Beruflich Dokumente
Kultur Dokumente
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Mixing area Audit Calendar area Audit Excess Material Use and Stoppage Wastage Control Raw Material Audit
60 Minutes. 60 Minutes 30 Minutes 30 Minutes 30 Minutes Sub Total 3Hrs.30 Mts. 30 Minutes 30 Minutes 30 Minutes 60 Minutes
1 2 3 4 4
Improvements in System Beater Plant problem Solving House Keeping Round Skill up gradation Training Monitoring Reports : (a) Production (b) BSR-II (c ) WM
(d) Production departement (e) Training
Reports -5Nos.
2 3 4
All Control Parameters are met CSI with all departments above 9 No customer Complaints
1 2 3 4
Calendar and Mixing machine Loading Planning Urgent Requirement (Red Hot) P.R. and Job card closing Excess Material Use and Stoppage
1 2 3 4
Routing of material & Planning of Shortage 30 Minutes Follow up of Dispatch Schedule : 30 Minutes (a) Export (b) Domestic Planning Packing material for export and follow-up 30 Minutes of packing instructions Reports : (a) Consumption (b) Export (c ) Planning (d) Scheduling to sales (e) Weekly report 60 Minutes to export Sub Total 2Hrs. 30mts.
(C) OUTPUT
1 2 3 4
1 2 3 4 5 6
Manpower allocation at Calander/Mixing/Packing Job Set up & Colour Matching Plan Execution & no excess Job Card Completion Checking of Stamping Checking of Mixing Batches Main & Covers Sub Total
1 2 3 4 5
Provide Inputs to Cal.(W.Mesh,Gloves,Pril etc.) Checking of Mixing Process Control Toluene & Soda Water control Feed back to Cal. Operators Weighment Checking
30 Minutes 90 Minutes
(C) OUTPUT
Reports - 4
2 3 4 5
No excess material Toluene Control & Soda Water Use Plan Execution--100% Efficiency High
1 2 3
Transfer notes preparation Dom. & Exp. 180mts. Plan for inspection :Cutting ,Printing & Bundling 60mts. B.S.R. -I Transfer 60mts. Sub Total 5Hrs. Report of Packing Supervision of Packing Transfer to export packing --Daily 15 mts. 60mts. 15mts Sub Total 1 Hr. 30mts.
1 2 3
(C) OUTPUT
1 2 3
No. of reports --01 Nos. Report of Packing Transfer Notes & Cards completed in Time Transfer to BSR--no complaints
1 2 3 4
Work distribution Supervision of Packing Plan & Issue of Packing material Supervision of Graphiting/coating/spl.job
60 mts. 120 mts. 30 mts. 60mts Sub Total 4Hrs 30mts 30 mts. 30mts. -Daily 30mts. 30mts. Sub Total 2 Hrs.
1 2 3 4
Transfer of 'C' to B.S.R.-II Sorting Nonmoving material Report of 'C' Generation Training of workers
(C) OUTPUT
1 2 3
No. of reports--01 Nos. Transfer in Time to BSR Good Quality of Work in Packing
-Daily
'C' Generation
1 2 3 4 5
Work Distribution Stock Taking - Mixed Batches Machine loading plan (main) Machine loading plan (cover) Supervision of Control perimeters
1 2 3 4 5 6
Rubber milling and soaking supervision Trolly Batch Card control Record of Mixing Batch Cards Housekeeping and machine cleaning Night shift plan Report a) RM consumption report
60mts 90mts 90mts 60mts 60mts 30mts Sub Total 6Hrs 30Mts
(C) OUTPUT
1 2 3 4 5
Report-1
RM consumption report
Good quality main and cover No shortage of mixing material on Calendars Timely execution of mixing plan Good Housekeeping
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Work Distribution Stock taking RM & Mixed Batches Machine Loading Plan for NAM Machine Loading Plan for 6G Chemical Weighment (Check list)
1 2 3 4 5 6 7
Issue Slips for R.M. Checking of Rubber Gel (Check list) Checking of soaking (Check list) Cleaning check list Batch/ Trolly card control Night shift planning Housekeeping
30mts 90mts 60mts 30mts 40mts 50mts 60mts Sub Total 5 Hrs
(C) OUTPUT
1 2 3 4 5
Report -- NIL Good quality of Main and Cover No shortage of Mixing material on Calendars Timely execution of Mixing Plan Good Housekeeping
1 2 3 4 5 6
Manpower allocation at Beater Job Set up & Colour Matching Plan Execution & no excess Job Card Completion Checking of Stamping Checking of Mixing Batches Main & Covers Sub Total
1 2 3 4 5
Provide Inputs to Cal.(W.Mesh,Gloves,Pril etc.) Checking of Mixing Process Control Toluene & Soda Water control Feed back to Cal. Operators Weighment Checking
30 Minutes 90 Minutes
(C) OUTPUT
Reports - 4
2 3 4 5
No excess material Toluene Control & Soda Water Use Plan Execution--100% Efficiency High