Company Name

Job Plan No.: Lead Discipline: Approved By: Effective Date: Hours Duration: Frequency:

2008 INST. 04/Oct/04 2 1 Yearly

Note: The 12 monthly review of this Maintenance Job Plan shall be recorded on the PROCEDURE HISTORY Sheet within this Document.

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PRESSURE SAFETY VALVE (PSV)

1.1 JOB SAFETY PLAN ENSURE the proper work permit has been issued, with supporting certificates as required ENSURE awareness of any other work being carried out in the same area ENSURE all required energy isolations have been completed as per HES procedures and as per the Permit to Work. ENSURE correct PPE is available, functional and used properly. Know the limitations of your PPE ENSURE correct fire & safety equipment is on site, (I.E. fire extinguisher, fire blanket etc ) CONDUCT a job specific Tool Box talk prior to commencing the work and record attendees. ENSURE work area is kept clean / tidy during the work ENSURE work area is clean / tidy on completion of work ENSURE all un-necessary personnel are clear of area before de-isolation/start-up. CHANGES in the work place/work scope or evacuation may require repeat gas tests or permit re-issue CONTACT HES staff with any questions regarding any safety aspects of the work or permit ENSURE awareness of Evacuation Procedures, Emergency Stop Buttons and Muster Points ENSURE all work permits and associated documents are closed on completion of the work ENSURE all elements of H2S safety procedures are implemented for work on this equipment to include awareness training, use of personal H2S monitors and escape BA sets. Pre-job planning must review wind direction and maintenance of clear emergency escape routes.

1.2

THIS JOB PLAN LISTS THE STEPS FOR 1 YEARLY INTERVAL CALIBRATION TESTS ON A PRESSURE SAFETY VALVE (PSV).

Preamble: Pressure Safety Valves are removed from site to the maintenance workshop for calibration. For the duration of the calibration test the vessel is without normal PSV protection.
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Company Name

Job Plan No.: Lead Discipline: Approved By: Effective Date: Hours Duration: Frequency:

2008 INST. 04/Oct/04 2 1 Yearly

Specialist tools: - Workshop facilities, crane and/or scaffolding (where necessary). Procedure steps
STEP 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 OPEN permit to work VERIFY the PSV tag number matches that on the PM document INSPECT the PSV in situ for leaks and corrosion ISOLATE , LOCK, TAG AND TRY the upstream hand isolation valve ISOLATE, LOCK, TAG AND TRY the downstream hand isolation valve OPEN the downstream vent valve where applicable OPEN the upstream vent valve REMOVE the PSV to the workshop PROTECT the open ends of the PSV pipe connections from debris CALIBRATE the PSV in accordance with the relief pressure CLEAN the pipe connections for the PSV RE-INSTAL the PSV CLOSE the downstream vent valve where applicable CLOSE the upstream vent valve UNLOCK, OPEN and REMOVE the TAG from the downstream hand isolation valve where applicable UNLOCK, OPEN and REMOVE the TAG from the upstream hand isolation valve INSPECT the PSV for leaks CLOSE permit to work RECORD all data & sign off PSV Inspection Report PSV Inspection Report is attached as page 2 of 2 De-isolations may be carried out by Production staff A piece of rag tied over the open end suffices The relief pressure depends upon the installation Isolations may be carried out by Production staff Some PSVs vent to atmosphere without D/S isolation This relieves trapped pressure in the downstream pipe This relieves trapped pressure in the upstream pipe ACTION COMMENT

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Company Name

Job Plan No.: Lead Discipline: Approved By: Effective Date: Hours Duration: Frequency:

2008 INST. 04/Oct/04 2 1 Yearly

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Company Name

Job Plan No.: Lead Discipline: Approved By: Effective Date: Hours Duration: Frequency:

2008 INST. 04/Oct/04 2 1 Yearly

1.3 PROCEDURE HISTORY

OFFICIAL REVIEW

The following Procedure History Sheet shall be used to record the Current Status of the Job Plan. Subsequent sheets shall be added as required to maintain a History of the Official review carried out.

Review/Revision No 1

Date 20/11/07

Review Next Due

Approved By Duncan McKenzie

Description of Key Changes Replaced the words CLOSE, LOCK & TAG with ISOLATE, LOCK, TAG AND TRY on sequence numbers 4and 5. No Change Safety Plan Included

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20/11/07 27/01/08

20/11/08 27/01/09

Don J

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