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METALS AND ENGINEERING SECTOR SHIELDED METAL ARC WELDING (SMAW) NC II
Page No.
SECTION 1
SHIELDED METAL ARC WELDING (SMAW) NC II QUALIFICATION COMPETENCY STANDARDS Ba#$% Co&'e(e)%$e# Co&&o) Co&'e(e)%$e# Co*e Co&'e(e)%$e# TRAINING STANDARDS ,.1 ,.2 ,., ,.! ,.+ ,." ,.C.**$%./.& De#$g) T*a$)$)g De/$1e*2 T*a$)ee E)(*2 Re3.$*e&e)(# L$#( o4 Too/#5 E3.$'&e)( a)6 Ma(e*$a/# T*a$)$)g Fa%$/$($e# T*a$)e*#7 Q.a/$4$%a($o)# I)#($(.($o)a/ A##e##&e)(
SECTION 2
SECTION ,
!- +! !- +0 +1 +2 +2 +, +, +! +!
SECTION !
++
+" ++9
Weldncii11-3 01/04/05
TRAINING REGULATIONS FOR SHIELDED METAL ARC WELDING (SMAW) NC II SECTION 1 SHIELDED METAL ARC WELDING (SMAW) NC II QUALIFICATION The Shielded Metal Arc Welding (SMAW) NC II Quali icati!n c!n"i"t" ! c!#$etencie" that a $er"!n #u"t achie%e t! &eld car'!n "teel $late and $i$e c!#$!nent" a" "$eci ied '( la(!ut) 'lue$rint") diagra#") &!r* !rder) &elding $r!cedure !r !ral in"tructi!n" u"ing "hielded #etal arc &elding e+ui$#ent, Thi" Quali icati!n c!n !r#" &ith A#erican Welding S!ciet( (AWS) - 1,1 Structural Welding C!de. A#erican S!ciet( ! Mechanical /ngineer" (ASM/) I0 1!iler and 2re""ure 3e""el C!de. A#erican 2etr!leu# In"titute (A2I) 1104 C!de !r 4a" and 5il 2i$eline 6acilitie". and Internati!nal Standard" 5rgani7ati!n (IS5) 89091 Quali icati!n ! Welder" !r Steel, The :nit" ! C!#$etenc( c!#$ri"ing thi" +uali icati!n include the !ll!&ing; Co6e No. 500311105 500311109 50031110< 50031110= Co6e No. M//<>>>01 M//<>1>0> M//<>1>03 M//<>1>04 M//<>1>05 M//<>1>09 M//<>1>0< M//<>1>0= M//<>1>08 Co6e No. M//<>1309 BASIC COMPETENCIES 2artici$ate in W!r*$lace C!##unicati!n W!r* in Tea# /n%ir!n#ent 2ractice career $r! e""i!nali"# 2ractice !ccu$ati!nal health and "a et( $r!cedure" COMMON COMPETENCIES A$$l( Sa et( 2ractice" Inter$ret -ra&ing" and S*etche" 2er !r# Indu"tr( Calculati!n" C!ntri'ute t! Qualit( S("te# :"e ?and T!!l" 2re$are Weld Material" Setu$ Welding /+ui$#ent 6it u$ Weld Material" @e$air Weld" CORE COMPETENCIES Weld Car'!n Steel 2late" and 2i$e" :"ing SMAW
A $er"!n &h! ha" achie%ed thi" Quali icati!n i" c!#$etent t! 'e; SMAW Welder
Weldncii11-3 01/04/05
SECTION 2 COMPETENCY STANDARDS Thi" "ecti!n gi%e" the detail" ! the c!ntent" ! the 'a"ic) c!##!n and c!re unit" ! c!#$etenc( re+uired in S?I/A-/- M/TAA A@C W/A-IN4 (SMAW) NC II, BASIC COMPETENCIES UNIT OF COMPETENCY : UNIT CODE UNIT DESCRIPTOR : PARTICIPATE IN WOR8PLACE COMMUNICATION +00,1110+
: Thi" unit c!%er" the *n!&ledge) "*ill" and attitude" re+uired t! gather) inter$ret and c!n%e( in !r#ati!n in re"$!n"e t! &!r*$lace re+uire#ent", PERFORMANCE CRITERIA
Italicized ter#" are ela'!rated in the @ange ! 3aria'le"
1,1 S$eci ic and rele%ant in !r#ati!n i" acce""ed r!# appropriate sources 1,> / ecti%e +ue"ti!ning ) acti%e li"tening and "$ea*ing "*ill" are u"ed t! gather and c!n%e( in !r#ati!n 1,3 A$$r!$riate medium i" u"ed t! tran" er in !r#ati!n and idea" 1,4 A$$r!$riate n!n- %er'al c!##unicati!n i" u"ed 1,5 A$$r!$riate line" ! c!##unicati!n &ith "u$er%i"!r" and c!lleague" are identi ied and !ll!&ed 1,9 -e ined &!r*$lace $r!cedure" !r the l!cati!n and storage ! in !r#ati!n are u"ed 1,< 2er"!nal interacti!n i" carried !ut clearl( and c!nci"el( >,1 Tea# #eeting" are attended !n ti#e >,> 5&n !$ini!n" are clearl( eB$re""ed and th!"e ! !ther" are li"tened t! &ith!ut interru$ti!n >,3 Meeting in$ut" are c!n"i"tent &ith the #eeting $ur$!"e and e"ta'li"hed protocols >,4 Workplace interactions are c!nducted in a c!urte!u" #anner >,5 Que"ti!n" a'!ut "i#$le r!utine &!r*$lace $r!cedure" and #ater" c!ncerning &!r*ing c!nditi!n" ! e#$l!(#ent are a"*ed and re"$!nded t! >,9 Meeting" !utc!#e" are inter$reted and i#$le#ented 3,1 @ange ! forms relating t! c!nditi!n" ! e#$l!(#ent are c!#$leted accuratel( and legi'l( 3,> W!r*$lace data i" rec!rded !n "tandard &!r*$lace !r#" and d!cu#ent" 3,3 1a"ic #athe#atical $r!ce""e" are u"ed !r r!utine calculati!n" 3,4 /rr!r" in rec!rding in !r#ati!n !n !r#"/ d!cu#ent" are identi ied and $r!$erl( acted u$!n 3,5 @e$!rting re+uire#ent" t! "u$er%i"!r are c!#$leted acc!rding t! !rgani7ati!nal guideline"
>
Weldncii11-3 01/04/05
RANGE OF ;ARIABLES ;ARIABLE 1, A$$r!$riate "!urce" 1,1, 1,>, 1,3, 1,4, 1,5, >, Mediu# >,1, >,>, >,3, >,4, >,5, >,9, 3, St!rage 4, 6!r#" 5, W!r*$lace interacti!n" 3,1, 3,>, 4,1, 5,1, 5,>, 5,3, 5,4, Tea# #e#'er" Su$$lier" Trade $er"!nnel
RANGE
A!cal g!%ern#ent Indu"tr( '!die" Me#!randu# Circular N!tice In !r#ati!n di"cu""i!n 6!ll!&-u$ !r %er'al in"tructi!n" 6ace t! ace c!##unicati!n Manual iling "("te# C!#$uter-'a"ed iling "("te# 2er"!nnel !r#") tele$h!ne #e""age !r#") "a et( re$!rt" 6ace t! ace Tele$h!ne /lectr!nic and t&! &a( radi! Written including electr!nic) #e#!") in"tructi!n and !r#") n!n-%er'al including ge"ture") "ignal") "ign" and diagra#" 5'"er%ing #eeting C!#$liance &ith #eeting deci"i!n" 5'e(ing #eeting in"tructi!n"
9, 2r!t!c!l"
Weldncii11-3 01/04/05
E;IDENCE GUIDE 1, Critical A"$ect" ! C!#$etenc( A""e""#ent re+uire" e%idence that the candidate; 1,1, 2re$ared &ritten c!##unicati!n !ll!&ing "tandard !r#at ! the !rgani7ati!n 1,>, Acce""ed in !r#ati!n u"ing c!##unicati!n e+ui$#ent 1,3, Made u"e ! rele%ant ter#" a" an aid t! tran" er in !r#ati!n e ecti%el( 1,4, C!n%e(ed in !r#ati!n e ecti%el( ad!$ting the !r#al !r in !r#al c!##unicati!n >,1, / ecti%e c!##unicati!n >,>, -i erent #!de" ! c!##unicati!n >,3, Written c!##unicati!n >,4, 5rgani7ati!nal $!licie" >,5, C!##unicati!n $r!cedure" and "("te#" >,9, Techn!l!g( rele%ant t! the enter$ri"e and the indi%idualD" &!r* re"$!n"i'ilitie" 3,1, 6!ll!& "i#$le "$!*en language 3,>, 2er !r# r!utine &!r*$lace dutie" !ll!&ing "i#$le &ritten n!tice" 3,3, 2artici$ate in &!r*$lace #eeting" and di"cu""i!n" 3,4, C!#$lete &!r* related d!cu#ent" 3,5, /"ti#ate) calculate and rec!rd r!utine &!r*$lace #ea"ure" 3,9, 1a"ic #athe#atical $r!ce""e" ! additi!n) "u'tracti!n) di%i"i!n and #ulti$licati!n 3,<, A'ilit( t! relate t! $e!$le ! "!cial range in the &!r*$lace 3,=, 4ather and $r!%ide in !r#ati!n in re"$!n"e t! &!r*$lace @e+uire#ent" 4,1, 6aB #achine 4,>, Tele$h!ne 4,3, Writing #aterial" 4,4, Internet 5,1, -irect 5'"er%ati!n 5,>, 5ral inter%ie& and &ritten te"t 9,1, C!#$etenc( #a( 'e a""e""ed indi%iduall( in the actual &!r*$lace !r thr!ugh accredited in"tituti!n
3, :nder$inning S*ill"
Weldncii11-3 01/04/05
WOR8 IN A TEAM EN;IRONMENT +00,1110" Thi" unit c!%er" the "*ill") *n!&ledge and attitude" t! identi ( r!le and re"$!n"i'ilit( a" a #e#'er ! a tea#,
PERFORMANCE CRITERIA Italicized ter#" are ela'!rated in the @ange ! 3aria'le"
ELEMENT
1,1, The role and objective of the team i" identi ied r!# a%aila'le sources of information 1,>, Tea# $ara#eter") re$!rting relati!n"hi$" and re"$!n"i'ilitie" are identi ied r!# tea# di"cu""i!n" and a$$r!$riate eBternal "!urce"
>,1, Indi%idual r!le and re"$!n"i'ilitie" &ithin the tea# en%ir!n#ent are identi ied >,>, @!le" and re"$!n"i'ilit( ! !ther tea# #e#'er" are identi ied and rec!gni7ed >,3, @e$!rting relati!n"hi$" &ithin tea# and eBternal t! tea# are identi ied
3,1, / ecti%e and a$$r!$riate !r#" ! c!##unicati!n" u"ed and interacti!n" underta*en &ith tea# #e#'er" &h! c!ntri'ute t! *n!&n tea# acti%itie" and !'Eecti%e" 3,>, / ecti%e and a$$r!$riate c!ntri'uti!n" #ade t! c!#$le#ent tea# acti%itie" and !'Eecti%e") 'a"ed !n indi%idual "*ill" and c!#$etencie" and workplace context 3,3, 5'"er%ed $r!t!c!l" in re$!rting u"ing "tandard !$erating $r!cedure" 3,4, C!ntri'ute t! the de%el!$#ent ! tea# &!r* $lan" 'a"ed !n an under"tanding ! tea#D" r!le and !'Eecti%e" and indi%idual c!#$etencie" ! the #e#'er",
Weldncii11-3 01/04/05
RANGE OF ;ARIABLES
;ARIABLE 1, @!le and !'Eecti%e ! tea# 1,1, 1,>, RANGE W!r* acti%itie" in a tea# en%ir!n#ent &ith enter$ri"e !r "$eci ic "ect!r Ai#ited di"creti!n) initiati%e and Eudge#ent #a('e de#!n"trated !n the E!') either indi%iduall( !r in a tea# en%ir!n#ent
and/!r
!ther
&!r*$lace
Machine/e+ui$#ent #anu acturerD" "$eci icati!n" and in"tructi!n" 5rgani7ati!nal !r eBternal $er"!nnel Client/"u$$lier in"tructi!n" Qualit( "tandard" 5?S and en%ir!n#ental "tandard" W!r* $r!cedure" and $ractice" C!nditi!n" ! &!r* en%ir!n#ent" Aegi"lati!n and indu"trial agree#ent" Standard &!r* $ractice including the "t!rage) "a e handling and di"$!"al ! che#ical" Sa et() en%ir!n#ental) h!u"e*ee$ing and +ualit( guideline"
3, W!r*$lace c!nteBt
Weldncii11-3 01/04/05
E;IDENCE GUIDE 1, Critical a"$ect" ! c!#$etenc( A""e""#ent re+uire" e%idence that the candidate; 1,1, 1,>, 1,3, 1,4, 1,5, 1,9, >, :nder$inning Cn!&ledge and Attitude >,1, >,>, >,3, >,4, 3, :nder$inning S*ill" 4, @e"!urce I#$licati!n" 3,1, 5$erated in a tea# t! c!#$lete &!r*$lace acti%it( W!r*ed e ecti%el( &ith !ther" C!n%e(ed in !r#ati!n in &ritten !r !ral !r# Selected and u"ed a$$r!$riate &!r*$lace language 6!ll!&ed de"ignated &!r* $lan !r the E!' @e$!rted !utc!#e" C!##unicati!n $r!ce"" Tea# "tructure Tea# r!le" 4r!u$ $lanning and deci"i!n #a*ing C!##unicate a$$r!$riatel() c!n"i"tent &ith the culture ! the &!r*$lace
The !ll!&ing re"!urce" MUST 'e $r!%ided; 4,1, Acce"" t! rele%ant &!r*$lace !r a$$r!$riatel( "i#ulated en%ir!n#ent &here a""e""#ent can ta*e $lace Material" rele%ant t! the $r!$!"ed acti%it( !r ta"*"
C!#$etenc( #a( 'e a""e""ed thr!ugh; 5,1, 5,>, 5'"er%ati!n ! the indi%idual #e#'er in relati!n t! the &!r* acti%itie" ! the gr!u$ 5'"er%ati!n ! "i#ulati!n and !r r!le $la( in%!l%ing the $artici$ati!n ! indi%idual #e#'er t! the attain#ent ! !rgani7ati!nal g!al Ca"e "tudie" and "cenari!" a" a 'a"i" !r di"cu""i!n ! i""ue" and "trategie" in tea#&!r* C!#$etenc( #a( 'e a""e""ed in &!r*$lace !r in a "i#ulated &!r*$lace "etting A""e""#ent "hall 'e !'"er%ed &hile ta"* are 'eing underta*en &hether indi%iduall( !r in gr!u$
UNIT OF COMPETENCY:
Weldncii11-3 01/04/05
+00,1110-
: Thi" unit c!%er" the *n!&ledge) "*ill" and attitude" in $r!#!ting career gr!&th and ad%ance#ent, PERFORMANCE CRITERIA
Italicized ter#" are ela'!rated in the @ange ! 3aria'le"
1,1 2er"!nal gr!&th and &!r* $lan" are $ur"ued t!&ard" i#$r!%ing the +uali icati!n" "et !r the $r! e""i!n 1,> Intra- and inter$er"!nal relati!n"hi$" i" are #aintained in the c!ur"e ! #anaging !ne"el 'a"ed !n $er !r#ance evaluation 1,3 C!##it#ent t! the !rgani7ati!n and it" g!al i" de#!n"trated in the $er !r#ance ! dutie" >,1 C!#$eting de#and" are $ri!riti7ed t! achie%e $er"!nal) tea# and !rgani7ati!nal g!al" and !'Eecti%e", >,> Resources are utili7ed e icientl( and e ecti%el( t! #anage &!r* $ri!ritie" and c!##it#ent" >,3 2ractice" al!ng ec!n!#ic u"e and #aintenance ! e+ui$#ent and acilitie" are !ll!&ed a" $er e"ta'li"hed $r!cedure" 3,1 Trainings and career opportunities are identi ied and a%ailed ! 'a"ed !n E!' re+uire#ent" 3,> Recognitions are "!ught/recei%ed and de#!n"trated a" $r!! ! career ad%ance#ent 3,3 Licenses and/or certifications rele%ant t! E!' and career are !'tained and rene&ed
RANGE OF ;ARIABLES
Weldncii11-3 01/04/05
;ARIABLE 1, /%aluati!n
RANGE 1,1 2er !r#ance A$$rai"al 1,> 2"(ch!l!gical 2r! ile 1,3 A$titude Te"t" >,1 ?u#an >,> 6inancial >,3 Techn!l!g( >,3,1 ?ard&are >,3,> S! t&are 3,1 2artici$ati!n in training $r!gra#" 3,1,1 Technical 3,1,> Su$er%i"!r( 3,1,3 Managerial 3,1,4 C!ntinuing /ducati!n 3,> Ser%ing a" @e"!urce 2er"!n" in c!n erence" and &!r*"h!$" 4,1 4,> 4,3 4,4 4,5 4,9 5,1 5,> 5,3 5,4 @ec!##endati!n" Citati!n" Certi icate ! A$$reciati!n" C!##endati!n" A&ard" Tangi'le and Intangi'le @e&ard" Nati!nal Certi icate" Certi icate ! C!#$etenc( Su$$!rt Ae%el Aicen"e" 2r! e""i!nal Aicen"e"
>, @e"!urce"
4, @ec!gniti!n"
E;IDENCE GUIDE
Weldncii11-3 01/04/05
A""e""#ent re+uire" e%idence that the candidate; 1,1 Attained E!' target" &ithin *e( re"ult area" (C@A") 1,> Maintained intra - and inter$er"!nal relati!n"hi$ in the c!ur"e ! #anaging !ne"el 'a"ed !n $er !r#ance e%aluati!n 1,3 C!#$leted training" and career !$$!rtunitie" &hich are 'a"ed !n the re+uire#ent" ! the indu"trie" 1,4 Ac+uired and #aintained licen"e" and/!r certi icati!n" acc!rding t! the re+uire#ent ! the +uali icati!n >,1 W!r* %alue" and ethic" (C!de ! C!nduct) C!de ! /thic") etc,) >,> C!#$an( $!licie" >,3 C!#$an( !$erati!n") $r!cedure" and "tandard" >,4 6unda#ental right" at &!r* including gender "en"iti%it( >,5 2er"!nal h(giene $ractice" 3,1 A$$r!$riate $ractice ! $er"!nal h(giene 3,> Intra and Inter$er"!nal "*ill" 3,3 C!##unicati!n "*ill" The !ll!&ing re"!urce" MUST 'e $r!%ided; 4,1 W!r*$lace !r a""e""#ent l!cati!n 4,> Ca"e "tudie"/"cenari!" C!#$etenc( #a( 'e a""e""ed thr!ugh; 5,1 2!rt !li! A""e""#ent 5,> Inter%ie& 5,3 Si#ulati!n/@!le-$la(" 5,4 5'"er%ati!n 5,5 Third 2art( @e$!rt" 5,9 /Ba#" and Te"t" 9,1 C!#$etenc( #a( 'e a""e""ed in the &!r* $lace !r in a "i#ulated &!r* $lace "etting
9, C!nteBt ! A""e""#ent
UNIT OF COMPETENCY :
Weldncii11-3 01/04/05
SAFETY PROCEDURES UNIT CODE UNIT DESCRIPTOR : : +00,11109 Thi" unit c!%er" the !utc!#e" re+uired t! c!#$l( &ith regulat!r( and !rgani7ati!nal re+uire#ent" !r !ccu$ati!nal health and "a et(, PERFORMANCE CRITERIA 1, ELEMENT Identi ( ha7ard" and ri"*"
Italicized ter#" are ela'!rated in the @ange ! 3aria'le"
1,1
afet! regulations and &!r*$lace "a et( and ha7ard c!ntr!l $ractice" and $r!cedure" are clari ied and eB$lained 'a"ed !n !rgani7ati!n $r!cedure" 1,> "azards/risks in the &!r*$lace and their c!rre"$!nding indicat!r" are identi ied t! #ini#i7e !r eli#inate ri"* t! c!-&!r*er") &!r*$lace and en%ir!n#ent in acc!rdance &ith !rgani7ati!n $r!cedure" 1,3 #ontingenc! measures during &!r*$lace accident") ire and !ther e#ergencie" are rec!gni7ed and e"ta'li"hed in acc!rdance &ith !rgani7ati!n $r!cedure"
>,
/%aluate ha7ard" and >,1 Ter#" ! #aBi#u# t!lera'le li#it" &hich &hen ri"*" eBceeded &ill re"ult in har# !r da#age are identi ied 'a"ed !n thre"h!ld li#it %alue" (TA3) >,> / ect" ! the ha7ard" are deter#ined >,3 5?S i""ue" and/!r c!ncern" and identi ied "a et( ha7ard" are re$!rted t! de"ignated $er"!nnel in acc!rdance &ith &!r*$lace re+uire#ent" and rele%ant &!r*$lace 5?S legi"lati!n
PERFORMANCE CRITERIA
Weldncii11-3 01/04/05
11
3,1 5ccu$ati!nal ?ealth and Sa et( (5?S) $r!cedure" !r c!ntr!lling ha7ard"/ri"*" in &!r*$lace are c!n"i"tentl( !ll!&ed 3,> 2r!cedure" !r dealing &ith &!r*$lace accident") ire and e#ergencie" are !ll!&ed in acc!rdance &ith !rgani7ati!n 5?S $!licie" 3,3 $ersonal protective e%uipment &$$'( i" c!rrectl( u"ed in acc!rdance &ith !rgani7ati!n 5?S $r!cedure" and $ractice" 3,4 A$$r!$riate a""i"tance i" $r!%ided in the e%ent ! a &!r*$lace e#ergenc( in acc!rdance &ith e"ta'li"hed !rgani7ati!n $r!t!c!l 4,1 'mergenc!)related drills and trainings are $artici$ated in a" $er e"ta'li"hed !rgani7ati!n guideline" and $r!cedure" 4,> *" personal records are c!#$leted and u$dated in acc!rdance &ith &!r*$lace re+uire#ent"
4,
RANGE OF ;ARIABLES
Weldncii11-3 01/04/05
1>
RANGE Ma( include 'ut are n!t li#ited t!; 1,1 Clean Air Act 1,> 1uilding c!de 1,3 Nati!nal /lectrical and 6ire Sa et( C!de" 1,4 Wa"te #anage#ent "tatute" and rule" 1,5 2hili$$ine 5ccu$ati!nal Sa et( and ?ealth Standard" 1,9 -5A/ regulati!n" !n "a et( legal re+uire#ent" 1,< /CC regulati!n" Ma( include 'ut are n!t li#ited t!; >,1 2h("ical ha7ard" G i#$act) illu#inati!n) $re""ure) n!i"e) %i'rati!n) te#$erature) radiati!n >,> 1i!l!gical ha7ard"- 'acteria) %iru"e") $lant") $ara"ite") #ite") #!ld") ungi) in"ect" >,3 Che#ical ha7ard" G du"t") i'er") #i"t") u#e") "#!*e) ga""e") %a$!r" >,4 /rg!n!#ic" 2"(ch!l!gical act!r" G !%er eBerti!n/ eBce""i%e !rce) a&*&ard/"tatic $!"iti!n") atigue) direct $re""ure) %ar(ing #eta'!lic c(cle" 2h("i!l!gical act!r" G #!n!t!n() $er"!nal relati!n"hi$) &!r* !ut c(cle RANGE
>, ?a7ard"/@i"*"
;ARIABLE 3, C!ntingenc( #ea"ure" Ma( include 'ut are n!t li#ited t!; 3,1 /%acuati!n 3,> I"!lati!n 3,3 -ec!nta#inati!n 3,4 (Calling de"igned) e#ergenc( $er"!nnel Ma( include 'ut are n!t li#ited t!; 4,1 Ma"* 4,> 4l!%e" 4,3 4!ggle" 4,4 ?air Net/ca$/'!nnet 4,5 6ace #a"*/"hield 4,9 /ar #u " 4,< A$r!n/4!&n/c!%erall/Eu#$ "uit 4,= Anti-"tatic "uit"
13
4, 22/
Weldncii11-3 01/04/05
5,1 6ire drill 5,> /arth+ua*e drill 5,3 1a"ic li e "u$$!rt/C2@ 5,4 6ir"t aid 5,5 S$illage c!ntr!l 5,9 -ec!nta#inati!n ! che#ical and t!Bic 5,< -i"a"ter $re$aredne""/#anage#ent 9,1 9,> 9,3 9,4 Medical/?ealth rec!rd" Incident re$!rt" Accident re$!rt" 5?S-related training c!#$leted
A""e""#ent re+uire" e%idence that the candidate; 1,1 /B$lained clearl( e"ta'li"hed &!r*$lace "a et( and ha7ard c!ntr!l $ractice" and $r!cedure" 1,> Identi ied ha7ard"/ri"*" in the &!r*$lace and it" c!rre"$!nding indicat!r" in acc!rdance &ith c!#$an( $r!cedure" 1,3 @ec!gni7ed c!ntingenc( #ea"ure" during &!r*$lace accident") ire and !ther e#ergencie" 1,4 Identi ied ter#" ! #aBi#u# t!lera'le li#it" 'a"ed !n thre"h!ld li#it %alue- TA3, 1,5 6!ll!&ed 5ccu$ati!nal ?ealth and Sa et( (5?S) $r!cedure" !r c!ntr!lling ha7ard"/ri"*" in &!r*$lace 1,9 :"ed 2er"!nal 2r!tecti%e /+ui$#ent (22/) in acc!rdance &ith c!#$an( 5?S $r!cedure" and $ractice" 1,< C!#$leted and u$dated 5?S $er"!nal rec!rd" in acc!rdance &ith &!r*$lace re+uire#ent"
Weldncii11-3 01/04/05
14
5?S $r!cedure" and $ractice" and regulati!n" 22/ t($e" and u"e" 2er"!nal h(giene $ractice" ?a7ard"/ri"*" identi icati!n and c!ntr!l Thre"h!ld Ai#it 3alue -TA3 5?S indicat!r" 5rgani7ati!n "a et( and health $r!t!c!l Sa et( c!n"ci!u"ne"" ?ealth c!n"ci!u"ne""
3,1 2ractice ! $er"!nal h(giene 3,> ?a7ard"/ri"*" identi icati!n and c!ntr!l "*ill" 3,3 Inter$er"!nal "*ill" 3,4 C!##unicati!n "*ill" The !ll!&ing re"!urce" #u"t 'e $r!%ided; 4,1 W!r*$lace !r a""e""#ent l!cati!n 4,> 5?S $er"!nal rec!rd" 4,3 22/ 4,4 ?ealth rec!rd" C!#$etenc( #a( 'e a""e""ed thr!ugh; 5,1 2!rt !li! A""e""#ent 5,> Inter%ie& 5,3 Ca"e Stud(/Situati!n 9,1 C!#$etenc( #a( 'e a""e""ed in the &!r* $lace !r in a "i#ulated &!r* $lace "etting
COMMON COMPETENCIES UNIT OF COMPETENCY: APPLY SAFETY PRACTICES UNIT CODE: MEE-21201 Thi" unit c!%er" the c!#$etencie" re+uired t! a$$l( "a et( $ractice" in the &!r*$lace, PERFORMANCE CRITERIA
Italicized ter#" are ela'!rated in the @ange ! 3aria'le"
1,1 1,>
Hazards are identi ied c!rrectl( in acc!rdance &ith 5?S $rinci$le", Sa et( "ign" and "(#'!l" are identi ied and adhered t!, A$$r!$riate protective clothing and devices c!rrectl( "elected and u"ed in acc!rdance &ith
15
>,
>,1
Weldncii11-3 01/04/05
5?S re+uire#ent" !r indu"tr(/c!#$an( $!lic( 3, 2er !r# "a e handling ! t!!l") e+ui$#ent and #aterial" 3,1 3,> Sa et( $r!cedure" !r $re-u"e chec* and !$erati!n ! t!!l" and e+ui$#ent !ll!&ed in acc!rdance &ith indu"tr(/ c!#$an( $!licie", T!!l") e+ui$#ent and #aterial" handled "a el( in acc!rdance &ith 5?S re+uire#ent" and indu"tr(/ c!#$an( $!licie", 6ir"t aid treat#ent ! injuries are carried !ut acc!rding t! rec!##ended $r!cedure" 6ire eBtingui"her "elected and !$erated c!rrectl( acc!rding t! the type of fire,
4, 5,
4,1 5,1
RANGE Cluttered t!!l" and #aterial" Sli$$er( l!!r" (cau"ed '( !il) grea"e !r an( li+uid) /B$!"ed electrical &ire" Shar$ edge" Machine &ith!ut guard" !r &ith eB$!"ed #!%ing $art"
2r!tecti%e cl!thing and de%ice" #a( include 'ut i" n!t li#ited t!; >,1 "a et( gla""e"/g!ggle" >,> "a et( "h!e" >,3 !%erall" >,4 ca$ >,5 gl!%e" InEurie" #a( include; 3,1 'urn"/"cald"
19
3, InEurie"
Weldncii11-3 01/04/05
racture" cut" and a'ra"i!n" $!i"!ning !reign '!die" in the e(e c!ncu""i!n "h!c*
6ire" in%!l%ing !r cau"ed '(; 4,1 c!##!n c!#'u"ti'le" (&!!d) cl!th) $a$er) ru''er and $la"tic) 4,> la##a'le li+uid" (ga"!line) !il) "!l%ent") $aint") etc,) 4,3 energi7ed electrical e+ui$#ent (&iring) u"e '!Be") circuit 'rea*er") a$$liance") etc, 4,4 c!#'u"ti'le #etal" (#agne"iu#) "!diu#) etc,)
1,
E;IDENCE GUIDE Critical a"$ect" A""e""#ent re+uire" e%idence that the candidate; ! e%idence 1,1 identi ied ha7ard!u" area 1,> u"ed $r!tecti%e cl!thing and de%ice" 1,3 handled t!!l") e+ui$#ent and #aterial" $r!$erl( 1,4 $er !r#ed ir"t aid 1,5 u"ed ire eBtingui"her :nder$inning *n!&ledge and attitude >,1 >,> >,3 >,4 >,5 >,9 >,< 3,1 3,> 3,3 3,4 Sh!$ "a et( "ign") "(#'!l" and alar#" Sa et( $recauti!nar( #ea"ure" ?!u"e*ee$ing Machine t!!l" 6ir"t aid /ngineering #aterial" 6ire eBtingui"her" 5$erating #achine t!!l" ?andling t!!l" and #aterial" C!##unicating &ith "u$eri!r" and c!-&!r*er" Inter$reting in"tructi!n"
1<
>,
3,
:nder$inning "*ill"
Weldncii11-3 01/04/05
4,
@e"!urce i#$licati!n"
The !ll!&ing re"!urce" #u"t 'e $r!%ided 4,1 T!!l") e+ui$#ent and acilitie" a$$r!$riate t! $r!ce""e" !r acti%it( 4,> Material" rele%ant t! the $r!$!"ed acti%it( C!#$etenc( #u"t 'e a""e""ed thr!ugh; 5,1 -e#!n"trati!n 5,> Written !r !ral "h!rt an"&er +ue"ti!n" 5,3 2ractical eBerci"e" C!#$etenc( #a( 'e a""e""ed in the &!r*$lace !r in "i#ulated &!r*$lace en%ir!n#ent,
5,
Meth!d ! a""e""#ent
9,
C!nteBt !r a""e""#ent
UNIT OF COMPETENCY: INTERPRET DRAWINGS AND S8ETCHES UNIT CODE: MEE-21202 Thi" unit c!%er" the c!#$etencie" re+uired t! read and inter$ret dra&ing" and "*etche", PERFORMANCE CRITERIA
Italicized ter#" are ela'!rated in the @ange ! 3aria'le"
UNIT DESCRIPTOR:
ELEMENTS 1, >, 3, Identi ( "tandard al$ha'et ! line" Identi ( !rth!gra$hic/ i"!#etric %ie&" Inter$ret "tandard dra&ing "(#'!l") di#en"i!nal t!lerance" and n!tati!n" 1,1 1,> >,1 >,> 3,1 3,>
Al$ha'et ! line" are identi ied :"e" ! the al$ha'et ! line" are eB$lained 5rth!gra$hic and i"!#etric drawing are identi ied 5rth!gra$hic and i"!#etric %ie&" are eB$lained -ra&ing "(#'!l" are inter$reted acc!rding t! dra&ing "tandard" -i#en"i!nal tolerances) n!tati!n" are inter$reted acc!rding t! "$eci icati!n"
Weldncii11-3 01/04/05
1=
RANGE OF ;ARIABLES ;ARIABLE 1, -ra&ing RANGE -ra&ing techni+ue include 1,1 2er"$ecti%e 1,> /B$l!ded %ie& 1,3 ?idden %ie& techni+ue 2r!Eecti!n" 1,4 6ir"t angle $r!Eecti!n" 1,5 Third angle $r!Eecti!n" >, T!lerance >,1 4eneral t!lerance >,> Angular t!lerance >,3 4e!#etric t!lerance
Weldncii11-3 01/04/05
18
E;IDENCE GUIDE 1, Critical a"$ect" A""e""#ent re+uire" e%idence that the candidate inter$reted ! e%idence technical dra&ing" and "*etche", >, :nder$inning *n!&ledge >,1 >,> >,3 >,4 >,5 Al$ha'et ! line" 2r!Eecti!n" -ra&ing "(#'!l" -i#en"i!ning techni+ue" T!lerance"
3,
3,1 C!##unicati!n "*ill" (reading and c!#$rehen"i!n) 3,> C!#$utati!n "*ill" The !ll!&ing re"!urce" #u"t 'e $r!%ided 4,1 W!r*ing dra&ing !r $lan" !r "*etche" 4,1 Mea"uring t!!l" 4,> -ra&ing") "*etche" !r 'lue$rint 4,3 S$eci#en $art"/c!#$!nent" C!#$etenc( #u"t 'e a""e""ed thr!ugh; 5,1 direct !'"er%ati!n
>0
4,
5,
Meth!d ! a""e""#ent
Weldncii11-3 01/04/05
&ritten !r !ral "h!rt an"&er +ue"ti!n" de#!n"trati!n $r!Eect/&!r* "a#$le $!rt !li! C!#$etenc( #a( 'e a""e""ed in the &!r*$lace !r in "i#ulated &!r*$lace en%ir!n#ent,
UNIT OF COMPETENCY: PERFORM INDUSTRY CALCULATIONS UNIT CODE: MEE-2120, UNIT DESCRIPTOR: ELEMENTS 1, 2er !r# !ur unda#ental !$erati!n", 2er !r# c!n%er"i!n ! unit" 1,1 Thi" unit c!%er" the c!#$etencie" re+uired t! $er !r# 'a"ic calculati!n" u"ing the !ur unda#ental !$erati!n, PERFORMANCE CRITERIA
Italicized ter#" are ela'!rated in the @ange ! 3aria'le"
Si#$le calculati!n" in%!l%ing &h!le nu#'er") #iBed nu#'er") racti!n and deci#al are $er !r#ed u"ing four fundamental operations. Units are c!n%erted t! the re+uired igure u"ing the gi%en !r#ulae English measurements are converted to metric measurements according to procedure. Si#$le calculati!n" are $er !r#ed !n alge'raic eB$re""i!n" u"ing the !ur unda#ental !$erati!n" Si#$le tran"$!"iti!n ! !r#ulae are carried !ut t! i"!late the %aria'le re+uired) in%!l%ing the !ur unda#ental !$erati!n",
>1
>,
>,1 >,>
3,
3,1 3,>
Weldncii11-3 01/04/05
Where a$$r!$riate) !r#ulae are c!n"tructed t! ena'le $r!'le#" t! 'e "!l%ed /+uati!n" in%!l%ing !ne un*n!&n "!l%ed c!rrectl(, 2ercentage" are c!#$uted u"ing a$$r!$riate !r#ula, @ati! and $r!$!rti!n are c!#$uted u"ing a$$r!$riate !r#ula,
>, :nit"
Weldncii11-3 01/04/05
>>
1,
E;IDENCE GUIDE Critical a"$ect" A""e""#ent re+uire" e%idence that the candidate $er !r#ed ! e%idence calculati!n"; 1,1 u"ing !ur unda#ental !$erati!n" 1,> in%!l%ing racti!n" and #iBed nu#'er" 1,3 in%!l%ing racti!n" and deci#al" 1,4 !n alge'raic eB$re""i!n" 1,5 in%!l%ing rati! and $r!$!rti!n :nder$inning *n!&ledge and attitude :nder$inning "*ill" @e"!urce i#$licati!n" Meth!d ! a""e""#ent >,1 >,> >,3 >,4 /ngli"h and #etric "("te# ! #ea"ure#ent" 6!ur unda#ental !$erati!n" Meth!d ! tran"$!"ing !r#ulae /+uati!n !r#ulati!n
>,
3, 4,
3,1 2er !r#ing calculati!n" u"ing $en and $a$er !r &ith the u"e ! calculat!r The !ll!&ing re"!urce" #u"t 'e $r!%ided 4,1 T!!l" and acilitie" a$$r!$riate t! $r!ce""e" !r acti%it( 4,> Material" rele%ant t! the $r!$!"ed acti%it( C!#$etenc( #u"t 'e a""e""ed thr!ugh; 5,1 &ritten !r !ral "h!rt an"&er +ue"ti!n"
>3
5,
Weldncii11-3 01/04/05
5,> $ractical eBerci"e" 9, C!nteBt !r a""e""#ent C!#$etenc( #a( 'e a""e""ed in the &!r*$lace !r in "i#ulated &!r*$lace en%ir!n#ent,
UNIT DESCRIPTOR: Thi" unit in%!l%e" c!#$etence re+uired t! in"$ect &!r* again"t "$eci icati!n and "tandard" and a$$l( +ualit( "tandard" t! &!r*, ELEMENTS 1, In"$ect &!r* d!ne 1,1 1,> 1,3 >, A$$l( +ualit( "tandard" t! &!r* >,1 >,> >,3
Weldncii11-3 01/04/05
PERFORMANCE CRITERIA
Italicized ter#" are ela'!rated in the @ange ! 3aria'le"
A$$r!$riate in"$ecti!n" are c!nducted t! en"ure c!#$an( %ualit! s!stems and procedures are #aintained/ !ll!&ed, F!' "$eci icati!n"/&!r* !rder and +ualit( "tandard" are identi ied, 6ault"/-e ect" are identi ied and recti ied acc!rding t! c!#$an( $r!cedure", In"$ecti!n" are c!nducted thr!ugh!ut the #anu acturing $r!ce""e" t! en"ure +ualit( "tandard" are #aintained, A$$r!$riate +ualit( "tandard" are a$$lied thr!ugh!ut the $r!ducti!n/ a'ricati!n $r!ce"", All acti%itie" are c!!rdinated thr!ugh!ut the
>4
>,4
&!r*$lace t! en"ure e icient +ualit( &!r* !utc!#e", @ec!rd" ! &!r* +ualit( are #aintained acc!rding t! the c!#$an( re+uire#ent", 2!""i'le da#age t! compan! propert! i" a%!ided '( adherence t! c!#$an( +ualit( $r!cedure", Qualit( ! &!r* i" re%ie&ed t! en"ure cu"t!#er re+uire#ent" and c!#$an( "tandard" are #et,
3,1 3,>
RANGE Qualit( "("te# and $r!cedure" #a( 'e c!ntained in; 1,1 &!r* in"tructi!n" 1,> "a e &!r* $r!cedure" 1,3 $r!duct "$eci icati!n" 1,4 e+ui$#ent #aintenance "chedule" 1,5 technical $r!cedure" ad!$ted !r "$eci icall( $re$ared "tandard" 1,9 c!#$an(/indu"tr( rule" C!#$an( $r!$ertie" include" ; >,1 $r!ducti!n and/!r a'ricati!n e+ui$#ent >,> hand and $!&er t!!l" >,3 5?HS $ara$hernalia >,4 acilitie"
Weldncii11-3 01/04/05
>5
1,
E;IDENCE GUIDE Critical a"$ect" A""e""#ent re+uire" e%idence that the candidate; ! e%idence 1,1 in"$ected &!r* d!ne again"t "$eci icati!n 1,> a$$lied +ualit( "tandard" t! &!r* 1,3 $r!tected c!#$an( $r!$ert( and cu"t!#er intere"t" :nder$inning *n!&ledge and attitude >,1 C!##unicati!n/ eed'ac* #eth!d"-&ritten and %er'al >,> C!#$an( "("te#") $r!ce""e" and &!r* +ualit( re+uire#ent" >,3 W!r* in"$ecti!n techni+ue" >,4 Qualit( a""urance $rinci$le" >,5 Sa et( $recauti!nar( #ea"ure" >,9 ?andling #aterial") t!!l" and e+ui$#ent 3,1 2r!'le# "!l%ing "*ill" 3,> C!##unicating &ith "u$eri!r" and c!-&!r*er" 3,3 Inter$reting E!' "$eci icati!n and &!r* !rder The !ll!&ing re"!urce" #u"t 'e $r!%ided 4,1 T!!l") e+ui$#ent and acilitie" a$$r!$riate t! $r!ce""e" !r acti%it( 4,> Material" rele%ant t! the $r!$!"ed acti%it( C!#$etenc( #u"t 'e a""e""ed thr!ugh; 5,1 -e#!n"trati!n
>9
>,
3,
4,
5,
Meth!d ! a""e""#ent
Weldncii11-3 01/04/05
5,> Written !r !ral "h!rt an"&er +ue"ti!n" 5,3 2ractical eBerci"e" 9, C!nteBt !r a""e""#ent C!#$etenc( #a( 'e a""e""ed in the &!r*$lace !r in "i#ulated &!r*$lace en%ir!n#ent,
UNIT DESCRIPTOR: Thi" unit c!%er" the c!#$etencie" re+uired t! u"e hand t!!l", ELEMENTS 1, Select hand t!!l" 1,1 1,> >, :"e hand t!!l" >,1 >,> 3, Maintain hand t!!l" 3,1 3,> PERFORMANCE CRITERIA
Italicized ter#" are ela'!rated in the @ange ! 3aria'le"
"and tools "elected are a$$r!$riate t! the re+uire#ent" ! the task, :n"a e !r de ecti%e t!!l" are identi ied and #ar*ed !r re$air acc!rding t! $r!cedure, ?and t!!l" are u"ed t! $r!duce the de"ired !utc!#e" t! E!' "$eci icati!n", Ta"* $er !r#ed in acc!rdance &ith c!#$an( !r indu"tr( "a et( $r!cedure, Routine maintenance ! hand t!!l" i" underta*en acc!rding t! "tandard !$erating $r!cedure") $rinci$le" and techni+ue", ?and t!!l" are "t!red in de"ignated l!cati!n in acc!rdance &ith #anu acturerD" in"tructi!n/"tandard !$erating $r!cedure,
><
Weldncii11-3 01/04/05
RANGE ?and t!!l" include" 'ut n!t li#ited t!; 1,1 ?ac*"a&" 1,> ?a##er" ('all $een) chi$$ing) 1,3 2unche" 1,4 Scre&dri%er" 1,5 Wrenche" 1,9 Scra$er" 1,< Chi"el" 1,= 4!uge" 1,8 6ile" 1,10 Cla#$" Ta"*" #a( include; >,1 AdEu"ting >,> -i"#antling >,3 A""e#'ling >,4 6ini"hing ! ite# !r c!#$!nent" @!utine #aintenance #a( include: 3,1 Cleaning 3,> Au'ricating 3,3 Tightening 3,4 Si#$le t!!l re$air
>=
>, Ta"*
3, @!utine #aintenance
Weldncii11-3 01/04/05
E;IDENCE GUIDE 1, Critical a"$ect" A""e""#ent re+uire" e%idence that the candidate; ! e%idence 1,1 Selected and u"ed hand t!!l" a$$r!$riate t! the E!' 1,> 2er !r#ed r!utine #aintenance and "t!rage ! hand t!!l" >, :nder$inning *n!&ledge and attitude >,1 T($e" and u"e" ! hand t!!l" >,> ?and t!!l de ect" >,3 2r!cedure) $rinci$le" and techni+ue" in #aintenance ! hand t!!l" 3,1 ?andling t!!l" and #aterial" 3,> C!##unicating &ith "u$eri!r" and c!-&!r*er" 3,3 Inter$reting in"tructi!n" The !ll!&ing re"!urce" #u"t 'e $r!%ided 4,1 T!!l") e+ui$#ent and acilitie" a$$r!$riate t! the $r!ce"" !r acti%it( 4,> Material" rele%ant t! the $r!$!"ed acti%it( C!#$etenc( #u"t 'e a""e""ed thr!ugh; 5,1 -e#!n"trati!n 5,> Written !r !ral "h!rt an"&er +ue"ti!n" 5,3 2ractical eBerci"e"
>8
3,
4,
5,
Meth!d ! a""e""#ent
Weldncii11-3 01/04/05
9,
C!nteBt !r a""e""#ent
PREPARE WELD MATERIALS MEE-2120" Thi" unit c!%er" the "*ill") *n!&ledge and attitude" in $re$aring &elding #aterial", PERFORMANCE CRITERIA
Italicized ter#" are ela'!rated in the range ! 3aria'le"
1,1 Cutting e+ui$#ent "h!uld 'e !$erati!nal and "h!uld c!n !r# t! acce$ta'le 5?HS "tandard" 1,> Set u$ e+ui$#ent i" a$$r!$riate !r !$erati!n intended >,1 Materials are cut 'a"ed !n "$eci ied di#en"i!n/specifications, >,> Ta"* i" $er !r#ed in acc!rdance &ith c!#$an( !r indu"tr( re+uire#ent" and "a et( $r!cedure, 3,1 Sur ace" are cleaned t! re+uired "$eci icati!n", 3,> Ta"* i" $er !r#ed in acc!rdance &ith c!#$an( !r indu"tr( re+uire#ent" and safety procedure 4,1 C!n"u#a'le" are $re$ared in acc!rdance &ith re+uired "$eci icati!n" and c!de" 4,> Welding c!n"u#a'le" are $re$ared in acc!rdance &ith #anu acturerD" in"tructi!n"
30
Weldncii11-3 01/04/05
5,1 22/ "h!uld c!n !r# t! acce$ta'le 5?HS re+uire#ent and "tandard"
RANGE 1,1 1,> 1,3 1,4 1,5 1,9 1,< 1,= Mild "teel Car'!n "teel All!( "teel Cutting ga"e" 4!uging electr!de" 4rinding/cutting di"c" @un !n/run ! ) 'ac*ing $late"/ring Cutting acce""!rie"
>, Cut
Cut #aterial u"ing >,1 5B(-acet(lene ga" cutting e+ui$#ent (#anual and aut!#atic) >,> 2la"#a cutting e+ui$#ent >,3 Shearing #achine >,4 -i"c cutter >,5 Cutting electr!de S$eci icati!n" 'a"ed !n 3,1 Welding c!de" 3,> @e erence Indu"tr( "tandard" 3,3 Client "$eci icati!n Sur ace" and edge" are cleaned '( 4,1 4rinding !r "anding
31
3, S$eci icati!n
4, Cleaned
Weldncii11-3 01/04/05
4,> 6iling 4,3 Che#ical &a"hing (-egrea"er) 5, Sa et( $r!cedure" 5,1 Wearing ! re+uired 22/ 5,> Securing !B(-acet(lene tan*" 'e !re) during and a ter u"e 5,3 Chec*ing !B(-acet(lene h!"e !r ga" lea*" 5,4 S&itch ! e+ui$#ent a ter u"e 5,5 Chec*ing electrical e+ui$#ent and de%ice"
A""e""#ent re+uire" e%idence that the candidate; 1,1 2er !r# edge $re$arati!n in acc!rdance &ith W2S and "a et( $r!cedure" 1,> :"e edge $re$arati!n e+ui$#ent and t!!l" in acc!rdance &ith the re+uire#ent" !r #anu acturerD" in"tructi!n" >,1 Inter$retati!n ! $lan" and dra&ing" >,> Selecti!n ! a$$r!$riate #eth!d ! edge $re$arati!n >,3 Selecti!n ! a$$r!$riate cutting e+ui$#ent) acce""!rie" and "u$$lie" >,4 5$erati!n ! cutting e+ui$#ent "uch a" #echanical) ga" and $la"#a >,5 5$erati!n ! grinding e+ui$#ent >,9 Sa et( $r!cedure" !r cutting and grinding 3,1 Mea"uring and c!##unicati!n "*ill" 3,> Set u$ ! cutting e+ui$#ent "uch a" #echanical) ga" and $la"#a 3,3 Cutting techni+ue" 3,4 4rinding techni+ue" 3,5 5'"er%ance ! "a et( $r!cedure" The !ll!&ing re"!urce" #u"t 'e $r!%ided; 4,1 @ele%ant d!cu#entati!n "uch a" W2S and &!r*ing dra&ing 4,> Su$$lie" and #aterial" 4,3 Cutting e+ui$#ent and acilitie" 4,4 4rinding e+ui$#ent and acilitie" 4,5 Mea"uring t!!l"
3>
2. U)6e*'$))$)g 8)o</e6ge
,. U)6e*'$))$)g S=$//#
!. Re#o.*%e I&'/$%a($o)#
Weldncii11-3 01/04/05
4,9 22/ 4,< Stand-'( ire ighting e+ui$#ent +. Me(>o6 o4 A##e##&e)( C!#$etenc( #u"t 'e a""e""ed thr!ugh; 5,1 5'"er%ati!n/e%aluati!n 5,> 5ral +ue"ti!ning 5,3 In"$ecti!n ! $re$ared edge" C!#$etenc( t! 'e a""e""ed &hile a ta"* i" 'eing underta*en in the &!r*$lace !r in a "i#ulated &!r*$lace "etting,
UNIT TITLE: UNIT CODE: DESCRIPTOR: ELEMENTS 1,1 Set u$ &elding #achine
SET UP WELDING EQUIPMENT MEE-2120Thi" unit c!%er" the "*ill") *n!&ledge and attitude" in $re$aring e+ui$#ent !r &elding, PERFORMANCE CRITERIA
Italicized ter#" are ela'!rated in the @ange ! 3aria'le"
1,1 Welding machine i" $!"iti!ned in $r!Bi#it( t! &!r*) d!e" n!t $!"e a" !'"tructi!n and i" $r!tected r!# da#age due t! du"t) alling !'Eect" !r rain all, 1,> Current) %!ltage) and &ire eed "etting" i" ine tuned !r adEu"ted c!n"i"tent &ith E!' re+uire#ent" t! $r!duce acce$ta'le &eld, 1,3 Welding #achine i" &ired u$ !r "et t! the polarity indicated in the &elding $r!cedure"/"$eci icati!n" !r a" rec!##ended '( the iller &ire #anu acturer 1,4 Welding #achine "h!uld 'e c!nnected t! an inde$endent power supply, 1,5 Tract!r and &ire eeder" "h!uld 'e c!nnected t! &elding #achine &here needed, >,1 4r!und ca'le i" c!nnected directl( t! #aterial" t! 'e &elded, >,> Welding ca'le") electr!de h!lder" and accessories in"talled are c!n"i"tent &ith e+ui$#ent re+uire#ent" and &!r* "$eci icati!n") and "hall 'e ree r!# crac*") 'urn" and cut" al!ng the length ! ca'le in"ulati!n, >,3 Welding and gr!und ca'le" laid !ut and ree r!# tangle" >,4 :nder"i7e !r #a*e"hi t gr!unding i" n!t u"ed
33
Weldncii11-3 01/04/05
>,5 S$!!l" ir#l( l!c*ed t! h!lder) r!ller" adEu"ted t! c!rrect ten"i!n >,9 2urging h!"e") da#$") l!&#eter) regulat!r") t!rche" and gun" are $r!$erl( in"talled &here needed, >,< 4a" tan*" $r!$erl( "ecured &here needed, >,= 6luB rec!%er( e+ui$#ent in"talled &here needed, >,8 /lectr!de) luB !%en/heater" in"talled &here needed, >,10 Tung"ten electr!de" $r!$erl( gr!und !r 4TAW $r!ce"" &here needed
3, Set u$ &elding $!"iti!ner") Eig" and iBture" 4, Set u$ $re-heating t!!l"/e+ui$#ent a" re+uired
3,1 1race") "ti ener") rail" and !ther Eig" are $r!%ided and in c!n !r#it( &ith E!' re+uire#ent", 3,> W!r* ite#"/#aterial" are $r!tected r!# "tr!ng &ind") dra t" and rain all 4,1 Pre heating e!uipment a$$r!$riate t! the E!' re+uire#ent and "$eci icati!n" 4,> /+ui$#ent !$erated in c!n !r#ance &ith the #anu acturerD" in"tructi!n",
Weldncii11-3 01/04/05
34
RANGE T($e") *ind and u"e" ! 1,1 SAW e+ui$#ent 1,> SMAW/4TAW e+ui$#ent 1,3 4MAW/6CAW e+ui$#ent 1,4 Multi-$r!ce"" &elding e+ui$#ent A$$licati!n and u"e" >,1 -irect current G electr!de $!"iti%e (re%er"e $!larit() >,> -irect current G electr!de negati%e ("traight $!larit() 3,1 3,> 3,3 3,4 Alternating current (AC) -irect current (-C) C!n"tant current C!n"tant %!ltage
>, 2!larit(
3, 2!&er "u$$l(
4, Acce""!rie"
4,1 &elding ca'le" 4,> electr!de h!lder" 4,3 &elding t!rche" and gun" 4,4 regulat!r" and l!& #eter" 4,5 &ire eeder" and &ire cutter 4,9 ga" h!"e" and ada$t!r" 4,< tan*") c(linder" and ga" heater" 4,= ilter") ga" len"e" and in"ulat!r" 4,8 electr!de !%en" and heater" 4,10 cera#ic ca$" 4,11 c!llet and c!llet '!die" 4,1> c!ntact ti$") "h!rt and l!ng 'ac* ca$" 4,13 liner" and di u"er" 4,14 u#e eBtract!r"/du"t c!llect!r" 4,15 luB rec!%er( e+ui$#ent 4,19 22/ (#a"*") g!ggle") ear $lug) etc,)
35
Weldncii11-3 01/04/05
tract!r r!ller" and rail" 2ure inert ga" (arg!n) etc,) MiBed ga"e" 2ure C5> 2ure nitr!gen
9, 2re-heating e+ui$#ent
A""e""#ent re+uire" e%idence that the candidate 1,1 Set u$ and in"tall &elding #achine) acce""!rie") &elding $!"iti!ner") Eig" and iBture" and $reheating e+ui$#ent &ithin all!tted ti#e and in acc!rdance &ith 5?HS rule" and acce""i'le and c!n%enient l!cati!n, 1,> A$$lied h!u"e*ee$ing and 5S $ractice" >,1 T($e" and u"e" ! &elding e+ui$#ent and acce""!rie" >,> 2!&er re+uire#ent and ca$acit( ! &elding #achine and it" acce""!rie" >,3 5$erating ca$acit( ! &elding #achine and acce""!rie" >,4 1a"ic electricit( >,5 Sh!$ "a et() h!u"e*ee$ing and 5S $r!cedure" 3,1 Setting and !$erating &elding #achine and acce""!rie" 3,> C!##unicati!n "*ill" 3,3 @ec!gni7ing !$erati!nal a'n!r#alitie" and ault" in &elding #achine and acce""!rie" 3,4 6ine tuning ! &elding #achine and acce""!rie" !r !$ti#u# !$erati!n 3,5 Min!r re$air"/#aintenance ! &elding #achine and acce""!rie" 3,9 :"e ! 22/ The !ll!&ing re"!urce" #u"t 'e $r!%ided; 4,1 A$$r!$riatel( %entilated &!r* area/"h!$ &ith &elding acilitie") #achine" and acce""!rie" 4,> 22/
39
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,. U)6e*'$))$)g S=$//#
!. Re#o.*%e I&'/$%a($o)#
Weldncii11-3 01/04/05
+. Me(>o6 o4 A##e##&e)(
C!#$etenc( #u"t 'e a""e""ed thr!ugh; 5,1 5'"er%ati!n/e%aluati!n 5,> 5ral +ue"ti!ning C!#$etenc( t! 'e a""e""ed &hile a ta"* i" 'eing underta*en in the &!r*$lace !r in a "i#ulated &!r*$lace "etting,
FIT UP WELD MATERIALS MEE-21209 Thi" unit c!%er" the "*ill") *n!&ledge and attitude" in itting u$ &elding #aterial", PERFORMANCE CRITERIA
Italicized ter#" are ela'!rated in the @ange ! 3aria'le"
1,1 "ac# welding i" $er !r#ed in acc!rdance &ith the re+uire#ent" ! W2S and clientD" "$eci icati!n", 1,> Tac* &elding i" $er !r#ed visually and dimensionally accepta$le, 1,3 %ac#ing $late) "ti ener) running $late in"talled a" re+uired, 1,4 F!int" are ree r!# ru"t) $aint") grea"e and !ther !reign #aterial" $ri!r t! it u$ !r tac*ing >,1 &oot gap i" $er !r#ed in acc!rdance &ith the re+uire#ent" ! W2S, >,> 'lignment &ithin the range ! acce$ta'ilit( ! c!de and "tandard, >,3 6itted #aterial" %i"uall( ree r!# "tre""e" 3,1 Weld "$eci#en $!"iti!ned and "ecured acc!rding t! the re+uire#ent",
Weldncii11-3 01/04/05
3<
RANGE Cind" ! tac*ing 1,1 1ridge tac*ing 1,> 2er#anent tac*ing 1,3 Te#$!rar( tac*ing >,1 Acce$ta'le tac* &eld" >,> 6ull( u"ed t! the 'a"e #etal >,3 6ree r!# de ect" and di"c!ntinuitie" >,4 /%enl( di"tri'uted 3,1 W2S re+uire#ent" 3,> Client re+uire#ent" 4,1 Sti ener" 4,> 1ac*ing $late 4,3 Str!ng 'ac* 5,1 C!de" and "$eci icati!n" 5,> Client re+uire#ent"
5, Align#ent
Weldncii11-3 01/04/05
3=
A""e""#ent re+uire" e%idence that the candidate 1,1 $er !r#ed tac* &elding 1,> chec*ed ga$ and align#ent 1,3 "et u$ &elding $!"iti!ner" >,1 >,> >,3 >,4 >,5 >,9 >,< >,= 3,1 3,> 3,3 3,4 3,5 3,9 3,< 6it u$ t!lerance" Men"urati!n W2S Welding #aterial" and c!n"u#a'le" -ra&ing and $lan inter$retati!n Welding c!de" ("(#'!l") Identi icati!n ! &eld de ect" 6it u$ A$$l(ing &eld techni+ue" ?andling &elding #aterial" and c!n"u#a'le" @ecti (ing &eld de ect" Mea"uring "*ill" C!##unicati!n "*ill" 2re-heating techni+ue 5'"er%ance ! "a et( $r!cedure"
2. U)6e*'$))$)g 8)o</e6ge
3, :nder$inning S*ill"
!. Re#o.*%e I&'/$%a($o)#
The !ll!&ing re"!urce" #u"t 'e $r!%ided; 4,1 -ra&ing and $lan" 4,> A$$r!$riatel( %entilated &!r* area/"h!$ &ith &elding acilitie") #achine" and acce""!rie" 4,3 22/ C!#$etenc( #u"t 'e a""e""ed thr!ugh; 5,1 5'"er%ati!n/e%aluati!n 5,> 5ral +ue"ti!ning
38
+. Me(>o6 o4 A##e##&e)(
Weldncii11-3 01/04/05
C!#$etenc( t! 'e a""e""ed &hile a ta"* i" 'eing underta*en in the &!r*$lace !r in a "i#ulated &!r*$lace "etting,
REPAIR WELDS MEE-2120@ Thi" unit c!%er" the "*ill") *n!&ledge and attitude" in re$airing &eld", PERFORMANCE CRITERIA
Italicized ter#" are ela'!rated in the @ange ! 3aria'le"
1,1 Identi ied weld defects #ar*ed/l!cated acc!rding t! rec!##ended $ractice 1,> Weld de ect" are l!cated and #ar*ed acc!rding t! $r!cedure" >,1 "ools and e!uipment are $re$ared 'a"ed !n E!' re+uire#ent" and $r!%i"i!n ! &ind 'arrier", >,> Ta"* i" $er !r#ed in acc!rdance &ith c!#$an( !r indu"tr( re+uire#ent" and "a et( $r!cedure 3,1 Weld de ect" are removed(e)cavated in acc!rdance &ith a$$r!%ed indu"tr( $r!cedure" !r client re+uire#ent", 3,> @e#!%al ! n!n-de ecti%e &eld" i" #ini#i7ed and cleaned, 3,3 3i"ual and d(e-$enetrant te"t i" $er !r#ed t! %eri ( the eBtent ! re#!%al ! de ect") &here a$$lica'le 3,4 Welding in"$ect!r i" in !r#ed t! %eri ( the eBtent ! de ect re#!%al, 3,5 Ta"* i" $er !r#ed in acc!rdance &ith c!#$an( !r indu"tr( re+uire#ent and "a et( $r!cedure 4,1 @e-&elding i" $er !r#ed in acc!rdance &ith a$$r!%ed re$air $r!cedure, 4,3 Ta"* i" $er !r#ed in acc!rdance &ith c!#$an( !r
40
3, @e#!%e de ect"
Weldncii11-3 01/04/05
indu"tr( re+uire#ent and "a et( $r!cedure 4,4 @e-&elding i" $er !r#ed &ith n! ne& &eld de ect" !r da#age" !ccurred 4,5 Weld %i"uall( chec*ed a ter re-&elding !r acce$ta'ilit(
RANGE 1,1 2!r!"it( 1,> @!!t undercut 1,3 Wire and "!lid #aterial inclu"i!n 1,4 C!nca%it(/c!n%eBit( 1,5 -egree ! rein !rce#ent 1,9 1urn Thr!ugh 1,< Crater crac*" 1,= Crac*" 1,8 Aac* ! 6u"i!n (tie-in) 1,10 2inh!le"/1l!&h!le" 1,11 :nder 6ill 1,1> /Bce""/inc!#$lete $enetrati!n 1,13 Slag/tung"ten inclu"i!n 1,14 5%erla$ 1,15 Mi"align#ent 1,19 -i"t!rti!n >,1 >,> >,3 >,4 >,5 >,9 >,< >,= >,8 Welding #achine and acce""!rie" 4!uging !ut it and acce""!rie" 2!rta'le grinder Chi$$ing ha##er 6ile" /Bten"i!n c!rd and lighting" 1arrier" -(e-$enetrant *it 2!rta'le !%en
3, @e#!%ed/eBca%ated
-e ect" re#!%ed '( 3,1 4rinding 3,> Arc/air 4!uging 3,3 Cutting (#echanical) ga") 3,4 2la"#a g!uging
41
Weldncii11-3 01/04/05
A""e""#ent re+uire" e%idence that the candidate re$aired &eld de ect" &ithin the a$$r!%ed &eld re$air $r!cedure" >,1 Inter$retati!n ! &eld re$air $r!cedure" and W2S >,> Cau"e" and identi icati!n ! &eld de ect" >,3 Material" and c!n"u#a'le" >,4 Welding /+ui$#ent and T!!l" >,5 Welding C!de" ("(#'!l") >,9 @e$air techni+ue" >,< Selecti!n and u"e ! 22/ 3,1 5$erating &eld de ect re#!%al t!!l" and e+ui$#ent 3,> A$$l(ing c!rrect &eld techni+ue" 3,3 Mea"uring "*ill" 3,4 C!##unicati!n "*ill" 3,5 @ecti (ing &eld de ect" 3,9 ?andling &elding t!!l" and e+ui$#ent 3,< ?andling #aterial" and c!n"u#a'le" 3,= Identi (ing &eld de ect" The !ll!&ing re"!urce" #u"t 'e $r!%ided; 4,1 Weld de ect re#!%al and re$air acilitie" and e+ui$#ent 4,> Su$$lie" and #aterial" 4,3 22/ 4,4 @ele%ant d!cu#entati!n "uch a" W2S and a$$r!%ed re$air $r!cedure C!#$etenc( #u"t 'e a""e""ed thr!ugh; 5,1 5'"er%ati!n and inter%ie&
4>
,. U)6e*'$))$)g S=$//#
!. Re#o.*%e I&'/$%a($o)#
+. Me(>o6 o4 A##e##&e)(
Weldncii11-3 01/04/05
5,> 2er !r#ance rec!rd ". Co)(e?( o4 A##e##&e)( C!#$etenc( t! 'e a""e""ed &hile a ta"* i" 'eing underta*en in the &!r*$lace !r in a "i#ulated &!r*$lace "etting,
CORE COMPETENCIES
T>$# .)$( %o1e*# (>e #=$//#5 =)o</e6ge a)6 a(($(.6e# *e3.$*e6 $) <e/6$)g %a*Ao) #(ee/ '/a(e# a)6 '$'e# .#$)g SMAW '*o%e##. PERFORMANCE CRITERIA
*talicized ter#" are ela'!rated in the @ange ! 3aria'le"
1,1 @!!t $a"" i" $er !r#ed in acc!rdance &ith WP+ and/!r client "$eci icati!n", 1,> Ta"* i" $er !r#ed in acc!rdance &ith c!#$an( !r indu"tr( re+uire#ent and "a et( $r!cedure, 1,3 Weld i" %i"uall( chec*ed !r defects and re$aired) a" re+uired 1,4 Weld i" %i"uall( acce$ta'le in acc!rdance &ith a$$lica'le c!de" and "tandard" >,1 @!!t $a"" i" cleaned and ree r!# de ect" and di"c!ntinuitie" >,> Ta"* i" $er !r#ed in acc!rdance &ith a$$r!%ed W2S 3,1 Su'"e+uent/ illing $a""e" i" $er !r#ed in acc!rdance &ith a$$r!%ed W2S 3,> Weld i" %i"uall( chec*ed !r de ect" and re$aired) a" re+uired 3,3 Weld i" %i"uall( acce$ta'le in acc!rdance &ith a$$lica'le c!de" and "tandard"
43
Weldncii11-3 01/04/05
4,1 Ca$$ing i" $er !r#ed in acc!rdance &ith W2S and/!r client "$eci icati!n" 4,> Weld i" %i"uall( chec*ed !r de ect" and re$aired) a" re+uired 4,3 Weld i" %i"uall( acce$ta'le in acc!rdance &ith a$$lica'le c!de" and "tandard"
RANGE W2S @e+uire#ent" 1,1 Welding $!"iti!n" 1,1,1 44 ($late) 1,1,> 14) >4) 54 and 94 ($i$e) 1,> Material thic*ne"" 1,>,1 1,9## G unli#ited ($late) 1,>,> 1,9## and a'!%e ($i$e &all thic*ne"") 1,3 2i$e dia#eter 1,3,1 >5,4## (1in,) - unli#ited 1,4 T($e ! #aterial 1,4,1 Car'!n !r #ild "teel 1,5 T($e and "i7e ! #ild "teel electr!de 1,9 Tra%el "$eed 1,< Current "etting ($!larit() a#$erage) %!ltage) 1,= 2reheating re+uire#ent 1,8 F!int $re$arati!n >,1 2!r!"it( >,> :ndercut >,3 Arc Stri*e >,4 S$atter" >,5 Slag inclu"i!n >,9 C!nca%it(/c!n%eBit( >,< -egree ! rein !rce#ent >,= 1urn Thr!ugh >,8 Crater crac*" >,10 Crac*" >,11 Aac* ! 6u"i!n >,1> 2inh!le"/1l!&h!le" >,13 :nder 6ill >,14 5%erla$ >,15 Mi"align#ent >,19 -i"t!rti!n
44
>, -e ect"
Weldncii11-3 01/04/05
A""e""#ent re+uire" e%idence that the candidate &elded car'!n "teel $i$e" in >4 and 54 and/!r 94 $!"iti!n" t! acce$ta'le "tandard !ll!&ing the a$$r!%ed W2S >,1 -ra&ing/2lan/W2S inter$retati!n >,> Material" and c!n"u#a'le" (/lectr!de") 1a"e Metal) >,3 Welding /+ui$#ent and T!!l" >,4 1a"ic Mathe#atic" (Multi$licati!n) -i%i"i!n) Additi!n and Su'tracti!n) >,5 Welding C!de" >,9 Identi icati!n ! &eld de ect" 3,1 3,> 3,3 3,4 3,5 3,9 Mea"uring "*ill" C!##unicati!n "*ill" @ecti (ing &eld de ect" A$$l(ing &eld techni+ue" ?andling &elding t!!l" and e+ui$#ent ?andling &elding #aterial" and c!n"u#a'le"
2. U)6e*'$))$)g 8)o</e6ge
2 U)6e*'$))$)g S=$//#
, Re#o.*%e I&'/$%a($o)#
The !ll!&ing re"!urce" #u"t 'e $r!%ided; 4,1 Welding acilitie" and e+ui$#ent 4,> Su$$lie" and #aterial" 4,3 22/ 4,4 @ele%ant d!cu#entati!n "uch a" W2S and &!r*ing dra&ing C!#$etenc( #u"t 'e a""e""ed thr!ugh; 5,1 5'"er%ati!n and inter%ie& 5,> -e#!n"trati!n and inter%ie& 5,3 Written te"t 5,4 2!rt !li!
45
! Me(>o6 o4 A##e##&e)(
Weldncii11-3 01/04/05
+ Co)(e?( o4 A##e##&e)(
C!#$etenc( t! 'e a""e""ed &hile a ta"* i" 'eing underta*en in the &!r*$lace !r in a "i#ulated &!r*$lace "etting,
SECTION , TRAINING STANDARDS SHIELDED METAL ARC WELDING (SMAW) The"e guideline" are "et t! $r!%ide the Technical and 3!cati!nal /ducati!n and Training (T3/T) $r!%ider" &ith in !r#ati!n and !ther i#$!rtant re+uire#ent" t! c!n"ider &hen de"igning training $r!gra#" !r SMAW, Thi" include" in !r#ati!n !n curriculu# de"ign. training deli%er(. trainee entr( re+uire#ent". t!!l" and e+ui$#ent. training acilitie". and trainer" +uali icati!n) a#!ng !ther", ,.1 CURRICULUM DESIGN NC Le1e/: NC II
No&$)a/ T*a$)$)g D.*a($o): 1= hr", ( 1a"ic C!#$etencie") 59 hr", ( C!##!n C!#$etencie") 184 hr", ( C!re C!#$etencie") Co.*#e De#%*$'($o): Thi" c!ur"e i" de"igned t! enhance the *n!&ledge) "*ill" and attitude" ! SMAW Welder in acc!rdance &ith indu"tr( "tandard", It c!%er" c!#$etencie" "uch a" Setting-u$ Welding /+ui$#ent) 2re$aring Weld Material") 6itting u$ Weld Material") Welding Car'!n Steel 2late" :"ing SMAW) Welding Car'!n Steel 2late" and 2i$e" :"ing SMAW and @e$airing Weld", BASIC COMPETENCIES 1. 2artici$ate in 1,1 5'tain and c!n%e( &!r*$lace in !r#ati!n, &!r*$lace 1,> C!#$lete rele%ant &!r* communication related d!cu#ent", 1,3 2artici$ate in &!r*$lace #eeting and di"cu""i!n
Weldncii11-3 01/04/05
>,1 -e"cri'e and identi ( tea# -i"cu""i!n r!le and re"$!n"i'ilit( in a tea#, Interacti!n >,> -e"cri'e &!r* a" a tea# #e#'er, 3,1Integrate $er"!nal !'Eecti%e" -i"cu""i!n &ith !rgani7ati!nal g!al", 3,> Set and #eet &!r* $ri!ritie", Interacti!n 3,3 Maintain $r! e""i!nal gr!&th and de%el!$#ent, 4,1 /%aluate ha7ard and ri"*" 4,> C!ntr!l ha7ard" and ri"*" 4,3 Maintain !ccu$ati!nal health and "a et( a&arene"" -i"cu""i!n 2lant t!ur S(#$!"iu#
-e#!n"trati!n 5'"er%ati!n Inter%ie&"/ +ue"ti!ning -e#!n"trati!n 5'"er%ati!n Inter%ie&"/ +ue"ti!ning 5'"er%ati!n Inter%ie&
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1,1 Identi ( ha7ard!u" area" and c!nditi!n" 1,> :"e $r!tecti%e cl!thing and de%ice" 1,3 2er !r# "a e handling ! t!!l") e+ui$#ent and #aterial" 1,4 /B$lain/$er !r# ir"t aid $r!cedure 1,5 :"e ire eBtingui"her >,1 In"$ect &!r* d!ne >,> A$$l( +ualit( "tandard" t! &!r* >,3 2r!tect c!#$an(/ in"tituti!n $r!$ertie" >,4 2r!tect cu"t!#er intere"t 3,1 :"e di erent handt!!l" 3,> Maintain handt!!l"
5ral +ue"ti!ning Written -e#!n"trati!n 5ral +ue"ti!ning Written -e#!n"trati!n 5ral +ue"ti!ning Written te"t 5ral +ue"ti!ning Written te"t 5'"er%ati!n -e#!n"trati!n and !ral +ue"ti!ning Written te"t
4, Inter$ret 1lue$rint"
5,1 S!l%e #athe#atical $r!'le#" 5,> C!n%ert "("te#" ! #ea"ure#ent 5,3 Mea"ure &!r*$iece 9,1 Identi ( the di erent cutting e+ui$#ent and acce""!rie" 9,> Identi ( t($e" ! #ild "teel electr!de" 9,3 Identi ( t($e" ! E!int" and edge $re$arati!n 9,4 Identi ( $r!tecti%e e+ui$#ent 9,5 2re$are &elding c!n"u#a'le") t!!l" and acce""!rie" 9,9 Aa(!ut !n #aterial" 9,< Set-u$ cutting e+ui$#ent 9,= Cut and $re$are edge ! #aterial" <,1 /B$lain &elding $rinci$le" and c!nce$t", <,> Identi ( the $art" ! &elding
Aecturette Demonstration
#achine <,3 Set u$ &elding #achine and acce""!rie" <,4 Set u$ &elding $!"iti!ner") Eig" and iBture" <,5 Set u$ $re-heating e+ui$#ent ,as re!uired=,1 /B$lain the i#$!rtance ! 'ac*ing $late and "ti ener, =,> /B$lain the #eth!d" ! "tri*ing an arc =,3 2er !r# "tri*ing an arc =,4 Tac* &eld "$eci#en) 'ac*ing $late and "ti ener,
Aecturette Demonstration
5'"er%ati!n and !ral +ue"ti!ning -e#!n"trati!n and !ral +ue"ti!ning Written te"t 5'"er%ati!n and !ral +ue"ti!ning -e#!n"trati!n and !ral +ue"ti!ning Written te"t
8, @e$air Weld"
8,1 Identi ( cau"e" and $re%enti!n Aecturette ! the di erent &eld de ect" Demonstration 8,> Mar*/l!cate &eld de ect" 8,3 2re$are t!!l" and e+ui$#ent 8,4 @e#!%e de ect" 8,5 2er !r# re-&elding
Me(>o6o/og2
A##e##&e)( A''*oa%>
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>,
1,1 /B$lain the e""ential" ! &elding 1,> -e$!"it &eld 'ead" !n $late 1,3 Weld $late" in "ingle $a"" illet E!int" in all $!"iti!n" 1,4 Weld $late" in #ulti$le $a"" illet E!int" in all $!"iti!n" 1,5 Weld $late" in "ingle $a"" gr!!%e E!int" in lat) h!ri7!ntal and %ertical $!"iti!n" 1,9 Weld $late" in #ulti$le $a"" gr!!%e E!int" in lat) h!ri7!ntal and %ertical $!"iti!n" >,1 Weld $late" in "ingle $a"" gr!!%e E!int" in !%erhead $!"iti!n" >,> Weld $late" in #ulti$le $a"" gr!!%e E!int" in !%erhead $!"iti!n" >,3 Weld $i$e in 14) >4) 54 and 94 $!"iti!n"
-i"cu""i!n -e#!n"trati!n
5'"er%ati!n and !ral +ue"ti!ning -e#!n"trati!n and !ral +ue"ti!ning Written te"t
-i"cu""i!n -e#!n"trati!n
,.2
TRAINING DELI;ERY
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The deliver! of training should adhere to the design of the curriculum+ ,eliver! should be guided b! the -. basic principles of competenc!)based T/'T+ The training i" 'a"ed !n curriculu# de%el!$ed r!# the c!#$etenc( "tandard". Aearning i" #!dular in it" "tructure. Training deli%er( i" indi%iduali7ed and "el -$aced. Training i" 'a"ed !n &!r* that #u"t 'e $er !r#ed. Training #aterial" are directl( related t! the c!#$etenc( "tandard" and the curriculu# #!dule". A""e""#ent i" 'a"ed in the c!llecti!n ! e%idence ! the $er !r#ance ! &!r* t! the indu"tr( re+uired "tandard. Training i" 'a"ed '!th !n and ! -the-E!' c!#$!nent". All!&" !r rec!gniti!n ! $ri!r learning (@2A) !r current c!#$etencie". Training all!&" !r #ulti$le entr( and eBit. and A$$r!%ed training $r!gra#" are Nati!nall( Accredited
The competenc!)based T/'T s!stem recognizes various t!pes of deliver! modes0 both on and off)the)job as long as the learning is driven b! the competenc! standards specified b! the industr!+ The following training modalities ma! be adopted when designing training programs1 The duali7ed #!de ! training deli%er( i" $re erred and rec!##ended, Thu" $r!gra#" &!uld c!ntain '!th in-"ch!!l and in-indu"tr( training !r ield&!r* c!#$!nent", -etail" can 'e re erred t! the -ual Training S("te# (-TS) I#$le#enting @ule" and @egulati!n", M!dular/"el -$aced learning i" a c!#$etenc(-'a"ed training #!dalit( &herein the trainee i" all!&ed t! $r!gre"" at hi" !&n $ace, The trainer Eu"t acilitate" the training deli%er(, 2eer teaching/#ent!ring i" a training #!dalit( &herein a"t learner" are gi%en the !$$!rtunit( t! a""i"t the "l!& learner", Su$er%i"ed indu"tr( training !r !n-the-E!' training i" an a$$r!ach in training de"igned t! enhance the *n!&ledge and "*ill" ! the trainee thr!ugh actual eB$erience in the &!r*$lace t! ac+uire "$eci ic c!#$etencie" $re"cri'ed in the training regulati!n", -i"tance learning i" a !r#al educati!n $r!ce"" in &hich #aE!rit( ! the in"tructi!n !ccur" &hen the "tudent" and in"truct!r are n!t in the "a#e $lace, -i"tance learning #a( e#$l!( c!rre"$!ndence "tud() audi!) %ide! !r c!#$uter techn!l!gie",
,.,
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Trainee" !r "tudent" &i"hing t! gain entr( int! thi" c!ur"e "h!uld $!""e"" the !ll!&ing re+uire#ent"; ,.! c!#$leted training in SMAW NC I !r a h!lder ! SMAW NC I can c!##unicate '!th !ral and &ritten $h("icall( and #entall( it can $er !r# 'a"ic #athe#atical c!#$utati!n LIST OF TOOLS5 EQUIPMENT AND MATERIALS
@ec!##ended li"t ! t!!l") e+ui$#ent and #aterial" !r the training ! >5 trainee" !r SMAW NC II TOOLS Qt(, -e"cri$ti!n 1> $c", Chi$$ing ?a##er 1> $c", Steel 'ru"h = $c", 1all$een ?a##er EQUIPMENT -e"cri$ti!n Arc Welding #achine AC/-C and acce""!rie" = $c", Welding ta'le/$!"iti!ner" Qt(, = unit" 1 unit 1 unit 5 unit" /lectr!de !%en Aut!#atic ga" cutting #achine 2!rta'le di"c grinder /Bhau"t an 2!&er hac*"a& An%il W!r* 'ench &/ 'ench %ice !n 4 c!rner" 5B(acet(lene/5B(A24 c(linder &ith c!ntent 2ede"tal /'ench Qt(, 9 '!Be" 9 '!Be" >0 $c", >0 $c", > $c", MATERIAL -e"cri$ti!n /lectr!de 3,>## /9011 /lectr!de 3,>## /<01=/9013 Mild "teel $late 10## 0 150## 0 9# Mild "teel $late 3,>## 0 150## 0 9# Car'!n "teel $i$e) "chedule 40 dia, 150 0 3# 6ilter len" Aen" clear gla"" Cut ! di"c 9## 0 15## 0 100## 2!&er "a& 'lade Metal chal*
1> $c", 2lier/t!ng 10 $c", 6ile"-'a"tard cut 1> $c", ?ead "hield/hel#et 1> "et" Aeather a$r!n/Eac*et 1> "et" Aeather gl!%e) l!ng > $c", > $c", Sa et( g!ggle) &ide %i"i!n) clear 5B(-acet(lene g!ggle"
1 unit
5>
300 ##, long 1> $c", Steel "+uare 300 ##, long 10 $c", 6ile"-hal r!und > $c", 6illet gauge ,.+
1 unit
The &elding &!r*"h!$ #u"t 'e ! c!ncrete "tructure, 1a"ed !n cla"" "i7e ! >5 "tudent"/trainee" the "$ace re+uire#ent" !r the teaching/learning and circulati!n area" are a" !ll!&"; TEACHINGBLEARNING AREAS Welding 1!!th 4rinding 1!!th Material"/2re$arati!n AreaI 1ench &!r* Area T!!l @!!# H S/M St!rage Area Aearning @e"!urce AreaI Wa"h Area /C!# !rt @!!# ,male . female- I T!tal Circulati!n AreaII To(a/ Wo*=#>o' A*ea SICE IN METERS > 0 1,5 > 0 1,5 > 0> 1,5 0 >,5 4 0 5 5 08 >,5 0 4 AREA IN SQ. METERS 3 3 4 4 >0 45 10 > QTY TOTAL AREA IN SQ. METERS >4 9 4 = >0 45 10 11< 35 1+2
= >
2 This area can also be used b! other welding courses+ 22 3rea re%uirement is e%uivalent to 4.5 of the total teaching/learning areas ,." TRAINERS QUALIFICATIONS FOR SMAW NC II
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TRAINER QUALIFICATION (TQ II) Mu"t 'e a h!lder ! SMAW Welder II Mu"t ha%e underg!ne training !n Training Meth!d!l!g( II (TM II) Mu"t 'e $h("icall( and #entall( it IMu"t ha%e at lea"t > (ear" E!'/indu"tr( eB$erience Mu"t 'e a ci%il "er%ice eligi'le ( !r g!%ern#ent $!"iti!n !r a$$r!$riate $r! e""i!nal licen"e i""ued '( the 2r! e""i!nal @egulat!r( C!##i""i!n)
I 5$ti!nal, 5nl( &hen re+uired '( the hiring in"tituti!n @e erence; T/S-A 1!ard @e"!luti!n N!, >004 03 ,.- INSTITUTIONAL ASSESSMENT In"tituti!nal A""e""#ent i" t! 'e underta*en '( trainee" t! deter#ine their achie%e#ent ! unit" ! c!#$etenc(, A certi icate ! achie%e#ent i" i""ued !r each unit ! c!#$etenc(,
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SECTION ! NATIONAL ASSESSMENT AND CERTIFICATION ARRANGEMENTS 4,1 T! attain the Nati!nal Quali icati!n ! SMAW II) the candidate #u"t de#!n"trate c!#$etence in all the unit" ! c!#$etenc( li"ted in Secti!n 1, Succe"" ul candidate" "hall 'e a&arded a Nati!nal Certi icate "igned '( the T/S-A -irect!r 4eneral, A""e""#ent "hall !cu" !n the c!re unit ! c!#$etenc() &eld car'!n "teel $late" and $i$e" u"ing SMAW, The 'a"ic and c!##!n unit" "hall 'e integrated !r a""e""ed c!ncurrentl( &ith the c!re unit", The !ll!&ing are +uali ied t! a$$l( !r a""e""#ent and certi icati!n; 4,3,1 4raduate" ! !r#al) n!n- !r#al and in !r#al including enter$ri"e'a"ed training $r!gra#", 4,3,> 4,4 /B$erienced &!r*er" (&age e#$l!(ed !r "el e#$l!(ed)
4,>
4,3
The guideline" !n a""e""#ent and certi icati!n are di"cu""ed in detail in the J2r!cedure" Manual !n A""e""#ent and Certi icati!nJ and J4uideline" !n the I#$le#entati!n ! the 2hili$$ine T3/T Quali icati!n and Certi icati!n S("te# (2T5QS)J,
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2er !r# ga" &elding in car'!n "teel $late" and tu'e" Weld car'!n "teel $late" u"ing 6CAW
@e$air &eld"
2ractice !ccu$ati!nal health and "a et( $r!cedure" C!llect) anal(7e and !rgani7e in !r#ati!n
Lege)6
SMAW NC II
5<
DEFINITION OF TERMS
the #etal that i" t! 'e &!r*ed !r &elded a de$!"it ! iller #etal r!# a "ingle &elding $a"" an irregularit( that "$!il" the &eld a$$earance !r i#$air" the e ecti%ene"" ! the &eld !r &eld#ent '( cau"ing &ea*ne"" !r ailure the Euncti!n ! &eld #etal and the 'a"e #etal) !r the Euncti!n ! 'a"e #etal $art" &hen iller #etal i" n!t u"ed an a""e#'l( !r "tructure &h!"e c!#$!nent $art" are E!ined '( &elding E!ining t&! #etal" '( a$$l(ing heat t! #elt and u"e the#) &ith !r &ith!ut iller #etal
<) <e/6$)g e/e%(*o6e G the current-carr(ing r!d u"ed t! "tri*e an arc 'et&een r!d and #etal =) <e/6$)g *o6 D iller #etal in the !r# ! a r!d !r hea%( &ire
8) <e/6$)g (o*%> Da ga" #iBing and 'urning t!!l !r the &elding ! #etal
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AC8NOWLEDGEMENTS The Technical /ducati!n and S*ill" -e%el!$#ent Auth!rit( (T/S-A) &i"he" t! eBtend than*" and a$$reciati!n t! the #an( re$re"entati%e" ! 'u"ine"") indu"tr() acade#e and g!%ern#ent agencie" &h! d!nated their ti#e and eB$erti"e t! the de%el!$#ent and %alidati!n ! thi" Training @egulati!n, THE INDUSTRY EEPERTS MR. ANTONIO M. REYES 2ili$ina" Shell 6!undati!n) Inc, San I"idr!) 1atanga" Cit( MR. ROLANDO S. PEREC //I C!r$, Sta, Maria) 1auan) 1atanga" MR. MOISES C. LACORTE T/S-A I3 @TC 1atanga" Cit(
MR. ARIEL S. MANALO 1!'c!c* ?itachi 2hil,) Inc, San @!+ue) 1auan) 1atanga" MR. ROLANDO TORRES A4 H 2 San @!+ue) 1auan) 1atanga" MR. SAMUEL M. CUNANAN N!r&egian Training Center T/S-A C!#$leB) Taguig) Metr! Manila
The PARTICIPANTS in the 3alidati!n ! thi" Training @egulati!n MR. EFREN B. IBAFEC MR. GACOB L. BACANI Tri'!l Trading and 6a'ricati!n 2hili$$ine Welding S!ciet( 4</ M!rning Star T/S-A C!#$leB Que7!n Cit( Tagig) Metr! Manila MR. ROSAULIO R. GUIRNALDA 1ureau 3erita" 2hil" Mag"a("a( Center 19=0 @!Ba" 1l%d, MR. ;IRGILIO D. MALANA //I C!r$!rati!n 1> Manggahan St,) 1agu#'a(an) Que7!n Cit( The Me#'er" ! the T/S-A 1!ard The T/S-A /Becuti%e C!##ittee The MANA4/M/NT and STA66 ! the T/S-A Secretariat MR. GIMMY LIBO ON RUCGAL M6I Sta :ni!n Meralc! 6!undati!n Inc, 5rtiga" A%e,) 2a"ig MS. SHELLA S. DEL MUNDO 2hili$$ine Welding S!ciet( T/S-A C!#$leB Taguig) Metr! Manila
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