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1960 : Cur m|ss|cn beg|ns

W|de range cI cab|es : tc


matcb every requ|rement
Cable Corporalion of ndia sel up ils
nanufacluring conplex in 1960, aided by
a lechnical collaboralion wilh Sienens
AC of Cernany.
Since lhen, Cable Corporalion of ndia
has laken gianl sleps righl lo lhe
forefronl of cable lechnology.
ron wire drawing, lo finished cable
lesling, fronpurchase lo despalch.
CC has been nanufacluring a conplele
range of cables and supplying cable
accessories lo neel lhe ever-growing
needs of lodays induslry. heeling lhe
denands of a vasl speclrunof eleclrical
dislribulion requirenenls.
n addilion, CC was lhe firsl cable
nanufaclurer in Asia (oulside Japan lo
secure a licence lo nake lhe highly
advanced EHV (Exlra High Vollage Cable
uplo 220 kV by enploying lhe palenled
hDCV process - fron hilsubishi of
japan, which brings wilh il lhe capacily lo
creale large, high currenl carrying cables
of unparalleled qualily. Today, lhere are
only a handful of cable nanufaclures in
l he wor l d nanuf acl ur i ng l hese
sophislicaled cables, and CC is one of
lhen.
Today il has lwo nanufacluring aclivilies
al Borivli-hunbai and ashik wilh slale-
of- lhe- arl nachi nes wi lh l alesl
lechnologies and fasler nachine speeds,
f
Today, CC conlinues lo neel lhe ever-
growing needs of new induslries and
applicalions like cables for seisnic and
undersea applicalions, defence narine
appl i cal i ons, degaussi ng, ni ne
sweeping. All designed lo work in
exlraordinary condilions.
Al CC , slricl qualily checks are carried
oul al every slage of cable nanufaclure.
Our in-house eleclrical, nechanical and
chenical laboralories are equipped wilh
lhe nosl nodern range of lesling
facililies. Our laboralories are capable of
lesling equipnenl up lo a range of 400 kV
and inpulse vollage up lo 2500 kV.
Our connilnenl lo cusloners does nol
end wilh sales. n facl, lhals where il
begins because when you cones lo CC,
you gel nore lhan jusl cables lhal neel
inlernalional slandards. ve also offer
you an inlegraled package of cable
service lhal lakes care of your essenlial
needs.
For exanple, we provide conpalible
cable accessories wilh our qualily cables.
Our Engineers will advise you on which
cable will work besl for your induslrys
requirenenls and plan a special design
Creat|ng re||ab|||ty :
Tbrcugb str|ct qua||ty
ccntrc|
Frcm ccncet tc
ccmm|ss|cn|ng
for your cable nelwork and help you
undersland lhe producl capabililies and
lo nainlain lhen al peak perfornance
levels. ve also have a Conlracls division
lo execule lurnkey projecls. Fighl fron
concepl design lo connissioning.
Our highly experienced engineers have
been lrained in ndia, Japan and Cernany
lo give lhis inlegraled package of
services.
CC is lhe firsl cable nanufacluring
conpany lo have successfully designed,
lesled and connissioned for lhe firsl
line in ndia 230 kV XLPE insulaled cable
feeders.
TPCPCTHEN -X- XLPE Cab|es
I0000I08-X X|0 01a|es 1|e s||e|e1 w||+ :sm,1:| :||:+|1| s|1+11|1
,|m/., 0s,,e| / /|+m|+|+m :s+1+:|s|s, ,|s.|1e1 w||+ :s+1+:|s| s:|ee+|+ s|
sem|:s+1+:||+ :sm,s++1, /||| |+s+|1|e1, ,|s.|1e1 w||+ |+s+|1||s+ s:|ee+|+
s.e| |+1|.|1+1| :s|es, :s+s|s||+ s| e\||+1e1sem|:s+1+:||+ :sm,s++1
|s||swe1 a, :s,,e| |1,e, :s|es |1|1 +, |se|+e| w||+ s+||1a|e ||||e|s |+ |+e
|+|e|s||:es, :s.e|e1 w||+ ,|1s||: |1,e w|1,,|+ s| e\||+1e1 |++e| s+e1|+ I,,e
3I, 1|.1+|se1 |s++1 / ||1| s|ee| s||| , 1|ms+|e1 1+1 s.e|1|| I,,e 3I s+|e|
s+e1|+e1 :1a|e, :s+|s|m|+ |s |3.l ,|1||||,!a w||+ +,|s 11|e
1me+1me+|s.
H|+ |+1|||, I|0|0IH|N/ |+s+|1||+ +se1 |s| |+s+|1||s+ |s 1,,||e1 a, I|| ,|e
e\||+s|s+ ,|s:ess 1+1 :+em|:1||, :|sss ||+|e1 a, :s+||++s+s .+|:1+|t1||s+
,|s:ess +s|+ 1|, :+|e |e:++||+e
.
I|0|0IH|N / 01a|es |+ |+e .s||1e |11e l.l |s ll |1 ,|, 1|e ae|+ +se1
|s11, |+ U||||||es 1+1 |+1+s|||es.
I|0|0IH|N / 01a|es :1+ ae s,e|1|e1 e.e+ 1| !ll 0e. 0 1+||+ eme|e+:,.
I+e, +1.e |sw 1|e|e:|||: |sss 1+|e 1+1 :+1||+ :+||e+|s 1|e :s+s|1e|1a|,
|swe|. |sw we|+| 1+1 sm1|| ae+1|+ |11|| m1|e |1,|+ 1+1 |+s|1||1||s+ .e|,
e1s, 1+1 +|+ s1|e|, 11|+s| me:+1+|:1| 1+1 .|a|1||s+s.
1960 -
19?? -
19?9 -
19B4 -
19B5 -
19B6 -
19B9 -
Seisnic, Undersea, Degaussing, X-ray
HVDCCables.
132kV Super Tension TFOPOTHE-S
XLPE cables.
220 kV Super Tension TFOPOTHE-S
XLPEcables.
TFOPOTHE-S230 kVEHV cabl es
nanufaclured for lhe firsl lineinndia.
Successfully lesled 230kV EHV and
220kV XLPE cables al V-KEhA,
elherlands
Successful l y nanufaclured and
inslalled lhe 220kV XLPE cable f o r
TEB al Kadanparai, Tanil adu
Becane firsl cable conpany in
ndia lo oblain SO9001 Cerlificalion.
Conni ssi oned ndi a s onl y
Al uni ni un pr ess f or nel al l i c
shealhing of EHVcables.
Sucessfully nanufaclured hilliken
conduclor cables for lhe firsl line in
ndia
1992 -
1993 -
hanufacluring planl al ashik sel up
for LTXLPEcable.
Becones ndias largesl exporler of
power cables
Firsl indianconpanyloexporl 230 kV
cables
Suppl y of EHV a c c es s or i es
nanufaclured in ndia via J.V. w i l h
Sunilono.
Ereclion & connissioning of 230kV
cable in a lunnel al Pykara hydro
eleclric planl
Ereclion & connissioning of 132 kV
cable syslen across lhe river Canges
in Palna
Successful lype lesl of 230kV,1200 sq
nn cable and accessories as per EC
62067
Supply, Ereclion & connissioning of 3
Knlong Subnarine cable al Dwarka
-
2004 -
MILESTCNES
-
-
-
2005 -
TFOPODUF (PVC wires and cabl es
inlroduced in india.
Developed PVC Conpund suilable for
0
operalion uplo 105 C as per VDE0209
Connenced nanufaclure of 33 kV
TFOPOTHE-XXLPEcables.
Flane Felardanl Low Snoke (FFLS &
Fire Survival (FS developed for lhe firsl
line in ndia
Applicalion orienled recipes for
El asl oner Cabl e f or hi ni ng,
haleri al Handl i ng, Shi pwi ri ng,
Loconolives, elc.
hanufaclure of TFOPOTHEFh Silicon
Fubber insulaled cables connenced
Firsl in Asia, oulside Japan, lo Cel
licence lo nake EHV cables wilh
palenled hDCV process fron
hilsubishi, Japan.
Seisnic, Undersea, Degaussing, a n d
HVDC cables developed as inporl
subslilulion.
1991 -
1993 -
-
199? -
1995 -
-
200? -
-
2001 -
2000 -
TPCPCTHEN -X THPEE CCPE - ALUMINIUM / CCPPEP CCNDUTCCP, XLPE SEMICCN, INSULATICN,
WPAP TAPE INNEP SHEATH, FLAT WIPE AND
PVC CUTEP SHEATH CALE AS PEP IS ?09B (PAPT II) CF 19B5
Tab|e 1
Type-A2XFY / 2XFY UNSCREENED 1.9 / 3.3 kV (E)
Ns. s| 0s|es Nsm|+1| M|+|m+m M|+|m+m /,,|s\. 0e||.e|, |1|||:+|1|s
0|sssse:||s+1| |+|:|+ess |+|:|+ess |+|:|+ess s.e|1|| Ns|m1| 1e||.e|,
1|e1 s| s| /||| s| |++e| s| |10 1|1me|e| |e+|+
0s+1+:|s| |+s+|1||s+ s+e1|+ s+|e|
s+e1|+
/|+m|+|+m 0s,,e|
Ns. \ s|. mm mm mm mm mm m m
l \ a sm s| |m/. . l.l !.1l all all
l \ la sm s| |m/. . l.l !.a ll all all
l \ al sm s| |m/. . l.1 !.a ll all all
l \ l sm s| |m/. . l.1 !.a l all all
l \ a sm s| |m/. . l.1 !. 1l all all
l \ !l sm s| |m/. . l.1 !. 1 all all
l \ !al sm s| |m/. . l.a !. 11 all all
l \ !a sm s| |m/. . l.a .l1 1 all all
l \ 1l sm s| |m/. . l. .l a1 all all
l \ lll sm s| |m/. . l. .l a 1ll 1ll
l \ 1ll sm s| |m/. . l. .a 1 1ll 1ll
Tab|e 2
Type-A2XCEFY / 2XCEFY 3.8 / 6.6 kV (E)
Ns. s| 0s|es Nsm|+1| M|+|m+m M|+|m+m /,,|s\. 0e||.e|, |1|||:+|1|s
0|sssse:||s+1| |+|:|+ess |+|:|+ess |+|:|+ess s.e|1|| Ns|m1| 1e||.e|,
1|e1 s| s| /||| s| s| |10 1|1me|e| |e+|+
0s+1+:|s| |+s+|1||s+ :smms+ s+|e|
:s.e||+ s+e1|+
/|+m|+|+m 0s,,e|
Ns. \ s|. mm mm mm mm mm m m
l \ a |m/. . l.1 !.a l all all
l \ la |m/. . l.1 !. 1 all all
l \ al |m/. . l.a !. 11 all all
l \ l |m/. . l.a !. 1 all all
l \ a |m/. . l.a !. a all all
l \ !l |m/. . l. .l1 a all all
l \ !al |m/. . l. .l l all all
l \ !a |m/. . l. .l l all all
l \ 1l |m/. . l. .l all all
l \ lll |m/. l.l l. .a 1ll 1ll
l \ 1ll |m/. l.l l. .1 1 1ll 1ll
Tab|e 3
Type-A2XCEFY / 2XCEFY 6.35 / 11 kV (E)
Ns. s| 0s|es Nsm|+1| M|+|m+m M|+|m+m /,,|s\. 0e||.e|, |1|||:+|1|s
0|sssse:||s+1| |+|:|+ess |+|:|+ess |+|:|+ess s.e|1|| Ns|m1| 1e||.e|,
1|e1 s| s| /||| s| s| |10 1|1me|e| |e+|+
0s+1+:|s| |+s+|1||s+ :smms+ s+|e|
s+e1|+
/|+m|+|+m 0s,,e|
Ns. \ s|. mm mm mm mm mm m m
l \ a |m/. l. l.1 !. 1l all all
l \ la |m/. l. l.a !. 1a all all
l \ al |m/. l. l.a !. 1 all all
l \ l |m/. l. l.a !. a all all
l \ a |m/. l. l. .l1 a all all
l \ !l |m/. l. l. .l l all all
l \ !al |m/. l. l. .l l all all
l \ !a |m/. l. l. .l all all
l \ 1l |m/. l. l. .a l all all
l \ lll |m/. l. l. . 1ll 1ll
l \ 1ll |m/. l. l. .1 1ll 1ll
Tab|e 4
Type-A2XCEFY / 2XCEFY 11/11 kV (UE)
Ns. s| 0s|es Nsm|+1| M|+|m+m M|+|m+m /,,|s\. 0e||.e|, |1|||:+|1|s
0|sssse:||s+1| |+|:|+ess |+|:|+ess |+|:|+ess s.e|1|| Ns|m1| 1e||.e|,
1|e1 s| s| /||| s| s| |10 1|1me|e| |e+|+
0s+1+:|s| |+s+|1||s+ :smms+ s+|e|
:s.e||+ s+e1|+
/|+m|+|+m 0s,,e|
Ns. \ s|. mm mm mm mm mm m m
l \ a |m/. a.a l.a !. a all all
l \ la |m/. a.a l.a .l1 aa all all
l \ al |m/. a.a l. .l a all all
l \ l |m/. a.a l. .l ! all all
l \ a |m/. a.a l. .l a all all
l \ !l |m/. a.a l. .l lll lll
l \ !al |m/. a.a l. .a l lll lll
l \ !a |m/. a.a l. . lll lll
l \ 1l |m/. a.a l. .1 l lll lll
l \ lll |m/. a.a l. l.ll lll lll
l \ 1ll |m/. a.a l. l.ll a lll lll
Tab|e 5
Type-A2XCEFY / 2XCEFY 12.7/22 kV (E)
Ns. s| 0s|es Nsm|+1| M|+|m+m M|+|m+m /,,|s\. 0e||.e|, |1|||:+|1|s
0|sssse:||s+1| |+|:|+ess |+|:|+ess |+|:|+ess s.e|1|| Ns|m1| 1e||.e|,
1|e1 s| s| /||| s| s| |10 1|1me|e| |e+|+
0s+1+:|s| |+s+|1||s+ :smms+ s+|e|
s+e1|+
/|+m|+|+m 0s,,e|
Ns. \ s|. mm mm mm mm mm m m
l \ la |m/. .l l. .l1 a all all
l \ al |m/. .l l. .l l all all
l \ l |m/. .l l. .l 1 all all
l \ a |m/. .l l. .l all all
l \ !al |m/. .l l. . a lll lll
l \ !a |m/. .l l. . lll lll
l \ 1l |m/. .l l. .1 a lll lll
l \ lll |m/. .l l. l.ll l lll lll
l \ 1ll |m/. .l l. l.ll lll lll
Tab|e 6
Type-A2XCEFY / 2XCEFY 19/33 kV (E)
Ns. s| 0s|es Nsm|+1| M|+|m+m M|+|m+m /,,|s\. 0e||.e|, |1|||:+|1|s
0|sssse:||s+1| |+|:|+ess |+|:|+ess |+|:|+ess s.e|1|| Ns|m1| 1e||.e|,
1|e1 s| s| /||| s| s| |10 1|1me|e| |e+|+
0s+1+:|s| |+s+|1||s+ :smms+ s+|e|
:s.e||+ s+e1|+
/|+m|+|+m 0s,,e|
Ns. \ s|. mm mm mm mm mm m m
l \ al |m/. . l. .a l all all
l \ l |m/. . l. . all all
l \ a |m/. . l. .1 ! all all
l \ !l |m/. . l. .1 1 lll lll
l \ !al |m/. . l. l.ll lll lll
l \ !a |m/. . l. l.ll lll lll
l \ 1l |m/. . l. l.ll lll lll
l \ lll |m/. . l. l.ll !ll lll lll
l \ 1ll |m/. . l. l.ll !l lll lll
Nomina| dimensions oI I|at strip - 4.0 x 0.8 mm sm - Sector shape type rm/v Circu|ar & compacted
Standard Ccnd|t|cns cI |nsta||at|cn :
Tbe be|cwCurrent Pat|ng |s based cn Ic||cw|ng Cerat|ng Ccnd|t|cns :
haxinunconlinuos operaling conduclor lenperalure 90 Deg C
Slandard Cround lenperalure 30 Deg C
Anbienl Air lenperalure 40 Deg C
Thernal Fesislivily of soil 150 Deg C cn/wall
Deplh of laying ( For cables laid direclly in ground
For cables uplo 11 kV(E or (UE Crade 90 cns
For cables for 22kVand 33 kVCrade 105 cns
helhod of inslallalion Three Core ndependenlly
Single Core Trefoil louching each olher
CUPPENT PATING FCP 3 CCPE ALUMINIUM / CCPPEP HT XLPE CALES
Tab|e ?
AL CCND. 3 CCPE XLPE CALES FPCM 3.3 kV tc 33 kV (E)
Conduclor 3.3 kVlo 11 (UE 3.3 kV 6.6 kV 11 kV 11 kV(UE 22 kVlo 33 (E 22 kV 33kV
Cross-
Direcl in n air n air n air n air Direcl in n air n air
seclion
ground ground
Sq. nn. Anps. Anps. Anps. Anps. Anps. Anps. Anps. Anps.
25 95 100 100 105 110
35 110 125 120 125 135 110 135
50 130 150 145 155 160 130 155 160
70 160 180 180 180 195 160 190 200
95 190 220 220 220 235 190 220 230
120 215 250 255 255 255 210 255 270
150 245 290 290 290 290 240 290 290
185 275 330 330 330 330 270 330 350
240 320 390 390 390 390 310 390 410
300 360 455 450 450 450 350 445 450
400 410 530 525 525 525 400 520 520
Tab|e B
CU. CCND. 3 CCPE XLPE CALES FPCM 3.3 kV tc 33 kV (E)
Conduclor 3.3 kVlo 11 (UE 3.3 kV 6.6 kV 11 kV 11 kV(UE 22 kVlo 33 (E 22 kV 33kV
Cross- Direcl in n air n air n air n air Direcl in n air n air
seclion ground ground
Sq. nn. Anps. Anps. Anps. Anps. Anps. Anps. Anps. Anps.
25 120 125 130 135 140
35 145 155 155 160 160 145 160
50 170 185 185 190 190 165 190 195
70 205 230 235 235 240 205 240 240
95 245 280 285 285 290 240 290 290
120 280 325 325 325 330 275 330 330
150 310 375 375 375 375 305 375 375
185 350 425 420 425 425 345 425 425
240 405 500 500 500 500 395 500 500
300 455 575 575 570 570 445 570 570
400 510 660 660 660 660 505 660 660
Tab|e 9
NOTE: 33KV(UE) & SpeciaI CabIe wiII be manufactured on customer's demand
D.C. PESISTANCE AND A.C. PESISTANCE
Conduclor hax. D.C. Approx. A.C. hax. D.C. Approx. A.C
Crossseclion Fesislance Fesislance Fesislance Fesislance
0 0
e al 20 C al operaling al 20 C al operaling
0 0
Tenp. 90 C Tenp. 90 C
Sq. nn ohn/kn ohn/kn ohn/kn ohn/kn
25 1.2000 1.5500 0.7270 0.9260
35 0.8680 1.1200 0.5240 0.6680
50 0.6410 0.8280 0.3870 0.4930
70 0.4430 0.5720 0.2680 0.3410
95 0.3200 0.4140 0.1930 0.2460
120 0.2530 0.3270 0.1530 0.1950
150 0.2060 0.2660 0.1240 0.1580
185 0.1640 0.2120 0.0991 0.1260
240 0.1250 0.1620 0.0754 0.0961
300 0.1000 0.1290 0.0601 0.0766
400 0.0778 0.1010 0.0470 0.0600
500 0.0605 0.0782 0.0366 0.0466
630 0.0469 0.0606 0.0283 0.0360
800 0.0367 0.0474 0.0221 0.0281
1000 0.0291 0.0376 0.0176 0.0224
Aluniniun Copper
SHCPT CIPCUIT
PATINGS CF CCNDUCTCP
Shorl Circuil Faling for 1 Sec.
Aluniniun Copper
kA (rns kA (rns
2.35 3.58
3.29 5.00
4.70 7.15
6.58 10.01
8.93 13.58
11.30 17.16
14.10 21.45
17.40 26.45
22.60 34.32
28.20 42.90
37.60 57.20
47.00 71.50
59.20 90.10
75.20 114.40
94.00 143.00
Vollage Drop V/kh/A
3.8/6.6 kV 6.6/6.6 & 11/11 kV 12.7 /22 kV 19/33 kV
6.35/11kV
25 2.67 2.67 2.67 - -
35 1.94 1.94 1.94 1.94 -
50 1.44 1.44 1.44 1.44 1.44
70 1.00 1.00 1.01 1.01 1.01
95 0.70 0.74 0.74 0.74 0.74
120 0.56 0.59 0.60 0.60 0.60
150 0.48 0.49 0.49 0.49 0.50
185 0.40 0.40 0.41 0.41 0.42
240 0.30 0.32 0.33 0.33 0.32
300 0.26 0.27 0.28 0.28 0.29
400 0.21 0.23 0.24 0.24 0.25
Sbcrt C|rcu|t rat|ng cg TPCPCTHEN - X Cab|es
Conduclor lenperalure prior lo Shorl Circuil 90 Deg C
hax. Shorl Circuil Conduclor 250 Deg C
K=0.094A / Sq. rool of l for Alunininunconduclor
K=0.143 A / Sq. rool of l for Copper conduclor
K : Shorl circuil currenl in KA (rns
l : Duralion of shorl circuil in seconds
A : Area of aluniniun/ copper conduclor in sq nn
end|ng Pad|us Icr
TPCPTHEN - X
Single Core
Uplo 11
kV(E 15 x D
Above
11 kV(E 20 x D
hulli Core
Above
1.1 kV(E 15 x D
Test Vc|tages
Faling in kV for 5 ninules
1.9/3.3 (E 10 kV
3.3/3.3 (UE 10 kV
3.8/6.6 (E 12 kV
6.35/11 (E 17 kV
11/11(UE 28 kV
12.7/22 (E 32 kV
19/33 (E 48 kV
Tab|e 10 Tab|e 11
Tab|e 12 Tab|e 13
Tab|e 14
Tab|e 15
Conductor
Crossection
ESTIMATED VCLTAGE DPCP FCP XLPE
ALUMINIUM CCNDUCTCP APMCUPED THPEE
CCPE CALES
E
F
F
E
C
T
/
1
0
0
0
/
0
4
/
2
0
1
0
Eastern Peg|cn
34, A||enby Poad, 2nd F|oor, II-A
Kc|kata -?00020
Te|..91-033-2454 2671 / 73/ 74
Fax.91-033-2454 2891
Emai|. ccier@cab|ecorporation.com
Venus Poya| Hyde,
F|at No.313, 3rd F|oor,
Pasu|garh,
bubanesbwar ?51 010
Te|..91-0674-653 2103
Mobi|e . 91-9937016399
Ncrtben Peg|cn
Mi|ap Niketan, 2nd F|oor,
8-A, Bahadur Shah ZaIar Marg,
Post Box No. 7111,
NewDe|b| - 110 002.
Te|..91-011-4150 9010 -13
Fax.91-011-4150 9014
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Scutbern Peg|cn
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560-562, Anna Sa|ai, Teynampet
Cbenna| 600 01B
Te|..91-044-2434 5389/3217
Fax.91-044-2434 5150
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Ba||ard Estate,
Mumba| - 400 001
Te|.. 91-22-6614 4000 /4100
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Wcrks
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P|ot No. F-3/1, MIDC
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Te|..91-952551-230328/329/392
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EHV Wcrks
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Sinnar Industria| Area,
Ma|egaon, Dist. Nashik - 422 103.
Te|.. 952251 230697
Western Peg|cn
Laxmi Bui|ding, 1st F|oor,
6, Shoorji Va||abhdas Marg,
Ba||ard Estate,
Mumba| - 400 001
Te|.. 91-22-6614 4150 /52/54
Fax. 91-22-6614 4113 /14
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Cab|e Ccrcrat|cn cI Ind|a Ltd.

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