ITP No.

775

Page 1 of 2

PRABHA STEEL INDUSTRIES INSPECTION & TEST PLAN

CLIENT P. O. NO. EQUIPMENT ITEM NO. DRAWING NO. INSPECTION BY Sr. INSPECTION No. 1.0 1.1 ACTIVITY & COMPONENT MATERIALS INSPECTION Material Plates, Pipes, flats etc. Chemical analysis Mechanical properties, Non Destructive Test, Visual & dimensional including finish, Wherever applicable Chemical analysis Mechanical properties, Non Destructive Test, Visual & dimensional including finish, Wherever applicable Review of test certificates, markings, Visual and Dimensional inspection, Identification, Correlation & transer of identity Review of test certificates ASME Sec.IIA/ Drawings ASME Sec.IIA/ Drawings Inspection Report R R R ASME Sec.IIA/ Spec/Standards/ Drawings ASME Sec. IIA/ Spec/Standards/ Drawings ASME Sec.IIA/ Spec/Standards/ Drawings ASME Sec.IIA/ Spec/Standards/ Drawings Mill / Supp. Test Certificates R To be procured from manufacturers / Supplier with TC. M/S. SHIVA PHARMACHEM PVT. LTD. SES/PO/16/2010-11 DT.08/03/2011 HOT WELL & COLD WELL TANK T-106 PSI-2010-775 M/S. BUREAU VERITAS CHARACTERISTIC
ITP No.

Rev :

775 0

Dtd. 18-03-2011

REFERENCE DOCUMENT

ACCEPTANCE STD

FORMAT OF REPORT

PSI

BV

REMARK

1.2

Forgings, Fasteners, Gaskets etc. (as applicable)

Mill / Supp. Test Certificates

R To be procured from manufacturers / Supplier with TC.

1.3

Materials After Receipt (For pressure parts) Plates, Pipes, Forging, Fastners, gaskets etc.

ASME Sec.IIA/ Drawings

ASME Sec.IIA/ Drawings

Material Clearance Record

1.4

Non Pressure Parts, (Including cleats Leg supports etc.)

3.0 WELDING INSPECTION WPS AND PQR 3.1 3.2 PQR WPQ Welding parameters Qualification Requirement 3.3 Welding consumables To check for chemical & physical properties ASME Sec.IIC/Drag. ASME SEC II-C Supplier TC W R ASME Sec.IX/Spec. ASME Sec.IX/Spec. ASME Sec.IX/Spec. ASME Sec.IX/Spec. WPS/PQR WPQ W W R R
Review of WPS/PQR

Review of WPS/PQR

ITP No. 775

Page 2 of 2

Sr. No.

INSPECTION ACTIVITY & COMPONENT

CHARACTERISTIC

REFERENCE DOCUMENT

ACCEPTANCE STD

FORMAT OF REPORT

PSI

BV

REMARK

4.0 INSPECTION DURING FABRICATION 4.1 Weld Edge preparation & setup of pressure parts Visual & dimensional Inspection, weld edge,
Root gap, Offset, alignment etc.

ASME Sec.VIII-Div1/

Drawings ASME Sec.VIII-1 ASME Sec.V Drawings

Inspection Report Inspection Report Inspection Report Inspection Report NDT Report

RW

4.2

Intermediate Insp. Of welds wherever possible Inspection of Completed welds

4.3

PT of weld edges for cracks, laminations, segregations Visual/PT Insp. After chip back Visual inspection for reinforcement, undercuts, surface defects etc. Non destructive Test if / as applicable Dimensions, completeness of assembly leak check Leak check Visual Insp. For workmanship Verifying stamping details Verification & Compliation of inspection & test records for submission to customer

Spec./Drawings Drawings/Spec.

W W

R R

Drawins/Spec/ ASME Sec.VIII-1 Drawins/Spec/ ASME Sec.VIII-1 Drawings/Standards Drawings/Spec. Drawings/Spec/ Drawins/Spec. Drawings Drawing / Spec

Drawins/Spec/ ASME Sec.VIII-1 Drawins/Spec/ ASME Sec.VIII-1 Drawings/Standards/ Spec. Should be leak proof Should be leak proof Drawins/Spec. Drawings Drawing / Spec.

W W

W R

5.0 FINAL INSPECTION 5.1 Visual and Dimensional Inspection 5.2 Air test of pads at 1.05 Kgs/cm2g 5.3 Hydrostatic Test (Full of Water) 5.4 Pickling & passivation 5.5 5.6 Final Stamping of equipment & Release etc. DOCUMENTATION

Inspection Report Test Report Hydro test Report Inspection Report Rub-off Q.C Dossier

W W W W W W

W R H R H H

Legends:H - Hold (Offer for witness & obtain clearance) W- Witness, R-Review, RW - Random Witness W/R - Witness of Review

FOR PRABHA STEEL INDUSTRIES

FOR SHIVA PHARMACHEM

FOR BV