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Weld Consumable Calculator

C
Single V Butt Weld with both Plates prepped at same angle

Complete detail in the yellow squares


Plate Thickness (T)
Included Bevell Angle (A)
Root gap (G)

8 mm
1 degrees
2 mm

Root thickness (R.)

1 mm

Cap Height (C.)


Weld Length
Opening width (O)
KG / M
Total Weld metal weight
Select Process

2 mm
88 m

2.1 mm
0.15 KG/M
14 Kg
99 Submerged Arc Welding

Total Consumable required

14 KG

R
Note: Calculation based on no cap on bottom edge.
Note: For Double V Butt Welds input same angles but half plate thickness. Then Double result

Fillet Weld
F

Complete detail in the yellow squares


Fillet size (F)
Cap Height (C.)
Weld Length
KG / M
Total Weld metal weight
Select Process

Total Consumable required

10 mm
1 mm
20 m
0.26 KG/M
5 Kg
85 Flux Cored (FCAW) E71T-1

6 KG

TRIANGLE

Weight of Weld Metal in KG/M of weld


For Filet calculations use 45 degrees and F being the Fillet length
X (Angle in degrees)

A (Plate Thickness in mm)

15
20
30
45
KG/M W KG/M W KG/M W KG/M W
3.15 0.01 0.8 0.01 1.1 0.02 1.8 0.04 3.2

60
70
F KG/M W KG/M W
6.0 0.07 5.5 0.11 8.7

4.2

0.02

1.1

0.03

1.5

0.04

2.4

0.07

4.2

5.25
6

0.03
0.04

1.4
1.6

0.04
0.05

1.9
2.2

0.06
0.08

3.0
3.5

0.11
0.14

5.3 10.0
6.0 11.4

8
10
12
14
16
18
20
22
24

0.07
0.11
0.15
0.21
0.27
0.34
0.42
0.51
0.61

2.1
2.7
3.2
3.8
4.3
4.8
5.4
5.9
6.4

0.09
0.14
0.21
0.28
0.37
0.47
0.58
0.70
0.83

2.9
3.6
4.4
5.1
5.8
6.6
7.3
8.0
8.7

0.15
0.23
0.33
0.45
0.58
0.74
0.91
1.10
1.31

4.6
5.8
6.9
8.1
9.2
10.4
11.5
12.7
13.9

0.25
0.40
0.57
0.77
1.01
1.28
1.58
1.91
2.28

25

0.66

6.7

0.90

9.1

1.43 14.4

2.47 25.0 47.6

4.28 43.3

6.78 68.7

26

0.72

7.0

0.97

9.5

1.54 15.0

2.67 26.0 49.5

4.62 45.0

7.34 71.4

28

0.83

7.5

1.13 10.2

1.79 16.2

3.10 28.0 53.3

5.36 48.5

8.51 76.9

30

0.95

8.0

1.29 10.9

2.05 17.3

3.56 30.0 57.1

6.16 52.0

9.77 82.4

32

1.08

8.6

1.47 11.6

2.34 18.5

4.04 32.0 60.9

7.01 55.4

11.1 87.9

34
36

1.22
1.37

9.1
9.6

1.66 12.4
1.86 13.1

2.64 19.6
2.96 20.8

4.57 34.0 64.7


5.12 36.0 68.5

7.91 58.9
8.87 62.4

12.5 93.4
14.1 98.9

38

1.53 10.2

2.08 13.8

3.29 21.9

5.70 38.0 72.3

9.88 65.8

15.7 104

40

1.69 10.7

2.30 14.6

3.65 23.1

6.32 40.0 76.1

10.9 69.3

17.4 110

8.0
10.0
12.0
14.0
16.0
18.0
20.0
22.0
24.0

8.0

15.2
19.0
22.8
26.7
30.5
34.3
38.1
41.9
45.7

0.12

7.3

0.19 11.5

0.19 9.1
0.25 10.4

0.30 14.4
0.39 16.5

0.44
0.68
0.99
1.34
1.75
2.22
2.74
3.31
3.94

0.69
1.09
1.56
2.13
2.78
3.52
4.34
5.25
6.25

13.9
17.3
20.8
24.2
27.7
31.2
34.6
38.1
41.6

22.0
27.5
33.0
38.5
44.0
49.5
54.9
60.4
65.9

RECTANGLE

CAP

Weight of Weld Metal in KG/M of weld

Weight of Weld Metal in KG/M of weld


CH (Cap Height in mm)

6
8

2
0.09
0.13

3
0.14
0.19

4
0.19
0.25

5
0.24
0.32

6
0.28
0.38

7
0.33
0.44

8
0.38
0.51

9
0.43
0.57

10
0.47
0.63

12
0.57
0.76

15
0.71
0.95

20
0.95
1.26

5
6

1
0.03
0.04

1.5
0.04
0.05

2
0.06
0.07

2.5
0.07
0.09

3
0.09
0.11

4
0.12
0.14

5
0.15
0.18

6
0.18
0.21

10

0.08

0.16

0.24

0.32

0.40

0.47

0.55

0.63

0.71

0.79

0.95

1.19

12
14

0.09
0.11

0.19
0.22

0.28
0.33

0.38
0.44

0.47
0.55

0.57
0.66

0.66
0.77

0.76
0.88

0.85
1.00

0.95
1.11

1.14
1.33

1.42
1.66

1.58

0.04

0.06

0.08

0.10

0.12

0.17

0.21

0.25

1.90
2.21

8
10

0.05
0.06

0.07
0.09

0.09
0.12

0.12
0.15

0.14
0.18

0.19
0.24

0.24
0.30

0.28
0.36

16
18
20
22
24
25
26
28
30

0.13
0.14
0.16
0.17
0.19
0.20
0.21
0.22
0.24

0.25
0.28
0.32
0.35
0.38
0.40
0.41
0.44
0.47

0.38
0.43
0.47
0.52
0.57
0.59
0.62
0.66
0.71

0.51
0.57
0.63
0.70
0.76
0.79
0.82
0.88
0.95

0.63
0.71
0.79
0.87
0.95
0.99
1.03
1.11
1.19

0.76
0.85
0.95
1.04
1.14
1.19
1.23
1.33
1.42

0.88
1.00
1.11
1.22
1.33
1.38
1.44
1.55
1.66

1.01
1.14
1.26
1.39
1.52
1.58
1.64
1.77
1.90

1.14
1.28
1.42
1.56
1.71
1.78
1.85
1.99
2.13

1.26
1.42
1.58
1.74
1.90
1.98
2.05
2.21
2.37

1.52
1.71
1.90
2.09
2.28
2.37
2.46
2.65
2.84

1.90
2.13
2.37
2.61
2.84
2.96
3.08
3.32
3.56

2.53
2.84
3.16
3.48
3.79
3.95
4.11
4.42
4.74

12
14
15
16
18
20
22
24
25

0.07
0.08
0.09
0.09
0.11
0.12
0.13
0.14
0.15

0.11
0.12
0.13
0.14
0.16
0.18
0.20
0.21
0.22

0.14
0.17
0.18
0.19
0.21
0.24
0.26
0.28
0.30

0.18
0.21
0.22
0.24
0.27
0.30
0.33
0.36
0.37

0.21
0.25
0.27
0.28
0.32
0.36
0.39
0.43
0.44

0.28
0.33
0.36
0.38
0.43
0.47
0.52
0.57
0.59

0.36
0.41
0.44
0.47
0.53
0.59
0.65
0.71
0.74

0.43
0.50
0.53
0.57
0.64
0.71
0.78
0.85
0.89

32

0.25

0.51

0.76

1.01

1.26

1.52

1.77

2.02

2.28

2.53

34

0.27

0.54

0.81

1.07

1.34

1.61

1.88

2.15

2.42

2.69

3.03

3.79

5.06

26

0.15

0.23

0.31

0.39

0.46

0.62

0.77

0.92

3.22

4.03

5.37

29

0.17

0.26

0.34

0.43

0.52

0.69

0.86

36

0.28

0.57

0.85

1.14

1.42

1.71

1.99

2.28

2.56

1.03

2.84

3.41

4.27

5.69

30

0.18

0.27

0.36

0.44

0.53

0.71

0.89

38

0.30

0.60

0.90

1.20

1.50

1.80

2.10

2.40

1.07

2.70

3.00

3.60

4.50

6.00

35

0.21

0.31

0.41

0.52

0.62

0.83

1.04

40

0.32

0.63

0.95

1.26

1.58

1.90

2.21

2.53

1.24

2.84

3.16

3.79

4.74

6.32

40

0.24

0.36

0.47

0.59

0.71

0.95

1.19

1.42

CW (Cap Width in mm)

T (Plate Thickness in mm)

W (Width in mm)
1
0.05
0.06

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