achieving the best result for the substrate under the project conditions.

B.

Contact between aluminum and dissimilar metals shall receive a protective coating of asphaltic paint for prevention of electrolytic action and corrosion.

3.03 INSTALLATION A. The Contractor shall: 1. 2. Install skylight system by factory trained mechanics. Install skylight frame, glass and accessory items as needed in accordance with Shop Drawings and manufacturer's instructions. Erect system plumb and true in proper alignment and relation to established lines and grades as shown on approved Shop Drawings. Anchor skylight to structure in strict accordance with approved Shop Drawings. Use high-performance silicone sealants to seal horizontal joints between glass panels and silicone sealant to wet seal joints between snap-on cap retainers and glass. Apply sealing materials in strict accordance with sealant manufacturer's instructions. Before application, remove mortar dirt, dust, moisture and other foreign matter from surfaces it will contact. Mask adjoining surfaces to maintain a clean, neat appearance. Tool sealing compounds to fill joint and provide a smooth finish.

3.

4. 5.

6.

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3.04 TOLERANCES A. All parts of work, when completed, shall be within the following tolerances: 1. Maximum Variation from Plane or Location Shown on Approved Shop Drawings a) 2. 3 mm per 3600 mm of length, or 10 mm in total length.

Maximum Offset from True Alignment between Two Members Abutting End-toEnd, Edge-to-Edge in Line a) 0.75 mm.

3.05 FIELD QUALITY CONTROL A. B. Installed products shall pass the design criteria tests specified in par. 1.09. The Contractor shall: 1. Engage a qualified independent testing and inspecting agency to perform field quality-control tests and to prepare test reports. Test installed sealant in a minimum of two areas and as follows: a) Test structural silicone sealant according to field adhesion test method described in AAMA CW 13. Test weather seal sealant as recommended in writing by sealant manufacturer.

2.

b)

3.

Water-Spray Test a) Test skylights for compliance with requirements according to procedures in AAMA 501.2.

4.

Air Infiltration a) Test skylights according to AAMA 503, which requires testing according to ASTM E783. Static-Air-Pressure Differential 1) c) 75 Pa minimum.

b)

Air Leakage 1) 0.3 L/s per m2 (0.06 cfm per ft2) of surface maximum.

5.

Water Penetration a) Test skylights for compliance with requirements according to AAMA 503, which requires testing according to ASTM E1105. 17 of 18
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b)

Uniform Static-Air-Pressure Difference 1) Provide extruded, dense EPDM black rubber gasket with 60 Shore A durometer complying with ASTM C864.

6.

Repair or replace work that does not meet requirements or that is damaged by testing; repair or replace to comply with specifications.

3.06 CLEANING A. The Contractor shall: 1. Clean metal surfaces promptly after installation, exercising care to avoid damage to coatings. Remove excess glazing and sealant compounds, dirt, and other substances. Follow recommendations of skylight manufacturer in selection of cleaning agents. Do not use cleaning agents containing ammonia or other compounds that might damage finished metal surfaces. Clean glass just prior to time of final acceptance of building, subsequent to completion of installation.

2. 3.

4.

3.07 PROTECTION A. Protect finished surfaces from damage during erection, and after completion of work. Strippable plastic coatings on colored anodized finish are not acceptable.

END OF SECTION

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