Annual Maintenance Plan Rev. No.

0 Dated: 02-05-2007 F- 09- 04 Page 1 of 9

02/11/21
S.
Equipment Procedure Proposed Month of Maintenance for the year 2009
No. Equipment No. Frequency
Ref.
Name Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

Check
Abel Flash Point
01 PRD/1015-02/02/09 Yearly working of
Tester heater
Not
02 PRD/1015-02/02/02 Aniline Point D-611 required

Manual pg
03 PRD/1015-02/02/03 Bomb Calorimeter Yearly
#5
Check normal
operation &
04 PRD/1015-02/04/02 Shear Stability Half yearly vital
components

Manual pg
05 PRD/1015-02/01/60 Centrifuge Quarterly
# 32
2 yearly in Check normal
Cloud & Pour Point compliance operation &
06 PRD/1015-02/04/05 vital
Machine with
components
SurBerlin
Operation
COC Flash Point
07 PRD/1015-02/02/10 2 Yearly Instruction
Tester pg # 7
CCS
Cold Cranking
08 PRD/1015-02/04/06 Half yearly Instructions
simulator pg # 8
2 yearly in Check normal
compliance operation &
09 PRD/1015-02/04/10 Color Comparator with vital
SurBerlin components

Manual pg
10 PRD/1015-02/02/05 Conductivity Meter Half yearly
#7

Not
11 PRD/1015-02/02/07 Copper Strip Bath Required

Manual
12 PRD/1015-02/10/02A PE AA 3100 Monthly
section 6-5
RID Instructions
PRD/1015-02/08/ pg #20 & UV-VIS
13 001A-H
HPLC Half yearly Instructions Pg #
27

Dropping Point Operating

14 PRD/1015-02/03/03 2 Yearly
Tester instruction

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 Annual Maintenance Plan Rev. No. 0 Dated: 02-05-2007 F- 09- 04 Page 2 of 9

02/11/21
S.
Equipment Procedure Proposed Month of Maintenance for the year 2009
No. Equipment No. Frequency
Ref.
Name Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

Operating
15 PRD/1015-02/01/05 Ductility Apparatus 2 yearly
instruction

Check normal
16 PRD/1015-02/04/08 Emulsion bath Half yearly operation & vital
components

Manual pg #
17 PRD/1015-02/11/017 Flue Gas Analyzer Quarterly
51
Salt
deposition,
18 PRD/1015-02/04/09 Foaming Apparatus 2 yearly cracks,
porosity

Furnace Manual pg #
19 PRD/1015-02/04/14 Half yearly
Thermolyne 30400 27

PRD/1015-02/07/02A- Manual
20 E
G.C PE 8500 Quarterly
section 9
Check
21 PRD/1015-02/07/06 G.C Varian 3400 Half Yearly normal
operation
Di-electric Manual pg #
22 PRD/1015-02/04/07 2 Yearly
Breakdown Tester 13

Hot Plate with Check normal

23 PRD/1015-02/11/016 Yearly operation & vital
Stirrer components

Clean the
24 PRD/1015-02/11/30 Air Sampling Pump Yearly
pump

Clean the
25 PRD/1015-02/11/31 Air Sampling Pump Yearly
pump

PRD/1015-02/09/ Infrared Chap 5 & 7

26 002A-F
2 yearly
Spectrophotometer Oper. Man.

Section 4
27 PRD/1015-02/11/22 Ion Analyzer Half Yearly
pg # 28

Manual
28 PRD/1015-02/02/22 Karl Fisher Titrator Half Yearly
pg#6

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 Annual Maintenance Plan Rev. No. 0 Dated: 02-05-2007 F- 09- 04 Page 3 of 9

02/11/21
S.
Equipment Procedure Proposed Month of Maintenance for the year 2009
No. Equipment No. Frequency
Ref.
Name Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

Long Term Grease Operating

29 PRD/1015-02/03/07 Stability Tester 2 Yearly instruction
Wheel Bearing Tester pg # 3
Loss on heating Operating
30 PRD/1015-02/01/07 2 Yearly
tester instruction

Not Manual not

31 PRD/1015-02/02/23 Manometer required available

Microscope with Check normal

PRD/1015-02/09/ Not
32 03A-B
operation & vital
Camera required components
Pg # 113
Mini Rotary
33 PRD/1015-02/04/13 Yearly troubleshoot
Viscometer ing
Manual pg #
34 PRD/1015-02/02/15 Moisture Balance Yearly
29

Oil Bath (Make: Sur

35 PRD/1015-02/04/11 Not in use
Berlim)
Check normal
Not
36 PRD/1015-02/11/018 Orsat Apparatus required
operation & vital
components

Viscosity Bath for Check normal

37 PRD/1015-02/04/24 Half yearly operation & vital
oil at 1000 C components
2 yearly in
Water Viscosity Check normal
compliance
38 PRD/1015-02/04/22 with
operation & vital
Bath components
SurBerlin
Check normal
39 PRD/1015-02/01/08 Oven Yearly operation & vital
components

Oven UM400 Manual pg #

40 PRD/1015-02/11/019 Yearly
(Memmert) 10
Operating
Oxidation Stability
41 PRD/1015-02/02/16 2 yearly instruction
Test Apparatus pg # 4

Penetration Operating
42 PRD/1015-02/01/14 2 yearly
Apparatus instruction

43 PRD/1015-02/11/011 pH Meter (Schott) Not in use

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 Annual Maintenance Plan Rev. No. 0 Dated: 02-05-2007 F- 09- 04 Page 4 of 9

02/11/21
S.
Equipment Procedure Proposed Month of Maintenance for the year 2009
No. Equipment No. Frequency
Ref.
Name Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
2 yearly in
PMCC Flash point Check normal
compliance
44 PRD/1015-02/02/11 with
operation & vital
tester components
SurBerlin

Potentiometric Not Manual pg

45 PRD/1015-02/02/14
Titrator required # 23

Mechanical
46 PRD/1015-02/03/25 Not in use
Convection Oven

Refractive Index Manual not

47 PRD/1015-02/04/01 Yearly
Apparatus available
2 yearly in
Viscosity Bath for Check normal
compliance
48 PRD/1015-02/05/03 operation & vital
Asphalt with components
SurBerlin

49 Seta Four Ball

PRD/1015-02/03/04 Not in use
Apparatus

Not Manual pg
50 PRD/1015-02/03/06 Sieve Shaker required #4

Smoke Point D- Not Manual not

51 PRD/1015-02/02/20 required available
1322 Apparatus

Sulfur Determinator Manual pg

52 PRD/1015-02/05/104 2 Yearly
# 48
(Leco Sc-132)

TBP Apparatus Manual

53 PRD/1015-02/06/01 Half yearly
section7-4
(Model 800 W)

UV-VIS Manual pg
54 PRD/1015-2/11/20 Yearly
# 9 & part 4
Spectrophotometer

Vacuum Distillation Sec. 5-4 pg

55 PRD/1015-02/06/02 Not in use
#9
Model 850ac

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 Annual Maintenance Plan Rev. No. 0 Dated: 02-05-2007 F- 09- 04 Page 5 of 9

02/11/21
S.
Equipment Procedure Proposed Month of Maintenance for the year 2009
No. Equipment No. Frequency
Ref.
Name Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

Operating
56 PRD/1015-02/11/27 Heater 2 yearly
instruction

Operating
57 PRD/1015-02/11/29 Heater 2 yearly
instruction

Operating
58 PRD/1015-02/11/28 Heater 2 yearly
instruction

Not Manual pg
59 PRD/1015-02/11/21 Solution Analyzer required # 21
2 yearly in
Water washout properties Check normal
compliance Parts not
60 PRD/1015-02/03/10 of Lubricating Grease test
with
operation & vital
Instrument components available
SurBerlin

61 PRD/1015-02/03/01 Corrosion Tester Not in use

62 PRD/1015-02/03/05 Roll Stability Tester Not in use

66
TAG Open Cup Manual pg
6 PRD/1015-02/02/21 2 Yearly
Flash Point Tester #3
63
67
Rienigh-Nickle
6 PRD/1015-02/05/05 Not Required -
Sulfur meter
64
68 2 yearly in
Check normal
Water Viscosity compliance
7 PRD/1015-02/04/23 operation & vital
Bath with components
65 SurBerlin
69
Reid Vapor Check “O” rings,
7 PRD/1015-02/02/18 Yearly normal operation &
Pressure App. vital components
66
70
Manual pg
7 PRD/1015-02/01/09 Salinometer 2 yearly
#4
67

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 Annual Maintenance Plan Rev. No. 0 Dated: 02-05-2007 F- 09- 04 Page 6 of 9

02/11/21
S.
Equipment Procedure Proposed Month of Maintenance for the year 2009
No. Equipment No. Frequency
Ref.
Name Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
2 yearly in
Viscosity bath for Check normal
compliance
68 PRD/1015-02/02/04 with
operation & vital
IP-309 components
SurBerlin
Instruction
Visible Not
69 PRD/1015-02/11/23 manual
Spectrophotometer required
section 4.1

Not Manual pg
70 PRD/1015-02/04/19 Seta time required #4

Operating
71 PRD/1015-02/02/32 Heater 2 yearly
instruction

72 PRD/1015-02/02/08 Atm. Dist. unit Yearly

Clean the
73 PRD/1015-02/04/12 Air sampling Pump Yearly
pump

Emicont Flue Gas

74 PRD/1015-02/11/35 Half Yearly
Analyzer

75 PRD/1015-02/11/05 BOD Incubator Yearly

HOT PLATE 3 Not

76 PRD/1015/-02/04/25
Phase Required

77 PRD/1015-02/11/34 Heater 2 Yearly

Clean
Water
78 PRD/1015-02/11/36 LANDCOM III Half Yearly
Catchpot &
Filter

79 PRD/1015-02/11/37 Heater 2 Yearly

Indoor Air Quality Not

80 PRD/1015-02/11/38 Required
Monitor

/conversion/tmp/activity_task_scratch/24387939.doc
 Annual Maintenance Plan Rev. No. 0 Dated: 02-05-2007 F- 09- 04 Page 7 of 9

02/11/21
S.
Equipment Procedure Proposed Month of Maintenance for the year 2009
No. Equipment No. Frequency
Ref.
Name Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

Not
81 PRD/1015-02/11/39 CO Analyzer Required

Particulate Manual
82 PRD/1015-02/11/40 Monitoring Kit Monthly section
EPAM-5000 5-11

Not
83 PRD/1015-02/11/41 Noise Dosimeter Required

Not Book Not

84 PRD/1015-02/11/42 Gas Flow Meter Required Available

Not Book Not

85 PRD/1015-02/11/43 Gas Flow Meter Required Available

HACH Not
86 PRD/1015-02/11/44 Required
Spectrophotometer

Balance AJ 150 Not

87 PRD/1015-02/11/45 Required
Metler
JENCO
Not
88 PRD/1015-02/11/46 3173/3173R Required
Conductivity Meter
JENCO
Not
89 PRD/1015-02/11/47 6173/6173R pH Required
meter

90 PRD/1015-02/11/32 Heater 2 Yearly

Not
91 PRD/1015-02/08/02 Oscilloscope Required

Not
92 PRD/1015-02/11/48 LUXMETER Required

93 PRD/1015-02/11/49 LANCOM II

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 Annual Maintenance Plan Rev. No. 0 Dated: 02-05-2007 F- 09- 04 Page 8 of 9

02/11/21
S.
Equipment Procedure Proposed Month of Maintenance for the year 2009
No. Equipment No. Frequency
Ref.
Name Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

Air Sampling Pump Not

94 PRD/1015-02/11/50 Required
SKC (MCS-LITE)

Not
95 Prd/1015-02/08/02 Digital Multimeter Required

____________ _____________ _______________

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 Annual Maintenance Plan Rev. No. 0 Dated: 02-05-2007 F- 09- 04 Page 9 of 9

02/11/21
S.
Equipment Procedure Proposed Month of Maintenance for the year 2009
No. Equipment No. Frequency
Ref.
Name Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

Prepared by ME Reviewed by HE Approved by HRAS

Planned Maintenance Maintenance Done

/conversion/tmp/activity_task_scratch/24387939.doc