TB 00400001 e

Advanced Residential Products
February 2007
4-1
Contents
Description Surge Protection Devices and Lightning Arresters . . . . . . . . . . . . . . . . . . . . Transfer Switch Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Portable Generators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standby Generator Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . StructuredWiringSolutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Arc Fault Circuit Interrupter (AFCI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 4-2 4-11 4-14 4-15 4-21 4-31
Home Connected/Home Protected Products and Systems
CA08101001E
For more information visit: www.eaton.com
4-2
Advanced Residential Products Surge Protection Devices and Lightning Arresters

February 2007
Product Description
Product Description
The Problem
Due to the evolution of electronics and microprocessors in the home, we are continually challenged to provide quality (clean) power for electronic loads such as appliances, computers/ home ofce and entertainment systems. Surges (also known as transients) due to lighting, utility grid switching and other sources travel on current carrying conductors throughout the home, which can effect and destroy sensitive electronic loads.
The Solution
Eatons electrical business has developed the most comprehensive family of surge protection devices and lightning arresters installed at service entrance and point-of-use locations, providing quality power required for sensitive electronic loads.
Application Description
Two-Stage Protection
The Institute of Electrical and Electronic Engineers (IEEE) recommends two stages of surge suppression to provide the best protection for electronic equipment. Two-stage surge suppression should be provided for all cables entering a home, including power, Internet, coaxial and telephone. Figure 4-1. Two-Stage Protection
CHSP installed at the service entrance panel. SurgeTrap surge traps and strips located where sensitive electronics are plugged in.
20,000 V
Stage 1: Primary Protection for Service Entrance

The best place to install surge protection is at the electrical entrance point (loadcenter or breaker panel). This is often where ac power, telephone lines and cable lines are located. Applying a CHSP product to your service entrance (stage 1) will reduce a voltage surge to an acceptable level for appliances and surge strips. See Figure 4-2. For added protection, it is recommended that you install surge protection for your cable and telephone lines at the service entrance. Your ac, cable and telephone lines will all have the same ground potential, in one common location, for passing the surge away from your equipment.
Let Through Voltage (V)
High Energy Transient Disturbance Input at Main Panel - IEEE Category C3 Impulse (Combination) Waveform, 20,000 V, 10,000 A
10,000 V
Best Achievable Performance with CHSP at 120/240 Volt Loadcenter (Stage 1)
400 V
Two stage use of Surge Strips (cascade approach ) achieves best possible surge protection (Stage 2)
0 25S Time (microseconds) 50S
Figure 4-2. Surge Voltage Remnant Comparison
Stage 2: Secondary Protection for Point of Use

The Cutler-Hammer SurgeTrap surge strip is recommended for sensitive electronic loads like computers or entertainment centers. Using a SurgeTrap surge strip (stage 2) reduces any voltage remnant down to an acceptable level.
For more information visit: www.eaton.com CA08101001E

February 2007
4-3
Stage 1 Service Entrance Surge Protection

Factory Installed Telephone and Cable Accessories Type CHSP Surge Protection
Eaton also offers a full range of accessory products for telephone and cable, including SurgeTel which protects up to four telephone/modem lines; SurgeCable which protects up to two cable/satellite lines; and SurgeEthernet featuring protection for high speed Internet hookups.
4
BRSURGE Surge Protector
Type BRSURGE
For use on single-phase 120/240 Vac systems. This easily plugs into a single-phase Type BR loadcenter and occupies two 1-inch (25.4 mm) pole spaces similar to a 2-pole Type BR breaker. When plugged into the rst two stabs at the top of the loadcenter just below the main breaker or main lug, it provides surge protection for the entire loadcenter. If internal components are damaged, the BRSURGE LED visual indicators will signal the need for replacement. This device is suitable for service entry locations installed in accordance with NEC Article 280. The BRSURGE is ideal for protecting sensitive appliances and electronics, such as refrigerators, microwave ovens, and home computers.
Surge Panel
Industry Breakthrough
Eaton is the rst to introduce a factory installed surge protection device that is mounted inside a 120/240 volt loadcenter.
Telephone, Cable and Ethernet
Lighting Arresters
Type CHSUR
The CHSUR loadcenter provides a customer with the lowest system let-through voltage (best protection) when compared to traditional remote/side mounted devices. The Surge Panel is an internally mounted unit that provides industrial level surge protection in a residential design. The Surge Panel is available with 75 kA/phase surge current complete with thermal fusing and provides protection for all residential electrical equipment by reducing power surges, often caused by lightning, to an acceptable level for appliances and electronics.
CHSA Surge Protector
Type CHSA
For use on single-phase 120/240 Vac systems. This easily plugs into a single-phase Type CH loadcenter and occupies two 3/4-inch (19.1 mm) pole spaces similar to a 2-pole Type CH breaker. When plugged into the rst two stabs at the top of the loadcenter just below the main breaker or main lug, it provides surge protection for the entire loadcenter. If internal components are damaged, the CHSA LED visual indicators will signal the need for replacement. This device is suitable for service entry locations installed in accordance with NEC Article 280. The CHSA is ideal for protecting sensitive appliances and electronics, such as refrigerators, microwave ovens, and home computers.
CHQSA Surge Protector
Remote/Side Mounted Type CHSP Surge Protection

The Cutler-Hammer Surge Protector (CHSP) is an externally mounted unit that provides industrial level surge protection in a residential design. The CHSP is available in four models and provides protection for all residential electrical equipment by reducing power surges, often caused by lightning, to an acceptable level for appliances and electronics. These units can be mounted in any manufacturers breaker panel (loadcenter).
Type CHQSA
For use on single-phase, 120/240 Vac systems. This easily plugs into a Square D, single-phase loadcenter Type QO and occupies two 3/4-inch (19.1 mm) pole spaces similar to a standard 2-pole Type QO breaker. When plugged into the rst two stabs at the top of the loadcenter just below the main breaker or main lug, it provides surge protection for the entire loadcenter. If internal components are damaged, the CHQSA LED visual indicators will signal the need for replacement. This device is suitable for service entrance locations installed in accordance with NEC Article 280 and are UL Classied to be used in place of Square D Type QO surge arresters. The CHQSA is ideal for protecting sensitive appliances and electronics, such as refrigerators, microwave ovens, and home computers.
ac Power (Also Includes Cable/Telephone)
CA08101001E
4-4

February 2007
Service Entrance Surge Protection (Continued)
Point-of-Use Surge Protection

Eatons Cutler-Hammer SurgeTrap, plug-in surge protectors offer exceptional protection for electrical and electronic devices. Each of the SurgeTrap Ultra, Max and Micro are available in ac only, ac plus telephone/modem and ac plus cable. The SurgeTrap Ultra 3Way, in addition to having the above options, is available in ac plus telephone/modem and cable.
CHSA01 Surge Protector
CHSA01 For use on single-phase, 120/240 Vac systems. This surge protector can be easily installed in the enclosure of indoor or outdoor loadcenters by using the 1/2-inch (12.7 mm) threaded nipple. It is ideal for protecting outdoor lighting, garages, sump and irrigation pumps, etc.
Point-of-Use Surge Strips
CHSA03 Surge Protector
CHSA03 For use on three-phase, 600 Vac systems. This surge protector can be easily installed in the enclosure of indoor or outdoor loadcenters by using the 1/2-inch (12.7 mm) threaded nipple. It provides protection for commercial electrical services especially those using electric motors.
CA08101001E

February 2007
4-5
Technical Data and Specications

Table 4-1. Lightning Arresters
Description Discharge Voltage, Vac 1.5 kA Surge Protector Plug-On Type CH, Single-Phase, 120/240 Vac Surge Protector Plug-On Type BR, Single-Phase, 120/240 Vac Surge Protector Plug-On Type CHQ, Single-Phase, 120/240 Vac Surge Protector, 2-Pole Single-Phase, 3-Wire, 120/240 Vac Surge Protector, 3-Pole Single-Phase, 4-Wire, 120/240 Vac 345 345 345 490 1700 3 kA 370 370 370 640 2100 5 kA 500 500 500 980 2510 10 kA 545 545 545 1410 3800 Lead Length Inches (mm) 8.00 (203.2) 8.00 (203.2) 8.00 (203.2) 15.00 (381.0) 15.00 (381.0) Catalog Number CHSA BRSURGE CHQSA CHSA01 CHSA03
Table 4-2. Surge Protection Devices

Description System Voltage Protection Surge Modes Current Capacity UL Let- Telephone Coaxial through Protection Protection Voltage Maximum Continuous Operating Voltage EMI/RFI Capac- Installation/ Noise itance Enclosures Rejection (L-N) Agency Catalog Approvals Number
CHSP Micro 120/240
L-G
20,000 A per Phase 50,000 A per Phase 75,000 A per Phase
400
150
Indoor/ Outdoor Enclosure Indoor/ Outdoor Enclosure
UL 1449 (2nd Ed.), CSA UL 1449 (2nd Ed.), CSA UL 1449, UL497A, CSA UL 1449 (2nd Ed.), CSA UL 497A, CSA
CHSPMICRO
CHSP Max
120/240
L, L, N, G
400
150
CHSPMAX
CHSP 3-Way 120/240
L, L, N, G
400
4 Pair, Terminal Mount
Patented High 150 Frequency F Connectors 1 Line Protected 150
< 15pf, Indoor/ Low Flushmount Signal Enclosure Loss Indoor/ Outdoor Enclosure Indoor Application
CHSPCHSR4P
CHSP Ultra
120/240
L, L, N, G
75,000 A per Phase 10,000 A per Phase
400
CHSPULTRA
SurgeTel
230 Vdc Breakdown Voltage
2 or 4 Pair UTP or Category 5 Lines
DHW4PT
SurgeCable 145 Vdc Breakdown Voltage NEMA 3R 120/240 Enclosure for SurgeTel and SurgeCable Surge Ethernet SurgeTrap Micro
5,000 A per Phase
Patented High Frequency F Connectors 2 Lines Protected
< 15pf, Indoor Low Application Signal Loss Outdoor Application
UL 6500, CSA
DCXCAB2
UL 50 CHSP3RTELCABLE Enclosure
30 Vdc Breakdown Voltage 120 All Modes
300 A per Phase 12,000 A per Phase 600 Joules Total 20,000 A per Phase 900 Joules Total
8 Wires (4 Pair) No Yes No
< 70pf Indoor Application Indoor Application
UL 497B
DRJ45D30R
330
No No Yes No No Yes No No Yes Yes No
150
Up to 15 dB (Peak)
UL 1449 (2nd Ed.), UL 1363, UL 497A, CSA UL 1449 (2nd Ed.), UL 1363, UL 497A, CSA UL 1449 (2nd Ed.), UL 1363, UL 497A, CSA UL 1449 (2nd Ed.), UL 1363, UL 497A, CSA
SGXMICROAC6 SGXMICRONET1 SGXMICRONET6 SGXMICROTV6 SGXMAXAC SGXMAXNET SGXMAXTV SGXULTAC SGXULTNET SGXULTTV SGXULT3WAY SGXRM19B SGXRM19BTL
SurgeTrap Max
120
All Modes
330
No Yes No No Yes No Yes No
150
Up to 15 dB (Peak)
Indoor Application
SurgeTrap Ultra
120
All Modes
40,000 A 330 per Phase 1575 Joules Total 84,000 A 330 per Phase 1575 Joules Total
150
Up to 35 dB (Peak)
Indoor Application
Rack Mount 120 Surge Strip
All Modes
150
Yes
Indoor Application
15 and 20 ampere available. 15 ampere twist lock ac cord.
CA08101001E
4-6

February 2007
Product Selection
Product Selection
Table 4-3. Residential Surge Protection Devices and Lightning Arresters
Product Protection Levels and Application Features Warranty Installation/ Enclosures Catalog Number Price U.S. $
Stage 1
CHSA BRSURGE
Basic Surge Protection Basic Surge Protection
2-Pole Breaker Design 2-Pole Breaker Design
1 Year Product Warranty 1 Year Product Warranty 1 Year Product Warranty 1 Year Product Warranty 1 Year Product Warranty Lifetime Product Warranty $5,000 Connected Equipment Lifetime Product Warranty , $5,000 Connected Equipment Lifetime Product Warranty , $5,000 Connected Equipment
Inside Type CH Loadcenter Inside Type BR Loadcenter/ Classied Listed Inside Square D Type QO Loadcenter Indoor/Outdoor Enclosure Indoor/Outdoor Enclosure Indoor/Outdoor Enclosure
CHSA BRSURGE
CHQSA CHSA01
Basic Surge Protection Basic Surge Protection for Outdoor Lighting, Garages, Sump and Irrigation Pumps Basic Surge Protection for Commercial Electrical Services Basic Surge Protection for Appliances
2-Pole Breaker Design 120/240 Vac systems
CHQSA CHSA01
CHSA03 CHSP Micro
600 Vac systems Surge Current Rating 20 kA, Thermal Fusing, Compact, Small Footprint, Status Monitor Surge Current Rating 50 kA, Thermal Fusing, Compact, Small Footprint, Status Monitor Surge Current Rating 75 kA, Thermal Fusing, Compact, Small Footprint, Status Monitor
CHSA03 CHSPMICRO
CHSP Max
Standard Surge Protection for Major Appliances and Home Electronics Ultimate Surge Protection for Major Appliances, Home Electronics, Computers/home Ofce and Entertainment Systems Standard 3-Way Protection (ac Power, Phone, Cable) for All Home Electronic Equipment
Indoor/Outdoor Enclosure
CHSPMAX
CHSP Ultra
Indoor/Outdoor Enclosure
CHSPULTRA
CHSP 3-Way
Indoor Surge Current Rating 75 kA, Lifetime Product 4 Telephone Lines, Warranty , $10,000 Connected 1 Cable/Satellite Line Equipment 4 Telephone Lines 2 Cable/Satellite Lines Protection for High Speed Internet 3 Outlets; Wallmount Lifetime Product Warranty Lifetime Product Warranty Lifetime Product Warranty
CHSPCHSR4P
Accessories
SurgeTel SurgeCable SurgeEthernet Telephone/Modems Cable/Satellite TV Ethernet DHW4PT DCXCAB2 DRJ45D30R
Stage 2
SurgeTrap Micro Appliances Lifetime Product Warranty, $50,000 Connected Equipment Lifetime Product Warranty, $75,000 Connected Equipment SGXMICROAC6 SGXMICRONET1 SGXMICRONET6 SGXMICROTV6 SGXMAXAC SGXMAXNET SGXMAXTV SGXULTAC SGXULTNET SGXULTTV SGXULT3WAY
SurgeTrap Max
Less Critical Electronic Equipment
7 Outlets; Angled plug-in
SurgeTrap Ultra
Home Entertainment Systems and Computer/Home Ofce
8 Outlets; Angled Plug-in, Lifetime Product Transformer Spacing, Warranty, Series Filter and TCO Fuses $100,000 Connected Equipment
Warranty coverage applicable when CHSP products are used in conjunction with SurgeTrap point-of-use strips and appropriate cable and telephone protectors (see accessories). ac power. ac + telephone/modem. ac + cable. ac + telephone/modem + cable.
Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . . 22CD For more information visit: www.eaton.com CA08101001E

February 2007
4-7
Product Selection
Table 4-4. Single-Phase Main Circuit Breaker Loadcenters with Factory Installed Surge Suppression Indoor Single-Phase 3-Wire 120/240 Vac Factory Bonded Split Neutral
Main Breaker Type Maximum Main Ampere Rating 100 150 200 200
Maximum Box Number Size 3/4-Inch (19.1 mm) Single Poles 24 32 32 32 42 E K K K L
Wire Range Size
Loadcenter Catalog Number Price U.S. $
Loadcenter Cover Combination Catalog Number CHSUR8EF CHSUR8KF CHSUR8KF CHSUR8KF CHSUR8LF Price U.S. $ Surface Catalog Number CHSUR8ES CHSUR8KS CHSUR8KS CHSUR8KS CHSUR8LS Price U.S. $
CSH 35 kAIC
#6 4/0 #2 300 kcmil
CHSUR24B100E CHSUR32B100K CHSUR32B150K CHSUR32B200K CHSUR42B200L2
Combination style covers may be used for surface or ushmount applications.
Table 4-5. Single-Phase Main Lug Loadcenters with Factory Installed Surge Suppression Indoor Single-Phase 3-Wire 120/240 Vac Twin Neutral Factory Installed Ground Bar
Maximum Main Ampere Rating 125 225
Maximum Number 3/4-Inch (19.1 mm) Single Poles 24 32 42
Box Size
Wire Range Size
Loadcenter Cover Combination Catalog Number CHSUR8EF CHSUR8KF CHSUR8LF Price U.S. $ Surface Catalog Number CHSUR8ES CHSUR8KS CHSUR8LS Price U.S. $
E K L
#6 2/0 #2 300 kcmil
CHSUR24L125E CHSUR32L225K CHSUR42L225L2
Table 4-6. Single-Phase Convertible Loadcenters with Factory Installed Surge Suppression Indoor Single-Phase 3-Wire 120/240 Vac Twin Neutral Factory Installed Ground Bar
Maximum Main Ampere Rating 225

Maximum Number 3/4-Inch (19.1 mm) Single Poles 32 42
Box Size
Wire Range Size
Loadcenter Cover Combination Catalog Number CHSUR8KF CHSUR8LF Price U.S. $ Surface Catalog Number CHSUR8KS CHSUR8LS Price U.S. $
K L
#2 300 kcmil
CHSUR32N225K CHSUR42N225L
Order main breaker kit separately. Combination style covers may be used for surface or ushmount applications.
Table 4-7. Single-Phase Main Circuit Breaker Loadcenters with Field Installation Provision for Surge Suppression Indoor Single-Phase 3-Wire 120/240 Vac Factory Bonded Split Neutral
Main Breaker Type Maximum Main Ampere Rating 100 150 200 200
Maximum Box Number Size 3/4-Inch (19.1 mm) Single Poles 24 32 32 32 42 E K K K L
Wire Range Size
Loadcenter Cover Combination Catalog Number CHSUR8EF CHSUR8KF CHSUR8KF CHSUR8KF CHSUR8LF Price U.S. $ Surface Catalog Number CHSUR8ES CHSUR8KS CHSUR8KS CHSUR8KS CHSUR8LS Price U.S. $
CSH 35 kAIC
#6 4/0
CHEC24B100E CHEC32B100K
#2 300 kcmil CHEC32B150K CHEC32B200K CHEC42B200L
Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . . . 22CD CA08101001E For more information visit: www.eaton.com
4-8

February 2007
Product Selection
Table 4-8. Single-Phase Main Lug Loadcenters with Field Installation Provision for Surge Suppression Indoor Single-Phase 3-Wire 120/240 Vac Twin Neutral Factory Installed Ground Bar
Maximum Main Ampere Rating Maximum Number 3/4-Inch (19.1 mm) Single Poles 24 32 42 Box Size Wire Range Size Loadcenter Catalog Number Price U.S. $ Loadcenter Cover Combination Price U.S. $ Catalog Number E K L #6 2/0 #2 300 kcmil CHEC24L125E CHEC32L225K CHEC42L225L CHSUR8EF CHSUR8KF CHSUR8LF Surface Catalog Number CHSUR8ES CHSUR8KS CHSUR8LS Price U.S. $
125 225
Table 4-9. Single-Phase Convertible Loadcenters with Field Installation Provision for Surge Suppression Indoor Single-Phase 3-Wire 120/240 Vac Twin Neutral Factory Installed Ground Bar
Maximum Main Ampere Rating 225
Maximum Number 3/4-Inch (19.1 mm) Single Poles 32 42
Box Size
Wire Range Size
Loadcenter Cover Combination Price U.S. $ Catalog Number CHSUR8KF CHSUR8LF Surface Catalog Number CHSUR8KS CHSUR8LS Price U.S. $
K L
#2 300 kcmil
CHEC32N225K CHEC42N225L

February 2007
4-9
Cross-Reference
Cross-Reference
Note: Cross-Reference continues on the following page.
Table 4-10. Surge Products

Description CutlerHammer Square D General Electric N/A N/A Siemens Leviton Intermatic Pass & Seymour
Lightning Arresters
120/240 Vac, Single-Phase, 3-Wire 600 Vac, 3-Phase, 4-Wire, 3-Phase CHSA01 CHSA03 SDSA1175 SDSA3650 N/A N/A 55175-ASA, 55175-SSA 55650-ASA AG2401 AG6503, AG6503L N/A N/A N/A N/A
Surge Breakers
120/240 Vac, Type BR Circuit Breaker 120/240 Vac, Type CH Circuit Breaker BRSURGE CHSA HOM2175SB QO2175SB THQLSurge N/A QSA Series N/A N/A N/A N/A N/A
Service Entrance
120/240 Vac, 20 kA Surge Current 120/240 Vac, 50 kA Surge Current 120/240 Vac, 70 kA Surge Current 120/240 Vac, ac, Tel, Coax, 40 kA Surge Current CHSPMICRO CHSPMAX CHSPULTRA CHSPCHSR4P N/A N/A N/A SDSB1175C, SDSB1175DP N/A N/A N/A N/A N/A N/A N/A THQLSurge60 N/A N/A N/A N/A SBPRIMAX, SSPRIMAX N/A 51120-1, 51120-3R N/A 51120-PTC, 51110-PTC 5350-TLL 5350-BNC 5360-TBT, 3861-ETH N/A N/A N/A N/A 4950 Series 4950 Series 4950 Series 5950 Series N/A IG1240RC IG250LA, IG251 N/A N/A 1224-SL N/A N/A
Accessories
SurgeTel, 4 Telephone Lines SurgeCable, 2 Cable/Satellite Lines SurgeEthernet, High Speed Internet NEMA 3R Outdoor Enclosure DHW4PT DCXCAB2 DRJ45D30R CHSPN3R SGXMICROAC SGXMICROTV SurgePro THSATEL140 SurgePro THQLCOAX N/A N/A N/A N/A N/A SU93940 N/A SU93942, SU93944 N/A N/A SU93950 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A SPOWERMAX8 N/A N/A N/A N/A EG33IB EG33EIB EG33TIB EG79 N/A EG79ASO N/A EG856EALI EG856TALI N/A N/A N/A N/A N/A N/A N/A PS7 N/A PS7P N/A PS8C PS8P
Surge Strips
3 Outlet, Wallmount, ac Only 3 Outlet, Wallmount, ac, Cable 3 Outlet, Wallmount, ac, Telephone Modem 7 Outlet, ac Only 7 Outlet, ac, Cable 7 Outlet, ac, Telephone Modem 8 Outlet, ac Only 8 Outlet, ac, Cable 8 Outlet, ac, Telephone Modem
SGXMICRONET N/A SGXMAXAC SGXMAXTV SGXMAXNET SGXULTAC SGXULTTV SGXULTNET N/A N/A N/A N/A N/A N/A
SPOWERMAX8_C 5950 Series SPOWERMAX8_T 5950 Series
8 Outlet, ac, Cable, Telephone Modem
SGXULT3WAY
N/A
SU93916
N/A
5950 Series
EG858DSALI, EG858ESALI
N/A
CA08101001E
4-10

February 2007
Cross-Reference
Cross-Reference
Table 4-10. Surge Products (Continued)
Description CutlerHammer Wiremold Panamax DITEK EFI Belkin
Lightning Arresters
120/240 Vac, Single-Phase, 3-Wire 600 Vac, 3-Phase, 4-Wire
CHSA01 CHSA03
N/A N/A
N/A N/A
DTK-120/240 DTK-480 3CU
Titan SE 120/240 Titan SE 277/240 N/A N/A
N/A N/A
Surge Breakers
120/240 Vac, Type BR Circuit Breaker 120/240 Vac, Type CH Circuit Breaker BRSURGE CHSA N/A N/A N/A N/A N/A N/A N/A N/A
Service Entrance
120/240 Vac, 20 kA Surge Current 120/240 Vac, 50 kA Surge Current 120/240 Vac, 70 kA Surge Current 120/240 Vac, ac, Tel, Coax, 40 kA Surge Current CHSPMICRO CHSPMAX CHSPULTRA CHSPCHSR4P N/A JA/HA N/A N/A N/A GB13 N/A N/A DTK-120/240HD11 Titan 40 AR DTK-120/240 50K Titan 65 AR N/A N/A N/A N/A
DTK-120/240HD11 OSW OmIni 80K DTK-SS2K-SM1 Titan 100P
Accessories
SurgeTel, 4 Telephone Lines SurgeCable, 2 Cable/Satellite Lines SurgeEthernet, High Speed Internet Flushmount Kit NEMA 3R Outdoor Enclosure DHW4PT DCXCAB2 DRJ45D30R CHSPFMKIT CHSPN3R SGXMICROAC SGXMICROTV SGXMICRONET SGXMAXAC SGXMAXTV SGXMAXNET SGXULTAC SGXULTTV SGXULTNET N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A GTM0286 GTM3080 GTM1010 GPP8005 GPPP8004 M2 M2T M2C N/A N/A N/A SP8 SP8T SP8C N/A DTK-VSP-A2 N/A N/A N/A DTK-3FMF Series DTK-3CFU DTK-3FMF Series N/A N/A DTK-6TA1 Series DTK-8FF-S N/A DTK-8FF-S N/A N/A M-TELC N/A N/A EFI-3ES N/A W100ET P50ES N/A P50ET P1500ES N/A P1500ET N/A N/A N/A N/A N/A N/A N/A N/A F5C550, F5C572 N/A F5C572-TEL, F5C572-TEL-EXT F5C595, F5H595 N/A F5C795-TEL, F5C595-TEL, F5C695-TEL, F5C895-TEL N/A
Surge Strips
3 Outlet, Wallmount, ac only 3 Outlet, Wallmount, ac, Cable 3 Outlet, Wallmount, ac, Telephone Modem 7 Outlet, ac Only 7 Outlet, ac, Cable 7 Outlet, ac, Telephone Modem 8 Outlet, ac Only 8 Outlet, ac, Cable 8 Outlet, ac, Telephone Modem
8 Outlet, ac, Cable, Telephone Modem
SGXULT3WAY
N/A
SP8DBS
DTK-DSS
P1500ED
CA08101001E
Advanced Residential Products Transfer Switch Panels

February 2007
4-11
Product Description
Transfer Switch Panels
Features, Benets and Functions

Eaton offers two unique emergency power solutions.

Emergency Generator Panels
Manual transfer switches. Emergency generator panels.
Manual Transfer Switches

All Panels are Manufactured in the USA and Meet UL 1008
Product Description
A Transfer Switch Panel is a device that is mounted next to the loadcenter (distribution panel) in the home or small business. The Transfer Switch Panel is used in conjunction with an emergency generator (supplied by others) and serves the purpose of turning selected circuits on and off during a power outage. The Transfer Switch Panel allows the owner to start up a generator and then restore power to critical circuits when utility power is not available. The owner designates which circuits are critical such as their refrigerator and certain lights. Sometimes called Emergency Power Panels, Emergency Generator Panels, Gen. Panels, Transfer Switches or Emergency Panels; Transfer Switch Panels provide the homeowner or small business owner with a safe and easy way to continue using electrical appliances when the utility power is unavailable.
Indoor Design
Indoor Design
Outdoor Design

Indoor/Outdoor Design

Transfer Switch Panels are most often used in residential, agricultural and light commercial applications. Comfort and safety are key concerns of many homeowners who are dependent on an uninterrupted supply of electricity. The increase in our dependence on power is due in part to the popularity of home ofces and in-home health care. Various heavily populated regions of the United States experience periodic power outages due to extreme weather conditions such as ice and snowstorms, heat waves, tornadoes or hurricanes. These regions which include the Pacic Northwest, Atlantic Coast and the Gulf Coast are the strongest markets for portable generators and Transfer Switch Panels.
Panel and components sold separately. Hardwired generator connection. Ideal for new construction/larger loads. Sturdy copper bus construction. Types (CH and CHNT) breakers are sold separately. Mechanically interlocked main disconnects to prevent paralleling of normal and emergency power source. Indoor and outdoor designs offered.
Panel and components sold separately. Plug-in generator connection. All circuit breakers are included switching duty rated. Includes dual wattmeters for load balancing. Mechanically interlocked main disconnects prevent paralleling of normal and emergency power source. Indoor and outdoor designs offered.
Standards and Certications

UL 67 listed. UL 1008 listed.
Product Specications

10,000 AIC rating. Switching devices must be circuit breakers. Transfer switch panel must be supplied with neutral and ground. Power inlet box must include a circuit breaker for generator protection.
CA08101001E
4-12

February 2007

Table 4-11. Manual Transfer Switch
Enclosure Dimensions in Inches (mm) Type Height Width Depth 3.88 (98.5) 3.56 (90.4) Weight Lbs. (kg) 25 (11) 14 (6)
Table 4-12. Emergency Generator Panel

Enclosure Dimensions in Inches (mm) Type Height Width Depth Weight Lbs. (kg) 6 Circuit 10 Circuit 26 (12) 31 (14)
NEMA 1 16.75 (425.5) NEMA 3R 13.00 (330.2)
14.31 (363.5) 11.00 (279.4)
NEMA 1 13.23 (336.0) 11.41 (289.8) 4.10 (104.1) 24 (11) NEMA 3R 17.12 (434.8) 9.45 (240.0) 7.16 (181.9) 29 (13)
Installation Diagrams
Cutler-Hammer Emergency Power Panel/ Manual Transfer Switch Power Inlet Box*
Power Cord*
Emergency Generator Panel

Utility Power Feed Existing Main Power Panel
(Loadcenter)
Power Inlet Box* Power Cord*

(Loadcenter)
2-Pole, 60 Amp Breaker* to Feed the Emergency Power Panel From Your Existing Main Power Panel Generator* Hardwired Electrical Connection*
(Loadcenter)
2-Pole, 60 Amp Breaker* to Feed the Emergency Generator Panel From Your Existing Main Power Panel (Loadcenter) Generator* Electrical Wiring or Power Cord* Prewired Connector for Faster Installation - Included
* Not Included
* Not Included
Figure 4-3. Manual Transfer Switches Indoor Installation Diagram
Figure 4-5. Emergency Generator Panels Indoor Installation Diagram
Cutler-Hammer Emergency Power Panel/ Manual Transfer Switch Power Inlet Box* Power Cord*

(Loadcenter)
2-Pole, 60 Amp Breaker* to Feed the Emergency Generator Panel From Your Existing Main Power Panel
Prewired Connector for Faster Installation Included
2-Pole, 60 Amp Breaker* to Feed the Emergency Power Panel From Your Existing Main Power Panel
(Loadcenter)
Utility Power Feed
Power Cord*
Generator* Hardwired Electrical Connection*
* Not Included
Generator*
*Not Included
Figure 4-4. Manual Transfer Switches Outdoor Installation Diagram
Figure 4-6. Emergency Generator Panels Outdoor Installation Diagram
Warranty
Manual Transfer Switch

15-year loadcenter warranty. Lifetime branch breaker warranty. Extend the warranty to 20 years by purchasing an emergency generator panel with surge protection.
15-year loadcenter warranty. Lifetime branch breaker warranty. Extend the warranty to 20 years by purchasing an emergency generator panel with surge protection.
CA08101001E

February 2007
4-13
Product Selection Cross-Reference
Product Selection
Table 4-13. Selection
Enclosure Watts Number Ampere Main/Emergency Feeder Type of Circuits Rating Ampere Rating Breakers Included Accessories Catalog Number Price U.S. $
Manual Transfer Switch

NEMA 3R 5,000 NEMA 1 10,000 NEMA 1 NEMA 3R NEMA 1 NEMA 3R NEMA 1 NEMA 3R NEMA 1 NEMA 3R 5,000 5,000 5,000 5,000 7,500 7,500 7,500 7,500 48 8 16 6 6 6 6 10 10 10 10 30 60 20 20 20 20 30 30 30 30 Provision Provision 60/20 60/20 60/20 60/20 60/30 60/30 60/30 60/30 Provision Provision 5 1P 15 1 1P 20 5 1P 15 1 1P 20 5 1P 15 1 1P 20 5 1P 15 1 1P 20 6 1P 15 2 1P 20 1 2P 30 6 1P 15 2 1P 20 1 2P 30 7 1P 15 2 1P 20 1 2P 30 7 1P 15 2 1P 20 1 2P 30 None None None None 2-Pole Surge Protector 2-Pole Surge Protector None None 2-Pole Surge Protector 2-Pole Surge Protector CH48GEN3060R CH816GEN6060 CH6EGEN2060 CH6EGEN2060R CH6EGEN2060SUR CH6EGEN2060RSU CH10EGEN3060 CH10EGEN3060R CH10EGEN3060SUR CH10EGEN3060RSU
Table 4-14. Accessories

Description Ampere Rating 20 30 20 30 20 30 Catalog Number CHEGENFKIT CH6EGEN10CORD CH10EGEN10CORD CH6EGEN25CORD CH10EGEN25CORD CH6EGENPIB CH10EGENPIB Price U.S. $
Flush Flange Kit (for use with Emergency Generator Panel Only) 10-Foot (3.05 m) Power Cord 10-Foot (3.05 m) Power Cord 25-Foot (7.62 m) Power Cord 25-Foot (7.62 m) Power Cord Power Inlet Box Power Inlet Box
Cross-Reference
Table 4-15. Cross-Reference
Watts Number of Circuits 48 8 16 6 6 6 6 Ampere Rating 30 60 20 20 20 20 30 30 30 30 20 30 30 Catalog Number Coleman PA0650080 Gen/Tran 20216 R20216 302110-20 R30211-20 TRC0603A EmerGen 6-5000 6-5000 + RTE657 Square D QO48M30DSGP QO48M60DSGP Generac 1276-1 Cutler-Hammer Catalog Number CH48GEN3060R CH816GEN6060 CH6EGEN2060 CH6EGEN2060R CH6EGEN2060SUR CH6EGEN2060RSU CH10EGEN3060 CH10EGEN3060R CH10EGEN3060SUR CH10EGEN3060RSU
5000 10,000 5000 5000 5000 5000
7500 10 7500 10 7500 10 7500 10 5000 6 7500 10 5000 6

10-7500 10-7500 + RTE1075 QO48M30DFGPW1
Gen/Trans device is not supplied with a power cord. Gen/Trans device is 12,500 maximum watts with 100 ampere utility feed. Device is not supplied with a power cord. Generac device is 7200 maximum watts on 6-circuit device and 12,000 maximum watts on 10-circuit device.
Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . . 22CD CA08101001E For more information visit: www.eaton.com
4-14
Advanced Residential Products Portable Generators

February 2007
Product Description
Model 1653CH
Model 1654CH
Model 1894CH
4
Model 1653CH Model 30241 Model 1894CH
Product Description
The Model 1653CH portable generator has the basic power to run power tools or essential items during a power outage. Includes a 6.5 hp Briggs & Stratton GenPower OHV engine for long engine life, better fuel efciency and quiet operation.
Product Description
The Model 1654CH heavy-duty generator is dependable, with enough power to run several tools or appliances. Includes a 10 hp Briggs & Stratton GenPower OHV engine for long engine life, better fuel efciency and quiet operation. Low oil protection helps prevent engine damage. Includes a fuel gauge to help track fuel levels and a Long distance Runner fuel tank which provides up to 13 hours of run time from a 7 gallon tank of fuel.
Product Description
The Model 1894CH heavy-duty generator is dependable enough for home standby power. When it is not in use as backup power, this unit can be used for power tool applications. Includes a 15 hp Briggs & Stratton OHV Engine. Has full pressure lubrication to ensure long engine life. Also, the pressurized low oil shutdown system will shut down the engine if oil pressure drops too low. Electric start engine makes getting back-up power easy and the Ultra-Quiet spark arrest mufer offers quiet operation.
Multiple Outlet Options
Two 120 volt, 20 ampere standard household outlets. One 120/240 volt, 30 ampere locking outlet. Circuit breakers protect generator circuits from overload.

3250 Rated Watts Portable Generator

Four 120 volt, 20 ampere standard household outlets. One 120/240 volt, 30 ampere locking outlet. Circuit breakers protect generator circuits from overload.
3250 rated watts. 4550 surge watts. 6.5 hp Briggs & Stratton GenPower OHV engine. Up to 3 hours run time. 2-year limited warranty. Quiet spark arrest mufer reduces noise.


Four 120 volt, 20 ampere standard household outlets. One 120/240 volt, 30 ampere locking outlet. One 12 volt dc outlet for battery charging. Circuit breakers protect generator circuits from overload.
Options and Accessories (Included)
Engine oil. Owners manual.
Product Selection
Table 4-16. Product Selection
Catalog Number 1653CH 1654CH 1894CH Price U.S. $
5500 rated watts. 8500 surge watts. 10 hp Briggs & Stratton GenPower OHV engine. Up to 13 hours run time. 2-year limited warranty. High impact outlet cover protects outlets. Power Surge alternator has extra storage wattage for starting multiple motors. Super Silencer spark arrest mufer for quiet operation. Pneumatic wheels for all terrain mobility.



7000 rated watts. 12,250 surge watts. 15 hp Briggs & Stratton GenPower OHV engine. Up to 8 hours run time. Pneumatic tires for all-terrain mobility. Battery charging capabilities. Lo-Tone mufer keeps noise levels to a minimum. Pushbutton electric start. PowerSurge Alternator has extra storage wattage for starting multiple motors. Weather protected control panel.
Wheel kit. One locking-type plug. Engine oil. Owners manual.


Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . . 22CD CA08101001E
Advanced Residential Products Standby Generator Systems

February 2007
4-15
Product Description
Standby Generator Systems
Portable generator systems are primarily used for smaller homes or for construction sites where temporary power is required. Permanently installed systems are designed for larger homes, small businesses or secondary residences such as vacation
homes, cabins, etc., that require uninterrupted power for critical loads. Eaton highly recommend, that any generator system be installed by a qualied electrician and/or generator installer.
10 kW, 12 kW
All systems allow the user to pre-select critical circuits that will need power during an outage as shown in Table 4-17. When selecting the essential circuits that will be switched to Backup Power, it is important that the sum of the combined circuit loads does not exceed the wattage/ amperage capacity of the generator. To help you with your selection of essential circuits, please add up the total wattage of all electrical devices to be connected at one time. This total should NOT be greater than the generators wattage capacity. Table 4-17. Circuit Selection
Device Air Conditioner (12,000 Btu) Air Conditioner (24,000 Btu) Air Conditioner (40,000 Btu) Battery Charger (20 Amp) Circular Saw (6-1/2-inch) Clothes Dryer (Electric) Clothes Dryer (Gas) Clothes Washer Coffee Maker Compressor (1 hp) Compressor (1/2 hp) Compressor (3/4 hp) Curling Iron Dehumidier Electric Blanket Electric Range (per element) Electric Skillet Freezer Furnace Fan (3/5 hp) Garage Door Opener Hair Dryer Running Watts 1700 3800 6000 500 800 1000 5750 700 1150 1750 2000 1400 1800 700 650 400 1500 1250 700 875 500 750 1200 Device Hand Drill Iron Jet Pump Light Bulb Microwave Oven Milk Cooler Oil Burner on Furnace Oil Fired Space Heater (140,000 Btu) Oil Fired Space Heater (30,000 Btu) Oil Fired Space Heater (85,000 Btu) Radio Refrigerator Slow Cooker Submersible Pump (1 hp) Submersible Pump (1/2 hp) Submersible Pump (1-1/2 hp) Sump Pump Table Saw (10-inch) Television Toaster Running Watts 250 1100 1200 800 100 700 1000 1100 300 400 150 225 50 200 700 200 2000 1500 2800 800 1050 1750 2000 200 500 1000 1650
7 kW
Product Description
A standby generator system is a package of equipment specically designed to provide substitute electrical power to a residence in the event of a utility power outage or other emergency. These systems are comprised of a generator, transfer switch, and the connections necessary for installation. The co-branded Briggs & Stratton Power Products/Eatons Cutler-Hammer systems are available in three ratings: 7000 W, 10,000 W and 12,000 W. A stand-by generator system consists of a permanently installed 7,000, 10,000 or 12,000 watt generator, hardwired to either a 50 ampere, 10-circuit sub-panel, or a 100 or 200 ampere Cutler-Hammer whole house automatic transfer switch. Standby Generator Systems are most often used in residential, agricultural and light commercial applications. Comfort and safety are key concerns of many homeowners who are dependent on an uninterrupted supply of electricity. The increase in our dependence on power is due in part to the popularity of home ofces and in-home health care. Many regions of the United States experience periodic power outages due to extreme weather conditions such as ice and snowstorms, heat waves, tornadoes or hurricanes.
Notes:
The rated wattage of lights can be taken from light bulbs. The rated wattage of tools, appliances and motors can usually be found on a data plate or decal afxed to the device. If the appliance, tool or motor does not give wattage, multiply 120 volts times the ampere rating to determine watts (volts x amps = watts). Some electric motors (induction types) require about three times more watts of power for starting than for running. This surge lasts for only a few seconds. Be sure you allow for this high starting wattage when selecting electrical devices that will be energized by the backup power system: Figure the watts required to start the largest motor. Add that to the total running watts of all other connected loads.
CA08101001E
4-16

February 2007

Eatons Cutler-Hammer generator systems offer a wide range of features. All systems feature:
Powerful, reliable Briggs & Stratton, Ford or Isuzu engines. Reliable Cutler-Hammer transfer switches and control systems using switching duty rated circuit breakers. Transfer switches are mechanically interlocked to prevent paralleling of normal and emergency power sources.
Automatic Transfer system features automatic start/stop and provision for using propane or natural gas. Vangard OHV V-Twin engine. Diagnostic panel with remote system status. Weekly exercise function. Automatic battery charger. Run-time meter. Four sound absorbing, weatherprotected panels. CSA, cUL and UL 2200 listed and approved. Briggs & Stratton ELS OHV engine.
All transfer switches are UL 67 and UL 1008 listed as Transfer Switches. All generators are UL 2200 listed.
Product Selection
Table 4-18. Home Standby Selection Chart
Description Catalog Number CHGEN7000 Price U.S. $ CHGEN10000 CHGEN12000 CHGEN15000
Running Watts: Liquid Propane Natural Gas Rated Amps: Liquid Propane Natural Gas Starting Watts: Liquid Propane Natural Gas Operation Run Time Engine Brand Engine Engine Type Fuel Natural Gas : 1/2 Load Full Load Fuel LP Vapor : 1/2 Load Full Load RPM Engine Cooling Sound Rating System Exerciser Remote Status Diagnostic Alerts Dimensions in Inches (mm) Weight Warranty

7,000 6,000 58.3/29.2 50/25 10,500 9,000 Fully Automatic Continuous-base on Fuel Supply Briggs & Stratton 540cc ELS OHV 80 137 33 56 3600 Air 77 dB Every 7 Days Yes 4 Functions 31.00 x 22.00 x 33.00 (787.4 x 558.8 x 838.2) 280 Lbs. 2 Years
10,000 9,000 83.4/41.6 75/37.5 12,500 11,250 Fully Automatic Continuous-base on Fuel Supply Briggs & Stratton 570cc Vanguard OHV V-Twin 84 162 34.19 65.81 3600 Air 70 dB Every 7 Days Yes 7 Functions 40.00 x 22.00 x 23.00 (1016.0 x 558.8 x 584.2) 379 Lbs. 3 Years
12,000 11,000 100/50 83.4/41.6 15,000 13,750 Fully Automatic Continuous-base on Fuel Supply Briggs & Stratton 627cc Vanguard OHV V-Twin 102 195 41.03 78.63 3600 Air 69 dB Every 7 Days Yes 7 Functions 40.00 x 22.00 x 23.00 (1016.0 x 558.8 x 584.2) 384 Lbs. 3 Years
15,000 13,500 125/62.5 112.5/56.3
Briggs & Stratton OHV V-Twin
3600 Air 65 dB
40.00 x 22.00 x 23.00 (1016.0 x 558.8 x 584.2) 400 4 Years
Natural gas is in cubic feet per hour. Liquid propane vapor is in feet per hour.

February 2007
4-17
Technical Data
Table 4-18. Home Standby Selection Chart (Continued)

10,000 10,000 83.3/41.7 83.3/41.7
15,000 15,000 125/62.5 125/62.5
17,500 17,500 145.8/72.9 145.8/72.9
25,000 25,000 208.3/104.2 208.3/104.2
Isuzu In-line 4
Isuzu In-line 4
Isuzu In-line 4
Isuzu In-line 4
1,800 Liquid 76 dB
1,800 Liquid 76 dB
3,600 Liquid 87 dB
3,600 Liquid 88 dB
53.00 x 28.00 x 47.00 (1346.2 x 711.2 x 1194.0) 961 Lbs. 1 Year
53.00 x 28.00 x 47.00 (1346.2 x 711.2 x 1194.0) 994 Lbs. 1 Year
53.00 x 28.00 x 47.00 (1346.2 x 711.2 x 1194.0) 950 Lbs. 1 Year
53.00 x 28.00 x 47.00 (1346.2 x 711.2 x 1194.0) 994 Lbs. 1 Year
4-18

February 2007
Technical Data

20,000 20,000 166.7/83.3 166.7/83.3
25,000 22,500 208.3/104.2 188/94
30,000 30,000 250/125 250/1256
35,000 35,000 291.7/145.8 291.7/145.8
Ford In-line 4
Ford In-line 4
Ford V-6
Ford V-6
1,800 Liquid 79 dB
1,800 Liquid 81 dB
1,800 Liquid 79 dB
1,800 Liquid 79 dB
61.00 x 28.00 x 48.00 (1,549.4 x 711.2 x 1,219.2) 1,190 Lbs. 1 Year
61.00 x 28.00 x 48.00 (1,549.4 x 711.2 x 1,219.2) 1,219 Lbs. 1 Year
85.00 x 35.00 x 61.00 (2,159.0 x 889.0 x 1,549.4) 2,042 Lbs. 1 Year
85.00 x 35.00 x 61.00 (2,159.0 x 889.0 x 1,549.4) 2,042 Lbs. 1 Year

February 2007
4-19
Technical Data
Description Catalog Number CHGEN45000 Price U.S. $ CHGEN55000 CHGEN7500

45,000 42,000 375/187.5 354/177
55,000 55,000 458.3/229.2 458.3/229.2
75,000 70,000 625/312.5 583/292
Ford V-6
Ford V-10
Ford V-10
1,800 Liquid 80 dB
1,800 Liquid 85 dB
1,800 Liquid 85 dB
85.00 x 35.00 x 61.00 (2,159.0 x 889.0 x 1,549.4) 2,152 Lbs. 1 Year
95.00 x 36.00 x 61.00 (2,413.0 x 914.4 x 1,549.4) 2,586 Lbs. 1 Year
95.00 x 36.00 x 61.00 (2,413.0 x 914.4 x 1,549.4) 2,696 Lbs. 1 Year
4-20

February 2007
Technical Data and Specications Product Selection
Automatic Transfer Switches

50, 100 and 200 Ampere
Standby Generator
Meter 50 Ampere Indoor Transfer Switch
Sound Shield Fuel Supply (NG or LP)
100/200 Ampere Service Panel
50 Ampere Indoor /Outdoor
Air Conditioner
Figure 4-7. 50 Ampere Indoor Installation Selected Load Pre-Wired

Service Disconnect Meter
Standby Generator
100/200 Ampere Outdoor Transfer Switch Sound Shield Fuel Supply (NG or LP) Low Voltage Disconnect 100/200 Ampere Service Panel
100 Ampere Outdoor & 200 Ampere Outdoor
Fully Automatic
All of our switches monitor utility and generator voltages and will automatically connect to the appropriate source of power. 100 and 200 ampere switches are capable of whole house power transfer in residential/small business applications.
Air Conditioner
Figure 4-8. 100/200 Ampere Outdoor Installation Whole House Pre-Wired

Table 4-19. Selection Chart
Specications or Dimensions Voltage Circuits Amperes Poles Frequency UL Listed Withstand Rating Switch Type Enclosure Engine Warm-Up Depth Width Height Weight Catalog Number CHGEN50ATS 120/240 10 50 2 50/60 1008 5,000 Relay NEMA 1 (indoor) 20/50 seconds 4 inches 14.25 inches 21 inches 25 lbs. CHGEN50ATSR 120/240 10 50 2 50/60 1008 5,000 Relay NEMA 3R (outdoor) 20/50 seconds 4 inches 14.25 inches 21 inches 25 lbs. CHGEN100ATSR 120/240 Whole House 100 2 50/60 1008 22,000 Mechanically Held NEMA 3R (outdoor) 10 seconds 5 inches 11 inches 17 inches 26 lbs. CHGEN100ATSRSE 120/240 Whole House 100 2 50/60 1008 22,000 Mechanically Held NEMA 3R (outdoor) 10 seconds 5 inches 14 inches 29 inches 35 lbs. CHGEN200ATSR 120/240 Whole House 200 2 50/60 1008 25,000 Mechanically Held NEMA 3R (outdoor) 10 seconds 5 inches 14 inches 29 inches 35 lbs. CHGEN200ATSRSE 120/240 Whole House 200 2 50/60 1008 25,000 Mechanically Held NEMA 3R (outdoor) 10 seconds 5 inches 14 inches 34 inches 45 lbs.
Product Selection
Table 4-20. Price List
Catalog Number CHGEN50ATS CHGEN50ATSR CHGEN100ATSR CHGEN200ATSR CHGEN100ATRSE CHGEN200ATRSE Price U.S. $
February 2007
Advanced Residential Products StructuredWiringSolutions

Product Description
4-21
StructuredWiringSolutions
Structured wiring is typically installed in the following areas:

Pre-wiring in new construction. Installations in single-unit homes vs. wiring multi-dwelling units. Marketing and installation in production built homes vs. custombuilt homes.
Structured Wiring
BR00412001E
A system is composed of the following:
Product Description
Structured wiring is a simple, affordable way to wire a home for state-of-the-art communications, entertainment, and security now and for many years to come. The basic concept is that all telephone, television, satellite, coaxial, audio and data communications cables are wired in a star topology (home run) to each room in the home and terminate at a central distribution panel. This distribution panel allows exibility for future modications and/or additions to keep pace with a homeowners lifestyle and needs. Structured wiring can also be used as a central hub to interconnect a security system, home automation, HVAC and load control providing a complete system to increase the security, comfort and convenience for a homeowner. Today, the demand for structured wiring is high due to the impact of the Internet and multi-media applications. Ultimately, people will need a home local area network (LAN) to accommodate peripheral devices throughout the home. All indication is that the impact of the Internet and coming of broadband will drive over 80% of structured wiring installations.
A distribution panel is used to distribute outside services like cable TV, telephone, DBS satellite, Internet and the like, to locations throughout the home. Certain services like digital cable, digital satellite, high-speed Internet and HDTV require the second part of the wiring system, high-performance cables, to allow full access throughout the home. RG-6 coaxial cable for TV and video distribution Category 5 telephone and data
Each room has a multimedia outlet, which can be customized to users specic needs based on what services they want in each room.
Meets UL standards communication circuit accessory. Consumer friendly factoryassembled packages. Accepts CAT5e, RG-6 and optional Fiber Optic wiring. Compact low prole enclosures complete with 1/2-inch (12.7 mm) sheet rock spacers and 110 volt power outlets. Combination telephone and coaxial modules. Connections to interface to a Key System Unit (KSU) or PBX systems. Built-in surge suppression and 20dB bi-directional amplier. Built-in security RJ31X interface port. 10/100Base-T Ethernet. 10/100 auto switching cable/DSL rewall Internet router. Satellite DBS distribution. Wide range of accessories, including patch cords, telephone line breakout, CAT5e and RG6 inserts. Whole house audio distribution. Patented patch bay design to simplify routing and rerouting signals.
Typical Applications
Internet Access, Telephone and Fax All at the Same Time

UL listed 64EK as Communication Circuit Accessory.
Connect multiple computers, faxes and telephones so they work together, yet separately. Access to DSL or cable modem in every room.
Take Home Theater Beyond the TV Room

In-house audio distribution. DBS or cable access from any room.
Have 24-Hour Peace of Mind
Know your family is safe even if you are not there. Video monitoring, front door surveillance.
Be in Control
Connect to a variety of home automation products to control indoor and outdoor lighting, heating/cooling and security systems. Anytime you need to add.
Count on Technology
CA08101001E
4-22

Product Selection
February 2007
Product Selection
Table 4-21. StructuredWiringSolutions Dimensions in Inches (mm)
Packages Dimensions Mounting Shipping Weight Lbs. (kg) 16.00 (7.2) Color Zones Telephone Distribution
Basic Communication Package basic video and voice distribution
14.5-inch W 18-inch H 4-inch D (368.3 W 457.2 H 101.6 D)
Mounts between 16-inch (406.4) OC studs
White 4 populated zones (8-CAT5e and 8-RG6 connections)
4 lines to 8 locations (RJ45 with RJ31X for a security system)
Entertainment Upgrade Package exible and economical distribution panel that offers amplication and surge protection for coax distribution
21.00 (9.5)
White 4 populated zones (8-CAT5e and 8-RG6 connections)
4 lines to 8 locations (RJ45 with RJ31X for a security system)
Education and Home Ofce Upgrade Package the ideal package for learning and/or working from home. Patented patch bay design to provide unparalleled ease-of-use when routing or rerouting signals for voice, video and Internet security for homes and small ofces Whole-House Audio Package economically and conveniently distribute high quality sound throughout the home
34.00 (15.4)
White 6 populated zones (12-CAT5e and 12-RG6 connections, 6-CAT5e patch cords, 6-RG6 coax patch cords, 6-Quad shield)
4 lines to 12 locations (RJ45 with RJ31X for a security system) Surge suppression PBX/KSU connection
1 8 location audio distribution module 125 watts per channel, up to 8 pairs of 16 AWG, impedance matched for load protection. 3 75-watt volume controls
10 position, 75-watt continuous, plastic decor.
CA08101001E
February 2007

Product Selection
4-23
Table 4-21. StructuredWiringSolutions (Continued)

Coax Distribution Ethernet Distribution/ Internet Router Available (see products and accessories) Future Expansion Bays 4 Capacity Electrical Catalog Number Price U.S. $
1 input, 8 outputs with 2 pass-through connections for DBS satellite non-amplied
Services up to 8 telephone locations and 8 non-amplied TV locations
110 Volt power outlet
CHSWPAK1
5 inputs, 8 outputs with 4 pass-through connections for DBS satellite (1 input for TV/ CATV; 4 inputs for modulated CCTV, DVD, VCR or SATV signals) 20 dB bi-directional amplier. Surge suppression. 5 inputs, 8 outputs with 2 pass-through connections for DBS satellite (1 input for TV/ CATV; 4 inputs for modulated CCTV, DVD, VCR or SATV signals) 20 dB bi-directional amplier. Surge suppression.
Available (see products and accessories)
Services up to 8 telephone locations and 8 amplied TV locations
CHSWPAK2
Internet Router 4 port, 10/100 auto switching cable/DSL rewall Internet router Dynamic host conguration protocol (DHCP) for LAN congurations. Network address translation (NAT) rewall protection. Key word content ltering and logging. User friendly, Web-based setup wizard.
Services up to 6 zones with 2-CAT5e, 2-RG6 and Internet connection
CHSWPAK4
3 1 pair set of 100-watt ceiling mount speakers

2-way indoor, coaxial, ush mounted, 6.5-inch (165.1 mm) polypropylene, 0.75-inch (19.1 mm)
CHAUDPAK
dome swivel, micromesh,12 dB octave crossover, 65 Hz to 20,000 kHz.
4-24

Product Selection
February 2007
Products and Accessories

Whether you choose to personally design StructuredWiringSolutions or if you would like to stock various component packages, the following products and accessories will help you nd what you are looking for easily. Table 4-22. Products and Accessories
Product Description Shipping Weight Lbs. (kg) Catalog Number Price U.S. $
4
Distribution Panels
QuickNetwork 18-inch (457.2) Install Can with 110 volt Power and Cover (Metal) QuickNetwork 24-inch (609.6) Install Can with 110 volt Power and Cover (Metal) QuickNetwork 36-inch (914.4) Install Can with 110 volt Power and Cover (Metal) QuickNetwork 48-inch (1219.2) Install Can with 110 volt Power and Cover (Metal) QuickNetwork 18-inch (457.2) Install Can with 110 volt Power (Metal) QuickNetwork 24-inch (609.6) Install Can with 110 volt Power (Metal) QuickNetwork 36-inch (914.4) Install Can with 110 volt Power (Metal) QuickNetwork 48-inch (1219.2) Install Can with 110 volt Power (Metal) QuickNetwork Cover for QNIC18 (Clear Plastic) QuickNetwork Cover for QNIC24 (Clear Plastic) QuickNetwork Cover for QNIC36 (Clear Plastic) QuickNetwork Cover for QNIC48 (Clear Plastic) QuickNetwork Cover for QNIC18 (Metal) QuickNetwork Cover for QNIC24 (Metal) QuickNetwork Cover for QNIC36 (Metal) QuickNetwork Cover for QNIC48 (Metal) Locking cover for CHSP08 or CHSP08R Distribution Panel Locking cover for CHSP16 or CHSP16R Distribution Panel Locking cover for CHSP24, CHSP24R, CHSP32, or CHSP32R Panel
12 (5.45) 15 (6.81) 20 (9.08) 22 (10.00) 12 (5.45) 15 (6.81) 20 (9.08) 22 (10.00) 7 (3.18) 8 (3.63) 10 (4.54) 14 (6.36) 7 (3.18) 8 (3.63) 10 (4.54) 14 (6.36) 6 (2.72) 9 (4.09) 11 (5.00)
CHQN18 CHQN24 CHQN36 CHQN48 CHQNIC18 CHQNIC24 CHQNIC36 CHQNIC48 CHQNCC18C CHQNCC24C CHQNCC36C CHQNCC48C CHQNCC18 CHQNCC24 CHQNCC36 CHQNCC48 CHCVSP08 CHCVSP16 CHCV24/32
February 2007

Product Selection
4-25
Table 4-22. Products and Accessories (Continued)

Modules for QuickNetwork Series Panels

12 Port, 4 Line Telephone Module 2.5 (1.13) Twelve RJ45 ports (CAT5 rated) support four incoming phone lines with speeds up to 100 Mbps. Includes two Amphenol connectors for interface to a Key System Unit (KSU) or PBX. The Amphenol connectors include a shorting block for compatibility with Plain Old Telephone (POTS) lines. Includes surge suppression and one RJ31X port. 12-inch (304.8) form factor. 12 Port, 4 Line Punchdown Telephone Module 1 (0.45) The 12/4 Punchdown Telephone Module has twelve laceways which support four (4) incoming telephone lines and distribution to up to 12 locations. 6-inch (152.4) form factor. CHMDT124P
4
CHMDT124HB
12 Port, 2 Line Telephone Module 1.8 (0.82) This 12 location, 2 line, RJ11 harmonica-style twisted pair module is used for connecting and distributing voice at speeds up to 10 Mbps. Includes twelve (12) RJ11 ports, supports two (2) incoming telephone lines, and includes an Amphenol connector for interface with a telephone Key System Unit (KSU) or PBX. The Amphenol connector includes a shorting block for compatibility with Plain Old Telephones (POTS) lines. Includes surge suppression. 12-inch (304.8) form factor. 8 Port, 4 Line Telephone Module 8 RJ45 ports support four (4) incoming phone lines. One RJ31X port for security. 6-inch (152.4) form factor. 1 (0.45)
CHMDT122P
CHMDT8RJ
16 Port, 4 Line Telephone Module 16 RJ45 ports support four (4) incoming phone lines. One RJ31X port for security. 6-inch (152.4) form factor.
1.25 (0.57) CHMDT16RJ
Combo 4x8 Coax/Phone Distribution Module (with 110 punchdown connectors.) Distributes 1 incoming coax TV line to 4 locations (plus 2 pass-throughs) and 4 telephone lines to 8 locations. 6-inch (152.4) form factor.
1.2 (0.54)
CHMDX48300
Combo 4x8 Coax/Phone Distribution Module (with RJ45 patch connectors.) Distributes 1 incoming coax TV line to 4 locations (plus 2 pass-throughs) and 4 telephone lines to 8 locations. Includes an RJ31X connection. 6-inch (152.4) form factor.
1.1 (0.50)
CHMDC4T8RJ
Combo 8x8 Coax/Phone Distribution Module (with 110 punchdown connectors.) Distributes 1 incoming coax TV line to 8 locations (plus 2 pass-throughs) and 4 telephone lines to 8 locations. 6-inch (152.4) form factor.
1.2 (0.54)
CHMDX88300
Combo 8x8 Coax/Phone Distribution Module (with RJ45 patch connectors.) Distributes 1 incoming coax TV line to 8 locations (plus 2 pass-throughs) and 4 telephone lines to 8 locations. Includes an RJ31X connection. 6-inch (152.4) form factor.
1.2 (0.54)
CHMDC8T8RJ
1x4 Coax Module 1 in, 4 out coax module with 4 pass-through connectors. 6-inch (152.4) form factor.
1 (0.45)
CHMDC104
1x8 Coax Module 1 in, 8 out coax module with 2 pass-through connectors. 6-inch (152.4) form factor.
1.3 (0.60)
CHMDC108
4-26

Product Selection
Product Description Shipping Weight Lbs. (kg) Catalog Number
February 2007
Price U.S. $
Modules for QuickNetwork Series Panels (Continued)

5x8 Coax Module 5 in, 8 out coax module with 20 dB bi-directional amplier, surge protection, and 4 passthrough connectors, and 4 inputs for modulated signals. 12-inch (304.8) form factor. 3 (1.36) CHMDC408
5x12 Coax Module 5 in, 12 out coax module with 20 dB bi-directional amplier, surge protection, and 4 passthrough connectors, and 4 inputs for modulated signals. 12-inch (304.8) form factor.
3.5 (1.59)
CHMDC412
5x16 Coax Module 5 in, 16 out coax module with 20 dB bi-directional amplier, surge protection, with 1 direct and 4 inputs for modulated signals. 12-inch (304.8) form factor.
3.6 (1.63)
CHMDC416
Blank Patch Module Twelve connection ports (2 CAT5 and 2 coax per zone). 6-inch (152.4) form factor.
0.8 (0.36)
CHMDPB
2-Zone Patch Module Twelve connection ports (2 CAT5, 2 coax, and 2 Fiber Optic connections per zone). 6-inch (152.4) form factor.
0.8 (0.36)
CHMDP2
3-Zone Patch Module Twelve connection ports (2 CAT5 and 2 coax per zone). 6-inch (152.4) form factor.
0.8 (0.36)
CHMDP3
4 Location DBS Distribution Module Provides distribution of a dual LNB DBS Digital Satellite Dish signal to 4 locations through a single coax cable without modulation. Each TV location must be connected to a separate DBS receiver where desired. 6-inch (152.4) form factor.
1.7 (0.77)
CHMDDS4
8 Location Audio Distribution Module The Audio Distribution Module allows an audio signal to be distributed to 8 stereo or 16 mono speaker locations. 6-inch (152.4) form factor.
1.0 (0.45)
CHMDAD86
Triple Channel Modulator Module Used for creating in-home television channels for viewing from any TV in the home. Signals from 3 different audio/video sources such as TV, VCR, DVD, DBS, satellite TV, and security cameras may be identied and displayed by any television. 6-inch (152.4) form factor.
2.1 (0.95)
CHMDMD03
Door Station Module This module allows the homeowner to speak to visitors at a front door or entry using existing telephones. Includes one door station speaker. 6-inch (152.4) form factor.
2.1 (0.95)
CHMDFDS
February 2007

Product Selection
4-27

Modules for QuickNetwork Series Panels (Continued)

8 Port, 10/100Base-T Ethernet Switch Module Used to create a Local Area Network (LAN) by connecting up to 8 computers, printers, scanner, fax machines, etc. Supports data transfer speeds up to 100 Mbps. Stackable. Bridgeable. 12-inch (304.8) form factor. 5 Port, 10/100Base-T Ethernet Switch Module Used to create a Local Area Network (LAN) by connecting up to 5 computers, printers, scanner, fax machines, etc. Supports data transfer speeds up to 100 Mbps. Stackable. Bridgeable. 12-inch (304.8) form factor. 5 Port, 10Base-T Ethernet Switch Module Used to create a Local Area Network (LAN) by connecting up to 5 computers, printers, scanner, fax machines, etc. Supports data transfer speeds up to 10 Mbps. Stackable. Bridgeable. 12-inch (304.8) form factor. Web Safe Internet Router Module This web safe Internet router includes a built-in 4 port, 100 Mbps Ethernet switch, content ltering and hacker protection. 12-inch (304.8) form factor. 3.0 (1.36) CHMDEN108
4
3.0 (1.36) CHMDEN105
3.0 (1.36)
CHMDEN10
4.0 (1.82)
CHMDRP114
Entertainment System Components

8 Location Audio Distribution Module For use in QuickNetwork panels. The Audio Distribution Module allows an audio signal to be distributed to 8 stereo or 16 mono speaker locations. 6-inch (152.4) form factor. 1.0 (0.45) CHMDAD86
75 Watt Volume Control
2.0 (0.91)
CHAUD75VC
35 Watt Volume Control
2.0 (0.91)
CHAUD35VC
Speakers, In-Wall (set of 2) 6.5-inch (165.1) Poly Woofer, .75 (19.1) Tweeter. Surround Sound capable.
9.0 (4.09)
CHAUDW65
Speakers, In-Ceiling (set of 2) 6.5-inch (165.1) Poly Woofer, 1-inch (25.4) Swivel Tweeter. Surround Sound capable.
9.0 (4.09)
CHAUDC65
Speakers, Outdoor (set of 2) 5.5-inch (139.7) Poly Woofer, .75 (19.1) Tweeter, Black. Surround Sound capable.
9.0 (4.09)
CHAUDO55B
Speakers, Outdoor (set of 2) 5.5-inch (139.7) Poly Woofer, .75 (19.1) Tweeter, White
9.0 (4.09)
CHAUDO55W
4-28

Product Selection
Product Description Shipping Weight Lbs.(kg)
February 2007
Catalog Number
Price U.S. $
Patch Cords and Miscellaneous

2 Pair, CAT3 Telephone Patch Cord, 36 inches (914.4) 2 Pair, CAT3 Telephone Patch Cord, 8 inches (203.2) 2 Pair, CAT3 Telephone Patch Cord, 24 inches (609.6) 4 Pair, CAT5 Telephone Patch Cord, 36 inches (914.4) 4 Pair, CAT5 Telephone Patch Cord, 8 inches (203.2) 4 Pair, CAT5 Telephone Patch Cord, 24 inches (609.6) RG6-rated Mini Digital Cable, 8 inches (203.2) RG6-rated Mini Digital Cable, 14 inches (355.6) RG6-rated Mini Digital Cable, 24 inches (609.6) RG6-rated Mini Digital Cable, 36 inches (914.4) ST Fiber Optic Patch Cord, 36 inches (914.4) 0.1 (0.05) 0.1 (0.05) 0.1 (0.05) 0.1 (0.05) 0.1 (0.05) 0.1 (0.05) 0.1 (0.05) 0.1 (0.05) 0.1 (0.05) 0.1 (0.05) 0.1 (0.05) CHPCT2 CHPCT21 CHPCT22 CHPCT4 CHPCT41 CHPCT42 CHPCCXM CHPCCXM1 CHPCCXM2 CHPCCXM3 CHPCFO CHMOD01
Single Channel Modulator 1.0 (0.45) Used for creating an in-home television channel for viewing from any TV in the home. A signal from audio/video sources such as TV, VCR, DVD, DBS, satellite TV, and security cameras may be identied and displayed by any television. Triple Channel Modulator Attach to a home entertainment center for creating an in-home television channel for viewing from any TV in the home. A single signal from audio/video sources such as TV, VCR, DVD, or satellite TV may be identied and displayed by any television. For multiroom video distribution, a separate Triple Channel Modulator (part #MDMD or HBMD) must be installed in the distribution panel. Telephone Line Breakout Module Connects up to 4 devices (phone, fax, DSL or cable modem, etc.) to a single CAT5 jack, with one pass-through connection. 1.0 (0.45)
CHMOD03
1.0 (0.45)
CHLBO1
Inserts
CAT5e Insert Jack for Distribution Panel (includes Blue Bezel, part #BZ5N.) These Category 5e twisted pair, RJ45 jacks include punch down diagrams for 568A or 568B congurations. 0.1 (0.05) CHML5N
Coax Insert for Distribution Panels Yellow color.
0.1 (0.05)
CHMLCN
ST-Style Fiber Optic Inserts for Distribution Panels Used to populate any ber optic-compatible FutureSmart Distribution panel. Red with red dust cap.
0.1 (0.05)
CHMLFN
CAT5 Bezel Insert for Distribution Panel connectors Blue.
0.1 (0.05)
CHBZ5N
Icon Insert for CAT5 Modules Computer/Data Icon, wheel of 16.
0.1 (0.05)
CHIIDT
Icon Insert for CAT5 Modules Telephone/Voice Icon, wheel of 16.
0.1 (0.05)
CHIITP
Blank Insert for Distribution Panel White Blank Insert for Distribution Panel Red Blank Insert for Distribution Panel Yellow Blank Insert for Distribution Panel Blue
0.1 (0.05) 0.1 (0.05) 0.1 (0.05) 0.1 (0.05)
CHBLNW CHBLNR CHBLNY CHBLNB CHPSV110
Power Supplies
110 Vac Power Supply for all Coax Hubs and Modules (CHHBC408, CHHBC412, CHHBC416, CHMDC408, CHMDC412, CHMDC416)
February 2007

Cross-Reference
4-29
Cross-Reference
Table 4-23. Cross-Reference (Most Commonly Used Components)
Cutler-Hammer Square D Pass & Seymour/ Legrand OnQ Cooper Wiring Devices GE Smart Open House Home Director Siemon Leviton Home Cabling System Greyfox UStec
CHSWPAK1
SDM18BW + SDM18CW + SDM26P14V
1267077-01 + 5570 DC-SY0100/ 1267062-01 + Multi-Media DC-SY0400/ 363855-03 Manager DC-SY0425/ DC-SY0800
SP01
HC-K2-AJLN-80
47605-BTV Type SMC-140
TGS200/tecReady MDU/tecLAN MDU/ iLAN400/tecReady 400/tecReady 800/ tecReady 1600/ tecLAN 400 tecLAN 800/ tecLAN 1600
CHSWPAK2
SDM18BW + SDM18CW + SDM46P + SDM38VBIR + SDM11VMB + SDM4AC SDM18BW + SDM18CW + SDM46P + SDM38VBIR + SDM8D + SDM5DE + SDM4AC SDM18BW + SDM18CW
1267077-01 + 1267062-01 + 363468-02
DC-SY0430/ DC-SY0825/ DC-SY0830
BL01/PL00
CHSWPAK4
1267077-01 + 1267062-01 + 363855-03 + 364415-01
47605-ASO Type SMC-140
CHAUDPAK CHQN18
H218A/ HC18A
HC-ENCL-10-80 10-inch Enclosure
UX75
HNE-1414 - 14 1267077-01/ + TRIM-1414 or 363474-01 HNE-1421 + TRIM-KIT Comprehensive or TRIMKIT2 Basic (2) HNE-1421 + TRIM-42 DoubleHeight Kit RTM-7544/ RTM-7556 364257-01/ 363475-01 363476-01
47605-14W E-Series/ Type SMC-140 S-Series
CHQN24 CHQN36
SDM36BW + SDM36CW
H236A/ HC36A
HC-ENCL-2-80
47605-28W D-Series Type SMC-280 47605-42W P-Series Type SMC420
FX-100/FX-410 UX75 + UX100
NCCR01 + HC-ENCL-36-80 NCCR05 or NCCR04 HC-110-80-100/ HC-110B-80-100/ HC110-JP6-80/ HC-110-JP12-80
CHMDT8RJ
SDM46P/ SDM48P/ SDM48PX
363940-01/ 363941-01
5571
H616/H618 T01/T02/ T04/T06/ T07/T08 H619 T05
47689-B
F7556
TPDM6R
CHMDT416100
RTM-1379/ RTM7542/ HOF-7547 VDM-7577/ VDM-7585/ VDM-7624 VDM-7583/ VDM-7621/ VDM-7623 VDM-7622/ VDM-7626
47605-C5B
F1475/ F7542 F7585/ F7577 F7621
CHMDT124P CHLBO1 CHML5N CHPCT42 CHMDC108
SDM13VS/ SDM14VS SDM16VAB/ SDM38VBIR SDM26P14V/ SDM46P14V SDM8D/ SDM5DE
364260-01 364289-01 363201-25 364224-01
5546W 5500-3GY 5573
H611 - 4
YA4-A3-U1 MX5-F(XX) HC-RF-8HS
47609 40838 52455-3 47690-8C2
CX4X4U-SI
H691/H692 H838HHR/ V08 H838BID H816BID V02
CHMDC408
363468-02/ 363469-02 364228-01 364297-01
47690-38B
CXAMP8
CHMDC412 CHMDDS4 CHMLCN CHPCCXM2 CHMDX88300 CHMDC8T8RJ CHMDP3 CHMDPB CHMDEN10 CHMDENR100 CHAUD75VC CHAUDC65 CHMDAD86
MX5-F(XX)
40831-BI 47603-BTV 47603-BHN 47605-ETX/ 47605-EH 40841-DI 40891-W 48211-6A
F7622 F7546 F7561 F7537
CAAMP16 CXDM8 UX-220 TP10-100BT
CNS5-10100BT 364235-02/ 364411-01 AVC-W
H628/ E01/F01 H629/H635 A01
SPK-4/SPK-65/ SPK-8 AVC-7537 363530-01
4-30

February 2007
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CA08101001E
Advanced Residential Products Arc Fault Circuit Interrupter (AFCI)

February 2007
4-31
FIRE-GUARD
FIRE-GUARD Arc Fault Circuit Interrupter (AFCI)
Background
Prior to the FIRE-GUARD AFCI, present-day residential circuit breakers were designed to protect wiring from excessive heating by opening automatically when an overload condition was present. These breakers typically contain a bimetal and magnetic trip element. During low current overloads, heating of the bimetal element causes the breaker to unlatch the contact-separation mechanism, turning power off in the affected circuit. For high overcurrent conditions, such as short circuits, the high magnetic eld associated with high current ow causes the instantaneous tripping of the breaker mechanism. The breaker response time is a function of the circuit current and time, with faster response at higher currents. In particular, the circuit breaker Time versus Current characteristics, is selected to prevent conductor damage. Present overcurrent devices, such as circuit breakers and fuses, represent a major safety feature in todays residences. They prevent excessive temperatures in the conductors or conductor insulation and they reduce the incidence of household res, to a great extent, through their prevention of overheating effects. The response time of present-day circuit breakers is determined solely by the duration and magnitude of the circuit overcurrent. This response is adequate to protect the wiring if the circuit wiring integrity has been maintained. However, once this integrity has been compromised via broken wires or deteriorated insulation, electric arcs can occur. These arcs are characterized by a plasma ame which can release temperatures in excess of 6000C. An arcing fault can go undetected by a thermal, as well as magnetic trip element. The challenge answered by the FIRE-GUARD AFCI is to enhance circuit protection by identifying the presence of arcing faults, and responding to their presence by opening the circuit in times which are faster than standard circuit breakers. By integrating custom electronics into a present-day circuit breaker, the FIRE-GUARD meets the challenge and offers enhanced protection from household res.
Arcs in Wiring
Parallel Arcs
Electrical arcs can be placed into two categories. The most familiar and dramatic arcs in residential wiring are associated with short circuit arcs between two conductors. In a parallel arc, the load is paralleled by the arcing fault. An example would be the accidental severing of the power cord and a hedge trimmer or other power tool. A less obvious example would be the deterioration of insulation in the wiring behind a wall, due for example, to the cumulative effect of electrical surges, heat or moisture over many years. A parallel arc can often sputter on and off for extended periods of time without detection, increasing the risk of re.
CH115AF
Series Arcs
Arcs can also occur at a break in a single conductor. These series arcs are relatively low current since they are in a series with the load. In practice, it is difcult to sustain such arcs since copper-to-copper arcing is unsustainable at 125 Vac. However, such arcing can occur in the presence of carbonized insulation. The arcs are typically sputtering and intermittent in nature, and tend to alert the homeowner since they lead to intermittent device operation such as ickering lighting loads. In Figure 4-9 (Page 4-32) residential wiring has been divided into four zones. The Cutler-Hammer FIRE-GUARD AFCI will provide parallel arc detection and protection in Zones 1, 2 and 3 and it will respond to arcing to ground in all three of these zones. FIRE-GUARD AFCI responds to series arcs in two conductor plus ground xed premises wiring (Type N-B wire) of Zone 1.
BR115AF
Product Description
Eatons Cutler-Hammer FIRE-GUARD Arc Fault Circuit Interrupter (AFCI) is a residential circuit breaker with an integrated processor which recognizes the unique current and/or voltage signatures associated with arcing faults, and acts to interrupt the circuit to reduce the likelihood of an electrical re. With the FIRE-GUARD AFCI, protection from arcing faults is combined with conventional thermal and magnetic overloads as found in standard residential circuit breakers protecting wiring from excessive heat or damage due to overloading or short circuits. FIRE-GUARD AFCI can also be equipped with 5 mA ground fault protection to protect from personal shock hazards. Now, there is a residential circuit breaker that provides protection from arcing faults, conductor damage due to thermal overloads and short circuits, as well as 5 mA ground fault protection in one integrated design.
Types of AFCIs
The 2005 NEC allows current AFCI products (branch/feeder AFCIs) or a 2nd type of AFCI (combination type) to be installed. The UL AFCI standard denes a combination AFCI as meeting the requirements for both branch/feeder and outlet circuit AFCIs.
CA08101001E
4-32

February 2007
FIRE-GUARD
As of July 2005, combination AFCIs are not available from any manufacturer. These should not be confused with the dual-listed Cutler-Hammer AFCI/GF breakers that are available today from Eatons electrical business. Eaton AFCIs include both ground fault and arc fault protection. The ground fault threshold is either 30 mA or 5 mA (listed to UL 943). A study conducted by UL has shown that such dual-listed devices are effective in mitigating the effects of a glowing contact. A UL STP (Standards Technical Panel) is now considering adding a ground fault protection test to UL 1699. A combination AFCI has the same functionality as a branch/feeder AFCI with the additional ability to detect low-level arcs.
All FIRE-GUARD AFCI type breakers are HACR rated. All FIRE-GUARD AFCI 15 and 20 ampere breakers are SWD rated. The 2-pole AFIT (Arc Fault Independent Trip) breaker is required for shared neutral circuits. In many cases, contractors will run one of 3-conductor wire in lieu of two runs of 2-conductor wire. (Note: When discussing the number of conductors in NM-B cable, the ground wire is not counted. Therefore, the 3-conductor NM-B has two hot and one neutral wire.) This wiring method saves a considerable amount of labor. The 3-conductor is connected to two individual circuit breakers, and the two circuits share the neutral and ground wires. AFCI breakers wire in the same manner as GFCI in that the neutral wire is brought back and connected to the breaker, and the pigtail of the breaker is wired to the neutral bar. In a shared neutral application, since two circuits are sharing one neutral wire, it is impossible to connect the one neutral wire to two individual circuit breakers. The AFIT allows for both circuits to share the neutral wire.
In addition to detecting and interrupting potentially dangerous arcs in Zone 1, the present AFCI would also detect parallel arcs in Zones 2 and 3, and respond to all arcs to ground (see Figure 4-9). As such, the circuit breaker and AFCI represent a major safety improvement over the presentday circuit breakers. It must be noted that AFCIs will mitigate the effect of arcing faults, but will not eliminate them completely. Even under optimum conditions, there will always be at least one arcing halfcycle, and this could cause ignition at high currents.
Application Data
FIRE-GUARD AFCI circuit breakers can be applied to all residential, commercial and industrial 15 and 20 ampere, 120/240 Vac applications utilizing a loadcenter approved for use with Cutler-Hammer Type CH or BR circuit breakers. FIRE-GUARD AFCI circuit breakers are to be applied in applications where you want to reduce the risk of electrical res caused by electrical arcing, as well as protect conductors from overcurrents and short circuits. The single-pole FIRE-GUARD AFCI breaker is applied in single-phase 120 Vac applications. The 2-pole common trip FIRE-GUARD AFCI breaker is applied in 3-wire 120/240 Vac 3-wire circuits and 240 Vac circuits sourced by 120/240 Vac. The 2-pole independent trip FIRE-GUARD AFCI breaker is applied in 120 Vac multi-wired circuits utilizing a shared neutral (often referred to as a home-run circuit). The FIRE-GUARD AFCI/GFCI breaker can be used when AFCI (UL 1699) and 5 mA GFCI (UL 943) protection is required. The FIRE-GUARD AFCI can be used in conjunction with a downstream GFCI device such as a receptacle or ground fault relay.

Impact of Arc Fault Breakers
The FIRE-GUARD AFCI represents a major step forward in electrical safety: a step which is expected to have a major impact on the quoted re statistics. In particular, the Consumer Product Safety Commission (CPSC) has reported that more than 35 percent of all electrical wiring res are associated with the xed wiring in Zone 1, and the present AFCI will respond to both parallel and series arcs in this zone (see Figure 4-9). The Task Force of the NEMA Molded Case Circuit Breaker Section also analyzed re statistics provided by a major insurance company. Figure 4-10 shows the percentage of electrical res associated with the various zones. This gure again indicates that many res are associated with Zone 1, with statistics similar to those reported by CPSC.
Figure 4-9. Division of residential wiring into four zones. Zone 0 is associated with the meter, meter socket and service cable; Zone 1 with the loadcenter and the xed premise wiring; Zone 2 with the wiring between the receptacles and the loads; and Zone 3 with the appliances and other loads.
Figure 4-10. Percentage of Electrical Fires Associated with the Zones Dened in Figure 4-9.
CA08101001E

February 2007
4-33
FIRE-GUARD
Typical Causes of Arcing Faults

Arcing faults can occur in homes, apartments, or any other residential dwellings where there is deterioration in wire insulation caused by one or more of these hazardous situations.
CABLE
Table 4-24. Protection Capabilities

Protection Device Type of Protection Advantage Protects conductor against overload Protects conductor against short circuits Reduces risk of electrical res started by arcing faults Protects conductor against overloads Protects conductor against short circuits Protects people from fatal electric shock Reduces risk of electrical res started by arcing faults
Circuit Breaker with Thermal Arc Fault Circuit Magnetic Interruption (AFCI) AFCI Circuit Breaker with Thermal AFCI and GFCI Magnetic GFCI Circuit Board (5 mA leakage detection) AFCI
TYPE
Figure 4-11. When cable has been punctured by a nail or stapled too tightly against a stud, the insulation can be severed and arcing can occur.
Figure 4-12. Damaged, abused or worn extension cords can pose an arcing situation.
Cutler-Hammer AFCIs are listed to UL 1699, the standard for arc fault circuit interrupters and UL 489, the standard for circuit breakers. AFCIs with 5 mA GFCI protection are available that meet UL 943, the standard for ground fault circuit interrupters. NEC 210.12 2002 NEC A. Denition An arc fault circuit interrupter is a device intended to provide protection from the effects of arc faults by recognizing characteristics unique to arcing and by functioning to de-energize the circuit when an arc fault is detected. B. Dwelling Unit Bedrooms All branch circuits that supply 125-volt, single-phase, 15- and 20-ampere outlets installed in dwelling unit bedrooms shall be protected by an arc fault circuit interrupter listed to provide protection of the entire branch circuit.
Proposed NEC 210.12 2005 NEC A. Denition An arc fault circuit interrupter is a device intended to provide protection from the effects of arc faults by recognizing characteristics unique to arcing and by functioning to de-energize the circuit when an arc fault is detected. B. Dwelling Unit Bedrooms All branch circuits that supply 125-volt, single-phase, 15- and 20-ampere outlets installed in dwelling unit bedrooms shall be protected by an arc fault circuit interrupter, combination type, listed to provide protection of the entire branch circuit. Branch/ feeder AFCIs are allowed to be used until January 1, 2008.
CA08101001E
4-34

February 2007
FIRE-GUARD
Product Selection
Table 4-25. Type CH 3/4-Inch (19.1 mm) Wide FIRE-GUARD AFCI Circuit Breakers
Poles Ampere Rating 15 Conguration Catalog Number CH115AF CH115AFGF CH115AFCS CH120AF CH120AFGF CH120AFCS CH215AF CH215AFIT CH215AFGF CH220AF CH220AFIT CH220AFGF Price U.S. $
120/240 Vac Source N A B Line B
Single-Pole 10 kAIC
AFCI AFCI with GFCI AFCI in Clamshell Package AFCI AFCI with GFCI AFCI in Clamshell Package AFCI Common Trip AFCI Independent Trip AFCI Common Trip with GFCI AFCI Common Trip AFCI Independent Trip AFCI Common Trip with GFCI
1 Pole Neutral Neutral 120 V Duplex Receptacle Equipment Ground
20
Double-Pole 10 kAIC
15
20
Figure 4-13. Single-Pole Single 120 Volt Load Application Sourced by 120/240 Vac
Common trip refers to 2-pole 240 volt load application sourced by 120/240 Vac (See Figure 4-15). Independent trip refers to 2-pole shared neutral circuits (see Figure 4-14 and Figure 4-16).
Table 4-26. Type BR 1-Inch (25.4 mm) Wide AFCI Circuit Breakers
Poles Ampere Rating 15 Conguration Catalog Number BR115AF BR115AFGF BR115AFCS BR120AF BR120AFGF BR120AFCS BR215AF BR215AFIT BR215AFGF BR220AF BR220AFIT BR220AFGF Price U.S. $
2 Pole
Single-Pole 10 kAIC
AFCI AFCI with GFCI AFCI in Clamshell Package AFCI AFCI with GFCI AFCI in Clamshell Package AFCI Common Trip AFCI Independent Trip AFCI Common Trip with GFCI AFCI Common Trip AFCI Independent Trip AFCI Common Trip with GFCI
Neutral Neutral
2-120 V Duplex Receptacles
20
Line A Equipment Ground
Double-Pole 10 kAIC
15
Figure 4-14. 2-Pole Shared Neutral with Multi-Duplex Receptacle Application

20
Common trip refers to 2-pole 240 volt load application sourced by 120/240 Vac (See Figure 4-15). Independent trip refers to 2-pole shared neutral circuits (see Figure 4-14 and Figure 4-16).
Table 4-27. UL Classied AFCIs

Poles Ampere Rating Conguration Catalog Number Price U.S. $
Neutral Equipment Ground 2 Pole Line A 240 V Duplex Receptacle
Type CL 1-Inch Wide per Pole Classied Arc Fault Circuit Interrupters Fit Square D HOMELINE, GE, Siemens, Murray, Thomas & Betts and Crouse-Hinds Loadcenters
Single-Pole 15 20 15 20 Single-Pole 15 20 15 20 AFCI AFCI AFCI/GFCI AFCI/GFCI AFCI AFCI AFCI/GFCI AFCI/GFCI CL115AF CL120AF CL115AFGF CL120AFGF CHQ115AF CHQ120AF CHQ115AFGF CHQ120AFGF
Type CHQ 3/4-Inch Wide per Pole Classied Arc Fault Circuit Interrupters Fit Square D QO Loadcenters
Figure 4-15. 2-Pole 240 Volt Load Application Sourced by 120/240 Vac
120/240 Vac Source N A B Line B Line A
NEMA is the registered trademark and service mark of the National Electrical Manufacturers Association. UL and cUL are federally registered trademarks of Underwriters Laboratories Inc. General Electric is a federally registered trademark of General Electric Company. Lexan is a registered trademark of General Electric Co., USA. National Electrical Code and NEC are registered trademarks of the National Fire Protection Association, Quincy, Mass. Windows is a registered trademark of Microsoft Corporation. Cutler-Hammer is a federally registered trademark of Eaton Corporation. Square D is a federally registered trademark of Schneider Electric. Siemens is a federally registered trademark of Siemens AG. Briggs & Stratton is a registered trademark of Briggs & Stratton Corporation. Windows is a registered trademark of Microsoft Corporation. Panamax is a registered trademark of Panamax Corporation.
Wiremold is a registered trademark of The Wiremold Company and its subsidiaries. Murray is a federally registered trademark of Siemens Energy & Automation, Inc. HOMELINE is a registered trademark of Schneider Electric. Crouse-Hinds is a federally registered trademark of Cooper Industries. Thomas & Betts is a federally registered trademark of Thomas & Betts Corporation. OnQ is a registered trademark of The Whitaker Corporation used under license to OnQ Technologies Inc. Home Director is a registered trademark of Home Director, Inc. Siemon Home Cabling System is a registered trademark of The Siemon Company. Greyfox is a trademark of Greyfox Systems Inc. Ford is a registered trademark of Ford Motor Company. Isuzu is a registered trademark of Isuzu Motors America, Inc.
2 Pole Neutral 120 V Duplex Receptacle (With Line Side Jumper Removed) Equipment Ground
Neutral
Figure 4-16. 2-Pole Shared Neutral with Duplex Receptacle Application

Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . . 22CD
CA08101001E
NOTICE
These les are the same as the last printed version of the catalog dated February 2007. For the most up-to-date information, install the Automatic Tab Updater (ATU) by visiting www.gathermydata.com/install or visit our web site at www.eaton.com/electrical.
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Advanced Residential Products

Advanced Residential Products

Home Connected/Home Protected Products and Systems

For more information visit: www.eaton.com

Advanced Residential Products Surge Protection Devices and Lightning Arresters

Stage 1: Primary Protection for Service Entrance

Let Through Voltage (V)

0 25S Time (microseconds) 50S

Figure 4-2. Surge Voltage Remnant Comparison

Stage 2: Secondary Protection for Point of Use

Advanced Residential Products Surge Protection Devices and Lightning Arresters

Stage 1 Service Entrance Surge Protection

CHSA Surge Protector

CHQSA Surge Protector

Remote/Side Mounted Type CHSP Surge Protection

ac Power (Also Includes Cable/Telephone)

For more information visit: www.eaton.com

Advanced Residential Products Surge Protection Devices and Lightning Arresters

Service Entrance Surge Protection (Continued)

Point-of-Use Surge Protection

CHSA01 Surge Protector

Point-of-Use Surge Strips

CHSA03 Surge Protector

For more information visit: www.eaton.com

Advanced Residential Products Surge Protection Devices and Lightning Arresters

Technical Data and Specications

Technical Data and Specications

Table 4-2. Surge Protection Devices

CHSP Micro 120/240

20,000 A per Phase 50,000 A per Phase 75,000 A per Phase

Indoor/ Outdoor Enclosure Indoor/ Outdoor Enclosure

CHSP 3-Way 120/240

4 Pair, Terminal Mount

Patented High 150 Frequency F Connectors 1 Line Protected 150

75,000 A per Phase 10,000 A per Phase

230 Vdc Breakdown Voltage

2 or 4 Pair UTP or Category 5 Lines

5,000 A per Phase

Patented High Frequency F Connectors 2 Lines Protected

< 15pf, Indoor Low Application Signal Loss Outdoor Application

30 Vdc Breakdown Voltage 120 All Modes

8 Wires (4 Pair) No Yes No

< 70pf Indoor Application Indoor Application

No No Yes No No Yes No No Yes Yes No

No Yes No No Yes No Yes No

Rack Mount 120 Surge Strip

15 and 20 ampere available. 15 ampere twist lock ac cord.

For more information visit: www.eaton.com

Advanced Residential Products Surge Protection Devices and Lightning Arresters

Basic Surge Protection Basic Surge Protection

2-Pole Breaker Design 2-Pole Breaker Design

2-Pole Breaker Design 120/240 Vac systems

CHSA03 CHSP Micro

Less Critical Electronic Equipment

7 Outlets; Angled plug-in

Home Entertainment Systems and Computer/Home Ofce

Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . . 22CD For more information visit: www.eaton.com CA08101001E

Advanced Residential Products Surge Protection Devices and Lightning Arresters

Maximum Box Number Size 3/4-Inch (19.1 mm) Single Poles 24 32 32 32 42 E K K K L

Wire Range Size

Loadcenter Catalog Number Price U.S. $

#6 4/0 #2 300 kcmil