Approx costing calculation for Heat Exchanger(MOC:Titanium) 1 Design condition Type : Shell and Tube Exchanger Fluid Circulated

Operating pressure Operating temperature Design pressure Design Temperature Corrosion allowance 2 Material specification Summary 1. Shell 2. Channel shell & Dish End 3. Tube Sheet , Flange 4.Partition Plate 5.Shell Nozzle Pipes 6.Tubes 7.Tube Side Nozzles 8.Baffles and Tie rods 9.Bellow 3 Thickness Summary for Design Conditions Component 1.Tubesheet Thickness 2.Girth Flange Thickness 3.Shell 4.Channel 5.Dish ends 6.Tubes 7.Baffle Plate 8.Bellow 4 Sl.No 1 2 3 4 5 6 7 8 9 10 Equipment costing Item Titanium Tubesheet Titanium Shell Titanium Seamless Tube Titanium Channel Titanium Dish ends Bellow Baffle & Partition plate& Tie rod Shell & Tube Side Nozzle Pipes & Flanges Fasteners Size 700x700x65 ID 450X 6000 lgX 10 thk 20 OD X 6000 lg X 1.5 ID 450X 400 lgX 10 thk ID 450 X 250 lgX 10 thk ID 450 As required As required As required Material Cost Uom mm No mm mm mm mm -

Shell side Steam 22 220 Nil Titanium SB 265 Gr 2 Titanium SB 265 Gr 2 Titanium SB 265 Gr 2 Titanium SB 265 Gr 2 Titanium SB 861 Gr2 Titanium SA 338 Gr 2 Seamless Titanium SB 861 Gr2 Titanium SB 265 Gr 2 Titanium SB 265 Gr 2 Thickness Required 65mm 65mm 10mm 10mm 10mm(excluding forming allowance) 1.5mm 8mm As required

bar(g) Deg c bar(g) Deg c mm

11 12 13

Fabrication cost,inspection and margin Total cost

Total cost

Tube Side 22 220 Nil

bar(g) Deg c bar(g) Deg c mm

Quantity 4 1 168 2 2 1 As required As required

Weight 575 382 428 51 50 100 100 80

Cost in Rs 1506500 1001777 1121991 133570 131000 1500000 262000 262000 209600 6128438

Remarks Based on Titanium cost 2620/Kg Approx

Based on Titanium cost 2620/Kg

6128438 12256876.98

1.23 Crore