Beruflich Dokumente
Kultur Dokumente
VOSL-PL-1 (Rev.2)
Address change. WPS No. formerly VOSL-PL-1 (Rev. 1).
Scope:
This welding procedure specification details the procedure to be followed for production
field butt welding of pipe and/or components required by CSA Standard Z662, Oil and Gas
Pipeline Systems.
Date:
September 23,2013
1.
2.
BASE MATERIAL
a)
Composition:
This specification applies to pipe and/or component material
manufactured in accordance with, or listed as "Acceptable Alternative Materials" in
any of the following standards:
CSA Z662, 011 and Gas Pipeline Systems
CAN/CSA-Z245.1, Steel Line Pipe
CAN/CSA-Z245.11, Steel Fittings
CAN/CSA-Z245.12, Steel Flanges
CAN/CSA-Z245.15, Steel Valves
Pipe Grades: 359 MPa (SMYS) or less
c)
Wall Thickness Qualified: 1.5 to 12.9 mm inclusive
d)
Pipe Diameters Qualified: 60.3 to 323.9 mm 0.0. inclusive
e)
Carbon Equivalent: For sour service applications, CE to be determined by the
engineer in charge
3.
LTD.
Page 1 of 4
JOINT GEOMETRY
0
60", +120 ,.30 /
r=--~.6
a)
b)
c)
d)
~1.6mm,+/-O.8mm
The surfaces to be welded shall be smooth, uniform, free of fins, laminations, tears, scale,
slag, grease, paint or other foreign matter, which may adversely affect the welding.
5.
6.
7.
Page 2 of 4
ELECTRICAL
a)
b)
c)
9.
TECHNIQUE
a)
b)
c)
d)
e)
f)
CHARACTERISTICS
Current Type: Direct current, reverse polarity
Voltage, amperage & travel speed: See Table #1
Heat Input: See Table #1
10.
11.
ATTACHMENTS
a)
Procedure Qualification Test Record: VOSL-PL-1-1
b)
Laboratory Test Report No.: E11-621.3
c)
Radiographic Examination Report No.: K6062
d)
Material Test Report Heat No.: 723882
TABLE #1
WELDING PARAMETERS
Pass
Root
Hot
Fill
Cap
ELECTRODE
Size
Class
mm
E6010
2.4, 2.5, 3.2, 4.0
E7010-P1
3.2,4.0
E7010-P1
3.2, 4.0, 4.8, 5.0
E7010-P1
3.2, 4.0, 4.8, 5.0
Note #1
CURRENT
Type &
Amps
Polarity
DCRP
71-118
DCRP
73 - 122
DCRP
77 - 158
DCRP
79 - 132
Volts
Arc Speed
mm/min.
18
18
21
21
31
30
32
32
188
203
150
112
- 314
- 339
- 277
-187
Heat Input
kJ/mm
0.43
0.39
0.65
0.92
0.71
0.65
1.33
1.54
LTD.
Page 3 of 4
Date
---=.J=ulc.L-v.-:..1=3,e...=2_=0....:.1_,_1
Grade
35 9
--------~
= -----------Carbon Equivalent ......:0:<..:...3~7:,
Wall Thickness
8"",.~6..:..:m~m!..!......-_
Max. Interpass _--=2...::..04....:..o-=C~
_
Welding Position
Horizontal - fixed (5G)
Welding Direction
::V_;::ec:d..=..o:r:t:=...ic.::..w.=..::a..,:,.-nI
Certificate No. _
.:....._
,_N..:.:.'.!....:Ac_
_
WELDING PARAMETERS
Pass
1
2
3
4
5
6
ELECTRODE
Class
Size
E6010
E7010-P1
E7010-P1
E7010-Pi
E7010-P1
E7010-P1
1/8
1/8
5/32
5/32
5/32
5/32
CURRENT
Type & Amperage
Polarity
DCRP
95
DCRP
98
OCRP
103
DCRP
127
127
DCRP
DCRP
106
Voltage
25
24
28
29
30
29
Arc Speed
mm/min.
251
273
201
222
215
150
Heat Input
kJ/mm
0.57
0.52
0.86
0.99
1.06
1.23
~;~'-7~;-----r----------~~-
~-----------+-~~~\
1.6mm
8.6 mm
)r,:ltil)
Atteutlon:
Cody Young
PQR No.:
Materjnl:
Size:
Thermal condtuon:
VOSL-PL-1-1
Heat No.:
CSA Z245.1 Gr. 359
114.3 mill (4.50 In.) 0.0. x 8.6 mill (0.337 in.)
W.t. As Welded
743882
TENSILE rEST
T1
SAMPLE NUMBER
25.4
(1.00)
WIDTH mm (in.)
THICI(NESS mil) (in.)
8.49
(0.334)
216
(0.334)
AREA sq. mm (sq. in.)
115637 (26,000)
ULTIMATE LOAD N (Ibs)
536
(77,800)
(25,000) UTS MPa (psi)
(77,100) FRACTURE TYPE
Partial Cup & Cone
Cup & Cone FRACTURE LOCATION
Parent Metal
Parent Metal
T2
25.4
8.24
209
111 228
(1.00)
(0.324)
(0.324)
53'1
Partial
GUIDEDBEND TEST
SAMPLE WIDTH:
25.4 mm (1,00 ln.)
PLUNGER SIZE:
88.9 mm (3.50 in.)
QW-462.3(a)
Face Bend
SAMPLE NUMBER(S)
F1
RESULTS
Pass
SAMPLE THICI(NESS:
YOI(E SIZE:
Face Bend
Root
Bend
F2
1~1
Pass
Pass
N1
Pass
N2
Pass
We cottity Ille lesl rosults in thts ropon find IIwl Ille specimen(s) were prepared ond lesled in accordance Ivllll Ille
roqulrement of I\SME Section IX, 2010 edition and latest addenda. Malerial information lIas been provided
Cusiomer wnose neme flppears 011 Illis ropott.
~
Snmplos
nssoc/ntoc/
1'1111t1ills report
I~
tne
+r_~L
/)y
'_
MOCRIA
uc JI\6
rlWERT,1
tee IN I n lONE:
(780) 168.lUJO
Page 1 of 1
Attention:
Cody Young
PQR
No.:
Material:
Size:
Thermal Conclition:
VOSL-PL-1-1
Heat No.:
CSA Z245. 1 Gr. 359
114.3 mm (4.50 in.) 0.0 x 13.Gnun (0.337 in.) W.t.
As Welded
74313132
HARDNESS TEST
Type of Test: Vickers 10l<g (HV10)
l;mj-
l'
l~j=
Instrument:
. .
1 1
'.3'
1 2
Buehler 5112
1 3
27
.20/
/
'.', dNa 1 -
\ 6'
.. . . .
14
\
1;m;-
l~j=
\
2'
Parent Metal
166
1613
HAZ
o
\ o
11
7
8
222
1139
226
16
17
18
5
6
10
10
. . . 2Gi
17
10
.2"
12
13
11
15
I
/
.20
<:>
Weld Metal
190
229
236
1137
215
16
23/
HAZ
19
1135
194
197
175
169
167
176
1133
20
2'1
22
23
24
25
26
233
193
22"
227
196
221
221
191
Paront Motal
27
28
1132
1713
We ceJ1ify Ihe lesl results in tnts ropon find Illal ihe specimen(s) were prepared and tes/eel in occotaenco with tile
requirements of ASTM E304-10. Malerial information lias been ptovktet: I>y Ille Customer wbose neme appears all this
repot:
Laboralor y
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Taylor Mason
Iphone
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