PV Manual

PV Elite and CodeCalc
Verification and Quality Assurance Manual
Version 2014 (16.0)
November 2013 DICAS-PE-200110E
Copyright
Copyright 1993-2013 Intergraph CAS, Inc. All Rights Reserved. Intergraph is part of Hexagon. Including software, file formats, and audiovisual displays; may be used pursuant to applicable software license agreement; contains confidential and proprietary information of Intergraph and/or third parties which is protected by copyright law, trade secret law, and international treaty, and may not be provided or otherwise made available without proper authorization from Intergraph Corporation. Contains RealDWG by Autodesk, Inc. Copyright 1998-2013 Autodesk, Inc. All rights reserved.
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b.
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PV Elite and CodeCalc Verification and Quality Assurance Manual
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c.
d.
Any questions regarding export or re-export of these Software Products should be addressed to Intergraph Corporations Export Compliance Department, Huntsville, Alabama 35894, USA.
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Contents
Introduction .................................................................................................................................................. 7 Intergraph CAS Quality Assurance ........................................................................................................... 9 Software Purpose.................................................................................................................................... 9 Intellectual Property Statement ............................................................................................................... 9 Management/Organization .................................................................................................................... 10 PV Elite Development ........................................................................................................................... 10 User Documentation ............................................................................................................................. 10 Product Support .................................................................................................................................... 11 Software Issue Tracking/Resolution ..................................................................................................... 11 Software Verification ................................................................................................................................. 13 Test Control........................................................................................................................................... 13 Beta Tests ............................................................................................................................................. 14 Additional Manual Checks for Staff and Beta Users ............................................................................. 15 PV Elite Test Jobs ................................................................................................................................. 19 Corrective Action Standard ................................................................................................................... 20 Post-Development Procedures ............................................................................................................. 20 Distribution Control ............................................................................................................................... 21 Pre-Shipping Procedures ...................................................................................................................... 21 CodeCalc QA Checks ........................................................................................................................... 23 Introduction ..................................................................................................................................... 23 Shell and Head Checks .................................................................................................................. 24 Nozzle Checks................................................................................................................................ 26 Flange Checks................................................................................................................................ 28 Cone Checks .................................................................................................................................. 31 Floating Heads Checks .................................................................................................................. 32 Horizontal Vessel Checks .............................................................................................................. 34 Leg and Lug .................................................................................................................................... 34 ASME Tubesheets Checks ............................................................................................................ 36 TEMA Tubesheets Checks ............................................................................................................. 37 WRC 107 Checks ........................................................................................................................... 38 Pipe and Pad Checks ..................................................................................................................... 39 Base Ring Checks .......................................................................................................................... 39 Half-Pipe Check .............................................................................................................................. 40 Large Opening Checks ................................................................................................................... 41 Rectangular Vessel Checks ........................................................................................................... 42 PV Elite Sample Benchmark Problem Sets .......................................................................................... 45 Problem 1 - Natural Frequency Calculation ................................................................................... 45 Problem 2 - Example of Stiffening Ring Calculation ...................................................................... 49 Problem 3 - Nozzle Reinforcement, Weld Strength, Weld Size ..................................................... 52 Problem 4 - Vessel under Internal and External Pressure on Legs ............................................... 65 Problem 5 - Vertical Vessel with Wind and Seismic Loads ............................................................ 74 Problem 6 - Comparison against CAESAR II ................................................................................. 83 Problem 7 - ASME Section VIII Division 2 Sample Comparisons .................................................. 86 Problem 8 - EN-13445 Nozzle Reinforcement ............................................................................... 93
Contents
Index ......................................................................................................................................................... 101
SECTION 1
Introduction
The PV Elite /CodeCalc Verification and Quality Assurance Manual provides a standard set of PV Elite/CodeCalc jobs that are used in verifying both the operation of the software and the accuracy of the result for each release of the PV Elite/CodeCalc package. The examples presented in this manual are a representative cross-section of the jobs run by Intergraph CAS. The jobs selected for this manual compare the PV Elite/CodeCalc output with results published in industry journals and with results from other software products. The PV Elite/CodeCalc output is (also) verified with hand and/or MathCad calculations. The component-analysis part of PV Elite, when sold separately, is called CodeCalc. CodeCalc-specific results can be found in the Software Verification section of this manual. In all other sections, the software is referred to simply as PV Elite. This manual consists of two major sections: Intergraph CAS Quality Assurance and Software Verification. Intergraph CAS Quality Assurance describes the quality assurance procedures employed by Intergraph CAS to ensure that PV Elite is producing correct results. Software Verification explains a series of benchmark jobs that you can use to confirm software accuracy. These jobs compare PV Elite output to published results, to output from similar software, or to hand calculations. For each job in this section, a brief description of the job and any special considerations are discussed. Following the discussion is a graphical representation of the system with selected result comparisons. Because of the volume of output, important results like required thickness, maximum allowable working pressure (MAWP), and stress are listed in tables. Users interested in the entire output can re-analyze the jobs as necessary.

The PV Elite development team is constantly testing and adding new test jobs to the QA benchmark problem set. Currently, there are more than 250 test jobs run which test thousands of different calculations. It is impractical to include all of these tests in this manual. As new Quality Assurance procedures are published, they will be incorporated into the QA methods employed by Intergraph CAS. Users with questions, comments, or suggestions are encouraged to contact Intergraph CAS to discuss future revisions to this document. User requests for new features are always welcome. By working with the user, the PV Elite development staff will continue to develop a product that best meets the demands of pressure-vessel design and analysis users.
Introduction
SECTION 2
Intergraph CAS Quality Assurance

Software quality assurance is generally a speculative pursuit because, no matter how much testing is performed, the next test may reveal an error in the software. The goal of any quality assurance standard is to perform enough testing to achieve such a level of confidence in the software that errors are rare and unlikely. With this objective in mind, several organizations have published guidelines for use in software quality assurance.
In This Section
Software Purpose .......................................................................... 9 Intellectual Property Statement...................................................... 9 Management/Organization ............................................................ 10 PV Elite Development .................................................................... 10 User Documentation ...................................................................... 10 Product Support ............................................................................. 11 Software Issue Tracking/Resolution .............................................. 11
Software Purpose
PV Elite is a package of nineteen applications that work together to design and analyze pressure vessels and heat exchangers. The purpose of the software is to provide the mechanical engineer with easy-to-use, technically sound, well-documented calculations that will expedite and simplify vessel-design and re-rating tasks. The software also provides recent, industry-accepted analyses of the designs. Calculations in PV Elite are based on the latest editions of national codes such as the ASME Boiler and Pressure Vessel Code, or other relevant industry standards that are not covered directly by ASME VIII-1, VIII-2 or other codes.
Intellectual Property Statement

This manual and its contents should be considered proprietary. This material should not be copied or distributed to other parties without the expressed written consent of Intergraph CAS.
Management/Organization
At Intergraph CAS, the Chief Architect, Software Engineering Manager, and Product Manager oversee the development and testing of the software product. Software development team members include: engineers, software developers, and a technical writer. All members of the development team support customers and test the software prior to each release. Specialized technical support representatives work closely with the development team. In addition, an on-staff, certified Nuclear Quality Assurance (NQA) lead auditor oversees the quality assurance program followed by the team.
PV Elite Development
Intergraph CAS is wholly responsible for all software made available to the public that bears the Intergraph label on the distribution media. Changes to PV Elite are made by or with the consent of the Product Manager. Additional members of the software team include engineers, who interact at the same level and communicate directly with the product manager. Therefore, all software issues can be brought to the attention of Product Manager quickly and easily. Software engineers each bring a different kind of expertise to the team and write routines for specialized functions in the software. For example, the source code to perform structural steel checks may be written by an engineer at Intergraph CAS whose educational background permits him to do this efficiently. All members of the development staff provide customer support for PV Elite, directly or indirectly. One member of the team is tasked with quality assurance procedures for each release.
User Documentation
The PV Elite user has online access to documentation spanning all facets of the software, including all of the ancillary processors and interfaces. The standard PV Elite documentation set consists of the following documents: PV Elite User's Guide CodeCalc User's Guide Quick Start Guide
All of these documents can be accessed online, from the Help tab in PV Elite. The PV Elite documentation accompanies each new version of the program and is supplied in both PDF and CHM (online help) formats. Contact information for Intergraph CAS is included in these documents, as well as displayed in the help system, and in a variety of other locations in the software. We encourage users experiencing problems or confusion with the software to reference the documentation first, and then contact us for further resolution and suggestions.
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Product Support
Intergraph CAS welcomes input/suggestions from our users. Users having problems with our software may freely contact Intergraph CAS through our eCustomer support system, which is found on our company website. Our Technical Support staff may ask users with a numerical/computational issue in PV Elite to submit the job to Intergraph CAS. This allows our support staff to identify the problem and locate the cause, and then contact the user for resolution.
Software Issue Tracking/Resolution

PV Elite supports standard practices for tracking released software issues, including: Incorporating user feedback directly back into the development process. Notifying users regarding hot fix or service pack updates issued throughout development Following software release criteria based on issue review and prioritization.
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SECTION 3
Software Verification
This section describes the test methods through which PV Elite software team performs Quality Assurance testing on PV Elite. In addition, the section describes test methods that you can implement to validate your PV Elite program data against industry-standard benchmarks.
In This Section
Test Control ................................................................................... 13 Beta Tests ...................................................................................... 14 Additional Manual Checks for Staff and Beta Users ..................... 15 PV Elite Test Jobs ......................................................................... 19 Corrective Action Standard ............................................................ 20 Post-Development Procedures ...................................................... 20 Distribution Control ........................................................................ 21 Pre-Shipping Procedures ............................................................... 21 CodeCalc QA Checks .................................................................... 23 PV Elite Sample Benchmark Problem Sets ................................... 45
Test Control
Currently in the United States there is no organization that formally establishes the credibility of pressure-vessel analysis software. Therefore, software suppliers take on this responsibility. Generally, there are two ways to establish that any software product is performing correctly: Comparing product results to hand calculations. Comparing results to previously verified results from an external source.
If these methods compare favorably to software-generated results, then the software is assumed to be performing as expected. If the results do not compare favorably, the PV Elite development team identifies the differences and corrects the problem.
Testing Process
Before a new version of PV Elite is released, the development personnel perform alpha-level testing. This involves checking the Fortran/C++ or assembler code and running of basic test problems designed to test the functionality of the feature addition, error and abort conditions, and so forth. Next, the development staff generates a series of alpha jobs that: Test new features against existing software. Run tests against industry standard programs, such as Compress and BJAC teams. Suggest to customers that they independently compare the results of PV Elite against their own in-house program or spreadsheets. Test new features against hand calculations. Test new features against published literature, such as the ASME VIII-1, PTB-3, and other codes.
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Test the interaction between new features and features already existing in the software.
Once these selected alpha jobs are run and verified to the satisfaction of the lead developer, beta series testing begins. The new job results are compared to the previously verified results. Program errors that have been identified are remedied and/or justified. To summarize, at Intergraph CAS, we believe that thoroughly checking software results by hand and comparing these results to those of other software and to benchmarks assures a quality product. This method has worked very well in the past and we will check new versions using this same methodology.
Beta Tests
Often before releasing the PV Elite software, we distribute the alpha-tested software to users to perform beta testing. At the end of the test period, we ask that beta users send evaluations to us, so that we can process the information, resolve any issues found, and archive feedback. The following are the beta test files for the CodeCalc module available from within PV Elite. Intergraph CAS ships some of these files with the PV Elite software. Beta Test Files Checks.cci Extra_qa.cci Fexample.cci Fexample2.cci Lg_nozzl.cci Lg_nozzl.cci Mm_wrc.cci ASME_Tubesheet.cci The following section discusses manual checks that users can perform additional verification of the software. Shell.cci Texample.cci Texample2.cci Vesexmpl.cci WRC107.cci Rctexmpl.cci Appy.cci
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Additional Manual Checks for Staff and Beta Users

The tables below display a list of items that should be verified for each release of PV Elite. Different individuals should check each item multiple times.
Installation Checklist
Items to Check A. Program Installation B. File Extraction C. File CRC Check Initials Initials Comments
Database Access Checklist

Items to Check A. Structural Steel - AISC89.BIN B. ASME Materials * 1. Check some material properties (selected randomly) with ASME Code 2. Check yield stress vs. temperature table. * Specify different material ID in the input, and check the allowable stresses, density, TEMA number, and external pressure chart. Initials Initials Comments
Units Checklist
Items to Check A. Creation of input files B. Verify change of units Check each input field of the following modules to verify that the help facilities function properly. Initials Initials Comments
Help Checklist
Items to Check A. Check Modules Initials Initials Comments
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Items to Check 1. Shells and Heads 2. Nozzles 3. Flange 4. Conical Sections 5. Floating head 6. Horizontal Vessels 7. ASME Tubesheets 8. Tubesheets 9. WRC107/FEA 10. Leg and Lug 11. Pipe and Pad 12. Base Rings 13. Thin Bellows Exp. Joints 14. Thick Joints 15. Half-Pipe 16. Large Openings 17. Rectangular Vessels 18. WRC 297/Annex G 19. Appendix Y B. Check HELP Index. C. Search on a topic. D. Print a HELP topic. Initials Initials Comments
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Software Verification New Input Generation/General Operation Checklist

Items to Check Initials Initials Comments
A. Check each module with a random example. 1. Shells and Heads 2. Nozzles 3. Flange 4. Conical Sections 5. Floating head 6. Horizontal Vessel 7. ASME Tubesheets 8. TEMA Tubesheets 9. WRC 107 10. Leg and Lug 11. Pipe and Pad 12. Base Rings 13. Thin Joints 14. Thick Joints 15. Half Pipes 16. Large Openings 17. Rectangular Vessels 18. WRC 297 19. Appendix Y B. Graphics 1. Onscreen 2. Printed
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Items to Check C. Window operation 1. Merge operation 2. Insert/Delete an item 3. Add an item 4. Browse items Initials Initials Comments
Output Review Checklist

Items to Check A. Review output data in 1. Terminal 2. Printer 3. Disk file B. Output Processor 1. Results on screen 2. Print the selected chapters Initials Initials Comments
Operating Environments Checklist

Items to Check A. Dealer Version B. Windows C. Network 1. PV Elite and data on network 2. PV Elite on network, data local 3. PV Elite local, data on network Initials Initials Comments
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Software Verification Vessel Code Checklist

Items to Check ASME Section VIII, Div. 1 ASME Section VIII, Div. 2 PD-5500 EN - 13445 Initials Initials Comments
Miscellaneous Checklist
Items to Check A. ESL/SPLM
(a)
Initials
Initials
Comments
B. Mouse Operations C. Material Database Editor 1. Editing materials 2. Adding materials

(a)
Insures program does not run without the ESL.
PV Elite Test Jobs

The PV Elite QA benchmark problem set consists of over 250 different analysis jobs. Each of these jobs is run prior to release time and compared with the results from previous versions. A wide variety of jobs are checked, which includes tests of all wind and seismic codes, checks of baserings, weights, stresses, liquid pressures, MAWP, weights, volumes, required thickness and many others. By analyzing these jobs, the quality of the software is kept very high and consistent. Again, these are just a few sample problems run every time we test the software. Many of the jobs contained in this manual are listed in the table below.
Quality Assurance Test Form

Job Name 104EX4 11436 ANDY1 APP1_7 Perform Analysis Analysis Date
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Job Name APP1_7_2 APP1_7_3 APPLCHK AS_450V2 BEDN237 +200 more jobs Perform Analysis Analysis Date
Corrective Action Standard

PV Elite users have many channels through which they can reach the Intergraph CAS development staff. The main way to contact us is through the eCustomer system. When a problem or error is detected, the development staff reviews the problem and takes corrective action. When a user problem is verified to be a defect, a TR (trouble report) is filled out using internal Intergraph software. After the TR is completed, the problem is fixed, and the user is notified by email through the eCustomer system. Updated PV Elite files are made available in a product Hot Fix or Service Pack, which can be downloaded from the eCustomer website. In many cases, software issues have workarounds. The Intergraph CAS technical support staff notifies users of workarounds whenever possible.
Post-Development Procedures
After a new version of the software has been developed, Intergraph CAS uses the following quality assurance procedures to ensure that the new CDs are correct in content, contain the proper ESL protection schemes, and can be reproduced properly. 1. Scan the development machine for virus infection before producing any distribution set. Use the latest version of Trend Micro Office Scan virus-scanning software. 2. Assemble in a "clean" directory all of the files that comprise the installation set. This includes .EXE files, database files, and example files. 3. Run the CRCCHK program to build the CRC verification file. 4. Generate an installation program using Install Shield. Once the DVD is made, test it according to the Distribution Control procedures outlined below.
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Distribution Control
To control the distribution and integrity of the program DVDs before sending them out for mass production, Intergraph CAS adheres to the following procedures: 1. After the quality assurance procedures have been completed, use the lead developer's computer to make a production copy of PV Elite. 2. Modify the installation program to load any new executables that may be released with the new version. 3. Load PV Elite onto at least one PC in the production department to check the installation program and DVD integrity. 4. Use Office Scan virus-scanning software to scan each original, all disk drives, and memory for known viruses. 5. Using the appropriate ESL, install and test the masters on another computer. All EXE files accessing the ESL must be tested. 6. Install the masters on a production computer for further use. ESL-specific files should be copied into the appropriate subdirectories for organizational purposes. 7. Send the masters to the DVD duplicator. 8. Install the software from the DVD onto each of the PCs in the engineering and development groups at Intergraph CAS. 9. Load the required set of PV Elite executables onto at least one computer in the production department. 10. Using the DVD and installation checklists, perform periodic testing of the software as necessary. The following section provides the tasks that must be performed by the development and production personnel to verify the quality of disk sets before shipment.
Pre-Shipping Procedures
The following procedures help to ensure that the disk sets shipped by Intergraph CAS contain the correct product, are not infected with a virus, and are void of imperfections. 1. When DVDs are received from the duplicator, install and test a random selection from the batch. These final tests will ensure that the DVDs were correctly assembled by the duplicator, that they are not flawed, and that the ESL interaction routines are in order. The tests are software-specific and are detailed elsewhere in this manual. None of these tests should use the environment support available from the programs. Run the tests from the installation directory. Ensure that the installation directory is empty before beginning this procedure. 2. Archive a set of DVDs from the first duplication for future use and referral.
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SECTION 4
CodeCalc QA Checks
In This Section
Introduction .................................................................................... 23 Shell and Head Checks ................................................................. 24 Nozzle Checks ............................................................................... 26 Flange Checks ............................................................................... 28 Cone Checks ................................................................................. 31 Floating Heads Checks .................................................................. 32 Horizontal Vessel Checks .............................................................. 34 Leg and Lug ................................................................................... 34 ASME Tubesheets Checks ............................................................ 36 TEMA Tubesheets Checks ............................................................ 37 WRC 107 Checks .......................................................................... 38 Pipe and Pad Checks .................................................................... 39 Base Ring Checks ......................................................................... 39 Half-Pipe Check ............................................................................. 40 Large Opening Checks .................................................................. 41 Rectangular Vessel Checks ........................................................... 42
Introduction
This section provides the results of QA tests for CodeCalc, which is also the component-analysis part of PV Elite. For simplicity, this part of PV Elite will be referred to as CodeCalc in this chapter. The following CodeCalc modules have been subjected to Intergraph CAS quality assurance procedures. Shell/Head Nozzle Flange Cone Floating Head Horizontal Vessel Leg and Lug ASME Tubesheets TEMA Tubesheets WRC 107/537 Pipe and Pad Base Ring Thin Joint Thick Joint
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Half-Pipe Large Opening Rectangular Vessel
Shell and Head Checks

As a part of its quality assurance procedures, Intergraph CAS completed the following shell and head checks on CodeCalc: ASME Appendix 1-4, 2 (CodeCalc job: Checks.cc2/ASME VIII-1 2011a, APP 1, 1-4, 2) Ellipsoidal head under internal pressure. Parameters MAWP (psi) CodeCalc 338.87 ASME 339
ASME Appendix 1-4, D (CodeCalc job: Checks.cc2/ASME VIII-1 2011a, APP 1, 1-4, D) -Torispherical head under internal pressure Parameters Req. thickness (in.) CodeCalc 0.4488 ASME 0.45
ASME Appendix 1-4, D2 (CodeCalc job: Checks.cc2/ASME VIII-1 2011a, APP 1, 1-4, D2) -Torispherical head under internal pressure Parameters MAWP (psi) CodeCalc 167.16 ASME 167
ASME Appendix L-6.1 (CodeCalc job: Checks.cc2/ASME VIII-1 2011a, APP L, L-6.1) Ellipsoidal head under external pressure Parameters A B EMAWP (psi) CodeCalc 0.0004623 5662.91* 20.9427* ASME 0.000462 5100 18.9
ASME Appendix L-6.2 (CodeCalc job: Checks.cc2/ASME VIII-1 2011a, APP L, L-6.2) -Torispherical head under external pressure
24
Parameters A B EMAWP (psi) CodeCalc 0.0004157 5092.85* 16.9385* ASME 0.00042 4700 15.6
ASME Appendix L-6.3 (CodeCalc job: Checks.cc2/APP L, L-6.3) -Hemispherical head under external pressure Parameters A B EMAWP (psi) CodeCalc 0.0004623 5662.91* 20.9427* ASME 0.00046 5200 19.23
ASME Appendix L-6.4 (CodeCalc job: Checks.cc2/APP L, L-6.4) - Conical head under external pressure Parameters Design Len. A B EMAWP (psi) CodeCalc 102.30 0.0005912 7004.29 38.1777 ASME 102.30 0.0006 6900 37.5
ASME Appendix L-9.2.1 (CodeCalc job: Checks.cc2/APP L, L-9.1, 2) - Minimum design metal temperature (MDMT) of a cylinder Parameters Unadjusted MDMT (F) Adjusted MDMT (F) CodeCalc 31 12 ASME 31 12
ASME Appendix. L-5 (CodeCalc job: Checks.cc2/APP L, L-5): Selection of a circumferential stiffening ring for a cylinder under external pressure. A bar type 2 in. x 3.75 in. stiffening ring selected.
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Parameters Moment of Inertia (in. ) Required Moment of 4 Inertia (in. ) Weld load Weld Allowable load Minimum Weld Thickness
4
CodeCalc 16.541 16.1933
ASME 16.57 16.25
643.78 1828.75 0.25
644 1830 0.25
* As of this printing the ASME Appendix L6.1, 6.2, 6.3 appear to be in error in determining the B value from the External Pressure chart CS-2 for SA-285C, with E = 24.5 x 106 psi. When points lie in the linear portion of the chart CS-2 (as in cases 4, 5, 60, CodeCalc uses the formula B = A*E/2.
Nozzle Checks
Nozzle checks involve the area of reinforcement and failure path calculations. Intergraph CAS performed the following nozzle checks using CodeCalc: ASME Appendix L-7.3b (CodeCalc Job: Checks.cc2/APP L, L-7.3B): Insert-type Nozzle lying on a longitudinal weld of a cylindrical shell. A 19-in. Diameter and 0.5-in. thick reinforcement pad is selected. Parameters Req. Thk. Shell (in.) Req. Thk. Noz (in.) Reinforcement Area Req. (in. ) Total Area available (in. ) Total weld load, W (lb) Weld load for path 1-1, W 1-1 (lb) Weld load for path 2-2, W 2-2 (lb) Weld load for path 3-3, W 3-3 (lb) Strength of failure path 1-1 (lb) Strength of failure path 2-2 (lb) Strength of failure path 3-3 (lb)
2 2
CodeCalc 0.5300 0.0893 6.228 6.267 72539.17 71556.86 34856.25 82280.86 203289 229116 250441
ASME 0.530 0.0893 6.23 6.27 72600 71600 34900 82300 203000 229000 250000
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ASME Appendix L-7.4 (CodeCalc Job Checks.cc2/APP L, L-7.4): Abutting-type Nozzle on a cylindrical shell. A 26-in. Diameter and 2.75-in. (average value) thick reinforcement pad is selected. Parameters Req. Thk. Shell (in.) Req. Thk. Noz (in.) Reinforcement Area Req. (in. ) Total Area available (in. ) Total weld load, W (lb) Weld load for path 1-1, W 1-1 (lb) Strength of failure path 1-1 (lb)
2 2
CodeCalc 1.8593 0.3542 29.554 33.647 317668.22 364331.03 319507
ASME 1.83 0.292 29.6 33.7 318000 364000 318000
ASME Appendix L-7.6 (CodeCalc Job Checks.cc2/APP L, L-7.6): Insert-type Nozzle without pad on a 2:1 ellipsoidal head. Parameters Req. Thk. Head (in.) Req. Thk. Noz (in.) Reinforcement Area Req. (in. ) Total Area available (in. ) Total weld load, W (lb) Weld load for path 1-1, W 1-1 (lb) Weld load for path 2-2, W 2-2 (lb) Strength of failure path 1-1 (lb) Strength of failure path 2-2 (lb)
2 2
CodeCalc 0.0912 0.0512 0.755 1.146 302.43* 2992.86 7691.86 47542 39831
ASME 0.091 0.051 0.754 1.15 250 2990 7690 47500 39800
*The differences in dimensions, of the order of 1E-3, are magnified after being multiplied by the allowable stress. ASME Appendix L-7.7 (CodeCalc Job Checks.cc2/APP L, L-7.71): Abutting-type Hillside Nozzle on a cylindrical shell.
27
Parameters Req. Thk. Shell (in.) Req. Thk. Noz (in.) Area Req. in circumferential dir. 2 (in. ) Area available in circumferential 2 dir. (in. ) Area Req. in longitudinal dir. 2 (in. ) CodeCalc 1.1364 0.1389 3.720 ASME 1.14 0.139 3.68
7.486
7.16
4.545
4.56
Area available in longitudinal dir. 2.607 2 (in. )
2.59
The area available in the longitudinal direction is insufficient. The new area values after increasing the nozzle thickness from 0.5 in. to 0.875 in. Parameters
2
CodeCalc
ASME 4.56 5.18
Area Req. in longitudinal dir. in. ) 4.545 Area available in longitudinal dir. 5.198 2 (in. ) Minimum Weld throat. (in. ) Actual Weld throat. (in. )
2 2
0.25 0.3535
0.25 0.35
Flange Checks
Intergraph CAS completed the following flange checks on CodeCalc: Taylor Forge, Bulletin 502 (CodeCalc Job: Checks.cc2/TAYLOR FORGE)- Integral weld neck flange. Parameters Gasket Reaction Diameter, G (in.) Operating Bolt Load W M1 (lb) Gasket Seating Force, HG (lb) End Pressure, MD (in. lb) CodeCalc 33.888 432484.688 71713.25 623292 Taylor Forge 33.88 432484 71713 623292
28
Parameters Face Pressure, MT (in. lb) Gasket Load, MG (in. lb) Total Moment, Mo (in. lb) Longitudinal Hub Stress (psi) Radial Flange Stress (psi) Tangential Stress Flange (psi) Seating Bolt Load, W M2 (lb) Flange Design Bolt Load, W (lb) Total Moment, MG (in. lb) * Longitudinal Hub Stress (psi) Radial Flange Stress (psi) Tangential Stress Flange (psi) CodeCalc 79248 111600 814128 22865.0 10981.8 6799.5 120608.648 464192.38 722364 20287.8 9744.0 6033.1 Taylor Forge 79242 111599 814133 22865 10982 6800 120609 464192 722371 20288 9744 6033
*Total Moment is MG in the Taylor Forge bulletin 502 and MA in CodeCalc output. Taylor Forge, Bulletin 502 (CodeCalc Job: Checks.cc2/ FULL FACE SLIP)- Loose, Slip on Flange with a full face gasket. Parameters Dist. to Gasket Load Reaction hg, (in.) Gasket Reaction Diameter, G (in.) Full Face ID Pressure Load, HGY (lb) Operating Bolt Load, WM1 (lb) Gasket Seating Force, HG (lb) End Pressure, MD (in. lb) Face Pressure, MT (in. lb) Total Moment, MO (in. lb) CodeCalc 1.328 26.844 48614.715 96302.469 68003.63 93300 17364 110676 Taylor Forge 1.325 26.85 48555 96286 67994 93305 17390 110695
29
Parameters Longitudinal Hub Stress (psi) Radial Flange Stress (psi) Tangential Flange Stress (psi) Bolt Circle Stress (psi) Seating Bolt Load, WM2 (lb) Flange Design Bolt Load, W (lb) Reverse Moment MG (in. lb) * CodeCalc 1951.8 5141.6 13470.3 2585.7 71806.469 110451.23 29160 Taylor Forge 1995 5236 13176 2679 23196 110460 29101
*Reverse Moment is MG in Taylor Forge bulletin 502 and MR in CodeCalc output. See "Notes" below.
a. The value of hg, in the Taylor Forge Bulletin is off by 0.0029, using
With C = 29.5 in. and B =24 in. this comes out to be 1.3279 and not 1.325. This error is G magnified resulting in error in the calculations of G, W M1, W, H , MT, MO, MG, and HGY. b. The value of WM2 computed in the Taylor Forge Bulletin is incorrect,
Where b = 1.375, y = 200 Gives W M2 = 71806.5 An example taken from Process Equipment Design by Brownell and Young. (P-243) (CodeCalc Job: Checks.cc2/BROWNELL&YOUNG)- Loose-ring type flange. *Total Flange Moment is MA in Brownell & Young and RMA in CodeCalc output. Brownell & Young 33.25 152100 21600 226000
Parameters Gasket Reaction Diameter, G (in.) Operating Bolt Load, W M1 (lb) Gasket Seating Force, HG (lb) End Pressure, MD (in. lb)
CodeCalc 33.250 151790.469 21544.45 198132
30
Brownell & Young 25200 18900 270100 93600 160500 140500
Parameters Face Pressure, MT (in. lb) Gasket Load, MG (in. lb) Total Moment, MO (in. lb) Seating Bolt Load, W M2 (lb) Flange Design Bolt Load, W (lb) Total Moment MG (in. lb) *
CodeCalc 20220 13464 231816 96623.617 172855.25 1806036
Cone Checks
Cone checks involve area-of-reinforcement and moment-of-inertia requirements. Intergraph CAS performed the following cone checks using CodeCalc: ASME Appendix L-2.3 (CodeCalc Job: Checks.cc2/ASME VIII-1 2011a, APP L, L-2.3): - A cone-to-cylinder transition under internal pressure. Parameters Large end Line Force, QL (lb) Reinforcement Area Req., Arl (in. ) Total Area available , Ael(in. ) Small end Line Force, QA (lb) Reinforcement Area Req., Ars (in. ) Total Area available, Aes (in. )
2 2 2 2
CodeCalc 2749.608 12.8802 0.3490 1312.383 2.2146 0.7799
ASME 2750 4.54 0.500 1312.5 2.22 0.78
ASME Appendix L-3.3 (CodeCalc File: Checks.cc2/APP L, L-3.3): - A cone-to-cylinder transition under external pressure. Parameters Large end Line Force, QL (lb) Reinforcement Area Req., Arl (in. ) Total Area available, Ael (in. )
2 2
CodeCalc 9.6960 12.6509 23.5682
ASME 2781 12.7 28.9
31
Small end Line Force, QS (lb) Reinforcement Area Req., Ars (in. ) Area available in Shell, Aes ( in. )* Area available in Pad (in. ) Total Area available, Aes (in. )
2 2 2 2
697.3355 0.7046 2.5022 2.6250 5.8318
696.9 0.71 2.05* 2.63 4.68
The small end available area from the shell does not match as a result of different values of tr, the minimum required thickness of cone at small end. CodeCalc calculates this value iteratively so that the cone can withstand the design pressure. With, E = 25.125 * 106 psi, A = 4.453 * 10-6, B = 5595.042, D/T = 149.191 CodeCalc computes a tr of 0.392 in., resulting in a MAWP of
which matches the design pressure of 50 psi. The ASME example uses a tr = 0.55 in., which seems incorrect.
Floating Heads Checks

Intergraph CAS completed the following floating heads checks on CodeCalc: Tested against Exxons in-house design program PEAs- A Type D floating head under both external and internal pressure. (CodeCalc job: Extra_Qa.cc2/TYPE D)
Tubeside Internal Pressure Results:

Parameters Operating Head Req. Thickness (in.) Flange Req. Thickness (in.) Operating Bolt Load, W M1 (lb) Gasket Seating Force, HG (lb) Flo. Head Moment, Mh (in. lb) Total Moment, Internal, MO (in. lb) Seating Flange Req. Thickness, Internal Bolt-Up (in.) CodeCalc 0.3601 3.2956 302398.0 44348.5 -136812 127584 3.4527 PEAs 0.360 3.296 302398 44348.4 -136739.5 127660.90 3.453
32
Parameters Flange Design Bolt Load, W (lb) Total Moment, Internal MG (in. lb) * CodeCalc 335559.0 235939.9 PEAs 335559.0 235939.92
Shellside External Pressure Results:

Parameters Operating Head Req. Thickness (in.) Flange Req. Thickness (in.) Operating Bolt Load, W M1 (lb) Gasket Seating Force, HG (lb) Flo. Head Moment, Mh (in. lb) Total Moment, MO (in. lb) Seating Flange Req. Thickness (in.) Flange Design Bolt Load, W (lb) Total Moment MG (in. lb) ** CodeCalc 0.6158 4.0155 302398.0 430082.6 -228012 141715.56 3.4527 335559.0 235939.94 PEAs 0.609 4.015 302398 430082.59 -227899.17 141604.46 3.453 335559.0 235939.92
The results below are for Soehrens Calculations for Stresses in Spherical Heads and Flanges. The following table displays the Nomenclature and Equation Numbers per ASME Paper 57-A-247. CodeCalc Tubeside Int. 6611.2 CodeCalc Shellside Ext. 21175.1 PEA Shellside Ext. 21175.1
Parameters Ttl Stress at Head OD, psi Eqn. 30 Ttl Stress at Head ID, psi Eqn. 31 Ttl Flange Stress, Upper psi Eqn. 35 Ttl Flange Stress, Lower psi Eqn. 36
Parameter 6611.218
1202.5
1202.488
-33058.6
-33058.6
746.6
746.647
5081.8
5081.8
-7432.6
-7432.58
-3803.6
-3803.6
33
Horizontal Vessel Checks

Intergraph CAS completed the following horizontal vessel checks on CodeCalc: ASME APP L, L-2.2 (CodeCalc job Checks.cc2/ASME PG 530): Insert-type Nozzle lying on a longitudinal weld of a cylindrical shell. A 19-in. diameter and 0.5-in. thick reinforcement pad selected. Parameters Factor K.2 * Total weight of the vessel, full (lb) Longitudinal Compressive Shell allowable (psi) CodeCalc 0.7906 345837.91 9440.10 ASME 0.7904 350000 9446
The factor k.2 is an important factor used by CodeCalc to compute the stresses using Zick analysis. ASME has used a different method to find the required thickness. Moreover, ASME does not compute shear stresses at the saddles in this example.
Leg and Lug

Intergraph CAS completed the following leg and lug checks on CodeCalc: Design of legs for a vertical vessel under internal pressure and wind loading, verified by hand calculations (CodeCalc job: ExtraQa.cc2/Hand Check Legs). Angle legs attached in the diagonal orientation (both legs attached to the vessel). Wind velocity is 100 miles/hr. Importance factor = 1 Force coefficient = 1 Exposure category = C Parameters Wind Pressure (psf) Total Wind Force (lb) Shear at Top of Leg (lb) Total Overturning Moment at Top of Legs (ft-lb) Axial Compression on Leg Furthest from Neutral Axis (psi) CodeCalc 28.038 1345.848 530.53 3364.6 Hand Check 28.88 1376.7 542.02 3441.85
910.71
915.76
34
Software Verification Unity Check on the Legs:

Parameters CodeCalc Actual Weak Axis Bending Stress (psi) 16384.77 Strong Axis Bending Stress (psi) Axial Compressive Stress (psi) Unity Check Ratio 11613.22 Allowable 24227.28 24227.28 Hand Check Actual 16723.5 11869 Allowable 24227 24227
910.71 1.212
16053.99
915.7 1.237
16068
Design of a support lug for a vertical vessel. Taken from the Pressure Vessel Design Handbook by Bednar, 2nd edition (page 154) example 5.1 (CodeCalc job: Lugs.cc2/BEDNAR EX. 5.1). Parameters Force on One Lug, F (lb) Bending Stress in the Base Plate (psi) Gusset Plate Allowable Compressive Stress, SgaB (psi) The bending stress in the base plate s which, is Spl2 in the CodeCalc printouts is calculated as, CodeCalc 41,000.64 13,814.78 BEDNAR 41,000 18,700
9,785.29
9,885
This expression is for stress on a rectangular plate under uniform pressure p, with three edges fixed and one edge free. (Formulas for Stress and Strain, Roark and Young, 5th edition page 396.) With,
Where, a = 15 in., b = 12 in., t = 1.125 in. The factor is taken from a table in Roark and Young for a known of a/b, which in this case is 1.25. The correct value of after interpolating is 0.524, which gives a value of 13580.22 psi. While Bednar took the next higher value of as 0.72, this results in a different value of .
35
This example is for the design of a support lug with Full Ring-Girder type reinforcement ring. nd Taken from the Pressure Vessel Design Handbook by Bednar, 2 edition (page 158) example 5.2 (CodeCalc job: Lugs.cc2/BEDNAR EX. 5.2). Parameters Force on one lug (compression side), Flug (lb.) Force acting in the plane of ring, P (lb.) Ring load pt Bending moment, M1 (lb-in) Tangential thrust, T1 (lb.) Ring mid pt Bending moment, M2 (lb-in) Tangential thrust, T2 (lb.) CodeCalc 5000.00 Bednar 5000
2500.00
2500
29841.55 0.00 42583.66 1250.00
29900 0.0 17062.5 1250
ASME Tubesheets Checks

These examples follow the 1997 edition of the ASME code. ASME Part UHX - 20.1.1 (c) (CodeCalc job: ASME_Tubesheet.cc2/UHX-20.1.1): U-tube type heat exchanger with integral tubesheet construction. Parameters Eff. Tube hole dia., d*(in.) Eff. Tube pitch, p*(in.) CodeCalc 0.7500 1.1508 ASME 0.75 1.15 -17600
Axial Shell bending Stress, s,b (psi) -17575.04
ASME Part UHX - 20.2.1 (c) (CodeCalc job: ASME_Tubesheet.cc2/UHX-20.2.1) A fixed tubesheet with tubesheet extended as flange and gasketed channel side. This is compared with ASME UHX 20.2.1, step 10 case 7. Parameters Shell Membrane Stress due to Joint Interaction, sm (psi) Shell Bending Stress due to Joint Interaction, s, b (psi) Shell Stress Summation, s (psi) CodeCalc -99.1947 ASME -96.1
-61109
-61100
61217.12
61200
36
Parameters s, Allow Bending stress (Pres. Only) (psi) Effective pres. Pe (Temp. only) (psi) Bending stress (Temp. only) (psi) CodeCalc 61500.00 ASME 61500
TEMA Tubesheets Checks

A fixed tubesheet with the tubesheet extended has a flange and a gasketed channel side. This TM is compared with B-JAC teams, a heat exchanger design package. (CodeCalc job: Checks.cc2/COMPARISON). Parameters Eff. Shell side design Pres., bend., PSU (psi) Eff. Tube side design Pres., bend., PTU (psi) Req. Thk. Shellside, Trs (in.) Req. Thk. Tubeside. Trc (in.) CodeCalc 5.664 B-JAC 5.8
TM
55.069
55.1
0.8304 2.5893
0.8205 2.524 0.0* 0.0*
Equiv. Differential Exp. Pres., PD (psi) -0.488 Shell longitudinal stress (Tensile), STSMAX (psi) Shell longitudinal stress (Comp.), STSMIN (psi) Tube longitudinal stress (Tensile), STTMAX (psi) Tube longitudinal Stress (Comp.), STTMIN (psi) Tube to Tubesheet load, WJ (lb) 44
278
296
12556.94
12772
117.77
0*
1355.03
1378
This difference in the value of Pd and stresses is due to different interpretation of factor J,
37
TEMA suggests that if,
(a)
Then, J can be assumed equal to 0, this is used by BJAC. According to some experts J should be taken 0 if,
and
(b)
CodeCalc uses this interpretation. Consequently, there are differences in the Pd, the Shell longitudinal tensile stress, and the Tube longitudinal compressive stress values obtained from both the programs.
WRC 107 Checks

This example is a comparison with another computer program, called Compress . This example compares a round solid attachment on a cylindrical shell. (CodeCalc job: Extra_qa.cc2/COMPAR. TO COMP).
TM
Using WRC 107 March 1979 Version

Parameters Beta Total circumferential stress @ Au (psi) Total Longitudinal stress @ Bl (psi) Total shear stress @ Cu (psi) Stress Intensity, @ Al (psi) Stress Intensity, @ Bu (psi) Stress Intensity, @ Cl (psi) Stress Intensity, @ Du (psi) Stress Intensity, @ Dl (psi) CodeCalc 0.230 -34281 Compress 0.23 -30118
TM
30083 -92 30283 47999 41165 58573 40655
32407 -92 32574 45950 43630 51845 43100
38
Pipe and Pad Checks

A B31.3 intersection area of reinforcement and MAWP calculations tested with MathCad calculations. (CodeCalc Job: Extra_Qa.cc2 /Hand_Calcs). Parameters Req. thk. of header (in.) Req. thk. of branch (in.) Req. reinforcement area (in.2) Available reinforcement area (in.2) MAWP of Header (psi) MAWP of Branch (psi) Est. MAWP of Assembly (psi) CodeCalc 0.450 0.194 3.4855 3.6052 694.18 1385.28 609.60 PEAs 0.449 0.194 3.485 3.604 694.13 1385.19 609.55
Base Ring Checks

This example is benchmarked with hand calculations. A base ring with a continuous top ring. (CodeCalc job: Checks.cc2/PVHB EXAMPLE). The following illustrates the comparison of results for a simplified analysis for base ring thickness from Jawad and Farr. Parameters Load per bolt, (lb) Req. Area/Bolt, (in. ) Bolt stress, approx. analysis (psi) Concrete stress, operating condition (psi) Basering Thk., simplified (in.)
2
CodeCalc 43527.7344 1.7411 18925.10 813.64
Hand Calcs 43528 1.741 16413 875.31
1.8677
1.937
More accurate analysis using neutral axis shift calculations for base ring thickness, from Singh and Soler. Parameters Bolt stress (psi) CodeCalc 14244.13 Hand Calcs 12549
39
Parameters Concrete stress (psi) Basering Thk. (in.) CodeCalc 493.33 1.4573 Hand Calcs 478.84 1.432
Continuous Top Ring Calculations:

Parameters Req. Thk. as fixed beam (in.) Req. Thk. per Moss (in.) CodeCalc 1.7850 1.3669 Hand Calcs 1.916 1.467
Gusset Thickness:
Parameters Req. Thk. in tension (in.) Req. Thk. in compression (in.) CodeCalc 0.3286 0.672 Hand Calcs 0.378 0.672
Skirt Thickness at Operating Condition:

Parameters Req. Thk. in tension (in.) Req. Thk. in compression (in.) CodeCalc 0.3286 0.2835 Hand Calcs 0.398 0.287
Half-Pipe Check
ASME Appendix EE-3 (CodeCalc Job: Checks.cc2/ ASME EXAMPLE): A cylindrical shell with a half-pipe. Parameters Min. req. thk. of shell, Int. press. (in.) Max. permissible pressure, P (Pprime) (psig)
CodeCalc 0.2392 385.3763
ASME 0.24 366
Longitudinal tensile stress in shell, S (Sprime) (psi) Req. half-pipe thk., T (in.)
6080.0000
6080
0.0502
0.050
40
Parameters Min. fillet weld size, Fillet (in.) CodeCalc 0.1180 ASME 0.12
Large Opening Checks

Shell with a large nozzle (CodeCalc Job: Checks.cc2/SENIOR GB TEST): Tested against hand calculations performed by a client. Parameters Longitudinal hub stress, SH* (psi) Radial flange stress, SR* (psi) Tangential flange stress, ST* (psi) Stresses at the head-shell junction, Parameters Longitudinal hub stress, Shs (psi) Radial stress, Srs (psi) Tangential stress, Sts (psi) Stresses at the opening head junction, Parameters Longitudinal hub stress, Sho (psi) Radial stress, Sro (psi) Tangential stress, Sto (psi) CodeCalc 16997.471 902.257 9750.84 Hand Calcs. 16960 898 9759 CodeCalc 13314.04 603.63 5578.62 Hand Calcs. 13161 610 5564 CodeCalc 19520 1036 10945 Hand Calcs. 19494 1032 10960
41
Rectangular Vessel Checks

ASME APP. 13, 13-17(b) (CodeCalc job: Rctexmpl.cc2/EXAMPLE A2): A rectangular vessel with two long sides having different thickness (sketch A2), designed for internal pressure. Parameters Membrane Short side plate, (psi) Long side plate, t2 (psi) Long side plate, t22 (psi) Bending Short side plate, @ Q (psi) Short side plate, @ Q1 (psi) Long side plate, @ M (psi) Long side plate, @ Q (psi) Long side plate, @ M1 (psi) Long side plate, @ Q1 (psi) CodeCalc 1242.00 488.39 100.81 2560.62 15775.12 3679.71 250.06 9556.91 6162.16 ASME 1242 488 101 2571 15778 3683 250 9572 6153
ASME APP. 13, 13-17(c) (CodeCalc job Rctexmpl.cc2/EXAMPLE A3): A rectangular vessel with uniform wall thickness and corners bend to a radius (sketch A3) designed for internal pressure. Parameters* Membrane Short side plate, @ C (psi) Long side plate, @ A (psi) Corner section, (psi) Bending Moment at mid pt of long side, Ma (in.-lb) Short side plate, Inner @ C (psi) Short side plate, Outer @ C (psi) Short side plate, Inner @ D (psi) Short side plate, Outer @ D (psi) Long side plate, Inner @ A (psi) CodeCalc 450.00 300.00 485.41 -2812.6814 ASME 450 300 485 -2820
10123.91 -10123.91 5623.91 -5623.91 -16876.09
10084 -10084 -5583* 5583* -16927
42
Parameters* Long side plate, Outer @ A (psi) Long side plate, Inner @ B (psi) Long side plate, Outer @ B (psi) Corner section, Inner (psi) Corner section, Outer (psi) CodeCalc 16876.09 1123.91 -1123.91 12248.52 -12248.52 ASME 16927 1080 -1080 12209 -12209
As of this printing, ASME is in error about the stress state at point D. The stress at the point D on the short side is as per ASME Section VIII Div. 1 Appendix 13-7 Equation 29.
With, MA = -2812.68 in-lb P = 15 psi I1 = 0.0833 in4 L1 = 10 in. L2 = 20 in. R = 10 in. For the inner side, c=ci=0.5 Which gives, (Sb)Di = 5623.91 psi, while ASME has a stress value of -5583 psi. ASME Appendix 13, 13-17(g) (CodeCalc job: Extra_QA.cc2/ASME EXAMPLE 13): A vessel of obround cross section, with an I-section reinforcement member welded on, Sketch B2. Taking the pressure P = 29.9 psi. to get the ASME stress values. Parameters Combined MOI, I11 (in. ) Membrane Short side plate, @ C (psi) Long side plate, @ A (psi) Bending Short side plate, Outer @ C (psi) Long side plate, Outer @ A (psi)
4
CodeCalc 6.8592 978.19 489.09 -15647.72 16935.70
ASME 6.859 978.32 489.16 -15641.75 16928.78
43
Parameters Total Short side plate, Outer @ C (psi) Long side plate, Outer @ A (psi) CodeCalc -14669.54 17424.79 ASME -14662.96 17417.946
ASME Appendix 13, 13-17(i) (CodeCalc job: Rctexmpl.cc2/EXAMPLE C1): A vessel of circular cross section, with a single diametral staying plate, Sketch C1. These stresses are maximum stresses occurring at the shell-plate junction. Parameters Membrane Shell section (psi) Diametral plate (psi) Bending Shell section, Inner (psi) Diametral plate, Inner (psi) Total Shell section, Inner (psi) Diametral plate, Inner (psi) CodeCalc 800.00 2.10 8884.12 25140.69 9684.12 25142.79 ASME 800 2.1 8856 25020 9656 25022
44
SECTION 5
PV Elite Sample Benchmark Problem Sets

In This Section
Problem 1 - Natural Frequency Calculation ................................... 45 Problem 2 - Example of Stiffening Ring Calculation ...................... 49 Problem 3 - Nozzle Reinforcement, Weld Strength, Weld Size .... 52 Problem 4 - Vessel under Internal and External Pressure on Legs ....................................................................................................... 64 Problem 5 - Vertical Vessel with Wind and Seismic Loads ........... 74 Problem 6 - Comparison against CAESAR II ................................ 83 Problem 7 - ASME Section VIII Division 2 Sample Comparisons . 86 Problem 8 - EN-13445 Nozzle Reinforcement .............................. 93
Problem 1 - Natural Frequency Calculation

The purpose of this problem is to ensure that PV Elite is computing the fundamental frequency of a vertical tower correctly. This problem is a comparison against the sample presented in Henry Bednars Pressure Vessel Design Handbook, 2nd Edition (Page 126). The result for this problem should be approximately 1.15 sec/cycle or 0.9 hertz.
45
PV Elite Vessel Analysis Program: Input Data Natural Frequency Comparison to Bednar p126 Design Internal Pressure (for Hydrotest) Design Internal Temperature Type of Hydrotest Hydrotest Position Projection of Nozzle from Vessel Top Projection of Nozzle from Vessel Bottom Minimum Design Metal Temperature Type of Construction Special Service Degree of Radiography Miscellaneous Weight Percent Use Higher Longitudinal Stresses (Flag) Select t for Internal Pressure (Flag) Select t for External Pressure (Flag) Select t for Axial Stress (Flag) Select Location for Stiff. Rings (Flag) Consider Vortex Shedding Perform a Corroded Hydrotest Is this a Heat Exchanger User Defined Hydro. Press (Used if > 0) User defined MAWP Load Load Load Load Load Load Load Load Load Load Load Load Case Case Case Case Case Case Case Case Case Case Case Case 1 2 3 4 5 6 7 8 9 10 11 12 NP+EW+WI+BW NP+EW+EQ+BS NP+OW+WI+BW NP+OW+EQ+BS NP+HW+HI NP+HW+HE IP+OW+WI+BW IP+OW+EQ+BS EP+OW+WI+BW EP+OW+EQ+BS HP+HW+HI HP+HW+HE ASCE-7 93 [V] 0.0000 mile/hr C: Open Terrain 1.0 0.0000 ft. 0.0 Vs. Elev. N (Ope) 0.0000 (Empty) 0.0000 (Filled) 0.0000 ASCE-7 88 0.0000 1.0000 S1 2.0000 0.0000 Y N N 1997 100.00 psig 200 F UG99-b Vertical 0.0000 in. 0.0000 in. - 1994 F Welded None RT 1 0.0 Y N N N N N 0.0000 psig 0.0000 psig
Wind Design Code Basic Wind Speed Surface Roughness Category Importance Factor Base Elevation Percent Wind for Hydrotest Using User defined Wind Press. Damping Factor (Beta) for Wind Damping Factor (Beta) for Wind Damping Factor (Beta) for Wind
Seismic Design Code Seismic Zone Importance Factor Soil Type Horizontal Force Factor Percent Seismic for Hydrotest Design Nozzle for M.A.W.P. + Static Head Consider MAP New and Cold in Noz. Design Consider External Loads for Nozzle Des. Use ASME VIII-1 Appendix 1-9 Material Database Year Configuration Directives:
Do not use Nozzle MDMT Interpretation VIII-1 01-37 Use Table G instead of exact equation for "A" Shell Head Joints are Tapered Compute "K" in corroded condition Use Code Case 2286 Use the MAWP to compute the MDMT Using Metric Material Databases, ASME II D Complete Listing of Vessel Elements and Details: Element From Node Element To Node Element Type Description Distance "FROM" to "TO" Skirt Inside Diameter Diameter of Skirt at Base Skirt Thickness Internal Corrosion Allowance Design Temperature Internal Pressure Design Temperature External Pressure Effective Diameter Multiplier
No No No No No No No
10 20 Skirt Sup. 10.000 60.000 60.000 0.5000 0.0000 100 F 100 F 1.2 ft. in. in. in. in.
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Material Name Allowable Stress, Ambient Allowable Stress, Operating Allowable Stress, Hydrotest Material Density P Number Thickness Yield Stress, Operating UCS-66 Chart Curve Designation External Pressure Chart Name UNS Number Product Form Efficiency, Longitudinal Seam Efficiency, Head-to-Skirt or Circ. Seam SA516-70 17500. psi 17500. psi 26250. psi 0.0010000 lb./cu.in. 1.25 in. 38000. psi B CS-2 K02700 Plate 1.0 1.0
Element From Node 10 Detail Type Weight Detail ID F Dist. from "FROM" Node / Offset dist 5.0000 ft. Miscellaneous Weight 10000. lb. Offset from Element Centerline 0.0000in. -------------------------------------------------------Element From Node 20 Element To Node 40 Element Type Cylinder Description Distance "FROM" to "TO" 20.000 ft. Inside Diameter 60.000 in. Element Thickness 0.5000 in. Internal Corrosion Allowance 0.0000 in. Nominal Thickness 0.0000 in. External Corrosion Allowance 0.0000 in. Design Internal Pressure 10.000 psig Design Temperature Internal Pressure 100 F Design External Pressure 10.000 psig Design Temperature External Pressure 100 F Effective Diameter Multiplier 1.2 Material Name SA-516 70 Efficiency, Longitudinal Seam 1.0 Efficiency, Circumferential Seam 1.0 Element From Node 20 Detail Type Weight Detail ID E Dist. from "FROM" Node/Offset dist 10.000 ft. Miscellaneous Weight 15000. lb. Offset from Element Centerline 0.0000 in. -------------------------------------------------------Element From Node 40 Element To Node 50 Element Type Cylinder Description Distance "FROM" to "TO" 19.000 ft. Inside Diameter 60.000 in. Element Thickness 0.5000 in. Internal Corrosion Allowance 0.0000 in. Nominal Thickness 0.0000 in. External Corrosion Allowance 0.0000 in. Design Internal Pressure 10.000 psig Design Temperature Internal Pressure 100 F Design External Pressure 10.000 psig Design Temperature External Pressure 100 F Effective Diameter Multiplier 1.2 Material Name SA-516 70 Efficiency, Longitudinal Seam 1.0 Efficiency, Circumferential Seam 1.0 Element From Node 50 Detail Type Weight Detail ID C Dist. from "FROM" Node / Offset dist 9.5000 ft. Miscellaneous Weight 10000. lb. Offset from Element Centerline 0.0000 in. --------------------------------------------------------
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Element From Node Element To Node Element Type Description Distance "FROM" to "TO" Inside Diameter Element Thickness Internal Corrosion Allowance Nominal Thickness External Corrosion Allowance Design Internal Pressure Design Temperature Internal Pressure Design External Pressure Design Temperature External Pressure Effective Diameter Multiplier Material Name Efficiency, Longitudinal Seam Efficiency, Circumferential Seam 60 80 Cylinder 16.000 96.000 0.7500 0.0000 0.0000 0.0000 10.000 100 F 10.000 100 F 1.2 SA-516 1.0 1.0 ft. in. in. in. in. in. psig psig 70
Element From Node 60 Detail Type Weight Detail ID B Dist. from "FROM" Node / Offset dist 8.0000 ft. Miscellaneous Weight 20000. lb. Offset from Element Centerline 0.0000 in. -------------------------------------------------------Element From Node 60 Element To Node 80 Element Type Cylinder Description Distance "FROM" to "TO" 16.000 ft. Inside Diameter 96.000 in. Element Thickness 0.7500 in. Internal Corrosion Allowance 0.0000 in. Nominal Thickness 0.0000 in. External Corrosion Allowance 0.0000 in. Design Internal Pressure 10.000 psig Design Temperature Internal Pressure 100 F Design External Pressure 10.000 psig Design Temperature External Pressure 100 F Effective Diameter Multiplier 1.2 Material Name SA-516 70 Efficiency, Longitudinal Seam 1.0 Efficiency, Circumferential Seam 1.0 Element From Node 60 Detail Type Weight Detail ID B Dist. from "FROM" Node / Offset dist 8.0000 ft. Miscellaneous Weight 20000. lb. Offset from Element Centerline 0.0000 in. -------------------------------------------------------Element From Node 80 Element To Node 90 Element Type Cylinder Description Distance "FROM" to "TO" 16.000 ft. Inside Diameter 96.000 in. Element Thickness 0.7500 in. Internal Corrosion Allowance 0.0000 in. Nominal Thickness 0.0000 in. External Corrosion Allowance 0.0000 in. Design Internal Pressure 10.000 psig Design Temperature Internal Pressure 100 F Design External Pressure 10.000 psig Design Temperature External Pressure 100 F Effective Diameter Multiplier 1.2 Material Name SA-516 70 Efficiency, Longitudinal Seam 1.0 Efficiency,. Circumferential Seam 1.0 Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Miscellaneous Weight Offset from Element Centerline 80 Weight A 8.0000 ft. 20000. lb. 0.0000 in.
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014 Natural Frequency for the Operating Case (No Liquid), Freese Method Natural Frequency Calculation
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| | Element | Centroid | Elem. End | Elem. Ang. | Element From| To | Total Wgt. | Deflection | Deflection | Rotation | Empty Wgt. | | lbm | in. | in. | | lbm ------------------------------------------------------------------------10 | 20 | 10011.4 | 0.077412 | 0.30044 | 0.0048560 | 10011.4 20 | 40 | 15022.8 | 1.13129 | 2.39547 | 0.012092 | 15022.8 40 | 50 | 10021.7 | 3.91854 | 5.68701 | 0.016406 | 10021.7 50 | 60 | 10021.7 | 7.63959 | 9.72088 | 0.018672 | 10021.7 60 | 80 | 20043.8 | 11.5172 | 13.3188 | 0.018782 | 20043.8 80 | 90 | 20043.8 | 15.1227 | 16.9273 | 0.018798 | 20043.8 The Natural Frequency for the Vessel (Empty.) is 0.90323 Hz. Natural Frequency for the Operating Case, Freese Method Natural Frequency Calculation | From| | 10 | 20 | 40 | 50 | 60 | 80 | | Element To | Total Wgt. | lbm 20 | 10011.4 40 | 15022.8 50 | 10021.7 60 | 10021.7 80 | 20043.8 90 | 20043.8 | Centroid | Elem. End | Elem. Ang. | Deflection | Deflection | Rotation | in. | in. | | 0.077412 | 0.30044 | 0.0048560 | 1.13129 | 2.39547 | 0.012092 | 3.91854 | 5.68701 | 0.016406 | 7.63959 | 9.72088 | 0.018672 | 11.5172 | 13.3188 | 0.018782 | 15.1227 | 16.9273 | 0.018798 | | | | | | | | | Element Emtpy Wgt. lbm 10011.4 15022.8 10021.7 10021.7 20043.8 20043.8
The Natural Frequency for the Vessel (Ope...) is 0.90323 Hz. Natural Frequency for the Filled Case, Freese Method The Natural Frequency for the Vessel (Filled) is 0.48376 Hz. PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014.
Problem 2 - Example of Stiffening Ring Calculation

This sample problem was taken from the ASME Section VIII Division 1 pressure vessel code page 531-532 A-98 addenda. This stiffening ring is a channel welded to the outside of a 169-inch OD vessel. The test here is to compute the required moment of inertia of the ring. The 4 ASME code calculated value for Is (the required moment of inertia) 15.61 in . PV Elite obtains 4 an almost identical result of 16.2 in . The difference is due to the fact that PV Elite computes the strain factor A to more significant figures than the code example.
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PV Elite Vessel Analysis Program: Input Data Design Internal Pressure (for Hydrotest) Design Internal Temperature Type of Hydrotest Hydrotest Position Projection of Nozzle from Vessel Top Projection of Nozzle from Vessel Bottom Minimum Design Metal Temperature Type of Construction Special Service Degree of Radiography Miscellaneous Weight Percent Use Higher Longitudinal Stresses (Flag) Select t for Internal Pressure (Flag) Select t for External Pressure (Flag) Select t for Axial Stress (Flag) Select Location for Stiff. Rings (Flag) Consider Vortex Shedding Perform a Corroded Hydrotest Is this a Heat Exchanger User Defined Hydro. Press. (Used if > 0) User Defined MAWP User Defined MAPnc Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Case Case Case Case Case Case Case Case Case Case Case Case Case Case Case Case Case Case Case 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 0.0000 psig 0 F Not Specified Horizontal 0.0000 in. 0.0000 in. -20 F Welded None RT 1 0.0 Y N N N N Y N N 0.0000 psig 0.0000 psig 0.0000 psig NP+EW+WI+FW+BW NP+EW+EE+FS+BS NP+OW+WI+FW+BW NP+OW+EQ+FS+BS NP+HW+HI NP+HW+HE IP+OW+WI+FW+BW IP+OW+EQ+FS+BS EP+OW+WI+FW+BW EP+OW+EQ+FS+BS HP+HW+HI HP+HW+HE IP+WE+EW IP+WF+CW IP+VO+OW IP+VE+OW IP+VF+CW FS+BS+EP+OW FS+BS+EP+OW ASCE-7 93 [V] 70.000 mile/hr C: Open Terrain 1.0 Moderately Smooth 0.0000 in. 33.0 N 0.0100 0.0000 0.0000 UBC 94 0.000 1.000 S1 3.000 0.000 Y N Y N Current w/Addenda or Code Year N Y Y Y Y
Wind Design Code Basic Wind Speed Surface Roughness Category Importance Factor Type of Surface Base Elevation Percent Wind for Hydrotest Using User defined Wind Press. Damping Factor (Beta) for Wind Damping Factor (Beta) for Wind Damping Factor (Beta) for Wind
Vs. Elev. (Ope) (Empty) (Filled)
Seismic Design Code UBC Seismic Zone (1=1,2=2a,3=2b,4=3,5=4) UBC Importance Factor UBC Soil Type UBC Horizontal Force Factor UBC Percent Seismic for Hydrotest Design Nozzle for Des. Press. + St. Head Consider MAP New and Cold in Noz. Design Consider External Loads for Nozzle Des. Use ASME VIII-1 Appendix 1-9 Material Database Year Configuration Directives Do not use Nozzle MDMT Interpretation VIII-1 01-37 Use Table G instead of exact equation for "A" Shell Head Joints are Tapered Compute "K" in corroded condition Use the MAWP to compute the MDMT Complete Listing of Vessel Elements and Details
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Element From Node Element To Node Element Type Description Distance "FROM" to "TO" Element Outside Diameter Element Thickness Internal Corrosion Allowance Design Internal Pressure Design Temperature Internal Pressure Design External Pressure Design Temperature External Pressure Effective Diameter Multiplier Material Name Allowable Stress, Ambient Allowable Stress, Operating Allowable Stress, Hydrotest Material Density P Number Thickness Yield Stress, Operating UCS-66 Chart Curve Designation External Pressure Chart Name UNS Number Product Form Efficiency, Longitudinal Seam Efficiency, Circumferential Seam Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Stiffening Ring Moment of Inertia Distance from Shell Surface to Center Stiffening Ring Cross Sectional Area Material Name Stiffening Ring Section Name Height of Section Ring Using Custom Stiffener Section 10 20 Cylinder 80.000 in. 169.00 in. 0.3125 in. 0.0000 in. 15.000 psig 700 F 15.000 psig 700 F 1.2 SA-285 C 15700. psi 14300. psi 20410. psi 0.2800 lbm/in3 1.2500 in. 21500. psi A CS-2 K02801 Plate 1.0 1.0 10 Ring Ring:[1 of 1] 40.000 in. 13.100 in**4 3.0000 in. 2.4000 in SA-516 70 C6X8.2 6.000 in. No
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014 External Pressure Calculation Results ASME Code, Section VIII, Division 1, 2011a Cylindrical Shell From 10 To Ring:[1 of 1] Ext. Chart: CS-2 at 700 F Elastic Modulus from Chart: CS-2 at 700F: 0.245E+08 psi Results for Maximum Allowable Pressure (MAEP): | TCA | OD | SLEN | D/t | L/D | Factor A | B | | 0.312 | 169.00 | 40.00 | 540.80 | 0.2367 | 0.0004801 | 5880.68 | EMAP = (4*B)/(3*(D/t)) = (4* 5880.6768)/(3* 540.8000) = 14.4987 psig Results for Required Thickness (TCA): | TCA | OD | SLEN | D/t | L/D | Factor A | B | | 0.317 | 169.00 | 40.00 | 533.48 | 0.2367 | 0.0004900 | 6001.98 | EMAP = (4*B)/(3*(D/t)) = (4* 6001.9790)/(3* 533.4799) = 15.0008 psig Results for Maximum Stiffened Length (SLEN): | TCA | OD | SLEN | D/t | L/D | Factor A | B | | 0.312 | 169.00 | 38.76 | 540.80 | 0.2294 | 0.0004966 | 6083.58 | EMAP = (4*B)/(3*(D/t)) = (4* 6083.5762)/(3* 540.8000) = 14.9990 psig Cylindrical Shell From Ring[1 of 1] to the end: Ext. Chart: CS-2 at 700 F Elastic Modulus from Chart: CS-2 at 700 F: 0.245E+08 psi Results for Maximum Allowable Pressure (EMAP): | TCA | OD | SLEN | D/t | L/D | Factor A | B | | 0.312 | 169.00 | 40.00 | 540.80 | 0.2367 | 0.0004801 | 5880.68 | EMAP = (4*B)/(3*(D/t)) = (4* 5880.6768)/(3* 540.8000) = 14.4987 psig Results for Required Thickness (TCA): | TCA | OD | SLEN | D/t | L/D | Factor A | B | | 0.317 | 169.00 | 40.00 | 533.48 | 0.2367 | 0.0004900 | 6001.98 | EMAP = (4*B)/(3*(D/t)) = (4* 6001.9790)/(3* 533.4799) = 15.0008 psig Results for Maximum Stiffened Length (SLEN): | TCA | OD | SLEN | D/t | L/D | Factor A | B | | 0.312 | 169.00 | 38.76 | 540.80 | 0.2294 | 0.0004966 | 6083.58 | EMAP = (4*B)/(3*(D/t)) = (4* 6083.5762)/(3* 540.8000) = 14.9990 psig Stiffening Ring Calculations for: Ring:[1 of 1], C6X8.2, SA-516 70
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Effective Length of Shell Area (in2) Shell: 2.498 Ring : 2.400 Total: 4.898 Centroid of Ring plus Shell Inertia Shell: 0.020 Ring : 13.100 Total: 13.120 Available Moment of Inertia, Distance (in.) 0.1562 3.3125 = Distance 1.5465 -1.6097 Ring plus Shell BREQ AREQ 7.99 in. Area*Dist 0.390 7.950 8.340 1.703 in. A*Dist2 5.975 6.219 12.194 25.314 in**4 5103.88 psi 0.0004150
Required Stress in Ring plus Shell Required Strain in Ring plus Shell
Required Moment of Inertia, Ring plus Shell = ( OD * SLEN * (TCA+ARING/SLEN) * AREQ )/ 10.9 = (168.0000*40.0000*(0.3125+2.4000/40.0000)*0.0004150)/10.9 = 16.2025 in**4 External Pressure Calculations | | Section | Outside | Corroded | Factor | Factor | From| To | Length | Diameter | Thickness | A | B | | | in. | in. | in. | | psi | -------------------------------------------------------------------10 |Ring| 40.0000 | 169.000 | 0.31250 | 0.00048006 | 5880.68 | Ring| 20 | 40.0000 | 169.000 | 0.31250 | 0.00048006 | 5880.68 | External Pressure Calculations | | External | External | External | External | From| To | Actual T. | Required T.| Des. Press.| M.A.W.P. | | | in. | in. | psig | psig | -----------------------------------------------------------10 |Ring| 0.31250 <<< 0.31679 | 15.0000 >>> 14.4987 | Ring| 20 | 0.31250 <<< 0.31679 | 15.0000 >>> 14.4987 | Minimum 14.499 External Pressure Calculations | | Actual Len.| Allow. Len.| Ring Inertia | Ring Inertia | From| To | Bet. Stiff.| Bet. Stiff.| Required | Available | | | in. | in. | in**4 | in**4 | -----------------------------------------------------------------10 |Ring| 40.0000 >>> 38.7605 | No Calc | No Calc | Ring| 20 | 40.0000 >>> 38.7605 | 16.2025 | 25.3141 | One or more Elements or Rings Failed Code requirements for External Pressure with the given thickness! PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014
Problem 3 - Nozzle Reinforcement, Weld Strength, Weld Size

The next sample problem was adapted from the ASME code Appendix L. This example problem tests PV Elite nozzle calculations in accordance with paragraph UG-37. This sample problem compares with ASMEs hillside nozzle example 7 Addenda 98. PV Elite automatically performs the nozzle calculation in both the hoop direction and the longitudinal direction. The results for areas required and available are in excellent agreement. This particular file applchk.pvi contains all of the ASME nozzle reinforcement calculation examples.
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PV Elite Vessel Analysis Program: Input Data Design Internal Pressure (for Hydrotest) Design Internal Temperature Type of Hydrotest Hydrotest Position Projection of Nozzle from Vessel Top Projection of Nozzle from Vessel Bottom Minimum Design Metal Temperature Type of Construction Special Service Degree of Radiography Miscellaneous Weight Percent Use Higher Longitudinal Stresses (Flag) Select t for Internal Pressure (Flag) Select t for External Pressure (Flag) Select t for Axial Stress (Flag) Select Location for Stiff. Rings (Flag) Consider Vortex Shedding Perform a Corroded Hydrotest Is this a Heat Exchanger User Defined Hydro. Press. (Used if > 0) User defined MAWP User defined MAPnc Load Load Load Load Load Load Load Load Load Load Load Load Case Case Case Case Case Case Case Case Case Case Case Case 1 2 3 4 5 6 7 8 9 10 11 12 [V] 100.00 psig 225 F UG99-b Horizontal 0.0000 in. 0.0000 in. -20 F Welded None RT 1 0.0 Y N N N N N Y 0.0000 psig 0.0000 psig 0.0000 psig NP+EW+WI+BW NP+EW+EQ+BS NP+OW+WI+BW NP+OW+EQ+BS NP+HW+HI NP+HW+HE IP+OW+WI+BW IP+OW+EQ+BS EP+OW+WI+BW EP+OW+EQ+BS HP+HW+HI HP+HW+HE ASCE-7 93 70.000 mile/hr C: Open Terrain 1.0 Moderately Smooth 0.0000 ft. 33.0 N 0.0000 0.0000 0.0000 UBC 94 0.000 1.000 S1 2.000 0.000 Y Y N 2009
Vs Elev. (Ope) (Empty) (Filled)
Seismic Design Code UBC Seismic Zone (1=1,2=2a,3=2b,4=3,5=4) UBC Importance Factor UBC Soil Type UBC Horizontal Force Factor UBC Percent Seismic for Hydrotest Design Nozzle for Des. Press. + St. Head Consider MAP New and Cold in Noz. Design Consider External Loads for Nozzle Des. Use ASME VIII-1 Appendix 1-9 Material Database Year Configuration Directives: Do not use Nozzle MDMT Interpretation VIII-1 01-37 Use Table G instead of exact equation for "A" Shell Head Joints are Tapered Compute "K" in corroded condition Use Code Case 2286 Use the MAWP to compute the MDMT Using Metric Material Databases, ASME II D Complete Listing of Vessel Elements and Details:
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Element From Node Element To Node Element Type Description Distance "FROM" to "TO" Inside Diameter Element Thickness Internal Corrosion Allowance Nominal Thickness External Corrosion Allowance Design Internal Pressure Design Temperature Internal Pressure Design External Pressure Design Temperature External Pressure Effective Diameter Multiplier Material Name Allowable Stress, Ambient Allowable Stress, Operating Allowable Stress, Hydrotest Material Density P Number Thickness UCS-66 Chart Curve Designation External Pressure Chart Name UNS Number Product Form Efficiency, Longitudinal Seam Efficiency, Circumferential Seam 10 20 Cylinder 5.0000 ft. 60.000 in. 0.7500 in. 0.0000 in. 0.0000 in. 0.0000 in. 250.00 psig 704 F 0.0000 psig 0 F 1.2 SA515-60 15000. psi 14300. psi 22500. psi 0.2830 lb./cu.in. 1.2500 in. B CS-2 K02401 Plate 1.0 1.0
Element From Node 10 Detail Type Nozzle Detail ID APP EX-2 Dist. from "FROM" Node / Offset dist 1.0000 ft. Nozzle Diameter 11.75 in. Nozzle Schedule None Nozzle Class 150 Layout Angle 0.0 Blind Flange (Y/N) N Weight of Nozzle ( Used if > 0 ) 0.0000 lb. Grade of Attached Flange GR 1.1 Nozzle Material Name SA516-70 ----------------------------------------------------------------Element From Node 20 Element To Node 30 Element Type Elliptical Description Distance "FROM" to "TO" 0.2500 ft. Inside Diameter 23.625 in. Element Thickness 0.1880 in. Internal Corrosion Allowance 0.0000 in. Nominal Thickness 0.0000 in. External Corrosion Allowance 0.0000 in. Design Internal Pressure 150.00 psig Design Temperature Internal Pressure 400 F Design External Pressure 0.0000 psig Design Temperature External Pressure 0 F Effective Diameter Multiplier 1.2 Material Name SA516-70 Allowable Stress, Ambient 17500. psi Allowable Stress, Operating 17500. psi Allowable Stress, Hydrotest 26250. psi Material Density 0.2830 lb./cu.in. P Number Thickness 1.2500 in. UCS-66 Chart Curve Designation B External Pressure Chart Name CS-2 UNS Number K02700 Product Form Plate Efficiency, Longitudinal Seam 1.0 Efficiency, Circumferential Seam 1.0 Elliptical Head Factor 2.0 Element From Node 20 Detail Type Nozzle Detail ID APP EX6 Dist. from "FROM" Node / Offset dist 0.0000 in. Nozzle Diameter 8.0 in. Nozzle Schedule 20 Nozzle Class 150 Layout Angle 0.0 Blind Flange (Y/N) N Weight of Nozzle ( Used if > 0 ) 0.0000 lb. Grade of Attached Flange GR 1.1 Nozzle Matl SA106-B ----------------------------------------------------------------
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Element From Node Element To Node Element Type Description Distance "FROM" to "TO" Inside Diameter Element Thickness Internal Corrosion Allowance Nominal Thickness External Corrosion Allowance Design Internal Pressure Design Temperature Internal Pressure Design External Pressure Design Temperature External Pressure Effective Diameter Multiplier Material Name Allowable Stress, Ambient Allowable Stress, Operating Allowable Stress, Hydrotest Material Density P Number Thickness UCS-66 Chart Curve Designation External Pressure Chart Name UNS Number Efficiency, Longitudinal Seam Efficiency, Circumferential Seam 30 40 Cylinder 5.0000 ft. 30.000 in. 1.5000 in. 0.0000 in. 0.0000 in. 0.0000 in. 1000.0 psig 150 F 0.0000 psig 0 F 1.2 SA516-55 13800. psi 13800. psi 20700. psi 0.2830 lb./cu.in. 1.2500 in. C CS-2 K01800 1.0 1.0
Element From Node 30 Detail Type Nozzle Detail ID APP EX-7 Dist. from "FROM" Node / Offset dist 2.0000 ft. Nozzle Diameter 4.0 in. Nozzle Schedule None Nozzle Class 150 Layout Angle 0.0 Blind Flange (Y/N) N Weight of Nozzle ( Used if > 0 ) 0.0000 lb. Grade of Attached Flange GR 1.1 Nozzle Matl SA516-60 --------------------------------------------------------------Element From Node 40 Element To Node 50 Element Type Cylinder Description Distance "FROM" to "TO" 5.0000 ft. Inside Diameter 30.000 in. Element Thickness 0.3750 in. Internal Corrosion Allowance 0.0000 in. Nominal Thickness 0.0000 in. External Corrosion Allowance 0.0000 in. Design Internal Pressure 250.00 psig Design Temperature Internal Pressure 150 F Design External Pressure 0.0000 psig Design Temperature External Pressure 0 F Effective Diameter Multiplier 1.2 Material Name SA516-55 Efficiency, Longitudinal Seam 1.0 Efficiency, Circumferential Seam 1.0 Element From Node 40 Detail Type Nozzle Detail ID APP L EX-1 Dist. from "FROM" Node / Offset dist 3.0000 ft. Nozzle Diameter 4.0 in. Nozzle Schedule None Nozzle Class 150 Layout Angle 180.0 Blind Flange (Y/N) N Weight of Nozzle ( Used if > 0 ) 0.0000 lb. Grade of Attached Flange GR 1.1 Nozzle Matl SA106-B ---------------------------------------------------------------
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Element From Node Element To Node Element Type Description Distance "FROM" to "TO" Inside Diameter Element Thickness Internal Corrosion Allowance Nominal Thickness External Corrosion Allowance Design Internal Pressure Design Temperature Internal Pressure Design External Pressure Design Temperature External Pressure Effective Diameter Multiplier Material Name Allowable Stress, Ambient Allowable Stress, Operating Allowable Stress, Hydrotest Material Density P Number Thickness UCS-66 Chart Curve Designation External Pressure Chart Name UNS Number Product Form Efficiency, Longitudinal Seam Efficiency, Circumferential Seam Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Nozzle Diameter Nozzle Schedule Nozzle Class Layout Angle Blind Flange (Y/N) Weight of Nozzle ( Used if > 0 ) Grade of Attached Flange Nozzle Material Name 50 60 Cylinder 5.0000 ft. 60.000 in. 0.7500 in. 0.0000 in. 0.0000 in. 0.0000 in. 250.00 psig 700 F 0.0000 psig 0 F 1.2 SA515-70 17500. psi 14300. psi 26250. psi 0.2830 lb./cu.in. 1.2500 in. A CS-2 K03101 Plate 1.0 1.0 50 Nozzle APP EX-3 2.0000 ft. 11.75 in. None 150 0.0 N 0.0000 lb. GR 1.1 SA516-70
Element From Node 50 Detail Type Nozzle Detail ID APP EX-3B Dist. from "FROM" Node / Offset dist 2.0000 ft. Nozzle Diameter 11.75 in. Nozzle Schedule None Nozzle Class 150 Layout Angle 180.0 Blind Flange (Y/N) N Weight of Nozzle ( Used if > 0 ) 0.0000 lb. Grade of Attached Flange GR 1.1 Nozzle Material Name SA516-70 ---------------------------------------------------------------Element From Node 60 Element To Node 70 Element Type Cylinder Description Distance "FROM" to "TO" 5.0000 ft. Inside Diameter 96.000 in. Element Thickness 2.0000 in. Internal Corrosion Allowance 0.06250 in. Nominal Thickness 0.0000 in. External Corrosion Allowance 0.0000 in. Design Internal Pressure 425.00 psig Design Temperature Internal Pressure 800 F Design External Pressure 0.0000 psig Design Temperature External Pressure 0 F Effective Diameter Multiplier 1.2 Material Name SA516-70 Allowable Stress, Ambient 17500. psi Allowable Stress, Operating 11400. psi Allowable Stress, Hydrotest 26250. psi Material Density 0.2830 lb./cu.in. P Number Thickness 1.2500 in. UCS-66 Chart Curve Designation B External Pressure Chart Name CS-2 UNS Number K02700 Product Form Plate Efficiency, Longitudinal Seam 1.0 Efficiency, Circumferential Seam 1.0
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Element From Node 60 Detail Type Nozzle Detail ID APP EX-4 Dist. from "FROM" Node / Offset dist 2.0000 ft. Nozzle Diameter 16.0 in. Nozzle Schedule None Nozzle Class 150 Layout Angle 0.0 Blind Flange (Y/N) N Weight of Nozzle ( Used if > 0 ) 0.0000 lb. Grade of Attached Flange GR 1.1 Nozzle Material Name SA516-70 ----------------------------------------------------------------Element From Node 70 Element To Node 80 Element Type Cylinder Description Distance "FROM" to "TO" 5.0000 ft. Inside Diameter 83.000 in. Element Thickness 2.0000 in. Internal Corrosion Allowance 0.2500 in. Nominal Thickness 0.0000 in. External Corrosion Allowance 0.2500 in. Design Internal Pressure 500.00 psig Design Temperature Internal Pressure 400 F Design External Pressure 0.0000 psig Design Temperature External Pressure 0 F Effective Diameter Multiplier 1.2 Material Name SA515-70 Allowable Stress, Ambient 17500. psi Allowable Stress, Operating 13700. psi Allowable Stress, Hydrotest 26250. psi Material Density 0.2830 lb./cu.in. P Number Thickness 1.2500 in. UCS-66 Chart Curve Designation A External Pressure Chart Name CS-2 UNS Number K03101 Product Form Plate Efficiency, Longitudinal Seam 1.0 Efficiency, Circumferential Seam 1.0 Element From Node 70 Detail Type Nozzle Detail ID APP EX-5 Dist. from "FROM" Node / Offset dist 2.0000 ft. Nozzle Diameter 14.5 in. Nozzle Schedule None Nozzle Class 150 Layout Angle 0.0 Blind Flange (Y/N) N Weight of Nozzle ( Used if > 0 ) 0.0000 lb. Grade of Attached Flange GR 1.1 Nozzle Matl SA515-60 -----------------------------------------------------------------Element From Node 80 Element To Node 90 Element Type Cylinder Description Distance "FROM" to "TO" 5.0000 ft. Inside Diameter 42.000 in. Element Thickness 0.5630 in. Internal Corrosion Allowance 0.1250 in. Nominal Thickness 0.0000 in. External Corrosion Allowance 0.2500 in. Design Internal Pressure 300.00 psig Design Temperature Internal Pressure 650 F Design External Pressure 0.0000 psig Design Temperature External Pressure 0 F Effective Diameter Multiplier 1.2 Material Name SA515-70 Efficiency, Longitudinal Seam 1.0 Efficiency, Circumferential Seam 1.0 Element From Node 80 Detail Type Nozzle Detail ID APP 8 Dist. from "FROM" Node / Offset dist 2.0000 ft. Nozzle Diameter 10.0 in. Nozzle Schedule 80 Nozzle Class 150 Layout Angle 0.0 Blind Flange (Y/N) N Weight of Nozzle ( Used if > 0 ) 0.0000 lb. Grade of Attached Flange GR 1.1 Nozzle Material Name SA106-B ----------------------------------------------------------------
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Element From Node 90 Element To Node 95 Element Type Flat Description Distance "FROM" to "TO" 0.04692 ft. Inside Diameter 42.000 in. Element Thickness 0.5630 in. Internal Corrosion Allowance 0.1250 in. Nominal Thickness 0.0000 in. External Corrosion Allowance 0.2500 in. Design Internal Pressure 5.0000 psig Design Temperature Internal Pressure 650 F Design External Pressure 0.0000 psig Design Temperature External Pressure 0 F Effective Diameter Multiplier 1.2 Material Name SA515-70 Efficiency, Longitudinal Seam 1.0 Efficiency, Circumferential Seam 1.0 Flat Head Attachment Factor 0.30000001 Small diameter if Non-Circular 0.0000 in. -----------------------------------------------------------------Element From Node 95 Element To Node 100 Element Type Cylinder Description Distance "FROM" to "TO" 15.375 ft. Inside Diameter 53.270 in. Element Thickness 0.9900 in. Internal Corrosion Allowance 0.3125 in. Nominal Thickness 0.0000 in. External Corrosion Allowance 0.2500 in. Design Internal Pressure 100.00 psig Design Temperature Internal Pressure 350 F Design External Pressure 100.00 psig Design Temperature External Pressure 350 F Effective Diameter Multiplier 1.2 Material Name SA516-70 Allowable Stress, Ambient 17500. psi Allowable Stress, Operating 17500. psi Allowable Stress, Hydrotest 26250. psi Material Density 0.2830 lb./cu.in. P Number Thickness 1.2500 in. UCS-66 Chart Curve Designation B External Pressure Chart Name CS-2 UNS Number K02700 Product Form Plate Efficiency, Longitudinal Seam 1.0 Efficiency, Circumferential Seam 1.0 Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Nozzle Diameter Nozzle Schedule Nozzle Class Layout Angle Blind Flange (Y/N) Weight of Nozzle ( Used if > 0 ) Grade of Attached Flange Nozzle Matl 95 Nozzle DUPPS 2.0000 ft. 24.0 in. None 150 0.0 N 0.0000 lb. GR 1.1 SA106-B
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014 INPUT VALUES, Nozzle Description: APP EX-7 Pressure for Reinforcement Calculations Temperature for Internal Pressure Maximum Allowable Pressure New & Cold Shell Material Shell Allowable Stress at Temperature Shell Allowable Stress at Ambient Inside Diameter of Cylindrical Shell Shell Finished (Minimum) Thickness Shell Internal Corrosion Allowance Shell External Corrosion Allowance Distance from Cylinder/Cone Centerline Distance from Bottom/Left Tangent User Entered Minimum Design Metal Temperature Type of Element Connected to the Shell: Nozzle From: 30 P Temp 1000.000 psig 150 F 10.48 psig SA516-55 13800.00 psi 13800.00 psi 30.0000 in. 1.5000 in. 0.0000 in. 0.0000 in. 12.0000 in. 7.2500 ft. -20.00 F
S Sa D t c co L1
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Material Material UNS Number Material Specification/Type Allowable Stress at Temperature Allowable Stress at Ambient Diameter Basis (for tr calc only) Layout Angle Diameter Corrosion Allowance Joint Efficiency of Shell Seam at Nozzle Joint Efficiency of Nozzle Neck Outside Projection Weld leg size between Nozzle and Pad/Shell Groove weld depth between Nozzle and Vessel Inside Projection Weld leg size, Inside Element ot Shell ASME Code Weld Type per UW-16 Class of attached Flange Grade of attached Flange can E1 En ho Wo Wgnv h Wi SA516-60 K02100 Plate 15000.00 psi 15000.00 psi ID 0.00 deg 4.0000 in. 0.0000 in. 1.00 1.00 4.0000 0.5000 1.5000 0.0000 0.0000 None 150 GR 1.1 in. in. in. in. in.
Sn Sna
The Pressure Design option was Design Pressure + static head. Nozzle Sketch (may not represent actual weld type/configuration) Insert Nozzle No Pad, no Inside projection Note: Checking Nozzle 90 degrees to the Longitudinal axis. Reinforcement CALCULATION, Description: APP EX-7 ASME Code, Section VIII, Division 1, 1998, A-98 UG-37 to UG-45 Actual Inside Diameter Used in Calculation Actual Thickness Used in Calculation Nozzle input data check completed without errors. Reqd thk per UG-37(a) of Cylindrical Shell, TR [Int. Press] = (P*R)/(S*E-0.6*P) per UG-27 (c)(1) = (1000.00*15.0000)/(13800*1.00-0.6*1000.00) = 1.1364 in. Reqd thk per UG-37(a) of Cylindrical Shell, TR [Mapnc] = (P*R)/(S*E-0.6*P) per UG-27 (c)(1) = (10.48*15.0000)/(13800*1.00-0.6*10.48) = 0.0114 in. Reqd thk per UG-37(a) of Nozzle Wall, TRN [Int. Press] = (P*R)/(S*E-0.6*P) per UG-27 (c)(1) = (1000.00*2.00)/(15000*1.00-0.6*1000.00) = 0.1389 in. Reqd thk per UG-37(a) of Nozzle Wall, TRN [Mapnc] = (P*R)/(S*E-0.6*P) per UG-27 (c)(1) = (10.48*2.00)/(15000*1.00-0.6*10.48) = 0.0014 in. UG-40, Limits of Reinforcement: [Internal Pressure] Parallel to Vessel Wall (Diameter Limit) D1 Parallel to Vessel Wall, opening length d Normal to Vessel Wall (Thickness Limit), no pad Tlnp UG-40, Limits of Reinforcement: [Mapnc] Parallel to Vessel Wall (Diameter Limit) Parallel to Vessel Wall, opening length Normal to Vessel Wall (Thickness Limit), no pad D1 d Tlnp | | | | | | | | 13.0950 in. 6.5473 in. 1.2500 in. 13.0950 in. 6.5473 in. 1.2500 in. Mapnc | 0.037 sq.in. | 9.784 sq.in. | 1.567 sq.in. | 0.000 sq.in. | 0.250 sq.in. | 0.000 sq.in. | 11.601 sq.in.| 4.000 in. 0.500 in.
Results of Nozzle Reinforcement Area Calculations: AREA AVAILABLE, A1 to A5 | Design | External Area Required Ar | 3.720 | NA Area in Shell A1 | 6.101 | NA Area in Nozzle Wall A2 | 1.135 | NA Area in Inward Nozzle A3 | 0.000 | NA Area in Welds A41+A42+A43| 0.250 | NA Area in Element A5 | 0.000 | NA TOTAL AREA AVAILABLE Atot | 7.486 | NA The Internal Pressure Case Governs the Analysis. Nozzle Angle Used in Area Calculations The area available without a pad is Sufficient. Area Required [A]:
37.66 Degs.
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= (d * tr*F + 2 * tn * tr*F * (1-fr1)) UG-37(c) = (6.5473 * 1.1364*0.5 +2 * 0.5000 * 1.1364*0.5*(1-1.00)) = 3.720 sq.in. Reinforcement Areas per Figure UG-37.1 Area Available in Shell [A1]: = d(E1*t - F*tr) - 2 * tn( E1*t - F*tr) * (1 - fr1) = 6.547 (1.00 * 1.5000 - 0.5 * 1.136) - 2 * 0.500(1.00 * 1.5000 - 0.5 * 1.1364) * (1 - 1.000) = 6.101 sq.in. Area Available in Nozzle Projecting Outward [A2]: = (2 * tlnp) * (tn - trn) * fr2/sin(alpha3) = (2 * 1.250) * (0.5000 - 0.1389) * 1.0000/sin(52.7) = 1.135 sq.in. See Appendix L, L-7.7.7(b) for more information. Area Available in Inward Weld + Outward Weld [A41 + A43]: = Wo^(2) * fr2 + (Wi-can/0.707)^(2) * fr2 = 0.5000^(2) * 1.0000 + (0.0000)^(2) * 1.0000 = 0.250 sq.in. Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations: MDMT of the Nozzle Neck to Flange Weld, Curve: C ---------------------------------------------------------------------Govrn. thk, tg = 0.500 , tr = 0.139 , c = 0.0000 in. , E* = 1.00 Stress Ratio = tr * (E*)/(tg - c) = 0.278 , Temp. Reduction = 110 F Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) -36 F -146 F
MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve: C ---------------------------------------------------------------------Govrn. thk, tg = 0.500 , tr = 0.139 , c = 0.0000 in. , E* = 1.00 Stress Ratio = tr * (E*)/(tg - c) = 0.278 , Temp. Reduction = 110 F Min Metal Temp. w/o impact per UCS-66 -36 F Min Metal Temp. at Required thickness (UCS 66.1) -146 F Governing MDMT of all the sub-joints of this Junction: -146 F
ANSI Flange MDMT including Temperature reduction per UCS-66.1: Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) Flange MDMT with Temp reduction per UCS-66(b)(1)(b) Flange MDMT with Temp reduction per UCS-66(b)(1)(c) Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is: Design Pressure/Ambient Rating = 1000.00/285.00 = 3.509 Note: Use the minimum value from (b)(1)(b) and (b)(1)(c) above as the calculated nozzle flange MDMT. Weld Size Calculations, Description: APP EX-7 Intermediate Calc. for nozzle/shell Welds Results Per UW-16.1: | Required Thickness Nozzle Weld | 0.2500 = Min per Code | | Tmin 0.5000 in. -20 F -20 F -155 F
Actual Thickness 0.3535 = 0.7 * Wo in.
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b) Weld Load [W]: = (A-A1+2*tn*fr1*(E1*t-tr))*Sv = (3.7201 - 6.1009 + 2 * 0.5000 * 1.0000 *(1.00 * 1.5000 - 0.5682)) * 13800 = 0.00 lb. F is always set to 1.0 throughout the calculation. Weld Load [W1]: = (A2+A5+A4-(Wi-Can/.707)^(2)*fr2)*Sv = (1.1350 + 0.0000 + 0.2500 - 0.0000 * 1.00) * 13800 = 19112.62 lb. Weld Load [W2]: = (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv = (1.1350 + 0.0000 + 0.2500 + (1.5000)) * 13800 = 39812.62 lb. Weld Load [W3]: = (A2+A3+A4+A5+(2*tn*t*fr1))*S = (1.1350 + 0.0000 + 0.2500 + 0.0000 + (1.5000)) * 13800 = 39812.62 lb. Strength of Connection Elements for Failure Path Analysis Shear, Outward Nozzle Weld [Sonw]: = (pi/2) * Dlo * Wo * 0.49 * Snw = (3.1416/2.0) * 8.1841 * 0.5000 * 0.49 * 13800 = 43465. lb.
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Shear, Nozzle Wall [Snw]: = (pi *(Dlr + Dlo)/4) * (Thk - Can) * 0.7 * Sn = (3.1416 * 3.6829) * (0.5000 - 0.0000) * 0.7 * 15000 = 60743. lb. Tension, Shell Groove Weld [Tngw]: = (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng = (3.1416/2.0) * 8.1841 * (1.5000 - 0.0000) * 0.74 * 15000 = 214045. lb. Strength of Failure Paths: PATH11 = (SONW + SNW) = (43464 + 60742) = 104207 lb. PATH22 = (Sonw + Tpgw + Tngw + Sinw) = (43464 + 0 + 214045 + 0) = 257509 lb. PATH33 = (Sonw + Tngw + Sinw) = (43464 + 214045 + 0) = 257509 lb. Summary of Path 1-1 = Path 2-2 = Path 3-3 = Failure Path Calculations: 104207 lb., must exceed W = 0 lb. or W1 = 19112 lb. 257509 lb., must exceed W = 0 lb. or W2 = 39812 lb. 257509 lb., must exceed W = 0 lb. or W3 = 39812 lb.
Maximum Allowable Pressure for this Nozzle at this Location: Converged Max. Allow. Pressure in Operating case 1301.887 psig The MAWP of this junction was limited by the parent Shell/Head. Checking Nozzle in plane parallel to the vessel axis. Reinforcement CALCULATION, Description: APP EX-7 ASME Code, Section VIII, Division 1, 1998, A-98 UG-37 to UG-45 Actual Inside Diameter Used in Calculation Actual Thickness Used in Calculation Nozzle input data check completed without errors. Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press] = (P*R)/(S*E-0.6*P) per UG-27 (c)(1) = (1000.00*15.0000)/(13800*1.00-0.6*1000.00) = 1.1364 in. Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Mapnc] = (P*R)/(S*E-0.6*P) per UG-27 (c)(1) = (10.48*15.0000)/(13800*1.00-0.6*10.48) = 0.0114 in. Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press] = (P*R)/(S*E-0.6*P) per UG-27 (c)(1) = (1000.00*2.00)/(15000*1.00-0.6*1000.00) = 0.1389 in. Reqd thk per UG-37(a)of Nozzle Wall, Trn [Mapnc] = (P*R)/(S*E-0.6*P) per UG-27 (c)(1) = (10.48*2.00)/(15000*1.00-0.6*10.48) = 0.0014 in. UG-40, Limits of Reinforcement : [Internal Pressure] Parallel to Vessel Wall (Diameter Limit) Dl Parallel to Vessel Wall Rn+tn+t Normal to Vessel Wall (Thickness Limit), no pad Tlnp UG-40, Limits of Reinforcement : [Mapnc] Parallel to Vessel Wall (Diameter Limit) Parallel to Vessel Wall Normal to Vessel Wall (Thickness Limit), no pad Dl Rn+tn+t Tlnp | | | | | | | | 8.0000 in. 4.0000 in. 1.2500 in. 8.0000 in. 4.0000 in. 1.2500 in. Mapnc 0.046 sq.in. 5.954 sq.in. 1.247 sq.in. 0.000 sq.in. 0.250 sq.in. 0.000 sq.in. 7.451 sq.in. 4.000 in. 0.500 in.
Results of Nozzle Reinforcement Area Calculations: AREA AVAILABLE, A1 to A5 | Design | External Area Required Ar | 4.545 | NA Area in Shell A1 | 1.455 | NA Area in Nozzle Wall A2 | 0.903 | NA Area in Inward Nozzle A3 | 0.000 | NA Area in Welds A41+A42+A43 | .250 | NA Area in Element A5 | 0.000 | NA TOTAL AREA AVAILABLE Atot | 2.607 | NA The Internal Pressure Case Governs the Analysis. Nozzle Angle Used in Area Calculations The area available without a pad is Insufficient. RECOMMENDATION: Add a Reinforcing Pad.
90.00 Degs.
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SELECTION OF POSSIBLE REINFORCING PADS: Based on the Estimated Diameter Limit: Diameter 7.9375 Thickness 0.6875 in.
Area Required [A]: = (d * tr*F + 2 * tn * tr*F * (1-fr1)) UG-37(c) = (4.0000*1.1364*1.0+2*0.5000*1.1364*1.0*(1-1.00)) = 4.545 sq.in. Reinforcement Areas per Figure UG-37.1 Area Available in Shell [A1]: = d(E1*t - F*tr) - 2 * tn(E1*t - F*tr) * (1 - fr1) = 4.000 (1.00 * 1.5000 - 1.0 * 1.136) - 2 * 0.500(1.00 * 1.5000 - 1.0 * 1.1364) * (1 - 1.000) = 1.455 sq.in. Area Available in Nozzle Projecting Outward [A2]: = (2 * tlnp) * (tn - trn) * fr2 = (2 * 1.250) * (0.5000 - 0.1389) * 1.0000 = 0.903 sq.in. Area Available in Inward Weld + Outward Weld [A41 + A43]: = Wo^(2) * fr2 + (Wi-can/0.707)^(2) * fr2 = 0.5000^(2) * 1.0000 + (0.0000)^(2) * 1.0000 = 0.250 sq.in. UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Wall Thickness for Internal/External pressures ta Wall Thickness per UG16(b), tr16b Wall Thickness, shell/head, internal pressure trb1 Wall Thickness tb1 = max(trb1, tr16b) Wall Thickness tb2 = max(trb2, tr16b) Wall Thickness per table UG-45 tb3 Determine Nozzle Thickness candidate [tb]: = min[tb3, max(tb1,tb2)] = min[0.226 , max(1.136 , 0.063)] = 0.2256 in. Minimum Wall Thickness of Nozzle Necks [tUG-45]: = max(ta, tb) = max(0.1389 , 0.2256) = 0.2256 in. Available Nozzle Neck Thickness = 0.5000 in. --> OK Weld Size Calculations, Description: APP EX-7 Intermediate Calc. for nozzle/shell Welds Results Per UW-16.1: Required Thickness Nozzle Weld 0.2500 = Min per Code Tmin 0.5000 in. Press.] = 0.1389 = 0.0625 = 1.1364 = 1.1364 = 0.0625 = 0.2256 in. in. in. in. in. in.
Actual Thickness 0.3535 = 0.7 * Wo in.
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b) Weld Load [W]: = (A-A1+2*tn*fr1*(E1*t-tr))*Sv = (4.5455 - 1.4545 + 2 * 0.5000 * 1.0000 *(1.00 * 1.5000 - 1.1364)) * 13800 = 47672.73 lb. F is always set to 1.0 throughout the calculation. Weld Load [W1]: = (A2+A5+A4-(Wi-Can/.707)^(2)*fr2)*Sv = (0.9028 + 0.0000 + 0.2500 - 0.0000 * 1.00) * 13800 = 15908.33 lb. Weld Load [W2]: = (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv = (0.9028 + 0.0000 + 0.2500 + (1.5000)) * 13800 = 36608.33 lb. Weld Load [W3]: = (A2+A3+A4+A5+(2*tn*t*fr1))*S = (0.9028 + 0.0000 + 0.2500 + 0.0000 + (1.5000)) * 13800 = 36608.33 lb. Strength of Connection Elements for Failure Path Analysis Shear, Outward Nozzle Weld [Sonw]: = (pi/2) * Dlo * Wo * 0.49 * Snw = (3.1416/2.0) * 5.0000 * 0.5000 * 0.49 * 13800 = 26554. lb. Shear, Nozzle Wall [Snw]: = (pi *(Dlr + Dlo)/4) * (Thk - Can) * 0.7 * Sn = (3.1416 * 2.2500) * (0.5000 - 0.0000) * 0.7 * 15000 = 37110. lb.
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Tension, Shell Groove Weld [Tngw]: = (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng = (3.1416/2.0) * 5.0000 * (1.5000 - 0.0000) * 0.74 * 15000 = 130769. lb. Strength of Failure Paths: PATH11 = (SONW + SNW) PATH22 = (Sonw + Tpgw = (26554 + PATH33 = (Sonw + Tngw = (26554 + Summary of Path 1-1 = Path 2-2 = Path 3-3 = = (26554 + 37110) = 63664 lb. + Tngw + Sinw) 0 + 130768 + 0) = 157323 lb. + Sinw) 130768 + 0) = 157323 lb.
Failure Path Calculations: 63664 lb., must exceed W = 47672 lb. or W1 = 15908 lb. 157323 lb., must exceed W = 47672 lb. or W2 = 36608 lb. 157323 lb., must exceed W = 47672 lb. or W3 = 36608 lb.
Maximum Allowable Pressure for this Nozzle at this Location: Converged Max. Allow. Pressure in Operating case 801.776 psig Approximate M.A.P.(NC) for given geometry 830.279 psig
The Drop for this Nozzle is : 5.1594 in. The Cut Length for this Nozzle is, Drop + Ho + H + T : 11.4842 in. Percent Elongation Calculations: Percent Elongation per UCS-79 (50*tnom/Rf)*(1-Rf/Ro) 11.111 %
Please Check Requirements of UCS-79 as Elongation is > 5%. PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014
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Problem 4 - Vessel under Internal and External Pressure on Legs

This example, known as cmpwisd.pvi, is a comparison between another program (Compress ver. 4.4) and PV Elite. Several items are tested such as basic results for internal and external pressure, nozzle reinforcement, natural frequency and leg design are compared. The results all compare within acceptable limits.
TM
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PV Elite Vessel Analysis Program: Input Data Design Internal Pressure (for Hydrotest) Design Internal Temperature Type of Hydrotest Hydrotest Position Projection of Nozzle from Vessel Top Projection of Nozzle from Vessel Bottom Minimum Design Metal Temperature Type of Construction Special Service Degree of Radiography Miscellaneous Weight Percent Use Higher Longitudinal Stresses (Flag) Select t for Internal Pressure (Flag) Select t for External Pressure (Flag) Select t for Axial Stress (Flag) Select Location for Stiff. Rings (Flag) Consider Vortex Shedding Perform a Corroded Hydrotest Is this a Heat Exchanger User Defined Hydro. Press. (Used if > 0) User defined MAWP User defined MAPnc Load Load Load Load Load Load Load Load Load Load Load Load Case Case Case Case Case Case Case Case Case Case Case Case 1 2 3 4 5 6 7 8 9 10 11 12 [V] 150.00 psig 275 F UG99-b Horizontal 0.0000 in. 0.0000 in. -20 F Welded None RT 1 0.0 Y N N N N N N 0.0000 psig 0.0000 psig 0.0000 psig NP+EW+WI+BW NP+EW+EQ+BS NP+OW+WI+BW NP+OW+EQ+BS NP+HW+HI NP+HW+HE IP+OW+WI+BW IP+OW+EQ+BS EP+OW+WI+BW EP+OW+EQ+BS HP+HW+HI HP+HW+HE ASCE-7 93 85.000 mile/hr C: Open Terrain 1.0 Moderately Smooth 2.5000 ft. 33.0 N 0.0000 0.0000 0.0000 ASCE 7-88 0.000 1.000 S1 2.000 0.000 Y N N 1997
Wind Design Code Basic Wind Speed Surface Roughness Category Importance Factor Type of Surface Base Elevation Percent Wind for Hydrotest Using User defined Wind Press. Damping Factor (Beta) for Wind Damping Factor (Beta) for Wind Damping Factor (Beta) for Wind Seismic Design Code Seismic Zone Importance Factor Soil Type Horizontal Force Factor Percent Seismic for Hydrotest
Design Nozzle for M.A.W.P. (maximum) Consider MAP New and Cold in Noz. Design Consider External Loads for Nozzle Des. Use ASME VIII-1 Appendix 1-9 Material Database Year Configuration Directives:
Do not use Nozzle MDMT Interpretation VIII-1 01-37 Use Table G instead of exact equation for "A" Shell Head Joints are Tapered Compute "K" in corroded condition Use Code Case 2286 Use the MAWP to compute the MDMT Using Metric Material Databases, ASME II D Complete Listing of Vessel Elements and Details:
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Element From Node Element To Node Element Type Description Distance "FROM" to "TO" Inside Diameter Element Thickness Internal Corrosion Allowance Nominal Thickness External Corrosion Allowance Design Internal Pressure Design Temperature Internal Pressure Design External Pressure Design Temperature External Pressure Effective Diameter Multiplier Material Name Allowable Stress, Ambient Allowable Stress, Operating Allowable Stress, Hydrotest Material Density P Number Thickness UCS-66 Chart Curve Designation External Pressure Chart Name UNS Number Efficiency, Longitudinal Seam Efficiency, Circumferential Seam Elliptical Head Factor Element From Node Detail Type Detail ID Dist. from "FROM" Node/Offset dist Height/Length of Liquid Liquid Density Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Nozzle Diameter Nozzle Schedule Nozzle Class Layout Angle Blind Flange (Y/N) Weight of Nozzle (Used if > 0) Grade of Attached Flange Nozzle Matl 10 20 Elliptical 0.1667 ft. 48.000 in. 0.4375 in. 0.1250 in. 0.0000 in. 0.0000 in. 150.00 psig 275 F 15.000 psig 300 F 1.178 SA516-60 15000. psi 15000. psi 22500. psi 0.2830 lb./cu.in. 1.2500 in. D CS-2 K02100 1.0 1.0 2.0 10 Liquid LIQUID BOTTOM -1.0000 ft. 1.1667 ft. 54.28 lb./cu.ft. 10 Nozzle N3 4"S/120 0.0000 in. 4.0000 in. 120 150 0.0 N 0.0000 lb. GR 1.1 SA106-B
Element From Node 10 Detail Type Leg Detail ID LEGS Dist. from "FROM" Node/Offset dist 0.1666 ft. Diameter at Leg Centerline 50.000 in. Leg Orientation 2 Number of Legs 4 Section Identifier W4X13 Length of Legs 3.1670 ft. ---------------------------------------------------------------Element From Node 20 Element To Node 30 Element Type Cylinder Description Distance "FROM" to "TO" 13.667 ft. Inside Diameter 48.000 in. Element Thickness 0.5000 in. Internal Corrosion Allowance 0.1250 in. Nominal Thickness 0.0000 in. External Corrosion Allowance 0.0000 in. Design Internal Pressure 150.00 psig Design Temperature Internal Pressure 275 F Design External Pressure 15.000 psig Design Temperature External Pressure 300 F Effective Diameter Multiplier 1.178 Material Name SA516-60 Efficiency, Longitudinal Seam 0.85 Efficiency, Circumferential Seam 0.8 Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Height/Length of Liquid Liquid Density 20 Liquid LIQUID 0.0000 13.667 54.288
CYL ft. ft. lb./cu.ft.
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Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Nozzle Diameter Nozzle Schedule Nozzle Class Layout Angle Blind Flange (Y/N) Weight of Nozzle ( Used if > 0 ) Grade of Attached Flange Nozzle Matl 20 Nozzle M-1(20"X-STG) 2.5000 ft. 20.0 in. XS 150 270.0 N 0.0000 lb. GR 1.1 SA106-B
Element From Node 20 Detail Type Nozzle Detail ID N6 3"S/160 Dist. from "FROM" Node / Offset dist 3.0000 ft. Nozzle Diameter 3.0 in. Nozzle Schedule 160 Nozzle Class 150 Layout Angle 0.0 Blind Flange (Y/N) N Weight of Nozzle ( Used if > 0 ) 0.0000 lb. Grade of Attached Flange GR 1.1 Nozzle Matl SA106-B --------------------------------------------------------------Element From Node 30 Element To Node 40 Element Type Elliptical Description Distance "FROM" to "TO" 0.1667 ft. Inside Diameter 48.000 in. Element Thickness 0.4375 in. Internal Corrosion Allowance 0.1250 in. Nominal Thickness 0.0000 in. External Corrosion Allowance 0.0000 in. Design Internal Pressure 150.00 psig Design Temperature Internal Pressure 275 F Design External Pressure 15.000 psig Design Temperature External Pressure 300 F Effective Diameter Multiplier 1.178 Material Name SA516-60 Efficiency, Longitudinal Seam 1.0 Efficiency, Circumferential Seam 1.0 Elliptical Head Factor 2.0 Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Height/Length of Liquid Liquid Density Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Nozzle Diameter Nozzle Schedule Nozzle Class Layout Angle Blind Flange (Y/N) Weight of Nozzle ( Used if > 0 ) Grade of Attached Flange Nozzle Matl Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Nozzle Diameter Nozzle Schedule Nozzle Class Layout Angle Blind Flange (Y/N) Weight of Nozzle ( Used if > 0 ) Grade of Attached Flange Nozzle Matl 30 Liquid LIQUID 0.0000 0.1667 54.288
TOP ft. ft. lb./cu.ft.
30 Nozzle N1 8"S/80 0.0000 in. 8.0 in. 80 150 0.0 N 0.0000 lb. GR 1.1 SA106-B 30 Nozzle N2 6"S/80 15.000 in. 6.0 in. 80 150 0.0 N 0.0000 lb. GR 1.1 SA106-B
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014 Element Thickness, Pressure, Diameter, and Allowable Stress:
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| | Int. Press | Nominal | Total Corr | Element | Allowable | From| To | + Liq. Hd | Thickness | Allowance | Diameter | Stress(SE)| | | psig | in. | in. | in. | psi | -----------------------------------------------------------------------10 | 20 | 155.655 | | 0.12500 | 48.0000 | 15000.0 | 20 | 30 | 155.215 | | 0.12500 | 48.0000 | 12750.0 | 30 | 40 | 150.063 | | 0.12500 | 48.0000 | 15000.0 | Element Required Thickness and MAWP: | | Design | M.A.W.P. | M.A.P. | Minimum | Required | From| To | Pressure | Corroded | New & Cold | Thickness | Thickness | | | psig | psig | psig | in. | in. | --------------------------------------------------------------------10 | 20 | 150.000 | 187.524 | 272.940 | 0.43750 | 0.37561 | 20 | 30 | 150.000 | 191.140 | 262.346 | 0.50000 | 0.42085 | 30 | 40 | 150.000 | 192.802 | 272.940 | 0.43750 | 0.36649 | Minimum 187.524 262.345 MAWP: 187.524 psig, limited by: Elliptical Head. Internal Pressure Calculation Results: ASME Code, Section VIII, Division 1, 1998 Code A-98 Addenda Elliptical Head From 10 To 20 SA516-60 , UCS-66 Crv. D at 275 F Required Thickness Due to Internal Pressure [tr]: = (P*D*K)/(2*S*E-0.2*P) Appendix 1-4(c) = (155.655*48.2500*1.000)/(2*15000.00*1.00-0.2*155.655) = 0.2506 + 0.1250 = 0.3756 in. Max. Allowable Working Pressure at given Thickness, corroded [MAWP]: Less Operating Hydrostatic Head Pressure of 5.655 psig = (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c) = (2*15000.00*1.00*0.3125)/(1.000*48.2500+0.2*0.3125) = 194.049 - 5.655 = 188.394 psig Maximum Allowable Pressure, New and Cold [MAPNC]: = (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c) = (2*15000.00*1.00*0.4375)/(1.000*48.0000+0.2*0.4375) = 272.940 psig Actual stress at given pressure and thickness, corroded [Sact]: = (P*(K*D+0.2*t))/(2*E*t) = (155.655*(1.000*48.2500+0.2*0.3125))/(2*1.00*0.3125) = 12032.133 psi Straight Flange Required Thickness: = (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1) = (155.655*24.1250)/(15000.00*1.00-0.6*155.655)+0.125 = 0.377 in. Straight Flange Maximum Allowable Working Pressure: Less Operating Hydrostatic Head Pressure of 5.278 psig = (S*E*t)/(R+0.6*t) per UG-27 (c)(1) = (15000.00 * 1.00 * 0.3125)/(24.1250 + 0.6 * 0.3125) = 192.802 - 5.278 = 187.524 psig Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) MDMT Calculations in the Knuckle Portion: Govrn. thk, tg = 0.438 , tr = 0.251 , c = 0.1250 in. , E* = 1.00 Stress Ratio = tr * (E*)/(tg - c) = 0.802, Temp. Reduction = 20 F Minimum Metal Temp. w/o impact per UCS-66 MDMT Calculations in the Head Straight Flange: Govrn. thk, tg = 0.438 , tr = 0.252 , c = 0.1250 in. , E* = 1.00 Stress Ratio = tr * (E*)/(tg - c) = 0.806, Temp. Reduction = 19 F Min Metal Temp. w/o impact per UCS-66 -55 F -55 F 3.916%
Cylindrical Shell From 20 To 30 SA516-60 , UCS-66 Crv. D at 275 F Material UNS Number: K02100
Required Thickness due to Internal Pressure [tr]: = (P*R)/(S*E-0.6*P) per UG-27 (c)(1) = (155.215*24.1250)/(15000.00*0.85-0.6*155.215) = 0.2959 + 0.1250 = 0.4209 in.
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Max. Allowable Working Pressure at given Thickness, corroded [MAWP]: Less Operating Hydrostatic Head Pressure of 5.215 psig = (S*E*t)/(R+0.6*t) per UG-27 (c)(1) = (15000.00*0.85*0.3750)/(24.1250+0.6*0.3750) = 196.355 - 5.215 = 191.140 psig Maximum Allowable Pressure, New and Cold [MAPNC]: = (S*E*t)/(R+0.6*t) per UG-27 (c)(1) = (15000.00*0.85*0.5000)/(24.0000+0.6*0.5000) = 262.346 psig Actual stress at given pressure and thickness, corroded [Sact]: = (P*(R+0.6*t))/(E*t) = (155.215*(24.1250+0.6*0.3750))/(0.85*0.3750) = 11857.222 psi Percent Elongation per UCS-79 (50*tnom/Rf)*(1-Rf/Ro) 1.031 %
Minimum Design Metal Temperature Results: Govrn. thk, tg = 0.500, tr = 0.296, c = 0.1250 in., E* = 0.85 Stress Ratio = tr * (E*)/(tg - c) = 0.671 , Temp. Reduction = 33 F Minimum Metal Temp. w/o impact per UCS-66 -55 F
Elliptical Head From 30 To 40 SA516-60 , UCS-66 Crv. D at 275 F Material UNS Number: K02100 Required Thickness due to Internal Pressure [tr]: = (P*D*K)/(2*S*E-0.2*P) Appendix 1-4(c) = (150.000*48.2500*1.000)/(2*15000.00*1.00-0.2*150.000) = 0.2415 + 0.1250 = 0.3665 in. Max. Allowable Working Pressure at given Thickness, corroded [MAWP]: Less Operating Hydrostatic Head Pressure of 0.000 psig = (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c) = (2*15000.00*1.00*0.3125)/(1.000*48.2500+0.2*0.3125) = 194.049 - 0.000 = 194.049 psig Maximum Allowable Pressure, New and Cold [MAPNC]: = (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c) = (2*15000.00*1.00*0.4375)/(1.000*48.0000+0.2*0.4375) = 272.940 psig Actual stress at given pressure and thickness, corroded [Sact]: = (P*(K*D+0.2*t))/(2*E*t) = (150.000*(1.000*48.2500+0.2*0.3125))/(2*1.00*0.3125) = 11595.000 psi Straight Flange Required Thickness: = (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1) = (150.000*24.1250)/(15000.00*1.00-0.6*150.000)+0.125 = 0.368 in. Straight Flange Maximum Allowable Working Pressure: Less Operating Hydrostatic Head Pressure of 0.000 psig = (S*E*t)/(R+0.6*t) per UG-27 (c)(1) = (15000.00 * 1.00 * 0.3125)/(24.1250 + 0.6 * 0.3125) = 192.802 - 0.000 = 192.802 psig Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) MDMT Calculations in the Knuckle Portion: Govrn. thk, tg = 0.438, tr = 0.241, c = 0.1250 in., E* = 1.00 Stress Ratio = tr * (E*)/(tg - c) = 0.777 Temp. Reduction = 22 G Minimum Metal Temp. w/o impact per UCS-66 MDMT Calculations in the Head Straight Flange: Govrn. thk, tg = 0.438 , tr = 0.243 , c = 0.1250 in. , E* = 1.00 Stress Ratio = tr * (E*)/(tg - c) = 0.777 , Temp. Reduction = 22 F Min Metal Temp. w/o impact per UCS-66 -55 F -55 F 3.916 %
Heads and Shells Exempted to -20F (-29C) by paragraph UG-20F. Hydrostatic Test Pressure Results:
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Pressure Pressure Pressure Pressure Pressure per per per per per UG99b UG99b[34] UG99c UG100 PED = = = = = 1.5 * M.A.W.P. * Sa/S 1.5 * Design Pres * Sa/S 1.5 * M.A.P. - Head(Hyd) 1.25 * M.A.W.P. * Sa/S 1.43 * MAWP 281.286 225.000 391.784 234.405 268.159 psig psig psig psig psig
UG-99(b), Test Pressure Calculation: = Test Factor * MAWP * Stress Ratio = 1.5 * 187.524 * 1.000 = 281.286 psig Horizontal Test performed per: UG-99b Please note that Nozzle, Shell, Head, Flange, etc. MAWPs are all considered when determining the hydrotest pressure for those test types that are based on the MAWP of the vessel. Stresses on Elements due to Hydrostatic Test Pressure: From| 10 | 20 | 30 | To 20 30 40 | | | | Stress | Allowable | Ratio | Pressure | 15553.9| 22500.0 | 0.691 | 283.02 | 16182.1| 22500.0 | 0.719 | 283.02 | 15553.9| 22500.0 | 0.691 | 283.02 |
Elements Suitable for Internal Pressure PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012 External Pressure Calculation Results: ASME Code, Section VIII, Division 1, 1998 Code A-98 Addenda Elliptical Head From 10 To 20 Ext. Chart: CS-2 at 300 F Results for Maximum Allowable External Pressure (MAEP): TCA OD D/t Factor A B 0.312 48.88 156.40 0.0008880 11829.65 EMAP = B/(K0*D/t) = 11829.6465/(0.9000 * 156.4000) = 84.0413 psig Results for Required Thickness (Tca): TCA OD D/t Factor A B 0.127 48.88 386.22 0.0003596 5214.29 EMAP = B/(K0*D/t) = 5214.2939/(0.9000 * 386.2247) = 15.0008 psig Check the requirements of UG-33(a)(1) using P = 1.67 * External Design pressure for this head. Material UNS Number: K02100 Required Thickness due to Internal Pressure [tr]: = (P*D*K)/(2*S*E-0.2*P) Appendix 1-4(c) = (25.050*48.2500*1.000)/(2*15000.00*1.00-0.2*25.050) = 0.0403 + 0.1250 = 0.1653 in. Max. Allowable Working Pressure at given Thickness, corroded [MAWP]: = ((2*S*E*t)/(K*D+0.2*t))/1.67 per Appendix 1-4 (c) = ((2*15000.00*1.00*0.3125)/(1.000*48.2500+0.2*0.3125))/1.67 = 116.197 psig Maximum Allowable External Pressure [MAEP]: = min(MAEP, MAWP) = min(84.04 , 116.1971) = 84.041 psig Thickness requirements per UG-33(a)(1) do not govern the required thickness of this head. Cylindrical Shell From 20 To 30 External Chart: CS-2 at 300 F Elastic Modulus from Chart: CS-2 at 300 F: 0.290E + 08 psi Results for Maximum Allowable External Pressure (MAEP): TCA OD SLEN D/t L/D Factor A B 0.375 49.00 176.00 130.67 3.5918 0.0002450 3552.49 EMAP = (4*B)/(3*(D/t)) = (4 * 3552.4888)/(3* 130.6667) = 36.2499 psig Results for Required Thickness (Tca): TCA OD SLEN D/t L/D Factor A B 0.264 49.00 176.00 185.84 3.5918 0.0001442 2090.75 EMAP = (4*B)/(3*(D/t)) = (4 * 2090.7549)/(3* 185.8376) = 15.0006 psig Results for Maximum Stiffened Length (Slen): TCA OD SLEN D/t L/D Factor A B 0.375 49.00 422.26 130.67 8.6175 0.0001015 1471.20 EMAP = (4*B)/(3*(D/t)) = (4 * 1471.2010)/(3* 130.6667) = 15.0123 psig Elliptical Head From 30 To 40 Ext. Chart: CS-2 at 300 F Elastic Modulus from Chart: CS-2 at 300F: 0.290E + 08 psi
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Results for Maximum Allowable External Pressure (MAEP): TCA OD D/t Factor A B 0.312 48.88 156.40 0.0008880 11829.65 EMAP = B/(K0*D/t) = 11829.6465/(0.9000 * 156.4000) = 84.0413 psig Results for Required Thickness (Tca): TCA OD D/t Factor A B 0.127 48.88 386.22 0.0003596 5214.29 EMAP = B/(K0*D/t) = 5214.2939/(0.9000 * 386.2247) = 15.0008 psig Check the requirements of UG-33(a)(1) using P = 1.67 * External Design pressure for this head. Material UNS Number: K02100 Required Thickness due to Internal Pressure [tr]: = (P*D*K)/(2*S*E-0.2*P) Appendix 1-4(c) = (25.050*48.2500*1.000)/(2*15000.00*1.00-0.2*25.050) = 0.0403 + 0.1250 = 0.1653 in. Max. Allowable Working Pressure at given Thickness, corroded [MAWP]: = ((2*S*E*t)/(K*D+0.2*t))/1.67 per Appendix 1-4 (c) = ((2*15000.00*1.00*0.3125)/(1.000*48.2500+0.2*0.3125))/1.67 = 116.197 psig Maximum Allowable External Pressure [MAEP]: = min(MAEP, MAWP) = min(84.04 , 116.1971) = 84.041 psig Thickness requirements per UG-33(a)(1) do not govern the required thickness of this head. External Pressure Calculations | | Section | Outside | Corroded | Factor | Factor | From| To | Length | Diameter | Thickness | A | B | | | ft. | in. | in. | | psi | ------------------------------------------------------------------10 | 20 | No Calc | 48.8750 | 0.31250 | 0.00088804 | 11829.6 | 20 | 30 | 14.6667 | 49.0000 | 0.37500 | 0.00024500 | 3552.49 | 30 | 40 | No Calc | 48.8750 | 0.31250 | 0.00088804 | 11829.6 | External Pressure Calculations | | External | External | External | External | From| To | Actual T. | Required T.| Des. Press.| M.A.W.P. | | | in. | in. | psig | psig | ----------------------------------------------------------10 | 20 | 0.43750 | 0.25155 | 15.0000 | 84.0413 | 20 | 30 | 0.50000 | 0.38867 | 15.0000 | 36.2499 | 30 | 40 | 0.43750 | 0.25155 | 15.0000 | 84.0413 | Minimum 36.250 External Pressure Calculations | | Actual Len. | Allow. Len. | Ring Inertia | Ring Inertia | From| To | Bet. Stiff. | Bet. Stiff. | Required | Available | | | ft. | ft. | in**4 | in**4 | -------------------------------------------------------------------10 | 20 | No Calc | No Calc | No Calc | No Calc | 20 | 30 | 14.6667 | 35.1881 | No Calc | No Calc | 30 | 40 | No Calc | No Calc | No Calc | No Calc | Elements Suitable for External Pressure PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014 RESULTS FOR LEGS: Operating Case Description: LEGS Legs attached to: node 10 Section Properties: I Beam W4X13 USA AISC 1989 Steel Table Overall Leg Length Effective Leg Length Distance Leg Up Side of Vessel Number of Legs Cross Sectional Area for W4X13 Section Inertia (strong axis) Section Inertia (weak axis) Section Modulus (strong axis) Section Modulus (weak axis) Radius of Gyration (strong axis) Radius of Gyration (weak axis) Leg Orientation - Weak Axis Leglen Nleg Aleg 3.167 ft. 3.167 ft. 0.167 ft. 4 3.830 sq.in 11.300 in4 3.860 in4 5.460 in.3 1.900 in.3 1.720 in. 1.000 in.
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Overturning Moment at top of Legs Total Weight Load at top of Legs Total Shear force at top of Legs Additional force in Leg due to Bracing Occasional Load Factor Effective Leg End Condition Factor W Fadd Occfac k 5525.9 ft.lb. 14706.1 lb. 804.0 lb. 0.0 lb. 1.330 1.500
The Legs are Not Cross Braced The Leg Shear Force includes Wind and Seismic Effects Maximum Shear at top of one Leg [Vleg]: = (Max(Wind, Seismic) + Fadd) * (Imax/Itot) = (804.0 + 0.0) * (11.3/30.32) = 300.44 lb. Axial Compression, Leg furthest from N.A. [Sma] = ((W/Nleg)+(Mleg/(Nlegm*Rn)))/Aleg) = ((14706/4) + (66310/(2 * 2.08)))/3.830) = 1306.20 psi Axial Compression, Leg closest to the N.A. [Sva] = (W/Nleg)/Aleg = (14706/4)/3.830 = 959.93 psi Allowable Comp. for the Selected Leg (KL/r < Cc) [Sa]: = Occfac * (1-(kl/r)/(2*Cc))*Fy/(5/3+3*(Kl/r)/(8*Cc)-(Kl/r)/(8*Cc) = 1.33 * (1-( 57.01)/(2 * 134.58)) * 32150/(5/3+3*(57.01)/(8* 134.58)-(57.01)/(8* 134.58) = 21433.56 psi Bending at the Bottom of the Leg closest to the N.A. [S]: = (Vleg * Leglen * 12/Smdwa) = (300.44 * 3.17 * 12/1.90) = 6009.50 psi Allowable Bending Stress[Sb]: = (0.6 * Fy * Occfac) = (0.6 * 32150 * 1.33) = 25655.70 psi AISC Unity Check [Sc](must be < or = to 1.00): = (Sma/Sa)+(0.85*S)/((1-Sma/Spex)*Sb) = (1306/21433)+(0.85 *6009.499)/((1 -1306/62170) *25655) = 0.2643 PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014 Nozzle Calculation Summary: Description | MAWP | Ext | APNC | UG45 | [tr] | Weld | Areas or | psig | | psig | | Path | Stresses ------------------------------------------------------------------N3 4"S/120 | 187.52 | OK | ... | OK | 0.332 | OK | Passed M-1(20"X-STG) | 191.14 | OK | ... | OK | 0.438 | OK | Passed N6 3"S/160 | 191.14 | OK | ... | OK | 0.314 | OK | Passed N1 8"S/80 | 192.80 | OK | ... | OK | 0.435 | OK | Passed N2 6"S/80 | 157.16 | OK | ... | Failed | 0.432 | OK | Passed N2 6"S/80 | 157.16 | OK | ... | Failed | 0.432 | OK | Passed -------------------------------------------------------------------Min. - Nozzles 157.16 N2 6"S/80 Min. Shell&Flgs 187.52 10 20 262.34 Computed Vessel M.A.W.P. 157.16 psig
Warning: A Nozzle Reinforcement is governing the MAWP of this Vessel. Check the Spatial Relationship between the Nozzles From | Node | Nozzle Description | 10 | N3 4"S/120 | 20 | M-1(20"X-STG) | 20 | N6 3"S/160 | 30 | N1 8"S/80 | 30 | N2 6"S/80 | Y Coordinate | Layout Angle | 0.000 | 0.000 | 32.000 | 270.000 | 38.000 | 0.000 | 0.000 | 0.000 | 0.000 | 0.000 | | | | | | Dia. Limit 7.748 38.500 5.748 16.000 12.272
The nozzle spacing is computed by the following: = Sqrt(ll + lc) where ll - Arc length along the inside vessel surface in the long. direction lc - Arc length along the inside vessel surface in the circ. direction If any interferences/violations are found, they will be noted below. No interference violations have been detected! PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014
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Problem 5 - Vertical Vessel with Wind and Seismic Loads

This sample problem is called t101 and tests the wind load and seismic calculations performed by PV Elite Math Cad was used to generate and test the programs wind generation routines, as well as the seismic response and loads. The loads from PV Elite are in perfect agreement with the Math Cad spreadsheet.
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PV Elite Vessel Analysis Program: Input Data Design Internal Pressure (for Hydrotest) Design Internal Temperature Type of Hydrotest Hydrotest Position Projection of Nozzle from Vessel Top Projection of Nozzle from Vessel Bottom Minimum Design Metal Temperature Type of Construction Special Service Degree of Radiography Miscellaneous Weight Percent Use Higher Longitudinal Stresses (Flag) Select t for Internal Pressure (Flag) Select t for External Pressure (Flag) Select t for Axial Stress (Flag) Select Location for Stiff. Rings (Flag) Consider Vortex Shedding Perform a Corroded Hydrotest Is this a Heat Exchanger User Defined Hydro. Press. (Used if > 0) User defined MAWP User defined MAPnc Load Load Load Load Load Load Load Load Load Load Load Load Case Case Case Case Case Case Case Case Case Case Case Case 1 2 3 4 5 6 7 8 9 10 11 12 [V] 225.00 psig 350 F UG99-b Note 34 Vertical 0.0000 in. 0.0000 in. -20 F Welded Air/Water/Steam RT 1 0.0 Y Y N N N N N N 0.0000 psig 0.0000 psig 0.0000 psig NP+EW+WI NP+EW+EQ NP+OW+WI NP+OW+EQ NP+HW+HI NP+HW+HE IP+OW+WI IP+OW+EQ EP+OW+WI EP+OW+EQ HP+HW+HI HP+HW+HE ASCE-7 93 100.00 mile/hr C: Open Terrain 1.05 Moderately Smooth 0.0000 ft. 33.0 N 0.0100 0.0000 0.0000 ASCE-7 93 5.000 1.250 S2 4.000 20.000 Y N N 1997
Seismic Design Code UBC Seismic Zone (1=1,2=2a,3=2b,4=3,5=4) UBC Importance Factor UBC Soil Type UBC Horizontal Force Factor UBC Percent Seismic for Hydrotest Design Nozzle for Des. Press. + St. Head Consider MAP New and Cold in Noz. Design Consider External Loads for Nozzle Des. Use ASME VIII-1 Appendix 1-9 Material Database Year Configuration Directives: Do not use Nozzle MDMT Interpretation VIII-1 01-37 Use Table G instead of exact equation for "A" Shell Head Joints are Tapered Compute "K" in corroded condition Use Code Case 2286 Use the MAWP to compute the MDMT Using Metric Material Databases, ASME II D Complete Listing of Vessel Elements and Details:
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Element From Node 10 Element To Node 20 Element Type Skirt Sup. Description Distance "FROM" to "TO" 12.000 ft. Skirt Inside Diameter 120.00 in. Diameter of Skirt at Base 120.00 in. Skirt Thickness 0.6250 in. Internal Corrosion Allowance 0.0000 in. Nominal Thickness 0.0000 in. External Corrosion Allowance 0.0000 in. Design Temperature Internal Pressure 0 F Design Temperature External Pressure 0 F Effective Diameter Multiplier 1.2 Material Name SA516-70 Allowable Stress, Ambient 17500. psi Allowable Stress, Operating 17500. psi Allowable Stress, Hydrotest 26250. psi Material Density 0.2830 lb./in3 P Number Thickness 1.2500 in. UCS-66 Chart Curve Designation B External Pressure Chart Name CS-2 UNS Number Plate Product Form Efficiency, Longitudinal Seam 1.0 Efficiency, Head-to-Skirt or Circ. Seam 0.85 -------------------------------------------------------------------Element From Node 20 Element To Node 30 Element Type Elliptical Description Distance "FROM" to "TO" 0.2500 ft. Inside Diameter 120.00 in. Element Thickness 0.9375 in. Internal Corrosion Allowance 0.1250 in. Nominal Thickness 0.0000 in. External Corrosion Allowance 0.0000 in. Design Internal Pressure 225.00 psig Design Temperature Internal Pressure 350 F Design External Pressure 15.000 psig Design Temperature External Pressure 350 F Effective Diameter Multiplier 1.2 Material Name SA516-70 Efficiency, Longitudinal Seam 1.0 Efficiency, Circumferential Seam 0.85 Elliptical Head Factor 2.0 Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Height/Length of Liquid Liquid 20 Liquid LIQUID 20 -2.5000 ft. 2.7500 ft. 56.160 b./ft
Element From Node 20 Detail Type Nozzle Detail ID NOZZLE F Dist. from "FROM" Node / Offset dist 0.0000 in. Nozzle Diameter 32.0 in. Nozzle Schedule 80 Nozzle Class 300 Layout Angle 0.0 Blind Flange (Y/N) N Weight of Nozzle ( Used if > 0 ) 0.0000 lb. Grade of Attached Flange GR 1.1 Nozzle Matl SA516-70 --------------------------------------------------------------------Element From Node 30 Element To Node 40 Element Type Cylinder Description Distance "FROM" to "TO" 12.000 ft. Inside Diameter 120.00 in. Element Thickness 0.9375 in. Internal Corrosion Allowance 0.1250 in. Nominal Thickness 0.0000 in. External Corrosion Allowance 0.0000 in. Design Internal Pressure 225.00 psig Design Temperature Internal Pressure 350 F Design External Pressure 15.000 psig Design Temperature External Pressure 350 F Effective Diameter Multiplier 1.2 Material Name SA516-70 Efficiency, Longitudinal Seam 1.0 Efficiency, Circumferential Seam 0.85
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Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Height/Length of Liquid Liquid Density Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Stiffening Ring Moment of Inertia Distance from Shell Surface to Centr Stiffening Ring Cross Sectional Area Material Name Stiffening Ring Section Name Height of Section Ring Using Custom Stiffener Section 30 Liquid LIQUID 0.0000 12.000 56.160 30 ft. ft. lb./ft3
30 Ring LARGE END 11.950 ft. 1.4100 in4 2.4370 in. 2.2100 in2 SA-36 WT3X7.5 0.0000 in. No
Element From Node 30 Detail Type Nozzle Detail ID NOZZLE D Dist. from "FROM" Node / Offset dist 10.000 ft. Nozzle Diameter 20.000 in. Nozzle Schedule 80 Nozzle Class 300 Layout Angle 0.0 Blind Flange (Y/N) Y Weight of Nozzle ( Used if > 0 ) 0.0000 lb. Grade of Attached Flange GR 1.1 Nozzle Matl SA106-C -----------------------------------------------------------------Element From Node 40 Element To Node 50 Element Type Conical Description Distance "FROM" to "TO" 12.000 ft. Inside Diameter 120.00 in. Element Thickness 0.9375 in. Internal Corrosion Allowance 0.1250 in. Nominal Thickness 0.0000 in. External Corrosion Allowance 0.0000 in. Design Internal Pressure 225.00 psig Design Temperature Internal Pressure 350 F Design External Pressure 15.000 psig Design Temperature External Pressure 350 F Effective Diameter Multiplier 1.2 Material Name SA516-70 Efficiency, Longitudinal Seam 1.0 Efficiency, Circumferential Seam 0.85 Cone Diameter at "To" End 72.000 in. Design Length of Cone 144.00 in. Half Apex Angle of Cone 9.4623222 Toriconical (Y/N) N Element From Node 40 Detail Type Nozzle Detail ID NOZZLE C Dist. from "FROM" Node / Offset dist 10.000 ft. Nozzle Diameter 20.000 in. Nozzle Schedule 80 Nozzle Class 300 Layout Angle 0.0 Blind Flange (Y/N) Y Weight of Nozzle ( Used if > 0 ) 0.0000 lb. Grade of Attached Flange GR 1.1 Nozzle Matl SA106-C ------------------------------------------------------------------------Element From Node 50 Element To Node 60 Element Type Cylinder Description Distance "FROM" to "TO" 12.000 ft. Inside Diameter 72.000 in. Element Thickness 0.6250 in. Internal Corrosion Allowance 0.1250 in. Nominal Thickness 0.0000 in. External Corrosion Allowance 0.0000 in. Design Internal Pressure 225.00 psig Design Temperature Internal Pressure 350 F Design External Pressure 15.000 psig Design Temperature External Pressure 350 F Effective Diameter Multiplier 1.2 Material Name SA516-70 Efficiency, Longitudinal Seam 1.0 Efficiency, Circumferential Seam 0.85
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Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Stiffening Ring Moment of Inertia Distance from Shell Surface to Centr Stiffening Ring Cross Sectional Area Material Name Stiffening Ring Section Name Height of Section Ring Using Custom Stiffener Section 50 Ring SMALL END 0.09999 ft. 0.7030 in4 1.7830 in. 1.1900 in2 SA-36 L2.5X2.5X0.2500 [Hard Way] 0.0000 in. No
Element From Node 50 Detail Type Nozzle Detail ID NOZZLE B Dist. from "FROM" Node / Offset dist 10.000 ft. Nozzle Diameter 20.0 in. Nozzle Schedule 80 Nozzle Class 300 Layout Angle 0.0 Blind Flange (Y/N) Y Weight of Nozzle ( Used if > 0 ) 0.0000 lb. Grade of Attached Flange GR 1.1 Nozzle Matl SA106-C ---------------------------------------------------------------------Element From Node 60 Element To Node 70 Element Type Cylinder Description Distance "FROM" to "TO" 12.000 ft. Inside Diameter 72.000 in. Element Thickness 0.6250 in. Internal Corrosion Allowance 0.1250 in. Nominal Thickness 0.0000 in. External Corrosion Allowance 0.0000 in. Design Internal Pressure 225.00 psig Design Temperature Internal Pressure 350 F Design External Pressure 15.000 psig Design Temperature External Pressure 350 F Effective Diameter Multiplier 1.2 Material Name SA516-70 Efficiency, Longitudinal Seam 1.0 Efficiency, Circumferential Seam 0.85 Element From Node 60 Detail Type Nozzle Detail ID NOZZLE A Dist. from "FROM" Node / Offset dist 10.000 ft. Nozzle Diameter 20.0 in. Nozzle Schedule 80 Nozzle Class 300 Layout Angle 0.0 Blind Flange (Y/N) Y Weight of Nozzle ( Used if > 0 ) 0.0000 lb. Grade of Attached Flange GR 1.1 Nozzle Material Name SA106-C ---------------------------------------------------------------------Element From Node 70 Element To Node 80 Element Type Elliptical Description Distance "FROM" to "TO" 0.2500 ft. Inside Diameter 72.000 in. Element Thickness 0.6250 in. Internal Corrosion Allowance 0.1250 in. Nominal Thickness 0.0000 in. External Corrosion Allowance 0.0000 in. Design Internal Pressure 225.00 psig Design Temperature Internal Pressure 350 F Design External Pressure 15.000 psig Design Temperature External Pressure 350 F Effective Diameter Multiplier 1.2 Material Name SA516-70 Efficiency, Longitudinal Seam 1.0 Efficiency, Circumferential Seam 0.85 Elliptical Head Factor 2.0 Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Nozzle Diameter Nozzle Schedule Nozzle Class Layout Angle Blind Flange (Y/N) Weight of Nozzle ( Used if > 0 ) Grade of Attached Flange Nozzle Matl 70 Nozzle NOZZLE E 0.0000 in. 18.000 in. 80 300 0.0 N 464.12 lb. GR 1.1 SA106-C
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PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014 Wind Analysis Results User Entered Importance Factor is ASCE-7 Gust Factor (Gh, Gbar) Dynamic ASCE-7 Shape Factor (Cf) for the Vessel is User Entered Basic Wind Speed Exposure Category Table Lookup Value Alpha from Table C6 Table Lookup Value Zg from Table C6 Table Lookup Value Do from Table C6 Wind Load Results per ASCE-7 93: Sample Calculation for the First Element: Roughness Factor = 1.000 Values [cf1] and [cf2] Because RoughFact = 1 and DQZ > 2.5 and H/D > 7.0 Interpolating to find the final cf: Because H / D < 25.0 CF = CF1 + (CF2-CF1) * (H/D - 7.0)/(25.0 - 7.0) = 0.600 + (0.700 -0.600) * (7.756 - 7.0)/(25.0 - 7.0) = 0.604 Value of Alpha, Zg is taken from Table C6-2 [Alpha, Zg] For Exposure Category C: Alpha = 7.000, Zg = 900.000 ft. Height of Interest for First Element [z] = Centroid Hgt + Base Height = 6.000 + 0.000 = 6.000 ft. but: z = Max(15.000 , 6.000) = 15.000 ft. Because z < 15 feet, use 15 feet to compute kz. Velocity Pressure Coefficient [kZ]: = 2.58(z/zg)^(2/Alpha): z is Elevation of First Element = 2.58(15.000/900)^(2/7.0) = 0.801 Determine if Static or Dynamic Gust Factor Applies Height to Diameter ratio: = Maximum Height(length)^2/Sum of Area of the Elements = 62.052(^2)/496.467 = 7.756 Vibration Frequency = 9.076 Hz Because H/D > 5 Or Frequency < 1.0: Dynamic Analysis Implemented Element O/Dia = 3 ft. Vibration Damping Factor (Operating) Beta = 0.01000 For Terrain Category C S = 1.000, Gamma = 0.230, Drag Coeff. = 0.005, Alpha = 7.000 Compute [fbar] = 10.5 * Frequency(Hz) * Vessel Height(ft)/(S * Vr(mph)) = 10.5 * 9.076 (Hz) * 62.052 (ft)/S * 1.000 (mph) = 59.134 Because FBAR > 40: FBAR = 40.000 Wind Pressure - (performed in Imperial Units) [qz] Importance Factor: I = 1.050 Wind Speed = 100.000 mile/hr qz = 0.00256 * kZ * (I * Vr) = 0.00256 * 0.801 *(1.050 * 100.000) = 22.605 psf Force on the First Element [Fz] = qz * Gh * CF * Wind Area = 22.605 * 1.224 * 0.604 * 20952.002 = 2433.031 lb. Element | z | GH | Area | qz | Force | ft. | | in | psf | lb. -----------------------------------------------------Node 10 to 20 | 6.0 | 1.224 | 20952.0 | 22.6 | 2433.0 Node 20 to 30 | 12.1 | 1.224 | 438.8 | 22.6 | 50.9 Node 30 to 40 | 18.2 | 1.224 | 21060.0 | 23.9 | 2586.5 Node 40 to 50 | 29.8 | 1.224 | 16912.8 | 27.5 | 2388.4 Node 50 to 60 | 42.2 | 1.224 | 12657.6 | 30.4 | 1975.9 Node 60 to 70 | 54.2 | 1.224 | 12657.6 | 32.6 | 2122.2 Node 70 to 80 | 61.0 | 1.224 | 1549.5 | 33.8 | 268.7 Wind Vibration Calculations 1.050 1.224 0.604 100.0 mile/hr C 7.0000 900.0000 0.0050
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This evaluation is based on work by Kanti Mahajan and Ed Zorilla. Nomenclature Cf - Correction factor for natural frequency D - Average internal diameter of vessel ft. Df - Damping Factor < 0.75 Unstable, > 0.95 Stable Dr - Average internal diameter of top half of vessel ft. f - Natural frequency of vibration (Hertz) f1 - Natural frequency of bare vessel based on a unit value of (D/L)(10^4) L - Total height of structure ft. Lc - Total length of conical section(s) of vessel ft. tb - Uncorroded plate thickness at bottom of vessel in. V30 - Design Wind Speed provided by user mile/hr Vc - Critical wind velocity mile/hr Vw - Maximum wind speed at top of structure mile/hr W - Total corroded weight of structure lb. Ws - Cor. vessel weight excl. weight of parts which do not effect stiff. lb Z - Maximum amplitude of vibration at top of vessel in. Dl - Logarithmic decrement (taken as 0.03 for Welded Structures) Vp - Vib. Chance, <= 0.200E + 02 (High); 0.200E + 02 < 0.250E + 02 (Probable) P30 - Wind pressure 30 feet above the base Check other Conditions and Basic Assumptions: #1 - Total Cone Length / Total Length < 0.5 12.000/60.500 = 0.198 #2 - (D / L) * 10^(4) < 8.0 (English Units) - (8.13/60.50) * 10^(4) = 22.198 [Geometry Violation] Compute the = = = vibration possibility. If Vp > 0.250E+02 no chance. [Vp]: W/(L * Dr2) 117904/(60.50 * 6.4182) 0.47319E+02
Since Vp is > 25.0000 no further vibration analysis is required! The Natural Frequency for the Vessel (Ope...) is 9.07597 Hz. Wind Load Calculation | | Wind | Wind | Wind | Height | Element | From| To | Height | Diameter | Area | Factor | Wind Load | | | ft. | ft. | in2 | psf | lb. | ---------------------------------------------------------------10 | 20 | 6.00000 | 12.1250 | 20952.0 | 22.6045 | 2433.03 | 20 | 30 | 12.1250 | 12.1875 | 438.750 | 22.6045 | 50.9494 | 30 | 40 | 18.2500 | 12.1875 | 21060.0 | 23.9073 | 2586.52 | 40 | 50 | 29.7500 | 9.78750 | 16912.8 | 27.4894 | 2388.40 | 50 | 60 | 42.2500 | 7.32500 | 12657.6 | 30.3872 | 1975.92 | 60 | 70 | 54.2500 | 7.32500 | 12657.6 | 32.6371 | 2122.22 | 70 | 80 | 61.0253 | 7.32500 | 1549.50 | 33.7532 | 268.680 | PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014 Earthquake Analysis Results The The The The The The The UBC Zone Factor for the Vessel is .............0.4000 Importance Factor as Specified by the User is .1.250 UBC Frequency and Soil Factor (C) is .........2.750 UBC Force Factor as Specified by the User is ..4.000 UBC Total Weight (W) for the Vessel is ........126210.5 lb. UBC Total Shear (V) for the Vessel is .........43384.9 lb. UBC Top Shear (Ft) for the Vessel is ..........0.0 lb.
The Natural Frequency for the Vessel (Ope...) is 9.07597 Hz. Earthquake Load Calculation | | Earthquake | Earthquake | Element | Element | From| To | Height | Weight | Ope Load | Emp Load | | | ft. | lb. | lb. | lb. | ---------------------------------------------------------10 | 20 | 6.00000 | 12680.2 | 1220.39 | 1032.21 | 20 | 30 | 12.1250 | 14729.2 | 2864.71 | 1032.28 | 30 | 40 | 18.2500 | 68792.1 | 20138.3 | 3927.62 | 40 | 50 | 30.2500 | 12799.0 | 6210.44 | 5252.83 | 50 | 60 | 42.2500 | 6990.49 | 4737.57 | 4007.07 | 60 | 70 | 54.2500 | 6909.11 | 6012.43 | 5085.35 | 70 | 80 | 60.3750 | 1701.74 | 1648.05 | 1393.93 | Top Load 62.00 0 0 PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014 The following table is for the Operating Case. Wind/Earthquake Shear, Bending
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| | Distance to | Cumulative | Earthquake | Wind | Earthquake | From| To | Support | Wind Shear | Shear | Bending | Bending | | | ft. | lb. | lb. | ft.lb. | ft.lb. | ------------------------------------------------------------------------10 | 20 | 6.00000 | 11825.7 | 42831.9 | 349678. | 1.224E+06 | 20 | 30 | 12.1250 | 9392.69 | 41611.5 | 222368. | 717696. | 30 | 40 | 18.2500 | 9341.74 | 38746.8 | 220026. | 707651. | 40 | 50 | 30.2500 | 6755.22 | 18608.5 | 123444. | 363520. | 50 | 60 | 42.2500 | 4366.82 | 12398.1 | 56712.1 | 177480. | 60 | 70 | 54.2500 | 2390.90 | 7660.48 | 16165.8 | 57129.0 | 70 | 80 | 60.3750 | 268.680 | 1648.05 | 208.320 | 1277.81 | PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014 Conical Reinforcement Calculations, ASME VIII Div. 1, App. 1 Conical Section From 40 To 50 SA516-70 Elastic Modulus Data from ASME Section II Part D at 350 F Elastic Elastic Elastic Elastic Elastic Modulus Modulus Modulus Modulus Modulus for for for for for Cone Material Small Cylinder Material Large Cylinder Material Large End Reinforcement Small End Reinforcement 0.281E 0.281E 0.281E 0.281E 0.281E + + + + + 08 08 08 08 08 at at at at at 350 350 350 350 350 F F F F F
Axial Force on Small End of Cone Axial Force on Large End of Cone Moment on Small End of Cone Moment on Large End of Cone
15601.45 lb. 28400.43 lb. 185709.89 ft.lb. 377508.22 ft.lb.
Both ends of the Cone are Lines of Support. Maximum Centroid Reinforcement Distance Large End Maximum Centroid Reinforcement Distance Small End 1.7591 in. 1.0698 in.
No ring was found close enough to the small end to be considered. Reinforcement Calculations for Cone/Large Cylinder: Required Area of Reinforcement for Large End Under Internal Pressure Large end ratio of pressure to allowable stress 0.01286 Large end max. half apex angle w/o reinforcement 30.000 degrees Large end actual half apex angle 9.462 degrees Required Area of Reinforcement for Large End Under External Pressure Large end ratio of pressure to allowable stress 0.00086 Large end max. half apex angle w/o reinforcement 2.143 degrees Large end actual half apex angle 9.462 degrees Intermediate Value [k]: = max(Y/(Srl * Erl), 1) = max(.49175E+12/(14500.0 * 28099998), 1) = 1.2069 where [Y] is: = Large End All. Stress * Large End Elastic Modulus (Ext. temp.) = 17500.0 * 28099998 = 491749965824.0 psi^2 Allowable Stress of Large End Material (Ext. Temp) Allowable Stress of Cone Material (Ext. Temp) 17500.0 psi 17500.0 psi
Area of Reinforcement Required in Large End Shell [Arl]: = (k*Ql*Rl*tan(angle)/(Ss*E1))*(1-0.25*((P*Rl-Ql)/Ql)*(delta/alpha) = (1.2069*926.1444*60.9375*0.167/(17500*1.00)) * (1-.25*((15.00*60.938-926.144)/926.144) * (2.143/9.462) = 0.6492 in2 Area of Reinforcement Available in Large End Shell [Ael]: = .55*(Dl*ts)^.5 * (ts + tc/Cos(alpha)) = .55 * (121.875 * 0.812)^.5 * (0.812 + 0.812/ 0.986) = 8.9551 in2 Summary Area of Area of Area of of Reinforcement Area, Large End, External Pressure: reinforcement required per App. 1-8(1) 0.6337 in2 reinforcement in shell per App. 1-8(2) 8.9551 in2 reinforcement in stiffening ring 2.2100 in2 125.08 in2 2341.66 lb./in. 1711.31 psi 0.000122
Intermediate Results, Large End, External Pressure Area Available in Cone, Shell, and Reinforcement Force per Unit Length on Shell / Cone Junction Actual Buckling Stress associated with this Force Material Strain associated with this stress
Required Moment of Inertia, Large End, External Pressure [I's]: = A * Dl2 * Atl/10.9 = 0.000122 * 121.8750 * 121.8750 * 125.08/10.9 = 20.76 in.4
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Available Moment of Inertia, Large End, External Pressure: | Area | Centroid | Ar*Ce | Dist | I | Ar*Di Shl | 4.447 | 0.0000 | 0.000 | 0.3786 | 0.245 | 0.638 Con | 4.508 | -0.4561 | -2.056 | 0.8347 | 0.567 | 3.141 Sec | 2.210 | 2.8433 | 6.284 | -2.4646 | 1.410 | 13.424 TOT | 11.165 | | 4.227 | | 2.222 | 17.203 Centroid of Section 0.3786 Moment of Inertia 19.43 Summary of Large End Inertia Calculations Available Moment of Inertia (Large End) * LOW * Required Moment of Inertia (Large End) Shape Name to Satisfy Area and Inertia Reqmts Reinforcement Calculations for Cone/Small Cylinder Required Area of Reinforcement for Small End under Internal Pressure Small end ratio of pressure to allowable stress 0.01286 Small end max. half apex angle w/o reinforcement 10.000 degrees Small end actual half apex angle 9.462 degrees Required Area of Reinforcement for Small End under External Pressure Allowable Stress of Small End Material (Ext. Temp) Allowable Stress of Cone Material (Ext. Temp) Intermediate Value [k]: = max(Y/(Srs * Ers), 1) = max(.49175E+12/(17500.0 * 28099998), 1) = 1.0000 where [Y] is: = Small End All. Stress * Small End Elastic Modulus (Ext. temp.) = 17500.0 * 28099998 = 491749965824.0 psi^2 Area of Reinforcement Required in Small End Shell [Ars]: = k * Qs * Rs * tan(alpha)/(Ss * E1) = (1.0000*881.0325*36.6250*0.1667/(17500*1.00)) = 0.3073 in2 Area of Reinforcement Available in Small End Shell [Aes] = .55*(Ds*ts)*[(ts-t)+(tc-tr)/cos(alpha))] = .55*(73.250*0.500)*[(0.500-0.416)+(0.812-0.290)/0.986)] = 2.0432 in Summary Area of Area of Area of of Reinforcement Area, Small End, External Pressure: reinforcement required per App. 1-8(3) 0.3073 in reinforcement in shell per App. 1-8(4) 2.0432 in reinforcement in stiffening ring 0.0000 in 133.28 in2 3335.18 lb./in. 1374.77 psi 0.000098 17500.0 psi 17500.0 psi | | | | |
19.425 in**4 20.448 in**4 L4X4X0.7500
Intermediate Results, Small End, External Pressure: Area Available in Cone, Shell, and Reinforcement Force per Unit Length on Shell / Cone Junction Actual Buckling Stress associated with this Force Material Strain associated with this stress
Required Moment of Inertia, Small End, External Pressure [I's]: = A * Ds2 * Ats/10.9 = 0.000098 * 73.2500 * 73.2500 * 133.28/10.9 = 6.42 in.4 Available Moment of Inertia, Small End, External Pressure: | Area | Centroid | Ar*Ce | Dist | I | Ar*Di | Shl | 1.664 | 0.0000 | 0.000 | 0.1726 | 0.035 | 0.0 | Con | 2.742 | 0.2774 | 0.760 | -0.1048 | 0.225 | 0.0 | Sec | 0.000 | 0.2500 | 0.000 | -0.0774 | 0.000 | 0.0 | TOT | 4.406 | | 0.760 | 0.260 | 0.1 | Centroid of Section 0.1726 Moment of Inertia 0.34 Summary of Small End Inertia Calculations Available Moment of Inertia (Small End) *LOW* Required Moment of Inertia (Small End) Shape Name to Satisfy Area and Inertia Reqmts 0.340 in**4 6.419 in**4 L4X4X0.3750
The following calculations are only required per 1-5(g)(1) and do include external loads due to wind or seismic. These discontinuity stresses are computed at the shell/cone junction and do not include effects of local stiffening from a junction ring. Results for Discontinuity Stresses per Bednar p. 236 2nd Edition
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Stress Type | Stress | Allowable | Location -------------------------------------------------------------Tensile Stress | 24142.27 | 59500.00 | Small Cyl. Long. Compres. Stress | -5902.10 | -59500.00 | Small Cyl. Long. Membrane Stress | 22370.42 | 22312.50 | Small End Tang. Tensile Stress | 11378.65 | 59500.00 | Cone Longitudinal Compres. Stress | 0.00 | -59500.00 | Cone Longitudinal * Tensile Stress | 16213.70 | 22312.50 | Cone Tangential Tensile Stress | 23455.68 | 59500.00 | Large Cyl. Long. Compres. Stress | -5908.25 | -59500.00 | Large Cyl. Long. Membrane Stress | 9573.28 | -22312.50 | Large End Tang. Tensile Stress | 23576.70 | 59500.00 | Cone Longitudinal Compres. Stress | -5787.23 | -59500.00 | Cone Longitudinal Compres Stress | 9804.50 | -22312.50 | Cone Tangential An asterisk (*) denotes that this stress was not applicable for this combination of loads. Cone Large End Not Adequately Reinforced! Cone Small End Not Adequately Reinforced! PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014
Problem 6 - Comparison against CAESAR II

This example tests the forces and moments as well as the support reactions for a vertical vessel mounted on lug supports. The load on the vessel was a 1 g load applied in the "x" direction. The results between the two programs are perfect.
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PV Elite Vessel Analysis Program: Input Data Design Internal Pressure (for Hydrotest) Design Internal Temperature Type of Hydrotest Hydrotest Position Projection of Nozzle from Vessel Top Projection of Nozzle from Vessel Bottom Minimum Design Metal Temperature Type of Construction Special Service Degree of Radiography Miscellaneous Weight Percent Use Higher Longitudinal Stresses (Flag) Select t for Internal Pressure (Flag) Select t for External Pressure (Flag) Select t for Axial Stress (Flag) Select Location for Stiff. Rings (Flag) Consider Vortex Shedding Is this a Heat Exchanger User Defined Hydro. Press. (Used if > 0) User defined MAWP User defined MAPnc Load Load Load Load Load Load Load Load Load Load Load Load Case Case Case Case Case Case Case Case Case Case Case Case 1 2 3 4 5 6 7 8 9 10 11 12 [V] 100.00 psig 200 F UG99-b Horizontal 0.0000 in. 0.0000 in. -20 F Welded None RT 1 0.0 Y N N N N Y 0.0000 psig 0.0000 psig 0.0000 psig NP+EW+WI+BW NP+EW+EQ+BS NP+OW+WI+BW NP+OW+EQ+BS NP+HW+HI NP+HW+HE IP+OW+WI+BW IP+OW+EQ+BS EP+OW+WI+BW EP+OW+EQ+BS HP+HW+HI HP+HW+HE ASCE-7 93 70.000 mile/hr C: Open Terrain 1.0 Moderately Smooth 0.0000 ft. 33.0 N 0.0000 0.0000 0.0000 ASCE-7 93 1.000 1.000 1.000 1.000 Y N N 1999
Wind Design Code Basic Wind Speed Surface Roughness Category Importance Factor Type of Surface Base Elevation Percent Wind for Hydrotest Using User defined Wind Press. Damping Factor (Beta) for Wind Damping Factor (Beta) for Wind Damping Factor (Beta) for Wind Seismic Design Code Seismic Coefficient Cc Performance Factor Amplification Factor Seismic Coefficient Av
Design Nozzle for M.A.W.P. + Static Head Consider MAP New and Cold in Noz. Design Consider External Loads for Nozzle Des. Use ASME VIII-1 Appendix 1-9 Material Database Year Configuration Directives: Do not use Nozzle MDMT Interpretation VIII-1 01-37 Use Table G instead of exact equation for "A" Shell Head Joints are Tapered Compute "K" in corroded condition Use Code Case 2286 Use the MAWP to compute the MDMT Using Metric Material Databases, ASME II D Complete Listing of Vessel Elements and Details:
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Element From Node 10 Element To Node 25 Element Type Cylinder Description Distance "FROM" to "TO" 10.000 ft. Inside Diameter 23.250 in. Element Thickness 0.3750 in. Internal Corrosion Allowance 0.0000 in. Nominal Thickness 0.0000 in. External Corrosion Allowance 0.0000 in. Design Internal Pressure 10.000 psig Design Temperature Internal Pressure 70 F Design External Pressure 5.0000 psig Design Temperature External Pressure 70 F Effective Diameter Multiplier 1.2 Material Name SA516-70 Allowable Stress, Ambient 17500. psi Allowable Stress, Operating 17500. psi Allowable Stress, Hydrotest 26250. psi Density of Material 0.2830 lb./cu.in. P Number Thickness 1.2500 in. UCS-66 Chart Curve Designation B External Pressure Chart Name CS-2 UNS Number K02700 Product Form Plate Efficiency, Longitudinal Seam 1.0 Efficiency, Circumferential Seam 1.0 ----------------------------------------------------------------Element From Node 25 Element To Node 30 Element Type Cylinder Description Distance "FROM" to "TO" 10.000 ft. Inside Diameter 23.250 in. Element Thickness 0.3750 in. Internal Corrosion Allowance 0.0000 in. Nominal Thickness 0.0000 in. External Corrosion Allowance 0.0000 in. Design Internal Pressure 10.000 psig Design Temperature Internal Pressure 70 F Design External Pressure 5.0000 psig Design Temperature External Pressure 70 F Effective Diameter Multiplier 1.2 Material Name SA516-70 Efficiency, Longitudinal Seam 1.0 Efficiency, Circumferential Seam 1.0 ----------------------------------------------------------------Element From Node 30 Element To Node 40 Element Type Skirt Sup. Description Distance "FROM" to "TO" 5.0000 ft. Skirt Inside Diameter 23.250 in. Diameter of Skirt at Base 23.250 in. Skirt Thickness 0.3750 in. Internal Corrosion Allowance 0.0000 in. Nominal Thickness 0.0000 in. External Corrosion Allowance 0.0000 in. Design Temperature Internal Pressure 70 F Design Temperature External Pressure 70 F Effective Diameter Multiplier 1.2 Material Name SA516-70 Efficiency, Longitudinal Seam 1.0 Efficiency, Head-to-Skirt or Circ. Seam 1.0 -----------------------------------------------------------------Element From Node 40 Element To Node 50 Element Type Cylinder Description Distance "FROM" to "TO" 10.000 ft. Inside Diameter 23.250 in. Element Thickness 0.3750 in. Internal Corrosion Allowance 0.0000 in. Nominal Thickness 0.0000 in. External Corrosion Allowance 0.0000 in. Design Internal Pressure 10.000 psig Design Temperature Internal Pressure 70 F Design External Pressure 5.0000 psig Design Temperature External Pressure 70 F Effective Diameter Multiplier 1.2 Material Name SA516-70 Efficiency, Longitudinal Seam 1.0 Efficiency, Circumferential Seam 1.0 ------------------------------------------------------------------
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Element From Node Element To Node Element Type Description Distance "FROM" to "TO" Inside Diameter Element Thickness Internal Corrosion Allowance Nominal Thickness External Corrosion Allowance Design Internal Pressure Design Temperature Internal Pressure Design External Pressure Design Temperature External Pressure Effective Diameter Multiplier Material Name Efficiency, Longitudinal Seam Efficiency, circumferential Seam 50 60 Cylinder 10.000 ft. 23.250 in. 0.3750 in. 0.0000 in. 0.0000 in. 0.0000 in. 10.000 psig 70 F 5.0000 psig 70 F 1.2 SA516-70 1.0 1.0
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014 Earthquake Analysis Results The The The The The ASCE-7 93 Factor Ac is .......................... ASCE-7 93 Factor Av is .......................... ASCE-7 93 Factor Cc is .......................... ASCE-7 93 Factor P is .......................... Element Mass Multiplier (Ac * Av * Cc * P) is . 1.000 1.000 1.000 1.000 1.000
The Natural Frequency for the Vessel (Ope...) is 4.43804 Hz. Earthquake Load Calculation | | Earthquake | Earthquake | Element | Element | From| To | Height | Weight | Ope Load | Emp Load | | | ft. | lb. | lb. | lb. | ---------------------------------------------------------10 | 25 | 5.00000 | 945.193 | 945.193 | 945.193 | 25 | 30 | 15.0000 | 945.193 | 945.193 | 945.193 | 30 | 40 | 22.5000 | 472.597 | 472.597 | 472.597 | 40 | 50 | 25.0000 | 945.193 | 945.193 | 945.193 | 50 | 60 | 35.0000 | 945.193 | 945.193 | 9453193 | PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014
Problem 7 - ASME Section VIII Division 2 Sample Comparisons

These are example problems that compare PV Elite against ASME PTB-3-2010. Discrepancies are noted below the table. The ASME PTB-3 2010 results are per the edition of ASME VIII-2. Problem E3.2 - MDMT Stress Reduction Variable tn MDMT (from Figure 3.8) D tr Rts Tr MDMT (final) PV Elite 1.81250 in. -19 F 150.250 in. 1.2035 in. 0.713 29 F -47 F ASME PTB-3-2010 1.8125 in. -19.1 F 150.25 in. 1.2035 in. 0.7132 28.3 F -47.4 F
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Problem E4.3.1 - Cylindrical Shell Variable D tr tr + c PV Elite 90.250 in. 0.7229 in. 0.8479 in. ASME PTB-3-2010 90.25 in. 0.723 in. 0.848 in.
Problem E4.3.2 - Conical Shell Variable Dc a tr tr + c PV Elite 150.250 in. 21.038 1.2894 in. 1.4144 in. ASME PTB-3-2010 150.25 in. 21.0375 1.289 in. 1.414 in.
Problem E4.3.3 - Spherical Shell Variable tr PV Elite 2.72979 in. ASME PTB-3-2010 2.730 in.
Problem E4.3.4 - Torispherical Head Variable MAWP PV Elite 132.954 psi ASME PTB-3-2010 133.0 psi
Problem E4.3.5 - Elliptical Head MAWP Variable MAWP PV Elite 549.6555 psi ASME PTB-3-2010 548.9 psi
Problem E4.3.6 - Combined Load Analysis
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Variable Fxa SE PV Elite 12799.03 psi 22400 psi ASME PTB-3-2013 12799.0 psi 22400 psi
Problem E4.3.7 - Cone Junction Analysis Part of Vessel Large End Cylinder Variable Sigma_sm Sigma_sb Sigma_theta_m Sigma_theta_b Sigma_sm_allow PV Elite 7620.116 psi -21779.057 psi 3814.775 psi -6533.718 psi 33600 psi ASME PTB-3-2010 7619.1179 psi -21773.7909 psi 3815.6850 psi -6532.1373 psi 33600 psi 33600 psi
Sigma_theta_m_allo 33600 psi w Sps Large End Cone Sigma_sm Sigma_sb Sigma_theta_m Sigma_theta_b Sigma_sm_allow 67200 psi 7089.908 psi -18878.637 psi 3431.00 psi -5663.591 psi 33600 psi
67200 psi 7088.54 psi -18874.0708 psi 3430.4012 psi -5662.2213 psi 33600 psi 33600 psi
Sigma_theta_m_allo 33600 psi w Sps Small End Junction Sigma_sm Sigma_sb Sigma_theta_m Sigma_theta_b Sigma_sm_allow 67200 psi 7086.030 psi 16940.1504 psi 20907.1934 psi 5082.0454 psi 33600 psi
67200 psi 7084.4440 psi 16934.4318 psi 20900.5790 psi 5080.3295 psi 33600 psi
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Sigma_theta_m_allo 33600 psi w Sps Small End Cone Sigma_sm Sigma_sb Sigma_theta_m Sigma_theta_b Sigma_sm_allow 67200 psi 3811.4343 psi 5156.5737 psi 19684.223 psi 1546.9722 psi 33600 psi 33600 psi
67200 psi 3810.5711 psi 5154.8330 psi 19678.6968 psi 1546.4499 psi 33600 psi 33600 psi
Sigma_theta_m_allo 33600 psi w Sps 67200 psi
67200 psi
Problem E4.4.1 - External Pressure Analysis Variable MAEP PV Elite 48.905 psi ASME PTB-3-2010 48.5 psi
Problem E4.4.2 - External Pressure Analysis Variable MAEP PV Elite 544.787 psi ASME PTB-3-2010 548.5 psi
Problem E4.4.3 - Spherical Shell and Hemispherical Head Variable MAEP PV Elite 1554.089 psi ASME PTB-3-2010 1554.1 psi
Problem E4.4.4 - Torispherical Head Variable MAEP PV Elite 94.383 psi ASME PTB-3-2010 94.4 psi
89
Problem E4.4.5 - Spherical Shell and Hemispherical Head Variable MAEP* PV Elite 239.676 psi ASME PTB-3-2010 240.1 psi
*PV Elite computes Ko based on the outside elliptical aspect ratio.
Problem E4.4.6 - Combined Loads and Allowable Compressive Stresses Variable Fxa PV Elite 20155.97 psi ASME PTB-3-2013 20155.9688 psi
Problem E4.5.1 - Radial Nozzle Analysis Variable MAWP PL* S allow PV Elite 497.59 psi 16025.9023 psi 33600 psi ASME PTB-3-2010 497.5936 psi 16025.9291 psi 33600 psi
Problem E4.5.2 - Nozzle Analysis Variable MAWP PL* S allow PV Elite 497.59 psi 19839.0 psi 33600 psi ASME PTB-3-2010 497.5936 psi 19565.2577 psi 33600 psi
Problem E4.5.3 - Nozzle Analysis Variable MAWP PL* S allow PV Elite 550.2 psi 16174.3 psi 33600 psi ASME PTB-3-2010 550.1982 psi 15881.5782 psi 33600 psi
* In 2011a of ASME VIII-2, there were a number of changes, especially in the area of nozzle reinforcement. Because of these changes, there will be slight differences in the results. Problem E4.6.1 - Blind Flange, required thickness
90
Variable tr PV Elite 1.652 in. ASME PTB-3-2010 1.6523 in.
Problem E4.6.2 - Welded Flat, head required thickness Variable tr PV Elite 0.69475 in. ASME PTB-3-2010 0.6947 in.
Problem E4.15.1 - Horizontal Vessel Analysis Variable M1* M2* T K1** K*1** K2** K5 K6 = K7 Sigma1 Sigma2 Sigma*3 Sigma*4 PV Elite -343345.4 in-lbs 1438748.6 in-lbs 33947.5 lbf 0.1114 0.2003 1.1229 0.7492 0.0504 11224.55 psi 11544.36 psi 11726.94 psi 11193.97 psi ASME PTB-3-2010 -356913.7 in-lbs 1672855.8 in-lbs 33746.5 lbf 0.0682 0.1265 1.9648 0.7492 0.0504 11198.5 psi 11384.5 psi 11961.1 psi 11070.9 psi
* M1 and M2 are based on the head depth, h, per equation 4.15.3 and 4.15.4, respectively. In PV Elite, this measurement is taken from the inside length, which is where hydraulic pressure is measured. PTB-3-2010 measures the head depth from the outside length. ASME Section VIII, Div. 2 does not specify a preference. ** The K factors in PTB-3-2010 are based on from the 2007 ASME Div. 2 Code. PV Elite uses the correct value per Table 4.15.1 of 2010 Section VIII, Div. 2. Problem E.4.15.2 - Skirt Analysis
91
Variable S compressive Fxa PV Elite -2804 psi 15144 psi ASME PTB-3-2013 -2803.8 psi 15143.9 psi
Problem E4.16.1 - Flange Analysis Condition Operating Variable Sh Sr St Sh_allow Sr_allow St_allow J Gasket Seating Sh Sr St Sh_allow Sr_allow St_allow J PV Elite 17777.62 psi 6160.27 psi 5525.20 psi 26700 psi 17800 psi 17800 psi 0.832 17889.25 psi 6198.96 psi 5559.90 psi 36000 psi 24000 psi 24000 psi 0.740 ASME PTB-3-2010 17777.9 psi 6155.4 psi 5547.0 psi 26700 psi 17800 psi 17800 psi 0.8313 17888.8 psi 6193.8 psi 5581.5 psi 36000 psi 24000 psi 24000 psi 0.7398
Problem E4.16.2 - Loose Flange Analysis Condition Operating Variable Sh Sr St PV Elite 3884 psi 4103 psi 17232 psi ASME PTB-3-2010 3899.3 psi 4112.2 psi 17312.6 psi
92
Sh_allow Sr_allow St_allow J Gasket Seating Sh Sr St Sh_allow Sr_allow St_allow J 26700 psi 17800 psi 17800 psi 1.637 5326 psi 5626 psi 23630 psi 36000 psi 24000 psi 24000 psi 1.985 26700 psi 17800 psi 17800 psi 1.6427 5204.1 psi 5204.1 psi 23106.3 psi 36000 psi 24000 psi 24000 psi 1.9388
The G dimension in the ASME example problem did not account for the gasket outside diameter. Module Top Head Variable tr tr + c Cylindrical Shell tr PV Elite 1.5699 in. 1.6949 in. 3.2342 in. ASME PTB-3-2010 1.5699 in. 1.6949 in. 3.2342 in.
tr + c P Bottom Head tr tr + c P
3.3592 in 1673.14 psig 1.5923 in. 1.7173 in. 1671.597 psig
3.3592 in. 1673.140 psig 1.5923 in. 1.7173 in. 1671.597 psig
Problem 8 - EN-13445 Nozzle Reinforcement

This example problem tests PV Elite EN-13445 nozzle calculations in accordance with the latest edition of the EN-13445 code at the time of this writing. The sample problem benchmarks were
93
supplied by a third party European consultant. PV Elite automatically performs the nozzle calculation in both the hoop direction and the longitudinal direction. The results for areas required and available are in excellent agreement. This particular file ENNozzleTest.pvdb contains all of the EN-13445 nozzle reinforcement calculation examples shown below and is found in the <Installation Folder>\QA directory.
Example 01-A Longitudinal and Transverse Maximum Pressure

Module Nozzle Variable Longitudinal Pmax (MPa) Transverse Pmax (MPa) PV Elite 1.093 2.435 Benchmark 1.09 2.43
Example 01-B Longitudinal and Transverse Maximum Pressure

Example 01-C Longitudinal and Transverse Maximum Pressure

Example 01-D Longitudinal and Transverse Maximum Pressure

Example 01-E Longitudinal and Transverse Maximum Pressure

Module Nozzle Variable Longitudinal Pmax (MPa) PV Elite 1.689 Benchmark 1.69
94
Transverse Pmax (MPa) 3.767 3.02
Example 01-F Longitudinal and Transverse Maximum Pressure

Example 01-G Longitudinal and Transverse Maximum Pressure

Example 01-H Longitudinal and Transverse Maximum Pressure

Example 01-I Longitudinal and Transverse Maximum Pressure

Example 01-J Longitudinal and Transverse Maximum Pressure

Module Nozzle Variable Longitudinal Pmax (MPa) PV Elite 0 Benchmark 0
95
Example 01-K Longitudinal and Transverse Maximum Pressure

Example 01-L Longitudinal and Transverse Maximum Pressure




96





97




Example 03-G Longitudinal and Transverse Maximum Pressure

98
Example 03-H Longitudinal and Transverse Maximum Pressure

Example 03-I Longitudinal and Transverse Maximum Pressure

99
Index
A
Additional Manual Checks for Staff and Beta Users 15 ASME Tubesheets Checks 36
P
Pipe and Pad Checks 39 Post-Development Procedures 20 Pre-Shipping Procedures 21 Problem 1 - Natural Frequency Calculation 45 Problem 2 - Example of Stiffening Ring Calculation 49 Problem 3 - Nozzle Reinforcement, Weld Strength, Weld Size 52 Problem 4 - Vessel under Internal and External Pressure on Legs 65 Problem 5 - Vertical Vessel with Wind and Seismic Loads 74 Problem 6 - Comparison against CAESAR II 83 Problem 7 - ASME Section VIII Division 2 Sample Comparisons 86 Problem 8 - EN-13445 Nozzle Reinforcement 93 Product Support 11 PV Elite Development 10 PV Elite Sample Benchmark Problem Sets 45 PV Elite Test Jobs 19
B
Base Ring Checks 39 Beta Tests 14
C
CodeCalc QA Checks 23 Cone Checks 31 Corrective Action Standard 20
D
Distribution Control 21
F
Flange Checks 28 Floating Heads Checks 32
H
Half-Pipe Check 40 Horizontal Vessel Checks 34
R
Rectangular Vessel Checks 42
I
Intellectual Property Statement 9 Intergraph CAS Quality Assurance 9 Introduction 7, 23
S
Shell and Head Checks 24 Software Issue Tracking/Resolution 11 Software Purpose 9 Software Verification 13
L
Large Opening Checks 41 Leg and Lug 34
T
TEMA Tubesheets Checks 37 Test Control 13
M
Management/Organization 10
N
Nozzle Checks 26
U
User Documentation 10
W
WRC 107 Checks 38
101
Index
102

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PV Elite and CodeCalc

Verification and Quality Assurance Manual

Version 2014 (16.0)

November 2013 DICAS-PE-200110E

U.S. Government Restricted Rights Legend

PV Elite and CodeCalc Verification and Quality Assurance Manual

PV Elite and CodeCalc Verification and Quality Assurance Manual

PV Elite and CodeCalc Verification and Quality Assurance Manual

PV Elite and CodeCalc Verification and Quality Assurance Manual

PV Elite and CodeCalc Verification and Quality Assurance Manual

PV Elite and CodeCalc Verification and Quality Assurance Manual

PV Elite and CodeCalc Verification and Quality Assurance Manual

Intergraph CAS Quality Assurance

Intellectual Property Statement

PV Elite and CodeCalc Verification and Quality Assurance Manual

Intergraph CAS Quality Assurance

PV Elite and CodeCalc Verification and Quality Assurance Manual

Intergraph CAS Quality Assurance

Software Issue Tracking/Resolution

PV Elite and CodeCalc Verification and Quality Assurance Manual

Intergraph CAS Quality Assurance

PV Elite and CodeCalc Verification and Quality Assurance Manual

PV Elite and CodeCalc Verification and Quality Assurance Manual

PV Elite and CodeCalc Verification and Quality Assurance Manual

Additional Manual Checks for Staff and Beta Users

Database Access Checklist

PV Elite and CodeCalc Verification and Quality Assurance Manual

PV Elite and CodeCalc Verification and Quality Assurance Manual

Software Verification New Input Generation/General Operation Checklist

PV Elite and CodeCalc Verification and Quality Assurance Manual

Output Review Checklist

Operating Environments Checklist

PV Elite and CodeCalc Verification and Quality Assurance Manual

Software Verification Vessel Code Checklist

B. Mouse Operations C. Material Database Editor 1. Editing materials 2. Adding materials

Insures program does not run without the ESL.

PV Elite Test Jobs

Quality Assurance Test Form

PV Elite and CodeCalc Verification and Quality Assurance Manual

Corrective Action Standard

PV Elite and CodeCalc Verification and Quality Assurance Manual

PV Elite and CodeCalc Verification and Quality Assurance Manual

PV Elite and CodeCalc Verification and Quality Assurance Manual

PV Elite and CodeCalc Verification and Quality Assurance Manual

Shell and Head Checks

PV Elite and CodeCalc Verification and Quality Assurance Manual

PV Elite and CodeCalc Verification and Quality Assurance Manual

CodeCalc 16.541 16.1933

ASME 16.57 16.25

643.78 1828.75 0.25

644 1830 0.25

PV Elite and CodeCalc Verification and Quality Assurance Manual

CodeCalc 1.8593 0.3542 29.554 33.647 317668.22 364331.03 319507

ASME 1.83 0.292 29.6 33.7 318000 364000 318000

PV Elite and CodeCalc Verification and Quality Assurance Manual

Area available in longitudinal dir. 2.607 2 (in. )

ASME 4.56 5.18

PV Elite and CodeCalc Verification and Quality Assurance Manual

PV Elite and CodeCalc Verification and Quality Assurance Manual

CodeCalc 33.250 151790.469 21544.45 198132

PV Elite and CodeCalc Verification and Quality Assurance Manual

CodeCalc 20220 13464 231816 96623.617 172855.25 1806036