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Electronics

PRODUCT DIRECTORY

Table of Contents
Proven Reliable in the Real World

Electronic Control Modules


A3:E2FF Controller A3:E2MD Controller A3:E2HD Controller A3:E2IE Controller A3:E3HD Controller A3:E3GE Controller

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Electrical Components

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Electrical Components
PS13-20N 12V PS12-20N 24V PS19-60N 24V PS19-50N 12V

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A3 Engine Controllers . . . . . . . . . . . . . . . . 6-7

Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Control Handles . . . . . . . . . . . . . . . . . . . 18-19 Column Mounted Shifter Electronic Joystick Prophet Handle Lights & Lamps . . . . . . . . . . . . . . . . . . . . 20-21 HID Flood Lights LED Indicators LED Signals Rotating Beacon Shock Resistant Lights Sensors Liquid Level Sensors . . . . . . . . . . . . . 22-23 Fuel Level Sensor Pressure Sensors . . . . . . . . . . . . . . . . 22-23 High Pressure PWM Pressure Sensors Integral Connector Pressure Sensors Wire Leaded PWM Pressure Sensors Speed/Timing Sensors . . . . . . . . . . . . 22-24

Solenoids . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

On/Off Coils. . . . . . . . . . . . . . . . . . . . . . . . . . 27 EHC13-12V EHC13-24V Coils for Proportional E/H Valves . . . . . . . 27 C19-12P C19-24P C19-12RP C19-24RP C13-12RP C13-24RP Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 PS19LDA PS13SDA PS13TEHC PS13TTV PS13ETAC Switches . . . . . . . . . . . . . . . . . . . . . . . . . 29-30 Electronic Key Switch Filter By-Pass Switch Liquid Level Switch Relay Switch Robust Arm Bar Switch Rocker Switch

A4 Engine Controllers . . . . . . . . . . . . . . . . 8-9 A4:E1 Controller A4:E2 Controller A4:E4FF Controller A4:E4HD Controller A4:E4MD Controller A4:E4IE Controller A4 & A2:M1 Machine Controllers. . . . . 10-11 A4:M1 Controller A4:M2 Controller A4:M3 Controller A2:M1 Controller

Displays and Monitors


Advisor Display Dash Instrument Cluster Messenger Display

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Hall Effect Active Speed Sensors High Accuracy Timing Sensors Low Speed Timing Sensors Temperature Sensors . . . . . . . . . . . . . 22&24 PWM Exhaust Gas Temperature Sensors Exhaust Gas Thermocouples PWM Temperature Sensors Active Temperature Sensors Passive Temperature Sensors Position Sensors . . . . . . . . . . . . . . . 22&25 Cylinder Position Sensors Heavy Duty Rotary Position Sensors Medium Duty Rotary Position Sensors Steering Wheel Position Sensors

Instrument Clusters & Displays . . . . . . 13-14

Data Link Gauges . . . . . . . . . . . . . . . . . . . . 15 Gauge Controller . . . . . . . . . . . . . . . . . . . . . 15

Communications

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Customer Communication Module . . . . . . 32 Customer Communication Module III . . . . 33 Gateway Explorer . . . . . . . . . . . . . . . . . . . . 34 Pocket Technician . . . . . . . . . . . . . . . . . . . 35

Cat Electronics Product Directory

Defining the Possible


Welcome to Cat Electronics

Electronics

Caterpillar Inc. is more than big, heavy equipment and much more than yellow iron. Our products have evolved from simple mechanical workhorses to sophisticated, electronically controlled work-site solutions. At the heart of this transformation is Cat Electronics. We Define the Possible for our customers every day with our industry-leading components, software, and electronic and electrical systems. Proven Experience For more than 25 years, Cat Electronics has been providing real-world electronic and electrical

Components Software Systems

solutions for the markets Caterpillar serves. From on-highway to mining, construction to electric power, marine to agriculture, Cat Electronics offers value-added electronic solutions that stand up to the worlds harshest environments. With annual shipments of more than 300,000 controls, 14-million components and 20-billion lines of production software, Caterpillar is not just an iron company, Caterpillar is a world-class electronics company.

Our Vision
We will be the global leader in providing motion and power control solutions.

This broad experience and understanding of heavy-duty application environments like severe vibration, shock, extreme operating temperature ranges, thermal cycle, thermal shock, humidity, corrosion and excessive dust has resulted in several hundred U.S. and foreign patents in components, software features and algorithms.

Forward Thinking
4

Electronic Control Modules

Our Engine and Machine Controllers have been


developed for todays robust engines and varied machine applications. They are capable of advanced engine control and diagnostics. This is the most comprehensive line of versatile, configurable and rugged controllers in use around the world today.

A3

Engine Controllers

Electronics
Proven Reliable in the Real World

A3:E2 Controllers:
The A3:E2 line of controllers is appropriate for use in any application of heavy and medium duty diesel engines. Capable of advanced engine control and diagnostics, the A3:E2 controllers are available in an air cooled, fuel cooled, or military housing. With the ability to be configured in several hardware arrangements and programmable software for different applications, this is the most comprehensive line of configurable, rugged controllers in the world today.

A3:E2 Controller

A3:E3 Controllers:
Based on our popular A3:E2 controllers, the A3:E3 has been developed for larger diesel and spark ignited gas engines up to 16 cylinders. Capable of advanced control and diagnostics, this controller is available in the same housings as our A3:E2 version, making it one of the most compact and versatile engine controllers available today.

A3:E3 Controller

Environmental Specifications
Operating Temperature Range Fuel Temperature* Fuel Flow Rate* Radiated Immunity Storage Temperature Range (normal) Output Shortage Tolerance Input Shortage Tolerance Humidity Tolerance Salt Spray Tolerance Chemical Splash Immunity Vibration (shock isolated components tolerance) Moisture Leakage (sealant pressure tolerance) Electrostatic Environment
*Fuel Cooled housing only

A3:E2 & A3:E3


-40C to +120C 80C 10 L/min (max) 15.0KHZ to 1.0 GHZ @100 V/M -50C to +120C 75% to 133% (NSV) Nominal System Voltage Between Input and Batt+/Batt115% NSV, 90% relative humidity over operating temperature range 115% NSV with 5% salt spray for 48 hours at 35C Diesel fuel, engine/machine oil, & SAE J1455 chemical agents 8.00 Grms random vibration from 24-2000 Hz in three orthogonal planes +/- 35 kPa against water and water vapor Zero damage during exposure to electrostatic painting process

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A3

Engine Controllers
Proven Reliable in the Real World

Operating Characteristics/ Specifications


Standard Housing Air Cooled Fuel Cooled Military Housing Inputs Switch to Ground Switch to Battery (+Bat) Key Switch On/Boot (+Bat) Analog Input (Active) Analog Input (Passive) Analog Input (Active/Passive) Analog Input (Detonation/Passive) PWM Input (Differential) PWM Input (Single Ended) Analog Input 4-20mA Sensor Power Supplies Analog Sensor Supply (5V, 400mA) Analog Sensor Supply - OEM (5V, 80mA) Digital Sensor Supply (8V, 400mA) Sensor Supply (12V, 30mA) Communication Links On/Off Sourcing Drivers On/Off Sinking Drivers PWM Voltage Out PWM Current Drivers (3.75A) Analog 4-20mA Driver Frequency Drivers (Speedo/Tacho) Injector Drivers (high sides) Injector Returns (low sides) Engine Brake Drivers (low sides) Ignition Coils Processing Elements Microprocessor Processor Speed Flash ROM SRAM EEPROM

A3 ECM Model
A3:E2FF Yes Yes Yes 18 2 1 7 5 1 4 4 1 1 1 1 3 7 (1.5A) 2 (3.0A) 4 (300mA) 1 (2.0A) 3 (3.75A) 2 6 6 6 68336 24 MHz 1 MB 256kB 8kB A3:E2MD Yes Yes Yes 18 2 1 7 5 1 4 4 1 1 1 1 2 7 (1.5A) 2 (3.0A) 4 (300mA) 1 (2.0A) 3 (3.75A) 2 6 6 6 68336 24 MHz 1 MB 256kB 8kB A3:E2HD Yes Yes Yes 18 2 1 6 6 1 4 4 1 1 1 2 7 (1.5A) 2 (3.0A) 4 (300mA) 1 (2.0A) 1 (3.75A) 2 6 6 68336 24 MHz 1 MB 256kB 8kB A3:E2IE Yes Yes Yes 18 2 1 7 5 1 4 4 1 1 1 1 2 7 (1.5A) 2 (3.0A) 4 (300mA) 1 (2.0A) 3 (3.75A) 2 6 6 68336 24 MHz 1 MB 256kB 8kB A3:E3HD Yes Yes Yes 12 1 1 8 7 1 2 7 2 1 1 1 3 4 (1.5A) 4 (300mA) 1 (2.0A) 2 3 (3.75A) 2 16 16 68336 24 MHz 1 MB 256kB 2kB A3:E3GE Yes Yes Yes 14 1 1 8 8 2 8 2 1 1 1 3 4 (1.5A) 4 (300mA) 1 (2.0A) 3 3 (3.75A) 2 2 16 68336 24 MHz 512kB 256kB 2kB

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A4

Engine Controllers

Electronics
Proven Reliable in the Real World

A4:E1 Controllers:
The A4:E1 controller line offers unsurpassed versatility. Using Power PC technology, this controller can be software programmed for applications as varied as pump + line engine control, machine control, industrial control and as an intelligent remote I/O module.

A4:E1 Controller

A4:E2 Controllers:
The A4:E2 range of engine controllers has been developed for the advanced engine control requirements for engines up to 6 cylinders. Using Power PC technology, the A4:E2 is capable of advanced control and diagnostics of direct injection and pump + line fuel systems.

A4:E4 Controllers:
Our range of A4:E4 engine controllers has been developed with tomorrows requirements for diesel engine control in mind. Using the latest Power PC technology for advanced high speed processing, this range of controllers is capable of advanced combustion control and diagnostics for engines up to 20 cylinders.

A4:E2 Controller

Environmental Specifications
Operating Temperature Range* Fuel Temperature* Fuel Flow Rate* Radiated Immunity Storage Temperature Range (normal) Output Shortage Tolerance Input Shortage Tolerance Humidity Tolerance Salt Spray Tolerance Chemical Splash Immunity A4:E4 Controller Vibration (shock isolated components tolerance) Moisture Leakage (sealant pressure tolerance) Electrostatic Environment
*Fuel Cooled housing only

A4:E1, A4:E2 & A4:E4


-40C to 120C 80C 10 L/min (max) 15.0KHZ to 1.0 GHZ @100 V/M -50C to +120C 75% to 133% (NSV) Nominal System Voltage Between Input and Batt+/Batt115% NSV, 90% relative humidity over operating temperature range 115% NSV with 5% salt spray for 48 hours at 35C Diesel fuel, engine/machine oil, & SAE J1455 chemical agents 8.00 Grms random vibration from 24-2000 Hz in three orthogonal planes +/- 35 kPa against water and water vapor Zero damage during exposure to electrostatic painting process

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A4

Engine Controllers
Proven Reliable in the Real World

Operating Characteristics/ Specifications


Standard Housing Air Cooled Fuel Cooled Military Housing Inputs Switch to Ground Switch to Battery (+Bat) Key Switch On/Boot (+Bat) Analog Input (Active) Analog Input (Passive) Analog Input (Active/Passive) Analog Input (Detonation/Passive) PWM Input (Differential) PWM Input (Single Ended) High Frequency Input (Turbo) Analog Input 4-20mA Sensor Power Supplies Analog Sensor Supply (5V, 200mA) Analog Sensor Supply (5V, 300mA) Analog Sensor Supply - OEM (5V, 80mA) Analog Sensor Supply - OEM (8V, 70mA) Digital Sensor Supply (8V, 150mA) Sensor Supply (12V, 30mA) Communication Links On/Off Sourcing Drivers

A4 ECM Model
A4:E1 Yes 12 2 1 5 3 2 1 1 8 3 1 (50mA) 1 (1.0A) 1 (1.5A) 14 (300mA) A4:E2 Yes Yes 11 2 1 8 5 2 1 1 1 1 3 14 (300mA) 1 (2.0A) 3 (2.5A) 6 MPC561 56 MHz 2Mb 256kB 64kB A4:E4FF Yes Yes Yes 17 2 1 10 4 10 5 8 1 2 1 1 1 1 3 6 (2.0A) 2 (2.0A/PWM) 1 (2.0A/PWM/Speed) 2 (3.0A) 3 (300mA) 2 (300mA/PWM) 1 (2.0A) 3 (2.5A) 1 (3.75A) 2 2 12 8 MPC561 56 MHz 2Mb 512kB 8kB A4:E4HD Yes Yes Yes 17 2 1 10 4 5 5 6 1 1 1 1 2 6 (2.0A) 2 (2.0A/PWM) 1 (2.0A/PWM/Speed) 2 (3.0A) 3 (300mA) 2 (300mA/PWM) 1 (2.0A) 2 (2.5A) 2 6 4 MPC561 56 MHz 2Mb 512kB 8kB A4:E4MD Yes Yes Yes 17 2 1 10 4 5 4 6 1 1 1 2 A4:E4IE Yes Yes Yes 17 2 1 10 4 5 5 6 1 1 1 1 2

On/Off Sinking Drivers 1 (2.5A) 3 MPC555 40 Mhz 448kB 282kB 8kB

6 (2.0A) 6 (2.0A) 1 (2.0A/PWM/Speed) 2 (2.0A/PWM) 1 (3.0A) 1 (2.0A/PWM/Speed) 2 (3.0A) 3 (300mA) 3 (300mA) 2 (300mA/PWM) 2 (300mA/PWM) 1 (2.0A) 1 (2.0A) 2 (2.5A) 2 3 2 MPC561 56 MHz 2Mb 512kB 8kB 3 (2.5A) 2 6 4 MPC561 56 MHz 2Mb 512kB 8kB

PWM Current Drivers (3.75A) Analog 4-20mA Driver Frequency Drivers (Speedo/Tacho) Injector Drivers (high sides) Injector Returns (low sides) Processing Elements Microprocessor Processor Speed Flash ROM SRAM EEPROM

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A4 & A2:M1

Machine Controllers

Electronics

Proven Reliable in the Real World

A4:M1 Controllers:
Our range of machine controllers has been developed around our high-speed Power PC technology to offer a configurable, rugged controller capable of use in a wide range of applications. With a high density of built-in I/O and capable of master/slave communication, the A4:M1 can be used as a stand-alone controller, or in a system. These controllers are available in our standard and military housings for even more rugged applications and EMC sensitive systems.

A4:M1 Controller

A2:M1 Remote I/O and Valve Controllers:


Our range of A2 controllers has been designed for use in systems as rugged remote I/O blocks. The A2 is capable of basic feedback making them ideal for electrohydraulic systems, machine controls, or rugged industrial applications. The controller has four drivers providing easy expandibility.

A4:M2 Controller

Environmental Specifications
Operating Temperature Range Radiated Immunity Storage Temperature Range (normal) A2:M1 Controller Output Shortage Tolerance Input Shortage Tolerance Humidity Tolerance Salt Spray Tolerance Chemical Splash Immunity Vibration (shock isolated components tolerance) Moisture Leakage (sealant pressure tolerance) Electrostatic Environment

A4 & A2:M1
-40C to +85C 15.0KHZ to 1.0 GHZ @100 V/M -50C to +120C 75% to 133% (NSV) Nominal System Voltage Between Input and Batt+/Batt115% NSV, 90% relative humidity over operating temperature range 115% NSV with 5% salt spray for 48 hours at 38C Diesel fuel, engine/machine oil, & SAE J1455 chemical agents 8.00 Grms random vibration from 24-2000 Hz in three orthogonal planes +/- 35 kPa against water and water vapor Zero damage during exposure to electrostatic painting process

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A4 & A2:M1

Machine Controllers
Proven Reliable in the Real World

Operating Characteristics/ A4 & A2:M1 ECM Model Specifications A4:M1 A4:M2


Standard Housing Air Cooled Military Housing Inputs Switch to Ground Switch to Battery (+Bat) Key Switch (+Bat) Neutral Start Input Analog Input (Active) Analog Input (Passive) PWM / Frequency Input PWM Input (High Accuracy) Speed Input Battery Monitor R-Terminal Input Sensor Power Supplies One 5v Sensor Supply (200mAdc) One 8v Sensor Supply (400mAdc) One 10v Sensor Supply (3A) Communication Links CAN Data Link Outputs On/Off Sourcing Drivers (2.0A) On/Off Sinking Drivers (300mA) PWM Driver, 1 wire (2.0A) PWM Driver, 2 wire (2.0A) Low Level Sinking Driver Processing Elements Microprocessor Processor Speed Flash ROM SRAM EEPROM Yes Yes 35 3 1 1 2 3 16 4 6 1 1 1 1 1 3 2 6 8 10 2 MPC555 40 MHz 2 mb 256 kb 32 kb Yes Yes 35 3 1 1 2 3 16 4 6 1 1 1 1 1 3 2 6 8 2 2 MPC555 40 MHz 2 mb 256 kb 32 kb

A4:M3 Yes Yes 25 1 1 2 3 11 4 1 1 1 1 2 1 4 8 8 MPC555 40 MHz 2 mb 256 kb 32 kb

A2:M1 Yes No 1 2 1 1 (100mA) 1 4 1 Star 12 14 MHz 128 kb 5 kb 2 kb

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11

Displays and Monitors


Our highly flexible line of displays and
monitoring products is comprised of both systems and components to allow the operator to monitor vital information and to provide critical operating information to the user while the machine or engine is operating.

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Instrument Clusters and Display Units

Electronics

Proven Reliable in the Real World

Dash Instrument Cluster

Caterpillars highly flexible Dash Instrument Cluster has five gauges, 18 LED indicator lights, and two LCD digital displays. Communicating on the SAE J1939 data link, the cluster is able to provide critical operating information to the user while the machine or engine is in use. The Navigator 10.4cTS is a compact, embedded Intel Pentium based hardened PC designed for use in rugged outdoor environments. The system incorporates a 10.4 transflective LCD for superior viewing in high light conditions with a broad-range dimmable back-light for viewing in low light conditions. The integrated high-light rejection infrared touch-screen provides a means for reliable operator input in extreme operating conditions.

Navigator Rugged PC

The Cat Messenger operator information dashboard display provides real-time, visual feedback on engine or machine operating conditions to help ensure the best performance possible from an engine or machine. Messenger uses a full graphics information display with transflective LCD technology. Multiple communication data links can be utilized to provide real-time performance and operating information while the vehicle is in use. The information can be displayed in either multilingual text (even graphical languages) or a graphical format. Advisor 6.0m2 is a monochrome, transflective graphical information display capable of displaying real time operating information on parameters such as engine speed, ground speed, and fuel consumption, and is targeted for use on heavy-duty engines and machines operating in adverse conditions. The displayed data can be obtained from an existing data link that connects engines, transmissions, and hydraulic systems.

Messenger Display Unit

Advisor Display Unit

Environmental Specifications
Operating Temperature Storage Temperature Range Vibration -20C to 70C -40C to 85C -40C to 85C -50C to 85C 8g RMS random from 20-2000Hz 9.8g 24-2000Hz Splash proof enclosure Sealed to +/- 35kPag case, IP68/NEMA 13 Environmentally sealed to 34.48kPa IP68/NEMA 13 Ingress Protection

Dash Cluster Yes Yes Yes Yes

Navigator 10.4 cTS Yes Yes Yes Yes Yes

Advisor 6.0m2 Yes Yes Yes Yes Yes

Messenger Yes Yes Yes Yes Yes

Sealing/Protection

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Instrument Clusters and Display Units


Proven Reliable in the Real World

Operating Characteristics/ Specifications


Inputs/Outputs Generic Switch to Battery Keyswitch Input Output Horn Driver High Side Drivers PWM Switch to Ground Analog Voltage Switch to Ground R-terminal Alternator Input PWM Inputs Digital Ports Communication External PC Keyboard Ethernet RS 232 Data Links Processing Elements Processor Operating System RAM/SRAM Flash Memory EEPROM Electrical Power Supply 10 +/- 1V Supply (Output) 5V Regulated Supply (Output) Physical Characteristics Dimensions Weight Mounting Type Monochrome Transflective LCD Display 10.4 Transflective Color VGA LCD Display LED Indicators Backlight Ratio Backlighting Buttons Connectors 70 pin mating harness 70 pin environmentally sealed 8 pin environmentally sealed integral DT

Instrument Clusters and Display Units


Dash Cluster 4 1 1 1 Navigator 10.4 cTS 1 5 8 1 1 7 8 Advisor 6.0m2 1 1 2 8 4 1 1 1 3 68376 Mot. 32 bit @ 24 MHz 1 mb 1 mb 32 kb 9V-32V Yes Yes 71 x 140 x 221 mm 3.5 lbs. Panel/Gimbal Yes Yes White/Red 10 Yes Messenger 1 1 2 68376 Mot. 32 bit @ 24 MHz 512 kb 1 mb 32 kb 9V-32V 60.5 x 66 x 119.5 mm 0.6 lbs. Panel/Gimbal Yes White/Red 4 Yes

12V/24V 18

P166 Tillamuk Windows/NTCE 64 mb 128MB + external 9V-32V Yes Yes 315 x 261 x 93 mm 8.5 lbs Bracket Yes 200:1 Touch Screen Yes Yes

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14

Data Link Gauges and Gauge Controller

Electronics

Proven Reliable in the Real World

This SAE J1939 Data Link system is composed of electronically controlled analog gauges that combine the accuracy and dependability of electronics with the simplicity and visual clarity of conventional analog gauges. The system is designed for plug and play installation on various applications in many harsh environments including building, construction, agricultural, and marine. The Gauge Controller receives, translates, and resends the J1939 information via a local data link to the appropriate gauge while providing a single interface to the data link for the gauge system. The user can mount the controller on the rear of any 3 gauge or in a separate location if the panel location does not allow space for the gauge controller and harnessing to be attached.

Operating Characteristics/ Specifications


Features Auxiliary Pressure (0 -3447kPa) Auxiliary Temperature (-40C to 49C) Boost Pressure (0-345kPa) Engine Coolant (-18C to 120C) Exhaust Temperature (49C to 872C) Fuel Level (0 - 4/4) Fuel Pressure (0 - 862kPa) Fuel Rate (0 - 7571ph) Fuel Temp (-18C to 120C) Inlet Manifold Temp (-18C to 120C) Oil Pressure (0 - 689 kPa) Oil Temperature (-18C to 120C) Percent Load (0 -100%) Speedometer (0-70mph, 0-110km, 0-60knots) Tachometer w/LCD (0-3000rpm, 0-3600rpm and 0-4000 rpm gauges are available Transmission Oil Pressure (0 - 3447kPa) Transmission Oil Temperature (-18C to 120C) Volt (0V-16V) Volt (9V-32V)

Data Link Gauges


2Gauge Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes 3Gauge Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes

Environmental Specifications
Operating Temperature Range Storage Temperature Range Vibration Seal -40C to +85C -55C to +85C

9.8g RMS random vibration from 24 Hz to 2000 Hz Sealed to +/- 35 kPa against water and water vapor 75% to 133% (NSV) Nominal System Voltage Between Input and Batt+ 115% NSV, 90% relative humidity over operating temperature range 115% NSV with 5% salt spray for 48 hours at 35C Diesel fuel, engine/machine oil, & SAE J1455 chemical agents Zero damage during exposure to electrostatic painting process

Output Shortage Tolerance Input Shortage Tolerance Humidity Tolerance Salt Spray Tolerance Chemical Splash Immunity Electrostatic Environment

Operating Characteristics/Specifications Gauge Controller


Supply Voltage: Gauge Controller Operating Supply Voltage Range (+Bat Input) Gauge Operating Supply Voltage (Supplied by Gauge Controller) Communication: J1939 CAN Data Link Gauge Data Link 9V-32V 9V-18V 1 1

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Electrical Components

Cat Electronics takes great pride in


offering to the world a line of electrical components that are the most durable on earth. Our components are developed to withstand the harshest environments and theyre tested to do so in our own facilities. The components operate successfully in environments ranging from the chill of the Antarctic to the heat of the Arabian Peninsula. The electrical component line includes products such as heavy-duty connectors, ergonomically designed handles and joysticks, HID and LED lights, and robust and durable lines of sensors, solenoids, valves, and switches.

16

Connectors
Proven Reliable in the Real World

The Caterpillar Connector Series is a heavy-duty plastic electrical connection system for use with inline, bulkhead and device applications. Applications include wire to wire and wire to PC applications. The sealing plugs can be molded into the plug connectors wire seal cover. Bulkhead connectors are available in multiple sizes along with a wire dress cover providing wire seal protection from pressure wash spray.

Operating Characteristics/Specifications
Current Rating: Wire Range: Mechanical: Keying: 13 amps per terminal* 14-18 AWG

Environmental Specifications
Operating Temperature Fluid Compatibility Sealing -40C to +120C Diesel fuel, brake fluid, engine oil, engine coolant Environmentally sealed to 1m of water (mated pair plug & receptacle) 14 AWG (SXL) 18 AWG(GXL) PC board connector sealed to 35kPa through the pins

6 key ways plus a universal Jackscrew mating; M6 thread with M4 Allen head

Mating:

Connector Sizes Available: 26, 70 & 120 position (plug & receptacle; standard length PC pins) 34 & 48 position (header only; long PC pins)
* Consult Cat Electronics for maximum total current carrying capability and application assistance

Fans
The Advanced Fan Motor (HVAC) blower motor assembly is an environmentally sealed, compact package that provides increased airflow and excellent performance over a wide range of temperatures. The assembly provides long life performance in high vibration environments and provides outstanding protection against EMI/RFI.

Environmental Specifications
Operating Temperature Storage Temperature Sealing Sinusoidal Vibration EMI/RFI -40C to +85C -40C to +85C Vented at shaft end to improve air circulation within motor. Sealed on exposed endframe 10g 18-2000 three axis ISO13766 compliant

Operating Characteristics/Specifications
Inputs: Supply Voltage Supply Current Outputs: Speed Torque Power Rotation 13V-27V 20 A and 13 A max 4800RPM and 5100RPM .37Nm and .45Nm .19kW and .23kW CWLE

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17

Control Handles

Electronics
Proven Reliable in the Real World

Operators want their machines to look, feel, drive, and ride more like their personal vehicles. The Caterpillar line of Handles, Joysticks, and Shifters has been developed using highly reliable electronic components to satisfy that operator requirement. Column Mounted Shifter The product line is comprised of the following: Column Mounted Shifters have a five-million cycle life expectancy and 2-million cycle speed capability. The reliable electronic shifters and shuttles for transmission direction and speed input are data link ready and exhibit excellent environmental performance. The Prophet Handle and Electronic Joystick are modularly designed allowing for application customization while minimizing development time, cost, and tooling. Both products have a long life expectancy. The handle and joystick are ruggedly designed making them more reliable than other commercially available products and the serviceable modules reduce customer costs.

Electronic Joystick

Prophet Handle

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Control Handles
Proven Reliable in the Real World

Operating Characteristics/ Specifications


Inputs Supply Voltage Supply Current Outputs Output Signal (PWM) Output Switched Output Signal (20mA-2.0A direct drive) Resolution Mechanical Rotation Force

Control Handles
Column Mounted Shifter Prophet Handle Electronic Joystick

9V-16V 100mA max

9V-32V 105mA

9V-32V <30mA at 32V <100mA at 9V 500 Hz 4 outputs available 5 available .3 degree +/- 20 degrees 3Nm torque

Yes Yes

500 Hz 3 available 1 degree

Environmental Specifications
Chemical Compatibility Diesel Fuel Water Engine Oil Tri-Sodium Phosphate Cleaners Operating Storage 9.8g random, three axis 8g (rms) 24-2000Hz, three axis Meets EU requirements 100V/m radiated (15kHz to 1GHz) +/- 35kPa 10.4kPa water spray Direction Speed Integral 12 pin DT

Column Mounted Shifter

Prophet Handle

Electronic Joystick

Temperatures Vibration EMI/RFI Sealing Life Connector

Yes Yes Yes Yes -40C to +85C -50C to +85C Yes Yes Yes 5 million cycles 2 million cycles Yes

Yes Yes Yes Yes -40C to +85C -40C to +85C Yes Yes Yes

Yes Yes Yes Yes -40C to +85C -40C to +85C Yes Yes Yes 2.5 million cycles

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19

Lights

Electronics
Proven Reliable in the Real World

Today, operators demand well-lit work areas using highly reliable lights for safety and performance. The Caterpillar Lighting product line satisfies these user requirements by offering the following: HID Flood Lights High Intensity Discharge (HID) Gas Lights are used for exterior flood lighting. The color of the light is closer to sunlight than traditional halogen thus providing an increase in operator safety. The HID light is more efficient as it can produce the equivalent of several halogen lights of the same wattage. The gas tube in HID lights has a life expectancy of 2000 to 6000 hours. LED Indicator and Signal Lights are designed implementing LED technology instead of traditionally used incandescent lighting. The LED technology extends the life of the light and emits brilliant color against EMI/RFI. The LED light also is very cost effective as there is no risk of a filament breaking in high vibration conditions. LED signal lights are now available in amber, red, or blue for off-highway and construction equipment. Life expectancy has been extended to approximately 25,000 hours, a greater than 25X improvement over traditional incandescent technology. The light is designed with the lens sonic welded to the housing for 100% sealing. Rotating Beacons are the newest in the Caterpillar lighting family. The rotating beacon is a warning beacon that uses electronics to emit light using a gas tube. As with our other lights, the rotating beacon is designed to withstand high vibration conditions. Shock Resistant Head/Flood Lights are designed for general flood lighting. The lens and halogen burner are shock mounted for long-life in high vibration applications and can be mounted either vertically or suspended. Another operator benefit to the shock resistant light is that no tools are required to service the halogen burner.

LED Indicator Lights

LED Signal Lights

Rotating Beacon

Shock Resistant Lights

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Lights
Proven Reliable in the Real World

Operating Characteristics/ Specifications


Inputs Supply Voltage Supply Current Chemical Compatibility Diesel Fuel Water Engine Oil Ethylene Glycol

Lights
LED Indicator Lights LED Signal Lights Shock Resistant Light HID Flood Lights Rotating Beacon

12V and 24V 30mA/15mA Yes Yes Yes Yes

18V to 32V 350 mA Yes Yes Yes Yes

12V and 24V 4.7 and 3.4 Amps Yes Yes Yes Yes

18V to 32V 3.5 Amps Yes Yes Yes Yes

12V and 24V 4.7 and 3.4 Amps Yes Yes Yes Yes

Environmental Specifications
Operating Temperature Storage Temperature EMI/RFI Environmentally Sealed to:

LED Indicator Lights

LED Signal Lights

Shock Resistant Light

HID Flood Lights

Rotating Beacon

-40C to +85C -55C to +120C

-40C to +85C -55C to +120C Class B Region II +/- 35kPa

-40C to +85C -55C to +120C +/- 20.6kPa

-40C to 65C -55C to 85C Class B Region II +/- 35kPa

-40C to +85C -55C to +120C ISO 13766

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21

Sensors

Electronics
Proven Reliable in the Real World

Fuel Level Sensor

Caterpillar offers a robust and durable family of sensors for industrial, off-highway, diesel, and engine applications. Our product line includes such sensor types as liquid level sensors, pulse width modulated pressure sensors, active speed sensors, high accuracy speed timing sensors, position sensors, and temperature sensors. Our sensor offerings include: Liquid Level Sensors Fuel Level Sensors

High Pressure PWM Sensor

Position Sensors Cylinder Position Sensors Heavy Duty Rotary Position Sensors Medium Duty Rotary Position Sensors Steering Wheel Position Sensors Pressure Sensors High Pressure PWM Sensors Integral Connector Pressure Sensors Wire Leaded PWM Pressure Sensors Speed/Timing Sensors Hall Effect Active Speed Sensors High Accuracy Timing Sensors Low Speed Timing Sensors

Heavy Duty Rotary Position Sensor

Active Temperature Sensor Temperature Sensors PWM Exhaust Gas Temperature Sensors Exhaust Gas Thermocouples PWM Temperature Sensors Active Temperature Sensors Passive Temperature Sensors Hall Effect Active Speed Sensor

Integral Connector Pressure Sensor

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Sensors
Proven Reliable in the Real World

Operating Characteristics/ Specifications


Inputs Supply Voltage Supply Current Proof Pressure Burst Pressure Pressure Range Outputs Output Signal Sensing Range Output Range Resistance Inductance Resolution (Short-Tall Tank) Response to Step input change (10% to 90% of full scale step) Total Error Band Max Sink Current Max Source Current Short to Ground or Vs Protection

Fuel Level Sensor

High Pressure PWM Pressure Sensor

Integral Connector Pressure Sensor

Wire Leaded PWM Pressure Sensors

Hall Effect Active Speed Sensors

High Accuracy Timing Sensors

18V-32V 80mA PWM-500Hz 305-2286mm 12.7-25.4mm Yes

8V-32V 35mA 2X 3X 3000kPaG to 70MPaG PWM-500Hz 15ms 20mA 20mA Yes

5V +/- .25V 20mA max 2X 3X 116 lPaG to 6394kPaA Analog 15ms 1.5mA 1.5mA Yes

8V +/- .25V 20mA max 2X 3X 197kPaA to 1135kPaA PWM-500Hz 15ms 1.5mA 1.5mA Yes

8V-13V 0-15Hz 2.3 to .5 Yes

140 Ohms 55mH @ 1000Hz

+/-3% of max pres.(-40C to125C) 3% of max pres. (-40C to125C) 3% of max pres. (-40C to125C)

Environmental Specifications
Operating Temperature Storage Temperature Vibration EMI/RFI Sealing

Fuel Level Sensor

High Pressure PWM Pressure Sensor

Integral Connector Pressure Sensor

Wire Leaded PWM Pressure Sensors

Hall Effect Active Speed Sensors

High Accuracy Timing Sensors

-40C to +125C -60C to +58C 10g (18-2kHz) 100v/m Radiated +/-35kPa

-40C to +110C -55C to +135C 26grms (20-2kHz) 100v/m +/-35kPa

-40C to +125C -55C to +135C 26Grms (20-2kHz) 100v/m +/-35kPa

-40C to +125C -55C to +135C 26grms (20-2kHz) 100v/m +/-35kPa

-40C to +120C -55C to +150C 26grms (20-2kHz) 100v/m +/-35kPa

-40C to +120C -55C to +150C 26grms (20-2kHz) +/-35kPa

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23

Sensors

Electronics
Proven Reliable in the Real World

Operating Characteristics/ Specifications


Inputs Supply Voltage Supply Current Response Time from 10% to 90% of a Temperature Change Sensed Temperature Outputs Output Signal Frequency Output Range Resistance Inductance

Low Speed Timing Sensors

PWM Exhaust Gas Temperature Sensors

Exhaust Gas Thermocouples

PWM Temperature Sensors

Temperature Sensors Active Passive

1056 Ohms 420mH @1000Hz

8V +/- .25V 20mA max <60s -40C to 1095C PWM 500 MHz 20 to 80% duty cycle

<25s -40 to 1095 C Type K Thermocouple

8V or 24V 3mA <20s -60C to 120C PWM 500 MHz or 5kHz 9 to 90% duty cycle

5V-8V 3mA <60s Active Analog Voltage .2 to 4.5V

10mA <15s -50C to 150C Variable Resistance 1000 Ohms @25C

Environmental Specifications
Operating Temperature Storage Temperature Vibration EMI/RFI Sealing

Low Speed Timing Sensors

PWM Exhaust Gas Temperature Sensors

Exhaust Gas Thermocouples

PWM Temperature Sensors

Temperature Sensors Active Passive

-40C to +120C -55C to +150C

-40C to +1095C -55C to +125C 20grms (20 to 2kHz) 100v/m +/-35kPa

-40C to +1095C -55C to +125C 10g (20 to 2kHz) 100v/m +/-35kPa

-60C to +120C -55C to +125C 20grms (20 to 2kHz) 100v/m 35kPa (housing), 1000kPa (probe)

-40C to +120C -55C to +125C 20grms (20 to 2kHz) 100v/m 35kPa (housing), 1000kPa (probe)

-50C to +150C -55C to +150C 20grms (20 to 2kHz) 35kPa (housing), 1000kPa (probe)

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Sensors
Proven Reliable in the Real World

Operating Characteristics/ Specifications


Inputs Supply Voltage Supply Current Angular Range Outputs Output Signal Frequency Output Low (Sink) Output High (Source) Output (PWM) V (low) maximum<1.0V and V (high) minimum >3.9V Maximum Velocity Hysteresis Resolution Position Accuracy Displacement Range Sensor Life Max Sink Current Linearity Short to Ground or Vs Protection

Cylinder Position Sensor Class 2 Class 3

Rotary Position Sensor Heavy Duty Medium Duty

Steering Wheel Position Sensor

10V +1/-3V 100mA max PWM 500 Hz +/-100 Hz Yes 2000 mm/s < 1.5 X resolution +.6 mm <4 mm @1 MHz, and <1 mm @ 5MHz +/-0.1% of full stroke or +/- resolution 50 mm to 1200 mm 2 million strokes

10V +1/-3V 100mA max PWM 115 Hz +/-15 Hz Yes 2000 mm/s < .12 X resolution +0.004% or 0.15 mm <0.5 mm @1 MHz, and <0.1 mm @ 5MHz +/-0.05% of full stroke or +/- resolution 50 mm to 2000 mm 2 million strokes

18V-32V 40mA max 140 and 120 deg. PWM 350-700 Hz < 1V @15mA sink >3.3V @ 1.4mA source 2% 3 million cycles 10Ma +/- 2.5% Full scale Yes

9V-32V or 8V 30mA max 72, 102, & 310 deg. PWM 350-700 Hz < 1.0V @ 9mA sink 3.5-10V @ 9mA source 1% for sensors with spring return 10 million cycles 9Ma +/- 2.5% Full scale Yes

8V-12V 90mA max +/- 170 deg. PWM 380-620 Hz < 1V @ 10mA sink >4V @ 1.4mA source 1.5% 2 million cycles 10Ma +/- 2.5% Full scale Yes

Environmental Specifications
Operating Temperature Storage Temperature Vibration EMI/RFI Stop Strength Actuation Force Axial Load Radial Load Hydraulic Pressure Limits: Continuous/Transient Sealing

Cylinder Position Sensor Class 2 Class 3

Rotary Position Sensor Heavy Duty Medium Duty

Steering Wheel Position Sensor

-40C to +120C -55C to +150C 15.3 grms (20 to 2kHz) 100 v/m 41,358kPa / 82,717kPa

-40C to +120C -55C to +150C 15.3 grms (20 to 2kHz) 100 v/m 41,358kPa / 82,717kPa

-40C to +85C -55C to +85C 20 grms (24 to 2kHz) 100 v/m Rad Immunity < 60Nm > 2Nm 1000 N max 1000 N max +/-35kPa

-40C to +85C -55C to +85C 20 grms (50 to 2kHz) 100 v/m Rad Immunity +/-35kPa when mounted per specifications

-40C to +85C -55C to +85C 9 grms (24 to 2kHz) 100 v/m Rad Immunity not sealed - must be mounted inside a sealed assembly

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25

Solenoids

Electronics
Proven Reliable in the Real World

Our lightweight, compact Proportional Solenoids provide force output proportional to applied current over a stroke range. Many thousands of hours in tough engine and machine applications have proven the performance and durability of our solenoids.

Operating Characteristics/ Specifications


Nominal Voltage Current Range Wattage Hysteresis Proof Pressure Burst Pressure Duty Rating Usable Stroke Rated Force Ambient Temperature Mating Connector Mating Port Wire Class Package Size Coil Amps: (maximum): %: (34,465kPa) (68,931kPa) @ 100% Voltage Millimeters: Newtons: Degrees Standard DT Plug Assembly Lead Wire Custom Face Seal, 28 threads H Class Length: mm Width: mm Height: mm IP69 rated Certified to CSA Standard C22.2

Proportional Solenoids
PS13-20N 12V PS13-20N 24V PS19-60N 24V PS19-50N 12V

12V 0 to 2 14 <3% 345 bar Over 690 bar Continuous 1.6 20

24V 0 to 1 14 <3% 345 bar Over 690 bar Continuous 1.6 20

24V 0 to 1.9 28 <3% 345 bar Over 690 bar Continuous 3 60

12V 0 to 1.8 28 <3% 345 bar Over 690 bar Continuous 3 50

-40C to 121C -40C to 121C -40C to 100C -40C to 121C Yes Yes Yes Yes 67.3 35 54.5 Yes Yes Yes Yes Yes 67.3 35 54.5 Yes Yes Yes Yes 75 42 65 Yes Yes Yes Yes 75 42 65 Yes

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Coils
Proven Reliable in the Real World

Our On/Off E/H Coils are designed for use in the electronic control of valves in both on/off and proportional applications. The coils are designed to meet Caterpillars tough standards with respect to vibration, thermal shock, thermal cycling, and endurance.

Operating Characteristics/ Specifications


Nominal Voltage Resistance Windings Ambient Temperature Wire Rating Mating Connector (Ohms at 25C) Turns Degrees Wire Rating Deutsch 2 pin DT Standard DT Plug Assembly Lead Wire Length: mm Width: mm Height: mm I.D.: mm

On/Off Coils
EHC13-12V EHC13-24V

12V 10.5 995

24V 55 2160

-40C to 121C -40C to 121C 200C Yes Yes Yes 45 35 55 13.2 200C Yes Yes Yes 45 35 55 13.2

Package Size

Operating Characteristics/ Specifications


Nominal Voltage Resistance (Ohms at 25 C) Rated Current Housing Shape Connector Type

Coils for Proportional E/H Valves


C19-12P 12V 4.75 1.8A Rectangular Integral DT C19-24P 24V 5.0 1.9A Rectangular Integral DT C19-12RP 12V 4.75 1.8A Round Integral DT C19-24RP 24V 5.0 1.9A Round Integral DT C13-12RP 12V 2A Round Integral DT C13-24RP 24V 1A Round Integral DT

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27

Valves

Electronics
Proven Reliable in the Real World

Pressure Control Reducing Valve

Our family of Pressure/Control Reducing Valves consists of products with such characteristics as proportional/reducing capability, a closed 3-way cartridge valve, solenoid operated, and direct acting.

Operating Characteristics/ Specifications


Fluid Filtration Ambient Temperature Weight Typical Supply Pressure Hydraulic fluid at viscosities of 6 to 420 cSt (45 to 2000 SSU) ISO 4406 (18/15) cleanliness Degrees Grams: kPa:

Valves
PS19LDA PS13SDA PS13TEHC PS13TTV PS13ETAC

Yes Yes

Yes Yes

Yes Yes

Yes Yes

Yes Yes -40C to 121C 387 3,800kPa Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes

-40C to 100C -40C to 121C -40C to 121C -40C to 121C 550 5,500kPa Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes 315 3,300kPa Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes 343 2,500kPa Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes 390 1,600kPa Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes

11.6 lpm (3.06 gpm) @ 500kPa control pressure 3.5 lpm (.924 gpm) @ 500kPa control pressure 24 lpm (5.28 gpm) @ 80kPa Flow Rate to Control with Full Current control pressure 41 lpm (10.8 gpm) @ 1500kPa control pressure 16.3 lpm (4.3gpm) @ 1,180kPa control pressure .20 lpm (.052 gpm) @ max current .920 lpm (.202 gpm) @ min current Maximum Internal Leakage to Tank .73 lpm (.19 gpm) @ min current 1.14 lpm (.30 gpm) @ min current 3% with dither signal Hystersis 6 and 3.5% with 1,600 and 3,800kPa pressures respectively with dither signal 0 to 9 amps (100% duty @ maximum Controlled Current Range current @ 121C ambient) 0 to 2 amps (12V coil) 0 to 1 amps (24V coil) Wattage Wire Class 14 Watts (Maximum) H Class for all voltages IP 69 rated Certified to CSA Standard Duetsch DT standard Others available: lead or integral

Coils and Connectors

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Switches

Electronics
Proven Reliable in the Real World

Rocker Switches

Caterpillars family of switches offers components such as the Rocker Switch to allow the operator to transfer input, such as activation of a locking mechanism, to the electronic control module or component in a cost effective manner. The Liquid Level Switch allows the operator to detect fluid levels in various systems.

Liquid Level Switch

The Filter-By-Pass Switch provides information when dirty oil is by-passed around the filter element and into the system. The Robust Arm Bar Switch indicates position of the arm bar. The Relay Switch allows the operator to electronically relay engine start-up information. The Electronic Key Switch operates the on-off switch via a removable key.

Filter By-Pass Switch

Robust Arm Bar Switch

Electronic Key Switch

Relay Switch

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Switches
Proven Reliable in the Real World

Operating Characteristics/ Specifications


Inputs Supply Voltage Switching Voltage Leakage Current Contact Rating Max Contact Current (normally closed) Max Contact Current (normally open) Coil Current Voltage Drop Voltage Actuation Outputs Output Signal Protection Mechanical Number of Poles Number of Throws Life Contact Configuration Medium (Hydraulic oil) Medium (Lubricant) Medium (Ethanol) Schematics Pin 1 Pin 2 Max Load Resistive Inductive Lamp

Rocker Switch

Electronic Key Switch

Filter By-Pass Switch

Robust Arm Bar Switch

Liquid Level Switch

Relay Switch

Gold 5V, Silver 12V 20 Amp 15 Amp 7 Amp

9V-16V 6mA max Switch to +Battery 5 Amp fuse

12V-24V .5A 10,000 cycles N/O side of contact

12V-24V 100V max .5A 50,000 cycles

100 mV @ 2.5mA max 5V-28V Single Single 100,000 cycles Yes Yes Yes N/O side of contact Common

12V max 35A 40A 133mA 100,000 cycles SPDT

Environmental Specifications
Standard Specs Protection Vibration Storage Temperature Operating Temperature Mounting Sealing 18 to 500 Hz, 10 G 9.8g (rms) 24-2000 Hz three axis 15.3g, 24 to 2000Hz 10g, 20 to 2000 Hz

Rocker Switches

Electronic Key Switch

Filter By-Pass Switch

Arm Bar Switch

Liquid Level Switch

Relay Switch

-60C to +85C -40C to +85C 10.34kPa

-50C to +85C -40C to +85C Yes

-40C to +121C 35kPa Yes

-40C to +85C 10.34kPa Yes

-40C to +125C Impervious to oil, fuel, salt Yes

-40C to +85C Engine Isolated

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30

Communications
Information technologies from Cat Electronics
are powerful enough to transform the way users manage their operations. Our communication solutions provide both single and two-way communication links. Operators can remotely control, monitor, or program the engine in much the same way that an operator does from the panel inside the vehicle. The Gateway product line allows the operator to connect the on-board machine or engine standard data link with off-board data networks. The Pocket Tec device is an easy-to-install and easy-access information product that plugs into your Palm hand-held organizer to read and capture engine data in real time. Data can be saved and downloaded to your personal computer.

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Customer Communication Module


Proven Reliable in the Real World

The Customer Communication Module (CCM) provides a means to remotely control and monitor single or multiple packaged generator sets (PGS) at a common site. By accessing the CCM from a personal computer or other RS-232C device, each PGS can be remotely started and stopped, and engine and generator parameters can be monitored on a real time basis.

Converts proprietary Cat data link to an industry standard RS-232C serial data link Up to eight-packaged generator sets can be linked at a common site Software provided with the CCM can be used for all control and monitoring functions available on the EMCPII and EMCPII+ control panels Allows communication with a remote customer PC via direct connection or Hayes compatible modem Remote monitoring of all real time engine and generator parameters Remote monitoring of all alarms, shutdowns, and diagnostic codes Remote start/stop Remote fault set Remote control of flow / high idle relay / fault relay Cool down timer override

Operating Characteristics/Specifications
Power Supplies: One Battery +/- Input (15V - 45V) Communication: One RS-232 Data Link One High Speed Proprietary Data Processing and Memory: One 4MHz MC68HC11F1 RAM Battery Backed Flash Real-time Clock Displays: One 3-digit 7-segment

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32

Customer Communication Module III

Electronics

Proven Reliable in the Real World

The Customer Communications Module (CCM) III provides a remote two-way communication link between the electronic controller (Generator Set Control/GSC or Electronic Control Module/ECM) and a host device (Personal Computer or a Programmable Logic Controller). The operator of the host device is able to remotely control, monitor, or program the engine equipped with electronic engine control in much the same way that an operator does from the panel. During normal operation, the CCM display shows the status of the data link, the transmit/receive status of the RS-232C port, and the status/fault codes.

Operating Characteristics/Specifications
Power Supplies: Power Source Genset (GSC) Battery Battery Voltage Input 15V - 45V Battery Connections 16 AWG Wire Communication: One RS-232C Port Data Link One High Speed proprietary Data Link Processing and Memory: 68HC11K1 16 MHz 1 RAM 32K FLASH 128K

Remote communication Windows based PC software Rugged design Data Terminal Equipment (DTE) classed for RS-232C closed communication Easy to read 3-Digit display Replaceable internal battery for backup memory (5 year expected life) Rubber pads for freestanding use Predrilled holes for mounting use Low cost, small size

Environmental Specifications
Operating Temperature Range Operating Temperature Range (normal) -40C to +70C -40C to +85C

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Gateway Explorer
Proven Reliable in the Real World

The Gateway Explorer connects the on-board machine or engine standard data link with offboard data networks. The Gateway provides the capability to communicate quickly and seamlessly with systems using serial ports, data link networks, or ethernet. Gateway Explorer enables network access to information and operating parameters. Explorer provides the capability to access and communicate with Caterpillar controllers and includes numerous interfaces and protocols that enable communications between dissimilar devices and extend network capabilities to mobile and stationary equipment.

Operating Characteristics/Specifications
Communication: Data Link support with an optional software enabled hardware boost Two CAN ports Galvanically isolated CAN data link supports both standard (11-bit) and extended (29-bit) message frames, DeviceNet devices including master/slave and peer-to-peer connections CAN data link (CAN_J1939)

Allows for custom and personal design flexibility and configuration of a product Allows user to display and analyze vital engine performance and health information from any system quickly and accurately Provides an on-board web server and data protocol translator for embedded controllers View status and parameters using a web browser to display the current ECM configuration and much more View status and parameters using custom centralized site software to monitor engines or machines Use as a communication adapter to connect to ET; check operating conditions to display parameter status (temperatures, pressures, etc.) simultaneously, view and clear active and logged diagnostics Offers a network enabler for Caterpillar engine/machine controls to interface with other control or display equipment

Three EIA RS-232 Serial ports Two supported data links include: MODBUS, PPP, NMEA183, Cat SIP, Optically Isolated EIA RS-232 data link, Supported data links include: MODBUS, M50/M5X, PPP, NMEA183, Cat SIP, IrDA Programmable EIA RS485/RS422 Serial port Supported data links include: MODBUS Ethernet (IEEE 802.3 10Base-T) - full duplex, high speed port capable of communicating at distances up to 130 meters One 70-pin connector - Connections to a control is made using 14-18AWG wire type SXL or GXL Module dimensions: 194mm X 170mm X 54mm Operating voltage range: 9V - 32V Operating temperature range: -40C to 85C Processor: Motorola MPC555 Memory: 2M Flash, 2M SRAM, 2M Battery backed RAM Sealed enclosure, machine and engine mountable with shock isolation

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34

Pocket Tec

Electronics
Proven Reliable in the Real World

Want a tool that helps organize trip information, tailor engine electronics and parameter settings, and diagnose problems? The Caterpillar Pocket Tec solution is an easy-toinstall and easy-access information product for Cat and other electronic engines. Pocket Tec plugs into your Palm hand-held organizer to read and capture engine data in real time. You can save information and download it to your personal computer later. Pocket Tec has a plug-in dash adapter for communicating directly to the engine control whenever you need to perform diagnostics. Just plug it in, and youre on your way to basic business management of your vehicle or fleet. Caterpillar has put business management tools in the palm of your hand.

Operating Characteristics/Specifications
Theft Deterrent Protect your vehicle from theft when idling or shutdown Configuration Programmable engine parameters allow you to customize the configuration of your engine Status Review the status of electronic engine conditions. For example, you can view pressures, temperatures, and speeds as well as information like engine load factor, fuel economy, desired engine speed, estimated fuel rate, vehicle speed limit, and more Diagnostic Quickly access active and logged diagnostic codes and advice on what to do or how to proceed Lifetime and Trip Review the lifetime totals for fuel economy, distance, average speed, fuel consumption, engine hours, and more. Trip accesses the same data and it can be reset Maintenance Easily track your oil change preventive maintenance intervals Fleet Management Driver reward-view and program targets, factors and scores Manage trip data for multiple vehicles

SAVE TRIP DATA for a vehicle or fleet, with ability to synchronize to a PC for review SAVE TO MEMO function that allows user to save configuration data for use at a later time View logged diagnostic codes or events read and change capability on 54 engine parameters allows changes instantly and routinely view engine operating information for up to 40 status parameters

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Cat Electronics

Building AC 6130, P.O. Box 610

Mossville, IL 61552-0610

[888] 598-8186

fax: [309] 578-8534

www.catelectronics.com

Electronic & Electrical Systems Caterpillar Inc.

EEDE2600 2004 Caterpillar Printed in USA