Date of Study: _________

CD132 2001 MY LRR OEE Supplier : ______________

revision level : #2 revision date : 28.3.00 doc : CD132lrr.xls

OEE ,nal sis- Dses data t#at can %e gat#ered fro$ a sa$)le )roduction run'
Please perform this anal sis for all !e pro"esses# !ote: "#ite cells $ust %e filled in& S#aded cells are calculated fields' Constraint Pro"ess: Operatin$ pattern an% ma"hine %ata: *. ,. C. D. (. 9. :. -. S#ifts+day -ours+s#ift /inutes+s#ift Planned do4nti$e: lunc#&%rea5s $inutes+s#ift' !ote: 6f tag relief is used& enter 0 7otal )lanned )roduction ti$e+s#ift $inutes' 7otal )lanned )roduction ti$e+day $inutes' Days+4ee5 7otal )lanned )roduction ti$e+4ee5 $inutes' (xa$)le data Pro"ess 1 1 . 230 30 200 200 2 2200 Pro"ess 1 330 10 10 2. 1 330 Pro"ess 1 132 0 0 0 10 10 Pro"ess 1 .8.000F 31.3.2F .8.333F 30.222F Pro"ess 1 8.333333333 2 0.333333333 222.2222222 1111.111111 300 331.112K.0K 10 1K.23222813 12.02F Pro"ess 2 Pro"ess 3 Pro"ess & Pro"ess ' Pro"ess ( Pro"ess ) Pro"ess * Pro"ess + Pro"ess 10 Pro"ess 2 Pro"ess 3 Pro"ess & Pro"ess ' Pro"ess ( Pro"ess ) Pro"ess * Pro"ess + Pro"ess 10

0, x 10 0C 8 D 0* x ( 09 x :

Sample pro%u"tion run %ata: 6. 7otal $inutes run ;. 7otal %rea5do4n ti$e < ti$e for $inor setu)s and ad=ust$ents $inutes' >. 7otal nu$%er of )arts $ade good < %ad' ?. 7otal good )arts first ti$e t#roug# only8 do not include )arts t#at 4ere re8)rocessed or re4or5ed' /. 7otal %ad )arts !. *ctual cycle ti$e sec+)art' Other %ata: A. Planned cycle ti$e8t#e one used for ca)acity )lanning seconds+)art' P. Pro=ected ti$e )er c#angeover $inutes' B. Pro=ected c#angeovers )er s#ift C. Pro=ected do4nti$e: c#angeover ti$e+s#ift $inutes' S. Pro=ected do4nti$e: %rea5do4n ti$e<ti$e for $inor setu)s and ad=ust$ents'+s#ift $inutes' 7. 7otal )ro=ected un)lanned do4nti$e+day $inutes' OEE "al"ulation D. (Eui)$ent *vaila%ility: G. Perfor$ance (fficiency ". Buality Cate: H. A((:

0> 8 ? 0 6 8 ;'@10' + >

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0P x B 7#is s#ould agree 4it# field ; 0 C < S' x *

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0 987'+9 0A + ! 0? + > 0D x G x "

Capa"it anal sis I. J. **. *,. *C. *D. *(. *9. *:. *-. Planned u)ti$e #ours+day' Planned u)ti$e days+4ee5' Planned rate of )roduction )arts+$inute' 7#eoritical )roduction ca)acity )er day 7#eoritical )roduction ca)acity )er 4ee5 "ee5ly De$and "ee5ly Parts *vaila%le for S#i)$ent Daily De$and DPG' Daily Parts *vaila%le for S#i)$ent Percent a%ove+%elo4 DPG Percent a%ove+%elo4 DPG for %ottlenec5 o)eration /ini$u$ value of *-' "#at are t#e )rocess assu$)tions for yield& A((& and first8run ca)a%ilityL 0 9+10 0: 0 10+A 0 I x 10 x ** 0 *, x J 0 *C x H 0 *D+J 0 *, x H 0 *:8*9'+*9 12.02F

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