Sample3 APV

Pressure Vessel Engineering, Ltd.
120 Randall Dr. Waterloo, Ontario N2V 1C6

Date Printed: 10/27/2008
VESSEL DESCRIPTION
Horizontal Retention Tank Vessel designed per the ASME Boiler & Pressure Vessel Code, Section VIII, Division 1,2007 Edition with Advanced Pressure Vessel, Version: 10.0.2 Vessel is ASME Code Stamped
Job No: Sample Vessel 3 Vessel Number: Horizontal Vessel
NAMEPLATE INFORMATION
Vessel MAWP: MDMT: Serial Number(s): National Board Number(s): Year Built: Radiography: Postweld Heat Treated: 75.00 PSI at 150 F -20 F at 75.00 PSI __________________________________ __________________________________ 2008 NONE NONE
Signatures
Mechanical Technologist:_______________________________________________________________ Date: ____/____/____
Alex Turvey
P.Eng:_______________________________________________________________ Date: ____/____/____

Laurence Brundrett

Shell 1 Job No: Sample Vessel 3 Number: 1
Vessel Number: Horizontal Vessel Mark Number: S1
Cylindrical Shell Design Information

Design Pressure: 75.00 PSI Static Head: 3.50 PSI Shell Material: SA-516 Gr 70 Shell Length: 120.0000 in. Corrosion Allowance: External Corrosion Allowance: Outside Diameter (new): Outside Diameter (corroded): Shell Surface Area: Shell Estimated Volume: Circ. Joint Efficiency: 0.0000 0.0000 96.0000 96.0000 251.33 3711.74 70 in. in. in. in. Sq. Ft. Gal. % Design Temperature: 150 Long. Joint Efficiency: 70 Factor B Chart: CS-2 Material Stress (hot): 20000 Material Stress (cold): 20000 Compressive Stress: 11484 Actual Circumferential Stress: 17180 Actual Longitudinal Stress: 8534 F % PSI PSI PSI PSI PSI
Specific Gravity: 1.00 Weight of Fluid: 31008.13 lb. Total Flooded Shell Weight: 34198.36 lb. Shell Weight: 3190.24 lb.
Minimum Design Metal Temperature Data

Min. Temperature Curve: B UCS-66(b) reduction: No UCS-68(c) reduction: No Pressure at MDMT: Minimum Design Metal Temperature: Computed Minimum Temperature: 75.00 PSI -20 F -20 F
Design Thickness Calculations

Longitudinal Stress Calculations per Paragraph UG-27(c)(2)
t= PR 2SE + 0.4P = 78.50 * 47.6875 2 * 20000 * 0.70 + 0.4 * 78.50 = 0.1335 + 0.0000 (corrosion) + 0.0000 (ext. corrosion) = minimum of 0.1335 in.
Circumferential Stress Calculations per Appendix 1-1(a)(1)

t= PRo SE + 0.4P = 78.50 * 48.0000 20000 * 0.70 + 0.4 * 78.50 = 0.2686 + 0.0000 (corrosion) + 0.0000 (ext. corrosion) = minimum of 0.2686 in.
Extreme Fiber Elongation Calculation per Paragraph UCS-79

Elongation = 50t Rf = 50 * 0.3125 47.8438 = elongation of 0.33 %
Nominal Shell Thickness Selected = 0.3125 in.
Advanced Pressure Vessel version: 10.0.2 Computer Engineering, Inc.
Page 1 of 38
Section VIII, Division 1, 2007 Edition

Right Side Head Job No: Sample Vessel 3 Number: 1
Vessel Number: Horizontal Vessel Mark Number: H2
Ellipsoidal Head Design Information

Design Pressure: 75.00 PSI Static Head: 3.50 PSI Head Material: SA-516 Gr 70 Corrosion Allowance: External Corrosion Allowance: Head Location: Outside Diameter : Thin Out : K = [2 + (D/2h)! ] : Head Surface Area: Head Estimated Volume: Head Weight: 0.0000 0.0000 Right 96.0000 0.0305 1.00 in. in. in. in. Design Temperature: 150 Joint Efficiency: 85 Factor B Chart: CS-2 Material Stress (hot): 20000 Material Stress (cold): 20000 Actual Head Stress: 15637 Straight Flange : 1.5000 Head Depth (ho) : 24.1563 F % PSI PSI PSI in. in.
72.44 Sq. Ft. 538.07 Gal. 922.50 lb.
Specific Gravity: Weight of Fluid: Total Flooded Head Weight:
1.00 4487.55 lb. 5410.04 lb.


Design Thickness Calculations per Appendix 1-4(c) t= PDoK 2SE + 2P(K - 0.1) = 78.50 * 96.0000 * 1.00 2 * 20000 * 0.85 + 2 * 78.50 * (1.00 - 0.1) = minimum of 0.2513 in.
= 0.2208 + 0.0000 (corrosion) + 0.0000 (ext. corrosion) + 0.0305(thin out)
Extreme Fiber Elongation Calculation per Paragraph UCS-79 elongation = 75t Rf = 75 * 0.3125 16.2669 = elongation of 1.44 %
Nominal Head Thickness Selected = 0.3125 in. Minimum Thickness after forming, ts (uncorroded) = 0.2820 in.
Page 2 of 38

Left Side Head Job No: Sample Vessel 3 Number: 2
Vessel Number: Horizontal Vessel Mark Number: H1
Ellipsoidal Head Design Information

Design Pressure: 75.00 PSI Static Head: 3.50 PSI Head Material: SA-516 Gr 70 Corrosion Allowance: External Corrosion Allowance: Head Location: Outside Diameter : Thin Out : K = [2 + (D/2h)! ] : Head Surface Area: Head Estimated Volume: Head Weight: 0.0000 0.0000 Left 96.0000 0.0305 1.00 in. in. in. in. Design Temperature: 150 Joint Efficiency: 85 Factor B Chart: CS-2 Material Stress (hot): 20000 Material Stress (cold): 20000 Actual Head Stress: 15637 Straight Flange : 1.5000 Head Depth (ho) : 24.1563 F % PSI PSI PSI in. in.
72.44 Sq. Ft. 538.07 Gal. 922.50 lb.
Specific Gravity: Weight of Fluid: Total Flooded Head Weight:
1.00 4487.55 lb. 5410.04 lb.


Design Thickness Calculations per Appendix 1-4(c) t= PDoK 2SE + 2P(K - 0.1) = 78.50 * 96.0000 * 1.00 2 * 20000 * 0.85 + 2 * 78.50 * (1.00 - 0.1) = minimum of 0.2513 in.
= 0.2208 + 0.0000 (corrosion) + 0.0000 (ext. corrosion) + 0.0305(thin out)
Extreme Fiber Elongation Calculation per Paragraph UCS-79 elongation = 75t Rf = 75 * 0.3125 16.2669 = elongation of 1.44 %
Nominal Head Thickness Selected = 0.3125 in. Minimum Thickness after forming, ts (uncorroded) = 0.2820 in.
Page 3 of 38

A - 3/4" 3000# Cplg Job No: Sample Vessel 3 Number: 9 ID Number: A
Vessel Number: Horizontal Vessel Mark Number: A
Nozzle Design Information

Design Pressure: 75.00 PSI Static Head: 3.50 PSI Nozzle Material: SA-105 External Projection: Internal Projection: Inside Corrosion Allowance: External Corrosion Allowance: Nozzle ID (new): Nozzle ID (corroded): Outer "h" Limit: Internal "h" Limit: OD, Limit of Reinforcement: 0.6270 0.0000 0.0000 0.0000 1.0650 1.0650 0.4063 0.4063 2.1300 in. in. in. in. in. in. in. in. in. Design Temperature: 150 F Nozzle Efficiency (E): 100 % Joint Efficiency (E1): 1.00 Factor B Chart: CS-6 Allowable Stress at Design Temperature (Sn): 20000 PSI Allowable Stress at Ambient Temperature: 20000 PSI Correction Factor (F): 1.00 Nozzle Path: None Nozzle Wall Thickness(new): 0.1625 in. Nozzle Wall Thickness(corroded): 0.1625 in. Upper Weld Leg Size(Weld 41): 0.2500 in. Internal Weld Leg Size(Weld 43): 0.0000 in. Outside Groove Weld Depth: 0.3125 in.
Minimum Design Metal Temperature

Min. Temp. Curve: A UCS-66(b) reduction: Yes UCS-68(c) reduction: No Pressure at MDMT: Minimum Design Metal Temperature: Computed Minimum Temperature: 75.00 PSI -20 F -122 F
Host Component: Shell 1 - Shell 1

Material: SA-516 Gr 70 Material Stress(Sv): 20000 PSI Shell wall thickness(new): Shell wall thickness(corroded): 0.3125 in. 0.3125 in.
Nozzle Detail Information

Upper Weld Leg Size(Weld 41): 0.2500 in. Nozzle Wall Thickness(tn): 0.1625 in. Outside Groove Weld Depth: 0.3125 in.
Nozzle passes through the vessel, attached by a groove weld. Nozzle is adequate for UG-45 requirements. Opening is adequately reinforced for Internal Pressure. Reinforcement calculations are not required per UG-36(c)(3)(a)See Uw-14 for exceptions. Weld Strength Paths are adequate.
Page 4 of 38

Required Shell Thickness per Paragraph UG-37(a)

tr = PRo SE + 0.4P = 78.50 * 48.0000 20000 * 1 + 0.4 * 78.50 = 0.1881 in.
Nozzle Required Thickness Calculations

Required Nozzle Thickness for Internal Pressure per Paragraph UG-37(a) trn = PRn SE - 0.6P = 78.50 * 0.5325 20000 * 1 - 0.6 * 78.50 = 0.0021 in.
Strength Reduction Factors

fr1 = min " Sn $ " 20000 $ , 1.0000 = min , 1.0000 = 1.0000 # Sv % # 20000 % " Sn $ " 20000 $ , 1.0000 = min , 1.0000 = 1.0000 # Sv % # 20000 % fr2 = min " Sn $ " 20000 $ , 1.0000 = min , 1.0000 = 1.0000 # Sv % # 20000 %
fr3 = min
UG-45 Thickness Calculations

Nozzle Thickness for Pressure Loading (plus corrosion) per Paragraph UG-45(a) t= PRn SE - 0.6P + Ca + ext. Ca = 78.50 * 0.5325 20000 * 1.00 - 0.6 * 78.50 + 0.0000 + 0.0000 = 0.0021 in.
Nozzle Thickness for Internal Pressure (plus corrosion) per Paragraph UG-45(b)(1) t= PRo SE + 0.4P + Ca + ext. Ca = 78.50 * 48.0000 20000 * 1 + 0.4 * 78.50 + 0.0000 + 0.0000 = 0.1881 in.
Minimum Thickness of Standard Wall Pipe (plus corrosion) per Paragraph UG-45(b)(4) t = minimum thickness of standard wall pipe + Ca + ext. Ca Nozzle Minimum Thickness per Paragraph UG-45(b) t = Smallest of UG-45(b)(1) or UG-45(b)(4) Wall thickness = tn = 0.1625 is greater than or equal to UG-45 value of 0.1225
= 0.1225 in. = 0.1225 in.
Page 5 of 38

Nozzle Weld Strength Calculations

Attachment Weld Strength per Paragraph UW-16 Weld 41 tmin = smaller of 0.75, t, or tn = smaller of 0.75, 0.3125, or 0.1625 Weld 41 Leg min. = (smaller of 0.25 or (tmin * 0.7)) + ext. CA 0.7 = 0.1138 0.7 = 0.1625 in. = 0.1625 in. Weld 41, actual weld leg = 0.2500 in.
Unit Stresses per Paragraphs UG-45(c) and UW-15 Nozzle wall in shear = 0.70 * Sn = 0.70 * 20000 Upper fillet, Weld 41, in shear = 0.49 * Material Stress = 0.49 * 20000 Vessel groove weld, in tension = 0.74 * Material Stress = 0.74 * 20000 Strength of Connection Elements Nozzle wall in shear = & * ' * mean nozzle diameter * tn * Nozzle wall in shear unit stress = & * ' * 1.2275 * 0.1625 * 14000 Upper fillet in shear = & * ' * Nozzle OD * weld leg * upper fillet in shear unit stress = & * ' * 1.3900 * 0.2500 * 9800 Groove Weld in Tension = & * ' * Nozzle OD * groove depth * groove weld tension unit stress = & * ' * 1.3900 * 0.3125 * 14800
= 14000 PSI = 9800 PSI = 14800 PSI
= 4380 lb. = 5350 lb. = 10100 lb.
Load to be carried by welds, per UG-41(b)(1) and Fig. UG-41.1 sketch (a) W = [A - A1 + 2 tn fr1(E1t - Ftr)] Sv = [0.2003 - 0.1325 + 2 * 0.1625 * 1.0000 * (1.00 * 0.3125 - 1.0000 * 0.1881)] * 20000 W1-1 = (A2 + A5 + A41 + A42) * Sv = (0.1303 + 0.0000 + 0.0625 + 0.0000) * 20000 W2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv = (0.1303 + 0.0000 + 0.0625 + 0.0000 + 2 * 0.1625 * 0.3125 * 1.0000) * 20000 W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1) * Sv = (0.1303 + 0.0000 + 0.0000 + 0.0625 + 0.0000 + 0.0000 + 2 * 0.1625 * 0.3125 * 1.0000) * 20000 Check Strength Paths Path 1-1 = Upper fillet in shear + Nozzle wall in shear = 5350 + 4380 Path 2-2 = Upper fillet in shear + Groove weld in tension + Inner fillet in shear = 5350 + 10100 + 0 Path 3-3 = Upper fillet in shear + Inner fillet in shear + Groove weld in tension = 5350 + 0 + 10100
= 2160 lb. = 3860 lb. = 5890 lb. = 5890 lb.
= 9730 lb. = 15450 lb. = 15450 lb.
Page 6 of 38

B - 6" Pipe Job No: Sample Vessel 3 Number: 1 ID Number: 1
Vessel Number: Horizontal Vessel Mark Number: B

Design Pressure: 75.00 PSI Static Head: 3.50 PSI Nozzle Material: SA-106 Gr B External Projection: Internal Projection: Inside Corrosion Allowance: External Corrosion Allowance: Nozzle Pipe Size: Nozzle ID (new): Nozzle ID (corroded): Developed Opening: Outer "h" Limit: Internal "h" Limit: OD, Limit of Reinforcement: 4.0000 1.0000 0.0000 0.0000 6 5.7610 5.7610 7.4700 0.7050 0.7050 14.9400 in. in. in. in. in. in. in. in. in. in. Design Temperature: 150 F Nozzle Efficiency (E): 100 % Joint Efficiency (E1): 1.00 Factor B Chart: CS-2 Allowable Stress at Design Temperature (Sn): 17100 PSI Allowable Stress at Ambient Temperature: 17100 PSI Correction Factor (F): 1.00 Nozzle Path: None Nozzle Pipe Schedule: 80 Nozzle Wall Thickness(new): 0.4320 in. Nozzle Wall Thickness(corroded): 0.4320 in. Tangential Dimension L: 34.5000 in. Upper Weld Leg Size(Weld 41): 0.3125 in. Internal Weld Leg Size(Weld 43): 0.3125 in. Outside Groove Weld Depth: 0.2820 in.

Min. Temp. Curve: B UCS-66(b) reduction: Yes UCS-68(c) reduction: No Pressure at MDMT: Minimum Design Metal Temperature: Computed Minimum Temperature: 3.50 PSI -20 F -155 F
Host Component: Head 2 - Left Side Head

Material: SA-516 Gr 70 Material Stress(Sv): 20000 PSI Head wall thickness(new): Head wall thickness - thin out (corroded): 0.3125 in. 0.2820 in.

Upper Weld Leg Size(Weld 41): 0.3125 in. Internal Weld Leg Size(Weld 43): 0.3125 in. Nozzle Wall Thickness(tn): 0.4320 in. Outside Groove Weld Depth: 0.2820 in.
tangential to the vessel wall, attached by a groove weld. Pipe Size: 6 Schedule: 80 Nozzle is adequate for UG-45 requirements. Opening is adequately reinforced for Internal Pressure. Weld Strength Paths are adequate.
Page 7 of 38

Required Head Thickness per Paragraph UG-37(a)

tr = P K1 Do (2SE + 0.8P) = 78.50 * 0.9000 * 96.0000 (2 * 20000 * 1 + 0.8 * 78.50) = 0.1693 in.


fr3 = min

Nozzle Thickness for Internal Pressure (plus corrosion) per Paragraph UG-45(b)(1) t= P K Do (2SE + 2P(K - 0.1)) + Ca + ext. Ca = 78.50 * 1.0000 * 96.0000 (2 * 20000 * 1 + 2 * 78.50 * (1.0000 - 0.1)) + 0.0000 + 0.0000 = 0.1877 in.
Minimum Thickness of Standard Wall Pipe (plus corrosion) per Paragraph UG-45(b)(4) t = minimum thickness of standard wall pipe + Ca + ext. Ca Nozzle Minimum Thickness per Paragraph UG-45(b) t = Smallest of UG-45(b)(1) or UG-45(b)(4) Wall thickness = tn * 0.875(pipe) = 0.3780 is greater than or equal to UG-45 value of 0.1877
= 0.2450 in. = 0.1877 in.
Page 8 of 38

Nozzle Reinforcement Calculations

Area Required for Internal Pressure A = d tr F + 2 tn tr F (1 - fr1) = (7.4700 * 0.1693 * 1.00) + (2 * 0.4320 * 0.1693 * 1.00 * (1 - 0.8550)) = 1.2859 sq. in. Area Available - Internal Pressure A1 Formula 1 = d(E1 t - F tr) - 2tn(E1 t - F tr)(1 - fr1) = 7.4700 * (1.00 * 0.2820 - 1.00 * 0.1693) - 2 * 0.4320 * (1.00 * 0.2820 - 1.00 * 0.1693) * (1 - 0.8550) = 0.8277 sq. in. A1 Formula 2 = 2(t + tn)(E1 t - F tr) - 2tn(E1 t - F tr)(1 - fr1) = 2 * (0.2820 + 0.4320)(1.00 * 0.2820 - 1.00 * 0.1693) - 2 * 0.4320 * (1.00 * 0.2820 - 1.00 * 0.1693) * (1 - 0.8550) = 0.1468 sq. in. A1 = Larger value of A1 Formula 1 and A1 Formula 2 A2 Formula 1 = 5(tn - trn) fr2 t = 5(0.4320 - 0.0133) * 0.8550 * 0.2820 = 0.5048 sq. in. A2 Formula 2 = 5(tn - trn) fr2 tn = 5(0.4320 - 0.0133) * 0.8550 * 0.4320 = 0.7733 sq. in. A2 = Smaller value of A2 Formula 1 and A2 Formula 2 A3 = Smaller value of the following : 5 * t * ti * fr2 = 5 * 0.2820 * 0.4320 * 0.8550 = 0.5208 sq. in. 5 * ti * ti * fr2 = 5 * 0.4320 * 0.4320 * 0.8550 = 0.7978 sq. in. 2 * h * ti * fr2 = 2 * 1.0000 * 0.4320 * 0.8550= 0.7387 sq. in. = 0.5208 sq. in. A41 = (leg)! * fr2 = (0.3125)! * 0.8550 A43 = (leg)! * fr2 = (0.3125)! * 0.8550 = 0.0835 sq. in. = 0.0835 sq. in. = 0.8277 sq. in.
= 0.5048 sq. in.
Area Available (Internal Pressure) = A1 + A2 + A3 + A41 + A43 = 2.0203 sq. in., which is greater than A (1.2859)
Page 9 of 38


Attachment Weld Strength per Paragraph UW-16 Weld 41 tmin = smaller of 0.75, t, or tn = smaller of 0.75, 0.2820, or 0.4320 Weld 41 Leg min. = (smaller of 0.25 or (tmin * 0.7)) + ext. CA 0.7 = 0.1974 0.7 = 0.2820 in. = 0.2820 in. Weld 41, actual weld leg = 0.3125 in. Weld 43 tmin = smaller of 0.75, t, or tn = smaller of 0.75, 0.2820, or 0.4320 Weld 43 Leg min. = (smaller of 0.25 or (tmin * 0.7)) + ca 0.7 = (smaller of 0.25 or (0.2820 * 0.7)) + 0.0000 0.7 = 0.1974 0.7 = 0.2820 in. = 0.2820 in.
Weld 43, actual weld leg = 0.3125 in.
Unit Stresses per Paragraphs UG-45(c) and UW-15 Nozzle wall in shear = 0.70 * Sn = 0.70 * 17100 Upper fillet, Weld 41, in shear = 0.49 * Material Stress = 0.49 * 17100 Vessel groove weld, in tension = 0.74 * Material Stress = 0.74 * 17100 Inner fillet, Weld 43, in shear = 0.49 * Material Stress = 0.49 * 17100 Strength of Connection Elements Nozzle wall in shear = & * ' * mean nozzle diameter * tn * Nozzle wall in shear unit stress = & * ' * 6.1930 * 0.4320 * 11970 Upper fillet in shear = & * ' * Nozzle OD * weld leg * upper fillet in shear unit stress = & * ' * 6.6250 * 0.3125 * 8379 Groove Weld in Tension = & * ' * Nozzle OD * groove depth * groove weld tension unit stress = & * ' * 6.6250 * 0.2820 * 12654 Inner fillet in shear = & * ' * Nozzle OD * weld leg * inner fillet in shear unit stress = & * ' * 6.6250 * 0.3125 * 8379
= 11970 PSI = 8379 PSI = 12654 PSI = 8379 PSI
= 50300 lb. = 27200 lb. = 37100 lb. = 27200 lb.
= 10800 lb. = 11800 lb. = 28000 lb. = 28000 lb.
= 77500 lb. = 91500 lb. = 91500 lb.
Page 10 of 38

C - 6" Pipe Job No: Sample Vessel 3 Number: 7 ID Number: C
Vessel Number: Horizontal Vessel Mark Number: C

Design Pressure: 75.00 PSI Static Head: 3.50 PSI Nozzle Material: SA-106 Gr B External Projection: Internal Projection: Inside Corrosion Allowance: External Corrosion Allowance: Nozzle Pipe Size: Nozzle ID (new): Nozzle ID (corroded): Developed Opening: Outer "h" Limit: Internal "h" Limit: OD, Limit of Reinforcement: 4.0000 0.0000 0.0000 0.0000 6 5.7610 5.7610 6.8000 0.7050 0.7050 10.0000 in. in. in. in. in. in. in. in. in. in. Design Temperature: 150 F Nozzle Efficiency (E): 100 % Joint Efficiency (E1): 1.00 Factor B Chart: CS-2 Allowable Stress at Design Temperature (Sn): 17100 PSI Allowable Stress at Ambient Temperature: 17100 PSI Correction Factor (F): 1.00 Nozzle Path: None Nozzle Pipe Schedule: 80 Nozzle Wall Thickness(new): 0.4320 in. Nozzle Wall Thickness(corroded): 0.4320 in. Tangential Dimension L: 5.2500 in. Upper Weld Leg Size(Weld 41): 0.3125 in. Internal Weld Leg Size(Weld 43): 0.0000 in. Outside Groove Weld Depth: 0.2820 in.

Reinforcing Pad Information

Reinforcing Material: SA-516 Gr 70 Reinforcing Plate Thickness(te): OD, Reinforcing Plate(Dp): 0.3125 in. 12.0000 in. Allowable Stress at Design Temperature(Sp): Allowable Stress at Ambient Temperature: Repad to Vessel Weld Leg Size(Weld 42): Repad to Nozzle Groove Weld Depth: 20000 20000 0.2500 0.0000 PSI PSI in. in.
Host Component: Head 1 - Right Side Head


Upper Weld Leg Size(Weld 41): 0.3125 in. Nozzle Wall Thickness(tn): 0.4320 in. Outside Groove Weld Depth: 0.2820 in. Repad to Vessel Weld Leg Size(Weld 42): 0.2500 in. Repad Thickness(te): 0.3125 in.
tangential to the vessel wall, attached by a groove weld. Pipe Size: 6 Schedule: 80 Nozzle is adequate for UG-45 requirements. Opening is adequately reinforced for Internal Pressure. Weld Strength Paths are adequate.
Page 11 of 38


tr = P K Do (2SE + 2P(K - 0.1)) = 78.50 * 1.0000 * 96.0000 (2 * 20000 * 1 + 2 * 78.50 * (1.0000 - 0.1)) = 0.1877 in.


fr1 = min " Sn $ " 17100 $ , 1.0000 = min , 1.0000 = 0.8550 # Sv % # 20000 % " Sn $ " 17100 $ , 1.0000 = min , 1.0000 = 0.8550 # Sv % # 20000 % fr2 = min " Sn $ " 17100 $ , 1.0000 = min , 1.0000 = 0.8550 # Sv % # 20000 % " Sp $ " 20000 $ , 1.0000 = min , 1.0000 = 1.0000 # Sv % # 20000 %
fr3 = min
fr4 = min

Nozzle Thickness for Internal Pressure (plus corrosion) per Paragraph UG-45(b)(1) t= P K Do (2SE + 2P(K - 0.1)) + Ca + ext. Ca = 78.50 * 1.0000 * 96.0000 (2 * 20000 * 1 + 2 * 78.50 * (1.0000 - 0.1)) + 0.0000 + 0.0000 = 0.1877 in.
Minimum Thickness of Standard Wall Pipe (plus corrosion) per Paragraph UG-45(b)(4) t = minimum thickness of standard wall pipe + Ca + ext. Ca Nozzle Minimum Thickness per Paragraph UG-45(b) t = Smallest of UG-45(b)(1) or UG-45(b)(4) Wall thickness = tn * 0.875(pipe) = 0.3780 is greater than or equal to UG-45 value of 0.1877
= 0.2450 in. = 0.1877 in.
Page 12 of 38


Area Required for Internal Pressure A = d tr F + 2 tn tr F (1 - fr1) = (6.8000 * 0.1877 * 1.00) + (2 * 0.4320 * 0.1877 * 1.00 * (1 - 0.8550)) Area Available - Internal Pressure A1 = (dLR - d)(E1 t - F tr) - 2tn(E1 t - F tr)(1 - fr1) = (10.0000 - 6.8000) * * (1.00 * 0.2820 - 1.00 * 0.1877) - 2 * 0.4320 * (1.00 * 0.2820 - 1.00 * 0.1877) * (1 - 0.8550) A2 Formula 1 = 5(tn - trn) fr2 t = 5(0.4320 - 0.0133) * 0.8550 * 0.2820 = 0.5048 sq. in. A2 Formula 2 = 2(tn - trn) fr2 (2.5 tn + te ) = 2(0.4320 - 0.0133) * 0.8550 * (2.5 * 0.4320 + 0.3125) = 0.9970 sq. in. A2 = Smaller value of A2 Formula 1 and A2 Formula 2 A3 = Smaller value of the following : 5 * t * ti * fr2 = 5 * 0.2820 * 0.4320 * 0.8550 = 0.5208 sq. in. 5 * ti * ti * fr2 = 5 * 0.4320 * 0.4320 * 0.8550 = 0.7978 sq. in. 2 * h * ti * fr2 = 2 * 0.0000 * 0.4320 * 0.8550= 0.0000 sq. in. = 0.0000 sq. in. A41 = (leg)! * fr3 = (0.3125)! * 0.8550 A42 = Allowable Weld 42 area * fr4 = 0.0000 * 1.0000 A43 = (leg)! * fr2 = 0 * 0.8550 A5 = (Dp - d - 2tn) te fr4 = (10.0000 - 6.8000 - 2 * 0.4320) * 0.3125 * 1.0000 = 0.0835 sq. in. = 0.0000 sq. in. = 0.0000 sq. in. = 0.7300 sq. in. = 1.2999 sq. in.
= 0.2899 sq. in.
= 0.5048 sq. in.
Area Available (Internal Pressure) = A1 + A2 + A3 + A41 + A42 + A43 + A5 = 1.6082 sq. in., which is greater than A (1.2999)
Page 13 of 38


Attachment Weld Strength per Paragraph UW-16 Weld 41 tmin = smaller of 0.75, te, or tn = smaller of 0.75, 0.3125, or 0.4320 Weld 41 Leg min. = (smaller of 0.25 or (tmin * 0.7)) + ext. CA 0.7 = 0.2188 0.7 = 0.3125 in. = 0.3125 in. Weld 41, actual weld leg = 0.3125 in. Weld 42 tmin = smaller of 0.75, t, or te = smaller of 0.75, 0.2820, or 0.3125 Weld 42 Leg min. = 0.5 * tmin + ext. CA 0.7 = 0.5 * 0.2820 + 0.0000 0.7 = 0.2820 in. = 0.2014 in. Weld 42, actual weld leg = 0.2500 in.
Unit Stresses per Paragraphs UG-45(c) and UW-15 Nozzle wall in shear = 0.70 * Sn = 0.70 * 17100 Upper fillet, Weld 41, in shear = 0.49 * Material Stress = 0.49 * 17100 Vessel groove weld, in tension = 0.74 * Material Stress = 0.74 * 17100 Outer fillet, Weld 42, in shear = 0.49 * Material Stress = 0.49 * 20000 Strength of Connection Elements Nozzle wall in shear = & * ' * mean nozzle diameter * tn * Nozzle wall in shear unit stress = & * ' * 6.1930 * 0.4320 * 11970 Upper fillet in shear = & * ' * Nozzle OD * weld leg * upper fillet in shear unit stress = & * ' * 6.6250 * 0.3125 * 8379 Groove Weld in Tension = & * ' * Nozzle OD * groove depth * groove weld tension unit stress = & * ' * 6.6250 * 0.2820 * 12654 Outer fillet in shear = & * ' * Plate OD * weld leg * outer fillet in shear unit stress = & * ' * 12.0000 * 0.2500 * 9800
= 11970 PSI = 8379 PSI = 12654 PSI = 9800 PSI
= 50300 lb. = 27200 lb. = 37100 lb. = 46200 lb.
Load to be carried by welds, per UG-41(b)(1) and Fig. UG-41.1 sketch (a) W = [A - A1 + 2 tn fr1(E1t - Ftr)] Sv = [1.2999 - 0.2899 + 2 * 0.4320 * 0.8550 * (1.00 * 0.2820 - 1.0000 * 0.1877)] * 20000 W1-1 = (A2 + A5 + A41 + A42) * Sv = (0.5048 + 0.7300 + 0.0835 + 0.0000) * 20000 W2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv = (0.5048 + 0.0000 + 0.0835 + 0.0000 + 2 * 0.4320 * 0.2820 * 0.8550) * 20000 W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1) * Sv = (0.5048 + 0.0000 + 0.7300 + 0.0835 + 0.0000 + 0.0000 + 2 * 0.4320 * 0.2820 * 0.8550) * 20000 Check Strength Paths Path 1-1 = Outer fillet in shear + Nozzle wall in shear = 46200 + 50300 Path 2-2 = Upper fillet in shear + Groove weld in tension + Inner fillet in shear = 27200 + 37100 + 0 Path 3-3 = Outer fillet in shear + Inner fillet in shear + Groove weld in tension = 46200 + 0 + 37100
= 21600 lb. = 26400 lb. = 15900 lb. = 30500 lb.
= 96500 lb. = 64300 lb. = 83300 lb.
Plate Strength = A5 * Sp = 0.7300 * 20000 Outer fillet weld strength(46200) is greater than plate strength(14600).
= 14600 lb.
Page 14 of 38

D - 12x16" MWY Job No: Sample Vessel 3 Number: 6 ID Number: D
Vessel Number: Horizontal Vessel Mark Number: D

Design Pressure: 75.00 PSI Static Head: 3.50 PSI Nozzle Material: SA-106 Gr B External Projection: Internal Projection: Inside Corrosion Allowance: External Corrosion Allowance: Nozzle ID (new): Nozzle ID (corroded): Outer "h" Limit: Internal "h" Limit: OD, Limit of Reinforcement: 2.0000 1.0000 0.0000 0.0000 16.0000 16.0000 0.7050 0.7050 32.0000 in. in. in. in. in. in. in. in. in. Design Temperature: 150 F Nozzle Efficiency (E): 100 % Joint Efficiency (E1): 1.00 Factor B Chart: CS-2 Allowable Stress at Design Temperature (Sn): 17100 PSI Allowable Stress at Ambient Temperature: 17100 PSI Correction Factor (F): 1.00 Nozzle Path: None Nozzle Wall Thickness(new): 0.7500 in. Nozzle Wall Thickness(corroded): 0.7500 in. Upper Weld Leg Size(Weld 41): 0.3125 in. Internal Weld Leg Size(Weld 43): 0.3125 in. Outside Groove Weld Depth: 0.2820 in.

Host Component: Head 2 - Left Side Head


Nozzle passes through the vessel, attached by a groove weld. Nozzle is adequate for UG-45 requirements. Opening is adequately reinforced for Internal Pressure. Weld Strength Paths are adequate.
Page 15 of 38


tr = P K1 Do (2SE + 0.8P) = 78.50 * 0.9000 * 96.0000 (2 * 20000 * 1 + 0.8 * 78.50) = 0.1693 in.


fr3 = min

This calculation is for an access or inspection opening. Nozzle Thickness for Pressure Loading (plus corrosion) per Paragraph UG-45(a) t= PRn SE - 0.6P + Ca + ext. Ca = 78.50 * 8.0000 17100 * 1.00 - 0.6 * 78.50 + 0.0000 + 0.0000 = 0.0368 in.
Page 16 of 38


= 0.8598 sq. in.
Page 17 of 38


= 11970 PSI = 8379 PSI = 12654 PSI = 8379 PSI
= 236100 lb. = 71900 lb. = 98000 lb. = 71900 lb.
= 22200 lb. = 18900 lb. = 45900 lb. = 45900 lb.
= 308000 lb. = 241800 lb. = 241800 lb.
Page 18 of 38

E - 12x16" MWY Job No: Sample Vessel 3 Number: 2 ID Number: E
Vessel Number: Horizontal Vessel Mark Number: E


Host Component: Head 1 - Right Side Head


Page 19 of 38


tr = P K1 Do (2SE + 0.8P) = 78.50 * 0.9000 * 96.0000 (2 * 20000 * 1 + 0.8 * 78.50) = 0.1693 in.


fr3 = min

Page 20 of 38


= 0.8598 sq. in.
Page 21 of 38


= 11970 PSI = 8379 PSI = 12654 PSI = 8379 PSI
= 236100 lb. = 71900 lb. = 98000 lb. = 71900 lb.
= 22200 lb. = 18900 lb. = 45900 lb. = 45900 lb.
= 308000 lb. = 241800 lb. = 241800 lb.
Page 22 of 38

F - 12x16" MWY Job No: Sample Vessel 3 Number: 4 ID Number: F
Vessel Number: Horizontal Vessel Mark Number: F




Page 23 of 38


tr = PRo SE + 0.4P = 78.50 * 48.0000 20000 * 1 + 0.4 * 78.50 = 0.1881 in.


fr3 = min

Page 24 of 38


= 0.9528 sq. in.
Page 25 of 38


= 11970 PSI = 8379 PSI = 12654 PSI = 8379 PSI
= 236100 lb. = 71900 lb. = 108600 lb. = 71900 lb.
= 24900 lb. = 20700 lb. = 50500 lb. = 50500 lb.
= 308000 lb. = 252400 lb. = 252400 lb.
Page 26 of 38

G - 1-1/2" 3000# Cplg Job No: Sample Vessel 3 Number: 5 ID Number: G
Vessel Number: Horizontal Vessel Mark Number: G

Design Pressure: 75.00 PSI Static Head: 3.50 PSI Nozzle Material: SA-105 External Projection: Internal Projection: Inside Corrosion Allowance: External Corrosion Allowance: Nozzle ID (new): Nozzle ID (corroded): Outer "h" Limit: Internal "h" Limit: OD, Limit of Reinforcement: 1.1875 0.0000 0.0000 0.0000 1.6750 1.6750 0.7388 0.7388 3.3500 in. in. in. in. in. in. in. in. in. Design Temperature: 150 F Nozzle Efficiency (E): 100 % Joint Efficiency (E1): 1.00 Factor B Chart: CS-6 Allowable Stress at Design Temperature (Sn): 20000 PSI Allowable Stress at Ambient Temperature: 20000 PSI Correction Factor (F): 1.00 Nozzle Path: None Nozzle Wall Thickness(new): 0.2955 in. Nozzle Wall Thickness(corroded): 0.2955 in. Upper Weld Leg Size(Weld 41): 0.3125 in. Internal Weld Leg Size(Weld 43): 0.0000 in. Outside Groove Weld Depth: 0.3125 in.

Min. Temp. Curve: A UCS-66(b) reduction: Yes UCS-68(c) reduction: No Pressure at MDMT: Minimum Design Metal Temperature: Computed Minimum Temperature: 75.00 PSI -20 F -122 F


Upper Weld Leg Size(Weld 41): 0.3125 in. Nozzle Wall Thickness(tn): 0.2955 in. Outside Groove Weld Depth: 0.3125 in.
Nozzle passes through the vessel, attached by a groove weld. Nozzle is adequate for UG-45 requirements. Opening is adequately reinforced for Internal Pressure. Reinforcement calculations are not required per UG-36(c)(3)(a)See Uw-14 for exceptions. Weld Strength Paths are adequate.
Page 27 of 38


tr = PRo SE + 0.4P = 78.50 * 48.0000 20000 * 1 + 0.4 * 78.50 = 0.1881 in.


fr3 = min

Nozzle Thickness for Internal Pressure (plus corrosion) per Paragraph UG-45(b)(1) t= PRo SE + 0.4P + Ca + ext. Ca = 78.50 * 48.0000 20000 * 1 + 0.4 * 78.50 + 0.0000 + 0.0000 = 0.1881 in.
Minimum Thickness of Standard Wall Pipe (plus corrosion) per Paragraph UG-45(b)(4) t = minimum thickness of standard wall pipe + Ca + ext. Ca Nozzle Minimum Thickness per Paragraph UG-45(b) t = Smallest of UG-45(b)(1) or UG-45(b)(4) Wall thickness = tn = 0.2955 is greater than or equal to UG-45 value of 0.1347
= 0.1347 in. = 0.1347 in.
Page 28 of 38


Attachment Weld Strength per Paragraph UW-16 Weld 41 tmin = smaller of 0.75, t, or tn = smaller of 0.75, 0.3125, or 0.2955 Weld 41 Leg min. = (smaller of 0.25 or (tmin * 0.7)) + ext. CA 0.7 = 0.2068 0.7 = 0.2955 in. = 0.2955 in. Weld 41, actual weld leg = 0.3125 in.
Unit Stresses per Paragraphs UG-45(c) and UW-15 Nozzle wall in shear = 0.70 * Sn = 0.70 * 20000 Upper fillet, Weld 41, in shear = 0.49 * Material Stress = 0.49 * 20000 Vessel groove weld, in tension = 0.74 * Material Stress = 0.74 * 20000 Strength of Connection Elements Nozzle wall in shear = & * ' * mean nozzle diameter * tn * Nozzle wall in shear unit stress = & * ' * 1.9705 * 0.2955 * 14000 Upper fillet in shear = & * ' * Nozzle OD * weld leg * upper fillet in shear unit stress = & * ' * 2.2660 * 0.3125 * 9800 Groove Weld in Tension = & * ' * Nozzle OD * groove depth * groove weld tension unit stress = & * ' * 2.2660 * 0.3125 * 14800
= 14000 PSI = 9800 PSI = 14800 PSI
= 12800 lb. = 10900 lb. = 16500 lb.
= 3600 lb. = 10600 lb. = 14300 lb. = 14300 lb.
= 23700 lb. = 27400 lb. = 27400 lb.
Page 29 of 38

Saddle 1 Job No: Sample Vessel 3 Number: 1
Vessel Number: Horizontal Vessel Mark Number: SDL1
Saddle Design Information

Design Temperature: 150 F Material: SA-36 Plate Condition: Length (d): 68.2500 in. Top Width (b'): 10.0000 in. Bottom Width (bb'): 10.0000 in. Outside Stiffener Thickness (tso): 0.5000 in. Inside Stiffener Thickness (tsi): 0.5000 in. Saddle Angle of contact ((): 150.0 Dist. from saddle centerline to tang. line (A): 13.5000 in. Support Design Condition: Shell stiffened by heads (A/R <= 1/2) Support Type: Stiffener Quantity: Material Stress (hot): Material Stress (cold): Yield Strength: Density: Web Plate Thickness (tw): Vessel Centerline Height (h): Elevation above grade (g): Type I 5 16600 16600 33800 0.2830 0.5000 66.0000 0.0000
PSI PSI PSI lb/in.^3 in. in. in.
Wear Plate Information

Design Temperature: 150 F Material: SA-36 Plate Condition: Extension (jw): 10.2500 in. Width (bw): 12.0000 in. Thickness (twp): 0.3750 in. Material Stress (hot): Material Stress (cold): Use for S2: Use for S3: Use for S5: 16600 PSI 16600 PSI Yes Yes Yes
Base Plate Information

Design Temperature: 150 F Material: SA-36 Plate Condition: Width (bb): 12.0000 in. Ultimate 28 Day Concrete Strength: Yield Strength: Length (m): Thickness (tb): 3000.00 33800 70.0000 0.7500 PSI PSI in. in.
Anchor Bolt Information

Material: SA-193 Gr B7 <=2.5" Condition: Size: 1" Quantity: 2 Material Stress (hot): Material Stress (cold): Number of Threads per in. : Root Area: 25000 PSI 25000 PSI 8.0000 0.5510 sq. in.
Page 30 of 38

Horizontal Retention Tank Job No: Sample Vessel 3
Vessel Number: Horizontal Vessel
ASME Flange Design Information

Host Description Type Size (in.) Material ASME Class 150 150 Material Group MAP (PSI)
B - 6" Pipe C - 6" Pipe
ASME Flange 1 ASME Flange 2
Slip-On Slip-On
6 SA-105 6 SA-105
1.1 272.50 1.1 272.50
Page 31 of 38

Job No: Sample Vessel 3
Zick Analysis Test Condition Saddle Support Loads

QL = FLh L - 2A = 0 * 66.0000 123.0000 - 2 * 13.5000 = 1.5 * 0 * 66.0000 68.2500 = 0 l b.
QT =
1.5 FT h d W 2 =
= 0 l b.
QW =
45063 2
= 22532 lb. = 22532 lb.
QN = QW = 22532
Saddle Load for Vessel Stress Analysis

Q = QN = 22532 = 22532 lb.
Saddle Load for Support Stress Analysis

QS = QN = 22532 = 22532 lb.
Page 32 of 38

Zick Calculations
Longitudinal Stress Due to Internal Pressure Sp = PR 2t = 75.00 * 47.8438 2 * 0.3125 Longitudinal Compressive Stress Due to External Pressure Spe = Longitudinal Bending Stress in the Shell at the Midpoint Z1 = ' R! t = 3.1416 * 47.8438! * 0.3125 S1 = K1 Q L 4 Z1 = 0.53213 * 22532 * 123.0000 4 * 2247 Longitudinal Bending Stress in the Shell in the Plane of the Saddle S1' = K1' Q L 4 Z1 = 0.04938 * 22532 * 123.0000 4 * 2247 Saddle Plane Tangential Shear Stress te = t + twp = 0.3125 + 0.3750 S2 = K2 Q R te = 0.48517 * 22532 47.8438 * 0.6875 = 0.38022 * 22532 47.8438 * 0.3125 0.48517 * 22532 47.8438 * 0.2820 Circumferential Stress at the Horn of the Saddle = 0.2383 sq. in. = 0.6875 in. = 332 PSI = 15 PSI = 0 PSI = 2247 in.) = 164 PSI = 5741 PSI
S2w =
K2w Q Rt K2 Q R tH
= 573 PSI
S2H =
= 810 PSI
te! = t! + twp! = 0.3125! + 0.3750! S3 = Q * + 4 te (b + 1.56
, * 12 K3 Q R , R t) - + L te! , * 12 * 0.00792 * 22532 * 47.8438 , 47.8438 * 0.3125) - + 123.0000 * 0.2383 = -4007 PSI Circumferential Stress at End of the Wear Plate
=-
22532 * + 4 * 0.6875 * (10.0000 + 1.56 *
S3w = -
* + 4 t (bw + 1.56 Q
, * 12 K3w Q R , R t) - + L t! , * 12 * 0.00631 * 22532 * 47.8438 , 47.8438 * 0.3125) - + 123.0000 * 0.3125! = -7795 PSI Additional Stresses in Head Used as a Stiffener
=-
22532 * + 4 * 0.3125 * (12.0000 + 1.56 *
S4 =
K4 Q R tH
0.29525 * 22532 47.8438 * 0.2820
= 493 PSI
Page 33 of 38

Ring Compression in the Shell Over the Saddle

te = t + twp = 0.3125 + 0.3750 S5 = K5 Q te (b + 1.56 R t) = 0.67330 * 22532 0.6875 * (0.5000 + 1.56 * 47.8438 * 0.3125) Maximum Splitting Force Fs = K8Qs = 0.25937 * 22532 = 5844 lb. = 0.6875 in. = 3378 PSI
Page 34 of 38

Vessel Stress Ratio Calculations

Any ratio greater than 1 represents an overstressed condition R1t = S1 + Sp SShell E = 164 + 5741 20000 * 0.70 -164 -Min(20000,11484) = 0.4218
R1C =
-S1 - Min(SShell, BShell) S1' + Sp SShell E
= 0.0143
R1t' =
15 + 5741 20000 * 0.70 -15 -Min(20000,11484)
= 0.4112
R1C' =
-S1' - Min(SShell, BShell) S2 0.8 SShell S2W 0.8 SShell S2H 0.8 SHead S3 - ( 1.25 SShell) S3W - ( 1.25 SShell) S4 + SpH 1.25 SHead S5 0.5 YShell 332
= 0.0013
R2 =
0.8 * 20000 573 0.8 * 20000 810 0.8 * 20000 -4007 - (1.25 * 20000) -7795 - (1.25 * 20000)
= 0.0208
R2W =
= 0.0358
R2H =
= 0.0506
R3 =
= 0.1603
R3w =
= 0.3118
R4 =
493 + 15637 1.25 * 20000 3378 0.5 * 35700
= 0.6452
R5 =
= 0.1892
Page 35 of 38

MDMT Report by Components Design MDMT is -20 F

Component Shell 1 F - 12x16" MWY G - 1-1/2" 3000# Cplg A - 3/4" 3000# Cplg Right Side Head E - 12x16" MWY C - 6" Pipe Left Side Head B - 6" Pipe D - 12x16" MWY Material SA-516 Gr 70 SA-106 Gr B SA-105 SA-105 SA-516 Gr 70 SA-106 Gr B SA-106 Gr B SA-516 Gr 70 SA-106 Gr B SA-106 Gr B Curve B B A A B B B B B B Pressure 75.00 PSI 75.00 PSI 75.00 PSI 75.00 PSI 75.00 PSI 75.00 PSI 3.50 PSI 75.00 PSI 3.50 PSI 75.00 PSI MDMT -20 F -125 F -122 F -122 F -20 F -125 F -155 F -20 F -155 F -125 F
Component with highest MDMT: Shell 1. Computed MDMT = -20 F The required design MDMT of -20 F has been met or exceeded for the calculated MDMT values.
ASME Flanges Are Not Included in MDMT Calculations.
Page 36 of 38

Horizontal Retention Tank Job No: Sample Vessel 3
MAWP Report by Components Vessel MAWP New & Cold UG-98(a)

87.88 PSI 88.39 PSI 127.06 PSI 127.06 PSI 87.81 PSI 88.86 PSI 87.81 PSI 281.50 PSI 88.86 PSI 97.69 PSI 281.50 PSI 88.86 PSI
Inc = Incomplete
Component
Shell 1 F - 12x16" MWY G - 1-1/2" 3000# Cplg A - 3/4" 3000# Cplg Right Side Head E - 12x16" MWY C - 6" Pipe ASME Flange Class: 150 Gr:1.1 Left Side Head B - 6" Pipe ASME Flange Class: 150 Gr:1.1 D - 12x16" MWY
Design Static Pressure Head

75.00 PSI 75.00 PSI 75.00 PSI 75.00 PSI 75.00 PSI 75.00 PSI 75.00 PSI 75.00 PSI 75.00 PSI 75.00 PSI 3.50 PSI 3.50 PSI 3.50 PSI 3.50 PSI 3.50 PSI 3.50 PSI 3.50 PSI 3.50 PSI 3.50 PSI 3.50 PSI 3.50 PSI 3.50 PSI
Component MAWP Hot & Corroded UG-98(b)

Vessel MAWP Hot & Corroded UG-98(a)

NC = Not Calculated
Summary
Component with the lowest vessel MAWP(New & Cold) : Right Side Head The lowest vessel MAWP(New & Cold) : Component with the lowest vessel MAWP(Hot & Corroded) : Right Side Head The lowest vessel MAWP(Hot & Corroded) : Pressures are exclusive of any external loads. Flange pressures listed here do not consider external loadings 87.81 PSI
87.81 PSI
Page 37 of 38

Summary Information
Shell Head Nozzle ASME Flange Totals Dry Weight 3190.24 lb. 1844.99 lb. 141.78 lb. 38.00 lb. _________________ 5215.01 lb. Volume 3711.74 Gal. 1076.15 Gal. 7.47 Gal. _________________ 4795.36 Gal. Area 251.33 Sq. Ft. 144.88 Sq. Ft. 14.58 Sq. Ft. _________________ 410.78 Sq. Ft. Flooded Weight 34198.36 lb. 10820.08 lb. 141.78 lb. 38.00 lb. _________________ 45198.23 lb.
Shell Head Nozzle Totals
Shell Head Nozzle Totals
Hydrostatic Test Information Par. UG-99(b)

Gauge at Top Calculated Test Pressure: 97.50 PSI
This calculation assumes one chamber. This calculation is limited by the lowest component pressure per chamber.
Page 38 of 38
Table of Contents
Shell 1 Right Side Head Left Side Head A - 3/4" 3000# Cplg B - 6" Pipe C - 6" Pipe D - 12x16" MWY E - 12x16" MWY F - 12x16" MWY G - 1-1/2" 3000# Cplg Saddle Information ASME Flanges Zick Information - Saddle: Saddle 1 MDMT Summary MAWP Summary Summary Information
1 2 3 4 7 11 15 19 23 27 30 31 32 36 37 38

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Pressure Vessel Engineering, Ltd.

120 Randall Dr. Waterloo, Ontario N2V 1C6

Job No: Sample Vessel 3 Vessel Number: Horizontal Vessel

P.Eng:_______________________________________________________________ Date: ____/____/____

Pressure Vessel Engineering, Ltd.

Vessel Number: Horizontal Vessel Mark Number: S1

Cylindrical Shell Design Information

Minimum Design Metal Temperature Data

Design Thickness Calculations

Circumferential Stress Calculations per Appendix 1-1(a)(1)

Extreme Fiber Elongation Calculation per Paragraph UCS-79

Nominal Shell Thickness Selected = 0.3125 in.

Advanced Pressure Vessel version: 10.0.2 Computer Engineering, Inc.

Section VIII, Division 1, 2007 Edition

Pressure Vessel Engineering, Ltd.

Vessel Number: Horizontal Vessel Mark Number: H2

Ellipsoidal Head Design Information

72.44 Sq. Ft. 538.07 Gal. 922.50 lb.

Specific Gravity: Weight of Fluid: Total Flooded Head Weight:

1.00 4487.55 lb. 5410.04 lb.

Minimum Design Metal Temperature Data

Design Thickness Calculations

= 0.2208 + 0.0000 (corrosion) + 0.0000 (ext. corrosion) + 0.0305(thin out)

Advanced Pressure Vessel version: 10.0.2 Computer Engineering, Inc.

Section VIII, Division 1, 2007 Edition

Pressure Vessel Engineering, Ltd.

Vessel Number: Horizontal Vessel Mark Number: H1

Ellipsoidal Head Design Information

72.44 Sq. Ft. 538.07 Gal. 922.50 lb.

Specific Gravity: Weight of Fluid: Total Flooded Head Weight:

1.00 4487.55 lb. 5410.04 lb.

Minimum Design Metal Temperature Data

Design Thickness Calculations

= 0.2208 + 0.0000 (corrosion) + 0.0000 (ext. corrosion) + 0.0305(thin out)

Advanced Pressure Vessel version: 10.0.2 Computer Engineering, Inc.

Section VIII, Division 1, 2007 Edition

Pressure Vessel Engineering, Ltd.

Vessel Number: Horizontal Vessel Mark Number: A

Nozzle Design Information

Minimum Design Metal Temperature

Host Component: Shell 1 - Shell 1

Nozzle Detail Information

Advanced Pressure Vessel version: 10.0.2 Computer Engineering, Inc.

Section VIII, Division 1, 2007 Edition

Pressure Vessel Engineering, Ltd.

Vessel Number: Horizontal Vessel Mark Number: A

Required Shell Thickness per Paragraph UG-37(a)

Nozzle Required Thickness Calculations

Strength Reduction Factors

UG-45 Thickness Calculations

= 0.1225 in. = 0.1225 in.

Advanced Pressure Vessel version: 10.0.2 Computer Engineering, Inc.

Section VIII, Division 1, 2007 Edition

Pressure Vessel Engineering, Ltd.

Vessel Number: Horizontal Vessel Mark Number: A

Nozzle Weld Strength Calculations

= 14000 PSI = 9800 PSI = 14800 PSI

= 4380 lb. = 5350 lb. = 10100 lb.

= 2160 lb. = 3860 lb. = 5890 lb. = 5890 lb.

= 9730 lb. = 15450 lb. = 15450 lb.

Advanced Pressure Vessel version: 10.0.2 Computer Engineering, Inc.

Section VIII, Division 1, 2007 Edition

Pressure Vessel Engineering, Ltd.

P.Eng:___________________________________________________________ Date: //