SECTION 15/1/4

VENTILATION AND EXHAUST SYSTEM

PART 1 - GENERAL 1.1 DESCRIPTION: A. 1. 2 The Work shall consist of furnishing and installation of ventilation and exhaust system as shown on the drawings and specified herein.

REFERENCES A. AFBMA The Anti-Friction Bearing Manufacturers Association AFMBA AFMBA ## B. !oad "atings and Fatigue !ife for Ball Bearings. !oad "atings and Fatigue !ife for "oller Bearings.

AM$A - Air Movement and $ontrol Association% &nc. AM$A '#( AM$A *(( AM$A *(# AM$A -(( !a)oratory Methods of Testing Fans for "ating. "ever)erant "oom Method for +ound Testing of Fans. Fan +ound "atings from !a)oratory Test ,ata. Test Methods for !ouvers% ,ampers and +hutters.

$.

A+TM - American +ociety for Testing and Materials A+TM A *. A+TM $ #-( +pecifications for +tructural +teel. +pecifications for /ortland $ement.

,.

&000 - &nstitute of 0lectrical and 0lectronic 0ngineers &000 #'' /oly-phase &nduction Motors and 1enerators.

0.

20MA - 2ational 0lectrical Manufacturers Association M1 # Motors and 1enerators.

F.

2F/A - 2ational Fire /rotection Association 2F/A (A &nstallation of Air $onditioning and 3entilating +ystems. 2F/A #(# !ife +afety $ode.

1.

4! - 4nderwriters !a)oratories% &nc. 4! ** 4! --4! --5eat "esponse !inks For Fire /rotection +ervices. Fire ,ampers. $eiling ,ampers. 1-8 3entilation 9 0xhaust +ystem

#-6#67

4! *-* 5.

!imit $ontrols

4B$ : 4niform Building $ode. +ection +moke $ontrol. +moke and 5eat 3enting.

. 1.3

+ection

SUBMITTALS A. /roduct ,ata; +u)mit manufacturer<s technical data for air distri)ution e=uipment% including capacity ratings% fan performance curves with operating point clearly indicated% gages and finishes of materials% dimensions% weights% furnished accessories% and installation and instructions. +hop ,rawings; +u)mit manufacturer<s assem)ly type shop drawings indicating dimensions% re=uired clearances% installation details and field connection details. Wiring ,iagrams; +u)mit the manufacturer<s electrical re=uirements for power supply wiring to the units. >peration and Maintenance ,ata; +u)mit maintenance and lu)rication instructions% motor and drive replacement instructions% and spare parts list for each unit. +pare /arts !ist; +u)mit the manufacturer<s spare parts list for ventilation e=uipment for a period of ' years for the 0ngineer<s review and approval.

B. $. ,.

0. 1.4

TRANSPORTATION HANDLING AND STORAGE A. ,eliver materials to the site in manufacturer<s original factory wrappings and containers% clearly la)eled for identification of manufacturer% )rand name and contents. +tore materials off ground in original undamaged packages and containers% inside well-ventilated area protected from weather% moisture% soiling% extreme temperatures% and humidity. Follow manufacturer<s recommendations regarding the transportation% handling and storage of materials.

1.5

!ARRANTY A. +u)mit a written guarantee signed )y manufacturer and installer agreeing to replace systems or e=uipment which fail in material or workmanship within a period of # year from the date of su)stantial handing over.

1."

#UALITY ASSURANCE A. B. Motors and electrical accessories shall comply with the applica)le 20MA +tandards. 0lectrical components and installation shall comply with 2F/A ?( - 2ational 0lectrical $ode.

PART 2 - PRODUCTS 2.1 A. #-6#67 GENERAL: The design% manufacture and installation of the ventilating fans shall meet the

2-8

3entilation 9 0xhaust +ystem

re=uirements of AM$A *((% A+5"A0 -#6'#( or 04">302T and shall )e listed and la)eled )y 4!. Fans shall )e licensed to )ear AM$A +eal for sound and air performance. Fans shall )e provided with speed controller @where re=uiredA to perform the duty as mentioned on schedules. The fans shall )e selected such that the sound levels within the area will not exceed the specified levels. 0ach fan shall )e e=uipped with disconnect switch% )ackdraft damper @except for kitchen exhaust fansA and )ird screen. Fans shall )e of siBes% types and capacities as shown on the drawings. B. "oof-Mounted $entrifugal 0xhaust Fans; #. +pun aluminum exhaust fans shall )e )elt drive6direct drive type as shown on drawings. The fan wheel shall )e centrifugal )ackward inclined% constructed of aluminum and shall include a wheel cone carefully matched to the inlet cone for precise running tolerances. Wheels shall )e statically and dynamically )alanced. The fan housing shall )e constructed of heavy duty gauge aluminum with a rigid internal support structure and a )irdscreen. Motors shall )e heavy duty )all )earing type% carefully matched to the fan load% and furnished at the specified voltage% phase and enclosure. ,rive frame assem)ly shall )e constructed of heavy duty gauge steel. Motors and drives shall )e mounted on vi)ration isolators% out of the airstream. Fresh air for motor cooling shall )e drawn into the motor compartment through a large space )etween the fan shroud and the motor cover. Motors and drives shall )e readily accessi)le for maintenance. /recision ground and polished fan shafts shall )e mounted in permanently sealed% lu)ricated pillow )lock )all )earings. Bearings shall )e selected for a minimum @!#(A life in excess of #((%((( hours at maximum cataloged operating speed. ,rives shall )e siBed for a minimum of #-(C of driven horsepower. /ulleys shall )e of the cast type% keyed and securely attached to the wheel and motor shafts. Motor pulleys shall )e adDusta)le for final system )alancing. A disconnect switch shall )e factory installed and wired from the fan motor to a Dunction )ox installed within the motor compartment. A conduit chase shall )e provided through the )ase to the motor compartment for ease of electrical wiring. All fans shall )ear the AM$A $ertified "atings +eal for sound and air performance. 0ach fan shall )ear a permanently affixed manufacturerEs engraved metal nameplate containing the model num)er and individual serial num)er for future identification. "atings% type and siBe of fans shall )e as indicated on ,rawings. 0xhaust fans shall )e approved.

'.

*.

7.

-.

$.

"oof-Mounted 4p-Blast 0xhaust Fans @Fitchen 0xhaust FanA; #. +pun aluminum exhaust fans shall )e centrifugal direct6)elt driven type. The fan wheel shall )e centrifugal )ackward inclined% constructed of aluminum and shall include a wheel cone carefully matched to the inlet cone for precise running tolerances. Wheels shall )e statically and dynamically )alanced. The fan housing shall )e constructed of heavy gauge aluminum with a rigid internal support structure. A leakproof fan housing shall )e constructed with a one piece wind)and with an integral rolled )ead for added strength and shall )e Doined to the cur)cap with a continuously welded seam. Motors shall )e heavy duty )all )earing type% carefully matched to the fan

'. #-6#67

3-8

3entilation 9 0xhaust +ystem

load% and furnished at the specified voltage% phase and enclosure. ,rive frame assem)ly shall )e constructed of heavy gauge steel. Motors and drives shall )e mounted on vi)ration isolators% out of the airstream. Fresh air for motor cooling shall )e drawn into the motor compartment through a tu)e free of discharge contaminants. Motors and drives shall )e readily accessi)le for maintenance. *. /recision ground and polished fan shafts shall )e mounted in permanently sealed% lu)ricated pillow )lock )all )earings. Bearings shall )e selected for a minimum @!#(A life in excess of #((%((( hours at maximum cataloged operating speed. ,rives shall )e siBed for a minimum of #-(C of driven horsepower. /ulleys shall )e of the cast type% keyed and securely attached to the wheel and motor shafts. Motor pulleys shall )e adDusta)le for final system )alancing. A disconnect switch shall )e factory installed and wired from the fan motor to a Dunction )ox installed within the motor compartment. A conduit chase shall )e provided through the )ase to the motor compartment for ease of electrical wiring. All fans shall )ear the AM$A $ertified "atings +eal for sound and air performance. 0ach fan shall )ear a permanently affixed manufacturerEs engraved metal nameplate containing the model num)er and individual serial num)er for future identification. "ating% type and siBe of exhaust fans shall )e as indicated on ,rawings. 0xhaust fans shall )e Model $4B0% $4B0-5/% or $4B0-G/ as manufactured )y approved manufacture.

7.

-.

,.

Make-4p Air Fans @+upply FansA; #. "oof-mounted% filtered makeup air units shall have )elt driven dou)le width6dou)le inlet% forward curved centrifugal type supply fans. The entire fan and motor assem)ly shall )e mounted on a formed% reinforced support structure with vi)ration isolators to prevent noise transmission. Motors shall )e permanently lu)ricated% heavy duty% )all )earing type% carefully matched to the fan load and furnished at the specified voltage% phase and enclosure. The fan shaft shall )e ground and polished steel mounted in heavy duty% sealed )all )earings. Bearings shall )e selected for a minimum @!-(A life in excess of '((%((( hours at maximum cataloged operating speeds. /ulleys shall )e of the fully machined cast iron type% keyed and securely attached to the wheel and motor shafts. Motor sheaves shall )e adDusta)le for final system )alancing. ,rives shall )e siBed for a minimum of #-(C of driven horsepower. Fan wheels shall )e of the forward curved type% constructed of heavy gauge steel and statically and dynamically )alanced to ensure smooth% vi)ration free operation. 5ousing construction shall )e of heavy gauge galvaniBed steel with remova)le panels. Filters shall )e one inch aluminum mesh and siBed to provide for optimum removal of contaminated outside air without exceeding the manufacturers recommendations for maximum velocity. The prewired control center shall include% )ut not )e limited to% an integral master disconnect switch with fuse )locks for main power connection% magnetic motor starters with thermal overloads and manuals reset% fused ##volt control transformer% and distri)ution terminal control strip for control wiring connection. All electrical components shall )e 4.!. !a)eled where applica)le and wired in compliance with the 2ational 0lectrical $ode @2F/A H?(A. Wiring shall )e complete re=uiring only one point field connection for power service and one point field connection for control voltage. Fans shall )e as

#-6#67

4-8

3entilation 9 0xhaust +ystem

manufactured )y approved manufacture type% siBe and capacities as shown on drawings. 0. $entrifugal Backward &nclined +ingle and ,ou)le Width Fans @B&+W or B&,WA; #. Fans shall )e of the centrifugal type with )ackward inclined single or dou)le width. The housings shall )e of continuously welded heavy gauge steel construction with the scroll panel material formed and em)edded into the side panels. The housing and )earing support shall )e constructed of welded structural steel mem)ers to prevent vi)ration and rigidly support the shaft and )earings. Fans shall have manufacturer<s standard powder coating over phosphatiBed surfaces. The fan wheel shall )e of the non-overloading )ackward inclined centrifugal type. Wheels shall )e statically and dynamically )alanced to )alance garde 1..* per A2+& +'.# . The wheel cone and fan inlet cone shall )e carefully matched and shall have precise running tolerances for maximum performance and operating efficiency. Turned% precision ground and polished steel shafts shall )e siBed so the first critical speed is at least '-C over the maximum operating speed for each pressure class. $lose tolerances shall )e maintained where the shafts shall )e siBed so the first critical speed is at least '-C over the maximum operating speed for each pressure class. $lose tolerances shall )e maintained where the shaft passes through the )earing. Bearings shall )e heavy duty grease lu)ricated% self aligning or roller pillow )lock type. Bearings shall )e selected for a )asic rating fatigue life @!-#(A per AFBMA +tandards in excess of 8(%((( hours at maximum operating speed for each pressure class. $ontractor shall provide access doors in either inlet or outlet ductwork. Accessories shall include disconnect motor cover% )elt cover and vi)ration pads. Fans shall )e as manufactured )y approved type% siBe and capacities shall )e as shown on the drawings. F. Tu)ular $entrifugal Fans; #. +upply% exhaust% or return air fans shall )e of the tu)ular centrifugal type with )ackward incline or airfoil wheels. The housing shall )e constructed of continuously welded gauge steel to assure air leakage. The housing and )earing support shall )e constructed of structural steel mem)ers to prevent vi)ration and rigidly support the shaft and )earings. The wheel shall )e of the non-overloading )ackward incline or airfoil centrifugal type. Wheels shall )e statically and dynamically )alanced. The wheel cone and fan inlet cone shall )e carefully matched and shall have precise running tolerances for maximum performance and operating efficiency. Welded steel vanes shall straighten the flow of air from the fan discharge and support )earings and drives. Turned% precision ground and polished steel shafts shall )e siBed so the first critical speed is at least '-C over the maximum operating speed for each pressure class. $lose tolerances shall )e maintained where the shaft makes contact with the )earing. Bearings shall )e heavy duty% grease lu)ricated% self aligning )all )earing or roller pillow )lock type. 0xtended lu)rication lines shall )e provided with external grease fittings. Bearings shall )e selected for a minimum average of '((%((( hours life at maximum operating speed for each pressure class. Fan performance shall )e )ased on tests conducted in accordance with AM$A +tandard '#( test code for air moving devices% and fans shall )e licensed to )ear the AM$A $ertified "atings +eal. After

'.

#-6#67

5-8

3entilation 9 0xhaust +ystem

assem)ly each fan shall )e given a final )alance test at specified operating "/M to insure smooth vi)ration free operation. Accessories shall include inlet vanes% safety screen for inlet vanes% companion flanges and vi)ration isolation. Fans shall )e as manufactured approved type and capacity as shown on the drawings. 1. /ropeller +idewall 0xhauster @,irect ,riveA; #. ,irect drive% axial type sidewall fans shall )e as specified herein. /ropellers shall )e constructed with fa)ricated steel )lades and hu)s. A standard s=uare key and set screw or tapered )ushing shall lock the propeller to the motor shaft. All propellers shall )e statically and dynamically )alanced. Motors shall )e permanently lu)ricated% heavy duty type% carefully matched to the fan load and furnished at the re=uired voltage% phase% and enclosure. Motor drive frame assem)lies and fan panels shall )e galvaniBed steel or painted steel. ,rive frame assem)lies shall )e welded wire or formed channels and fan panels shall have prepunched mounting holes% formed flanges% and a deep formed inlet venturi. ,rive frames and panels shall )e )olted construction or welded construction. The axial exhaust fans shall )ear the AM$A $ertified "atings +eals for )oth sound and air performance. Fans shall )e Model + @fa)ricated )lades and hu)sA and +$ @cast )lades and hu)sA as manufactured approved type and capacity as indicated on drawings.

'.

*.

5.

Twin Fans; #. The in-line twin fan shall have two @'A independent direct driven centrifugal impellers each fitted with an external rotor motor @# duty 9 # stand)yAI all enclosed in a rectangular metal )ox. The centrifugal fan shall )e either single width single inlet @+W+&A type or dou)le width dou)le inlet @,W,&A type where re=uired with forward-curved centrifugal impellers running in metal scrolls. The centrifugal fan shall )e direct driven6 close-coupled to an external rotor motor having class JBK or $lass JFK insulation and shall )e a)le to operate at #-(($ medium6exhaust air temperature% each motor shall have )uiltin6overload protection. The fan casing shall )e fa)ricated with either galvaniBed steel sheet with 1 ( coating or stainless steel and fastened thru matching metal screws or aluminum alloy that houses two independent centrifugal fan assem)lies. The fan shall discharge into a common outlet plenum cham)er protected )y linked shutter system which prevents )low-)ack through the stand)y fan. The casing shall )e provided with an acoustical6insulation lining LK thick rigid fi)erglass x 78 kg6m* density mat faced. An JAuto-$hange over /anelsK shall )e provided with complete air flow sensors% switches% contactors% relays% switches% pilot lamps fully wired to line voltage x #'(6''( volts in order to control and guaranty a whole year non-stop fan operation. An individual non-fused disconnect switch shall )e provided to allow for fan servicing and future maintenance needs.

'.

*.

7.

-.

..

#-6#67

6-8

3entilation 9 0xhaust +ystem

?.

The casing shall )e provided with a latched service panel at )oth ends of the fan housing to allow fan removal during servicing and future maintenance needs. Fan shall )e statically and dynamically )alanced per ,&26&+> # 7( 1'.standards. Fans located in plant room shall have an outlet spigot fitted in the end face of the plenum cham)er% in place of the grilles. Motor manufactured to B+ -((( or e=uivalent standards shall )e suita)le for ''(3% # /h. or *8(3% * /h% .( 5B power supply. Fans shall )e of type and capacity as shown on the drawings.

8. . #(.

&.

((+and Trap !ouvers; #. +and trap louvers shall separate sand from intake air. !ouvers shall )e vertical fixed )lade type with )lades arranged to provide tortuous air flow path and thus trap sand. !ouver shall have self emptying drain holes. !ouvers shall )e constructed of aluminum to A+TM B'( and A2+&.#. Blades shall )e #.. mm thick with '.( mm thick casing. Maximum louver face velocity shall )e #.' M6s and maximum pressure drop -( /a. !ouvers shall )e provided with washa)le filter and an insect screen of aluminum ' mm G ' mm mesh mounted on a standard 4 type frame with miter corners. +creens shall )e secured to the interior face of the louver with self-tapping stainless steel screws. +iBe of louvers shall )e as indicated on the drawings. !ouvers of heights ##'- mm to ''-( shall have central transom and sand chute and for heights ''-( mm to 7-(( mm louver shall have additional central )racing support as recommended )y the manufacturer. !ouvers shall have efficiency of 8(C with coarse test dust @'( to '(( micronsA and -(C efficiency with fine test dust @# to ?( micronsA.

'.

*.

7.

-.

PART 3 - EXECUTION 3.1 INSTALLATION A. 1eneral; &nstall fans where indicated% in accordance with manufacturer<s installation instructions and recogniBed industry practices% to ensure that fans comply with the re=uirements specified and serve the intended purposes. Access; /rovide access and service space around and over fans as indicated% )ut in no case less than that recommended )y manufacturer. +upport; 4nless otherwise indicated% provide #(( mm high concrete pad under floor-mounted centrifugal fans. &solation; +et centrifugal fans on vi)ration isolators% fasten in accordance with manufacturer<s installation instructions. 0lectrical Wiring; &nstall electrical devices furnished )y manufacturer )ut not specified to )e factory-mounted. 3erify that electrical wiring installation conform

B. $. ,. 0. #-6#67

7-8

3entilation 9 0xhaust +ystem

to the manufacturer<s su)mittal and installation re=uirements of the applica)le +ections of ,ivision #.. 0nsure that rotation is in the direction indicated and intended for proper performance. F. 3.2 ,uctwork $onnections; "efer to +ection 53A$ ,4$TW>"F. /rovide flexi)le connections on inlet and outlet duct connections.

FIELD #UALITY CONTROL A. 4pon completion of installation of fans and after motors has )een energiBed with normal power source% test the e=uipment to demonstrate compliance with the specified re=uirements. Where possi)le% field correct malfunctioning e=uipment% then retest to demonstrate compliance. "eplace e=uipment which cannot )e satisfactorily corrected at no extra cost to the >wner.

B. $. 3.3

AD$USTING AND CLEANING A. +tart-up% test and adDust fans in the presence of the manufacturer<s authoriBed representative and the 0ngineer.

#-6#67

8-8

3entilation 9 0xhaust +ystem