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ASHTECH (INDIA) PRIVATE LIMITED (RMC DIVISION)

Project:

KPI Ven Townsip,Jambhe,Pune

Clients:

M/s Kolte Patil Developers,Pune

Combining of All In Aggregates for DLC Concrete


Sieve

Pass %

Pass%

Pass%

Pass%

20mm

10mm

N.Sand

C.Sand

Size,mm

20mm

10mm

N. Sand

C.Sand

33.00%

22.00%

0.00%

45.00%

40

100.00

100.00

100.00

33.00

22.00

0.00

45.00

26.5

100.00

100.00

100.00

33.00

22.00

0.00

45.00

19

88.90

100.00

100.00

29.34

22.00

0.00

45.00

97.17

100.00

0.00

21.38

0.00

45.00

69.14
3.31

100.00
99.10
81.10
69.20
32.40
15.80
6.10

0.30
0.00
0.00
0.00
0.00
0.00
0.00

15.21
0.73
0.00
0.00
0.00
0.00
0.00

0.00
0.00
0.00
0.00
0.00
0.00
0.00

45.00
44.60
36.50
31.14
14.58
7.11
2.75

12.5
9.5
4.75
2.36
1.18
0.6
0.3
0.15

0.90

% Passing

Combined Design Grading

100.00
90.00
80.00
70.00
60.00
50.00
40.00
30.00
20.00
10.00
0.00
0.10

Series1
Series2
Series3

0.075

1.00

10.00

Sieve Sizes,mm

100.00

ASH TECH (INIDIA) PRIVATE LIMITED (RMC DIVISION)


MIX-DESIGN FOR DRY LEAN CONCRETE
Design Stipulations
* Min.Comp. Strengh Reqd. in the Field at 28 days (Fck) =
* Maximum Size of Aggregate =
* Degree of Workability =
* Degree of Quality Control =
* Type of exposure=
* Entrapped Air (Cum) =

Low
V. Good
Mild,Moderate,Severe
0.020

Medium

High

43.0

N /mm2

Test Data for Materials


*Comp.Strength of Cement at 28 Days =
Material
Sp.Gravity

Cement
3.15

Fly Ash
2.20

10 mm
2.89

20mm
2.95

Material
Water Absorp.

10 mm
1.56

20mm
1.23

N.Sand
0.00

C.Sand
2.99

Fine Agg.%
N.Sand & C.Sand %
0

100

Cement,kg =
Cement %

150
100.00

( OPC

Grade)

C.Sand
2.90

Water
1.00

55.00

Total
100.00

33.00

Fly Ash,kg =
Fly Ash%

43
N.Sand
2.70

Proposed Combination of Aggregates


45.00
Coarse Agg.%
10 mm & 20mm %
40
60

Individual % of Aggregates
45.00
22.00

0.00

N /mm

15.00
25 mm

0
0.00

Total Cementitious kg/m3 =

150
.

Aggregtaes to Cement proportion

15 : 1

Weight of Cement,kg per Cum


Weight of Fly Ash,kg per Cum

150
0

Weight of Aggregates,kg per Cum


10 mm
495
20 mm
743
C.Sand
1013

2250

Total weight of Matrix ,kg per Cum

2400

Trial Batch size,.Cum


Date
Trial Nos.
Materials

0.030

4.50

4.50

4.50

4.50

4.50

9/21/2011
Trial- 6
Moisture 7.5 %
OMC
4.50

4.50

4.50

14.85
22.28
30.38
3.60

14.85
22.28
30.38
3.96

14.85
22.28
30.38
4.32

14.85
22.28
30.38
4.68

14.85
22.28
30.38
5.04

14.85
22.28
30.38
5.40

14.85
22.28
30.38
5.76

14.85
22.28
30.38
6.12

Cube No.1
Cube No.2
Cube No.3
Cube No.4
Cube No.5
Cube No.6
Av. Wt. of Concrete

9.16
9.10
9.30
9.32
9.34
9.34
9.26

Wt. of Concrete in Cube Moulds of 150 x 150 x 150 mm ( 0.003375 Cum)


9.26
9.52
9.36
9.38
9.24
9.20
9.04
9.30
9.30
9.24
9.06
9.44
9.20
9.36
9.04
9.42
9.22
9.34
9.06
9.42
9.30
9.44
9.42
9.34
9.25
9.35
9.16
9.38

9.50
9.46
9.52
9.58
9.72
9.24
9.50

9.14
8.92
8.96
9.00
8.94
9.10
9.01

8.76
8.78
8.96
8.92
8.88
8.90
8.87

Density of Concrete

2744

2742

2816
MDD

2670

2627

Trial No.
1
2
3
4
5
6
7
8

Moisture %
5.0
5.5
6.0
6.5
7.0
7.5
8.0
8.5

Density,kg/Cum
2744
2742
2770
2715
2780
2816
2670
2670

Material

Dry wt.

Cement
10 mm
20 mm
C.Sand
Total Matrix wt.

150
495
743
1013
2401

Cement
Fly Ash
10 mm
20 mm
C.Sand
Water

9/21/2011
Trial- 4
Moisture 5%

9/21/2011
Trial- 2
Moisture 5.5%

9/21/2011
Trial- 1
Moisture 6 %

2770

9/21/2011
Trial- 3
Moisture 6.5 %

2715
Discarded

9/21/2011
Trial- 5
Moisture 7 %

2780

9/22/2011
Trial- 7
Moisture 8%

9/22/2011
Trial- 8
Moisture 8.5%

Summary :

Discarded
OMC/MDD

Av.Compressive Strength , N/mm2


7 Days
28 Days
21.17
18.65
16.88
12.43
9.91
10.21
6.22
3.26

Moist.Content
7.50
%
Max Density ,kg/Cum 2816

Discarded

Final Receipee for DLC after Moisture Correction


Moisture Avlble %

Water Avlble,kg

0.00
0.00
0.00

0.00
0.00
0.00
0.00

Desired Water in Water to be added


Total Matrix @ 7.50 after Correction,kg
%

180.08

180.08

Fill Moisture Content

All in Grad.

MORTH Limits

25mm max size

100.00

100.00

100.00

100.00

96.34

80-100

66.38
60.51
45.32
36.50
31.14
14.58
7.11
2.75

55-75
35-60

10--35
0--8

FA %

CA %

45

55

NS

40

10MM

CS

100

60

20MM

Sieve

All in Grad.

Size,mm

Lower

I.S LIMIT 20 MSA

26.50

100.00

100

100

19.00
9.50
4.75
0.60
0.075

96.34
60.51
45.32
14.58
2.75

80.00
55.00
35.00
10.00
0.00

100.00
75.00
60.00
35.00
8.00

Upper

OPTIMUM MOISTURE CONTENT GRAPH

1
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
0

0.5

1.5

ASHTECH (INDIA) PRIVATE LIMITED (RMC DIVISION)


Project:

KPI Ven Townsip,Jambhe,Pune

Clients:

M/s Kolte Patil Developers,Pune

Combining of All In Aggregates


Sieve

Pass %

Pass%

Pass%

Pass%

20mm

10mm

N.Sand

Size,mm

20mm

10mm

N. Sand

C.Sand

39.00%

21.00%

0.00%

40

100.00

100.00

100.00

39.00

21.00

0.00

25

100.00

100.00

100.00

39.00

21.00

0.00

20

88.90

100.00

100.00

34.67

21.00

0.00

97.17

100.00

0.00

20.41

0.00

69.14
3.31

100.00
99.10
81.10
69.20
32.40
15.80
6.10

0.35
0.00
0.00
0.00
0.00
0.00
0.00

14.52
0.70
0.00
0.00
0.00
0.00
0.00

0.00
0.00
0.00
0.00
0.00
0.00
0.00

12.5
10
4.75
2.36
1.18
0.6
0.3
0.15

0.90

% Passing

Combined Design Grading


100.00
90.00
80.00
70.00
60.00
50.00
40.00
30.00
20.00
10.00
0.00
0.10

Series1
Series2
Series3

1.00

10.00

Sieve Sizes,mm

100.00

ASH TECH (INIDIA) PRIVATE LIMITED (RMC DIVISION)


MIX-DESIGN
M

GRADE

40

PQC

Design Stipulations
* Min.Comp. Strengh Reqd. in the Field at 28 days (Fck) =
* Maximum Size of Aggregate =
* Degree of Workability =
* Degree of Quality Control =
* Accepted Tolerance Level =
* Tolerance Factor "t"=
* Standard Deviation"S" =
* Type of exposure=
* Entrapped Air (Cum) =

40.00

20 mm
Low
Medium
High
V. Good
1 in 20
1.65
5.00
(M10,15=3.5,M20,25=4.0,Above=5.0 )
Mild,Moderate,Severe
0.020

Test Data for Materials


*Comp.Strength of Cement at 28 Days =

43.0

N /mm2

Material
Sp.Gravity

Cement
3.15

Fly Ash
2.20

10 mm
2.89

20mm
2.95

Material
Water Absorp.

10 mm
1.56

20mm
1.23

N.Sand
0.00

C.Sand
2.99

Target Strength of Concrete (Ts)


Ts=Fck+ t x s
Ts =

52.00

Individual % of Aggregates
40.00
21.00
360

Fly Ash,kg =

90

Cement %

80.00

Fly Ash%

20.00

43

Grade)

C.Sand
2.90

Water
1.00

60.00

Total
100.00

39.00

Cement,kg =

( OPC
Vasawdatta
N.Sand
2.70

N /mm2

Proposed Combination of Aggregates


Fine Agg.%
40.00
Coarse Agg.%
N.Sand & C.Sand %
10 mm & 20mm %
0
100
35
65

0.00

N /mm2

Total Cementitious kg/m3 =

450
.

Free Water Binder Ratio

0.315

Admixture Details & %


N.Sand =

0.980

N.Sand =

C.Sand =

0.980

C.Sand =

792

10 mm =

0.980

10 mm =

415

20mm =

0.980

20mm =

786

Free water kg /m3

142

BASF Rheobuild 822

1.00

0.114

0.041

0.14

N.Sand
0

0.114

0.041

0.14

C.Sand
1160

0.114

0.041

0.14

10mm

kg
BASIC MATERIAL PRICE

kg

607
kg
0.114

0.041

0.14

20mm
1151

kg

Materials
W. Absp.%
Moist.%
Corr.Fact.
Water
Corr.wt/m3
Cement
360
Fly Ash
90
10 mm
1.56
0.00
1.56
6.37
408
20mm
1.23
0.00
1.23
9.55
776
N.Sand
0.00
0.00
0.00
0.00
0
C.Sand
2.99
0.00
2.99
23.00
769
Total Water
181
Admix.
4.50
Density (Kg)
2589
*Aggregates are considered in SSD condition.
*Adjustment for water absorption & surface moisture shall be done time to time
*Dosage of admixture shall be finalised and changed according to the lead and ambient conditions

A/c Ratio
1.00
2.63
1.71

4.34

*Trials for the mix shall be conducted on consent of consultants/clients.

PRIVATE LIMITED (RMC DIVISION)

ning of All In Aggregates


C.Sand

All in Grad.

40.00%

20mm,%

IS Limits
40mm,%

25mm,%

ACI Limits
25mm,%

40.00

100.00

100

95 -100

99-100

100

40.00

100.00

40.00

95.67

95 - 100

45 - 75

83-94

80-88

40.00

60.41

40.00
39.64
32.44
27.68
12.96
6.32
2.44

54.87
40.34
32.44
27.68
12.96
6.32
2.44

56-71
47-64
29-49
17-40
12-36
10-34
3-16
0-6

30 - 50

25 - 45

10- 35

8 -- 30

0-6

0-6

FA %

CA %

40

60

NS

35

10MM

CS

100

65

20MM

Sieve

All in Grad.

Size,mm

Lower

Upper

40.00
20.00
4.75
0.60
0.15

95.67
40.34
12.96
2.44

95.00
30.00
10.00
0.00

100.00
50.00
35.00
6.00

55-70
40-58
28-47
18-35
12-25
7-14
3-8

I.S LIMIT 20 MSA

Expected Density ,kg /m3


2589
Slump ,mm

Initial
75

30 min

60 min

90 min

Compressive
Strength , N/mm2

Age,Days
Av.Strength

3
29.75

7
35.78

28

MATERIAL PRICES
RATES

UNIT

BASIC PRICE

TAXES %

CEMENT
FLY ASH
10MM
20MM
N.S.
C.S.
ADMIX

M.T.
M.T.
BRASS
BRASS
BRASS
BRASS
M.T.

4444
1825
1900
1900
0
2500
26667

12.5
5.0
5.0
5.0
5.0
5.0
12.5

NET
PRICE
5000
1916
1995
1995
0
2625
30000

BASIC MATERIAL PRICE

CEMENT
1616

FLY ASH
166

N.SAND
0

C.SAND
420

RATE PER KG
4.44
1.83
0.45
0.45
0.00
0.50
26.67
10MM
191
TRANSP.

WASTA
GE %
1.0
1.0
3.0
3.0
5.0
5.0
1.0
20MM
362
LEAD,K
M

ADMIX
121
WATER

TOTAL
2876
20

550
0
3446 )
TOTAL Price Without Tax ( Basic
Basic Excise Duty @ 1%
34.46
Ed.Cess @ 2 % on B.E.D.
0.69
S & H Ed Cess @ 1 % on B.E.D.0.34
Total
3482
Tax @ 12.5 % (Vat) 435
Price with Vat & Excise3917
Pumping
175
Charges
Net Price
4092
PLANT
ROAD

OPTIMUM MOISTURE CONTENT G

1
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
0

0.5

OPTIMUM MOISTURE CONTENT GRAPH

0.5

1.5

ASHTECH (INDIA) PRIVATE LIMITED (RMC DIVISION)

OPTIMUM MOISTURE CONTENT GRAPH

Project:
Clients:
Combining of All In Aggregates IS 383
Sieve
Size,mm
40
25
20
12.5
10
4.75
2.36
1.18
0.6
0.3
0.15

Pass %
20mm
100.00
100.00
87.00
0.00
3.00
0.00
0.00
0.00
0.00
0.00
0.00

Pass%
10mm
100.00
100.00
100.00
96.00
54.00
0.00
0.00
0.00
0.00
0.00
0.00

Pass%
N. Sand
100.00
100.00
100.00
100.00
100.00
99.42
81.72
51.03
37.82
19.26
7.79

Pass%
C.Sand
100.00
100.00
100.00
100.00
100.00
95.00
71.00
44.00
30.00
21.00
13.00

20mm
35.75%
35.75
35.75
31.10
0.00
1.07
0.00
0.00
0.00
0.00
0.00
0.00

10mm
######
19.25
19.25
19.25
18.48
10.40
0.00
0.00
0.00
0.00
0.00
0.00

N.Sand
0.00%
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

ASH TECH (INIDIA) PRIVATE LIMITED (RMC DIVISION)


MIX-DESIGN
GRADE
M20
Design Stipulations
2

* Min.Comp. Strengh Reqd. in the Field at 28 days (Fck) = 20.00 N /mm


* Maximum Size of Aggregate =
20 mm
* Degree of Workability =
Low
Medium
High
* Degree of Quality Control = V. Good
* Accepted Tolerance Level = 1 in 20
* Tolerance Factor "t"=
1.65
(M10,15=3.5,M20,25=4.0,Above=5.0 )
* Standard Deviation"S" =
4.00
* Type of exposure=
Mild,Moderate,Severe
* Entrapped Air (Cum) =
0.020
Test Data for Materials
*Comp.Strength of Cement at 28 Days =
43.0
N /mm2 ( OPC
Material
Sp.Gravity

Cement
3.15

Fly Ash
2.20

10 mm
2.95

20mm
2.95

Material
Water Absorp.

10 mm
1.41

20mm
1.41

N.Sand
1.95

C.Sand
3.50

26.60

N /mm2

N.Sand
2.70

43

Grade)

C.Sand
2.90

Water
1.00

Target Strength of Concrete (Ts)


Ts=Fck+ t x s

Ts =

Proposed Combination of Aggregates


Fine Agg.%
45.00 Coarse Agg.%
N.Sand & C.Sand %
10 mm & 20mm %
0
100
35
65

0.00

Individual % of Aggregates
45.00
19.25

55.00

Total
100.00

35.75

Cement,kg =

240

Fly Ash,kg =

80

Cement %

75.00

Fly Ash%

25.00

Total Cementitious kg/m3 =

320
.

Free Water Binder Ratio

0.490

Free water kg /m

157

Admixture Details & %


N.Sand =

1.00

0.980

N.Sand =

C.Sand =

0.980

C.Sand =

927

10 mm =

0.980

10 mm =

404

20mm =

0.980

20mm =

749

0.076

0.036

0.16

N.Sand
0

0.076

0.036

0.16

C.Sand
1305

0.076

0.036

0.16

10mm
568

0.076

0.036

0.16

20mm
1055

kg

kg

kg

kg

A/c
3
Materials W. Absp.% Moist.%
Corr.Fact.
Water Corr.wt/m Ratio
Cement
240
Fly Ash
80
1.00
10 mm
1.41
0.00
1.41
5.61
398
20mm
1.41
0.00
1.41
10.42
739
3.55
N.Sand
1.95
0.00
-1.95
0.00
0
C.Sand
3.50
0.00
3.50
31.36
896
2.80
Total Water
204
Admix.
3.20
Density (Kg)
2560
*Aggregates are considered in SSD condition.
6.35
*Adjustment for water absorption & surface moisture shall be done time to time
*Dosage of admixture shall be finalised and changed according to the lead and ambient conditions
*Trials for the mix shall be conducted on consent of consultants/clients.

1
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
0

0.2

0.4

0.6

0.8