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SUBCONTRACTORDOCUMENTNO: SIGNATURE EPCAPPD APPROVED REVEIWED CHECKED PREPARED DATE 24/02/2011 24/02/2011 24/02/2011 24/02/2011 24/02/2011 DOCUMENTNO: TITLE: STAGE: DETAIL DESIGN REV.

CAR PARKING SHED CALCULATION

T3125CA/C/T100901

PLTU BUNTOK 2x7 MW KALIMANTAN TENGAH CAR PARKING SHED CALCULATION JOB NO. T3125 CONTRACT NO. 24. PJ/121/PIKITRINGKAL/2010

DOCUMENT NO. T3125 - CA/C/T1009-01 Issued Date: 24 Feb 2012 PAGE 1 of 21 Revisi : 1

TABLE OF CONTENTS

1 GENERAL DESCRIPTION 1.1 Scope 1.2 Codes, Standards & Refferences 1.3 Quality of Material 1.4 Unit Weight of Material 2 LOADING DESIGN 2.1 Load Type 2.2 Load Calculation 2.2.1 Dead Load 2.2.2 Live Load 2.2.4 Wind Load 2.2.5 Seismic Load 2.3 Load Combination 3 STRUCTURAL ANALYSIS AND DESIGN 3.1 Structural Data 3.2 Result Analysis 3.2.1 Stress Check 3.2.2 Deflection Check 3.3 Purlin Design 3.4 Foundation Design F1 3.5 Settlement 4 ATTACHMENT

PLTU BUNTOK 2X7MW

NO T3125 - CA/C/T1009-01-RV.1

I General 1.1 Scope This document presents design calculation of Car Parking Shed Building for PLTU Buntok 2x7 MW. The building consist of Steel structure frame support by shallow foundation. Analysis for gable frame structure will be perform and calculate by STAAD The dimension of structure : - width x length = 9 m x 37 m - height = 6.00 m - Refference from architechture detail drawing No. T3125-T1005-A-01

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2 Codes, Standards & Refferences 1. Peraturan Konstuksi Baja Indonesia 1987 (PPBBI), "The Indonesian Code for Steel Construction" 2. Peraturan Beton Indonesia 2002," The Indonesia Code for Concrete Structures". 3. AISC ASD "Manual of Steel Construction" 4. ACI 318 -2005" Building Code Requirements for Structural Concrete & Commentary" 3 Quality of Material No Material 1 Structural Steel ASTM A36 fu fy fb ft f fv E 2 Anchor Bolt ASTM 36 fta fya fta 3 fva Bolt ASTM 325 ftb 7 ultimate tensile strength = 58000 psi yield strength = 36000 psi allowable tensile strength (0.6 fy) allowable shear strength (9900 psi) allowable tensile strength (44 ksi) 4000 2400 1440 700 3080 1470 4250 1440 250 4000 1 2400 Kg/cm2 Kg/cm2 Kg/cm2 Kg/cm2 Kg/cm2 Kg/cm2 Kg/cm
2 2

Description

Value 4000 2400 1584 1440 960 2 x 10

6

Unit Kg/cm
2

ultimate tensile strength yield strength allowable bending strength (0.66 fy) allowable tensile strength (0.6 fy) allowable shear strength (0.4 fy) elastic modulus

Kg/cm2 Kg/cm2 Kg/cm2 Kg/cm2 Kg/cm2

fvb allowable shear strength (21 ksi) Welding AWS D1.1, E70XX fuw ultimate welding strength allowable shear stress (0.3 fuw) C-25 ( fc' = 250 kg/cm2 ) cylinder compressive strength at 28 days fvw Reinforced Concrete

Kg/cm

8 9

Kg/cm2 Kg/cm2 Kg/cm

2

Deformed reinforcing steel bar (fy) 10 Plain reinforcing steel bar (fy)

yield strength yield strength

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NO T3125 - CA/C/T1009-01-RV.1

4 Unit Weight of Material No Material Value 7850 2400 Unit kg/m

3

1 Steel Structure 2 Reinforced Concrete

kg/m3

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NO T3125 - CA/C/T1009-01-RV.1

II LOADING DESIGN The following loads and forces are considered in the design of steel structure for flue duct : 1 Load Type 2.1.1 Dead Load (DL) a. Selfweight of steel structure b. roof load (metal roofing) c. purlin CNP150x50x20x3.2 Live Load (LL) a. Live Load at Roof 2.1.3 Wind Load (W) a. wind load = = = 10 6.76 100 kg/m2 kg/m 1 kg/m
2

2.1.2

33.33 m/det

70

kg/m2

2.1.4

Seismic Load ( E ) The structure is to be designed to resist Seismic Force induced as lateral static equivalent forces acting at a point close to the building center of rigidity at the roof of building

2 Load Calculation 2.2.1 Dead Load ( DL ) a. All selfweight of structural steel shall be calculated with STAAD. Pro 2007

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NO T3125 - CA/C/T1009-01-RV.1

b. roof load

110.1 kg 110.1 kg 110.1 kg 110.1 kg

55 kg

55 kg

Roof Load Member Load Space between purlin

= =

10 1.14

kg/m2 m

= = = Purlin selfweight ( 150x50x20x3.2 ) Total = Load at inner side rafter = Load at outer side rafter =

roof

7 deg 1.14 x ( 10 / cos7 ) 11.585 kg/m' = 6.76 kg/m' 18.345 kg/m' 6 = 110.07 kg 18.345 x 3 = 55.0 kg 18.345 x

2.2.2

Live Load ( LL )
600kg/m 600kg/m 600kg/m 600kg/m 300kg/m 300kg/m

Live load at Roof As member load Load at inner side rafter Load at outer side rafter

= = = =

100 100 100 100

kg/m

2 2

. (Book II 4.5.7.9.3)
1

kg/m x 6 x 3

= =

600 300.0

kg/m' kg/m'

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NO T3125 - CA/C/T1009-01-RV.1

2.2.4

Seismic Load ( E ) Seismic Load is calculated based on SNI 03-1726-2002 with Static Equivalent Method Occupancy Categories

Table 1.

Table 2.

Structural System

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NO T3125 - CA/C/T1009-01-RV.1

Table 3.

Seismic Zone

Table 4 : Seismic Response Coefficients

T C

= = =

0.119 0 119 x (3 (3.4) 4)0.75 0.30 0.10

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NO T3125 - CA/C/T1009-01-RV.1

- seismic load at main building CI V = Wt R V = the total design lateral force or shear at the base ( ton ) 0.10 C = Seismic coefficient = (table.4) 1.50 I = Important Factor = (table.1) 4.50 R = Ductiliy Factor = (table.2) 13070 kg Wt = Weight of Steel Structure = V = 436 kg

Fi

Wi Zi Wi Zi Height (m) 3.41 3.41

V Weight Wi (ton) 13070 13070 Wi Zi (tm) 44569 44569 Wi Zi (Wi.zi) 1.00 Fi= Wi Zi * V (WiZi) 436 kg

Floor Roof S

Elev. Zi (m) 3.41

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Static Equivalent (E/Q) Distribution Force in end of column 100 % H = Fi x P P Axial ( P ) 666.88 1,230.78 1,223.64 1,224.66 1,230.78 666.88 709.71 1,262.39 1,265.45 1,265.45 1,262.39 709.71 12718.7181 kg kg kg kg kg kg kg kg kg kg kg kg kg Seismic 100 % H 30 %Load 22.84 6.85 kg kg 42.16 12.65 kg kg 41.91 12.57 kg kg 41.95 12.58 kg kg 12.65 42.16 kg kg 6.85 22.84 kg kg 24.31 7.29 kg kg 43.24 12.97 kg kg 43.35 13.00 kg kg 43.35 13.00 kg kg 43.24 12.97 kg kg 24.31 7.29 kg kg 435.67 130.70 kg kg
24.31kg 43.24kg 43.35kg 43.35kg 43.24kg 24 31kg 24.31 42.16kg 22.84kg 41.91kg 41.95kg 42.16kg 22.84kg

No of Nodal 19 20 21 22 23 24 25 26 27 28 29 30 Total

Qx

43.24kg 43.35kg 43.35kg 43.24kg

24.31kg

22.84kg 42.16kg

Qz

24.31kg 41.91kg 42.16kg 22.84kg

41.95kg

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3 Load Combination The strength design of following method for steel member in accordance with AISC ASD No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Dead load 1 DL Live Load 1 LL Quake X 1 1 -1 -1 0.3 0.3 -0.3 -0.3 1 1 -1 -1 0.3 0.3 -0.3 -0.3 Qx Qx Qx Qx Qx Qx Qx Qx Qx Qx Qx Qx Qx Qx Qx Qx Quake Z 0.3 -0.3 0.3 -0.3 1 -1 1 -1 0.3 -0.3 0.3 -0.3 1 -1 1 -1 Qz Qz Qz Qz Qz Qz Qz Qz Qz Qz Qz Qz Qz Qz Qz Qz Design Strength 1.33

DL

LL

1.33

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III 3.1

STRUCTURAL ANALYSIS AND DESIGN Structural Data Dimension No. Member 1 WF 200x100x5.5 Culumn 2 WF 200x100x5.5 Rafter 1 2 WF 200x100x5.5 +1/2 WF 200x100x5.5 Tappered 3 Rafter 2 WF 150x75x5 4 Beam WF 150x75x5

Material Steel Steel Steel Steel Steel

3.2 Result Analysis 3.2.1 Stress Check This ratio taken from the biggest result using max load combination All member have ratio below 1.0 For detail ratio see table attachment

3.2.2 Deflection Check Column

Max Displacement

4.944

mm

< allowable deflection ( L / 200 ) < 3400 mm / 200 = 17.0

mm

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3.3 Purlin design - Metal roof ( including insulation, elect., etc. ) weight of metal roof = bay length = Maintenance load, P = - Purlin will be used CNP150x50x20x3.2 shelfweight = distance c/c of purlin = - Loading a). Y - Dir qx

10 6 100 6.76 1.2

kg/m2 m kg (concentrated in the middle of span) kg/m' m

y x

qy

Py

qy

L 6.00 Dead Load - Purlin shelfweight - Metal roofing + insulation + elct. Py qy Span, Ly

= 10 x 1.2 Total uniform load, q 1 = concentrated load in y direction = uniform load in y direction 6.0 = m 12
0

= 6.76 = 12.00 = 18.76 = 100.00

kg/m' kg/m' kg/m kg/m' kg

= qy1

= q cos

= = = =

18.76 x cos 12 18.35 kg/m' 100 x cos 12 97.81 kg

Live Load Py = P cos

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PLTU BUNTOK 2X7MW b). X - Dir 1.2 1.2 1.2

2.00 2.00 2.00

NO T3125 - CA/C/T1009-01-RV.1

Px

qx

2.00

Px = uniform load in x direction

qx = uniform load in x direction Span, Lx = 2.00 m qx1 = q sin Px = P sin = = = = 18.76 x sin 12 3.90 kg/m' 100 x sin 12 20.79 kg

- Stress Check

= ( Mx / Wx ) + ( My / Wy ) <=

CNP150x50x20x3.2 Wx = Wy = Ix = Iy =

37.4 8.19 280 28

cm3 cm3 cm4 cm4

My = 1/8 qx . Lx2 + 1/4 Px . Lx = 1/8 (3.9) (2)^2 + 1/4 (20.79) (2) 12.35 kgm = 1235 kgcm = Mx = 1/8 qy. Ly2 + 1/4 Py . Ly = 1/8 (18.35) (6)^2 + 1/4 (97.81) (6) 229 kgm = 22930 kgcm = = ( Mx / Wx ) + ( My / Wy ) = (22929.74 / 37.4) + (1234.58 / 8.19) = 763.84 kg/cm2 < s= 1600 kg/cm2 ---> OK!

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PLTU BUNTOK 2X7MW - Deflection Check

NO T3125 - CA/C/T1009-01-RV.1

It should be checked that the deflection of purlin will not exceed L/240, where L = purlin's span = L/240 E = Ix = Iy = = 600 / 240 = 2.50 cm

2E+06 kg/cm2 4 280 cm 28 cm4

Deflection due to uniform load , = 5 x qL4 384 EI - Deflection in x - dir y = 5/384 ( qy Ly4 / (E.Ix) ) = { 5/384 x ( 0.18 x 600^4 / ( 2100000 x 280) ) } 0.53 cm = - Deflection in y - dir x = 1/48 ( Px Lx3 / (E.Iy) ) = { 1/48 x ( 0.21 x 200^3 / ( 2100000 x 28) ) } 0.001 cm = - Total deflection = = x2 + y2 0.53 cm < d = 2.50 cm ---> OK!

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3.4

FOUNDATION CALCULATION (F1)

12 11 10 9 5 8 4 7 3 2 1 6

3.4.1

Input data 27.2 Fy = 3.06 Fz = 2.17 Fx =

kN kN kN

= = =
Fy

2773.6 kg 312.03 kg 221.27 kg

X l Z

Fz Fx HT d F.G.L h2 hf h1 L

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Check for Foundation h1 = Footing thickness h2 = Soil cover depth hf = h1 + h2 HT = h1 + h2 l = Column width in x - direction b = Column width in y - direction d' = concrete cover = reinforce diameter d = efective width = h-d'-0.5 fc' = fy = s = c = 3.4.2 2 250 (kg/cm )

= = = = = = = = = = = = =

0.25 0.75 1.00 1.48 0.30 0.20 0.075 13 0.17

m m m m m m m mm m

x Mx z Mz B

25.0 (MPa) 392 (MPa)

3 1500 kg/m 3 2400 kg/m

4000 (kg/cm ) Soil density Concrete density

Dimension of Foundation Assumed the dimension of slab

L B Af = =

= = =

0.80 0.80 0.64 0.09 m3

m m m2

Sbase-x

= 1/6 L B

2 2

= 1/6 B L Sbase-z Weight of Foundation Wf

0.09 m3 = (0.8x0.8x0.25) x 2400 384 = kg =

0.38

ton

Weight of Soil

Ws

= {(0.8x0.8)-(0.3x0.2)} x 0.75 x 1500 653 0.65 = kg = ton

3.4.3

Overtunning Moment Stability Fy = 2773.6 kg Fz = 312.03 kg Mx = Fx = 221.27 kg Mz = Ptot = = = = = = = = = Fy+Wf+Ws 2773.584 + 384 + 652.5 kg 3810 Ptot * ( L/2 ) 3810.1 * ( 0.8 / 2 ) = MR / Mx 1524 / 462 = MR / Mz 1524 / 327 =

Fz * HT Fx * HT

= =

312*1.48 = 221.3*1.48 =

461.8 kgm 327.49 kgm

MR SFx SFx

1524 3.3 4.7

kgm > 2 -----> OK! > 2 -----> OK!

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3.4.4

Sliding Stability Sliding coefficient = 0.4 = Sliding coef * Ptot FR SFz SFx = = FR / Fz FR / Fx = = = =

= 0.4 * 3810.1 = 1524 kg 1524.03 / 312 4.9 > 2 -----> OK! 1524.03 / 221.3 6.9 > 2 -----> OK!

3.4.5

Soil Pressure Check

Refer to Soil Report : DH-15 Existing elevation Plan Elevation N-Value from SPT test depth of footing width of footing N D B

= 111.60 msl } = 103.00 msl = = = 29.00 1.00 m 0.80 m

Cu

8.60

Meyerhof (1965)( Teknik Pondasi Book by Hary Cristiady H page 188 ) Meyerhof Bearing Capacity Theory Based on Standard Penetration Test Values for B <= 1.2 m
qa = = B = D = 12 N (kN/m2) q allowable Width of foundation Depth of Foundation

(m ) (m)

Allowable Bearing Capacity qa = 12 x 29 = 348

kN/m2

34800 kg/m2 1

qs = ( Ptot / Af ) + ( Mbase-x / Sbase-x ) + ( Mbase-z / Sbase-z ) q1 = ( 3810.08 / 0.64 ) + ( 461.8 / 0.09 ) + ( 327.49 / 0.09 ) = q2 = ( 3810.08 / 0.64 ) + ( 461.8 / 0.09 ) - ( 327.49 / 0.09 ) = q3 = ( 3810.08 / 0.64 ) - ( 461.8 / 0.09 ) + ( 327.49 / 0.09 ) = q4 = ( 3810.08 / 0.64 ) - ( 461.8 / 0.09 ) - ( 327.49 / 0.09 ) = < 34800 kg/m2 ---> OK! 2 = choose maximum qqu 15203 kg/m L/5 = 0.16 B/5 = 0.16 ex = Mz / Ftotal ez = Mx / Ftotal m m =327.49 / 3810 = =461.8/ 3810 = 15203 7527 4379 -3296 kg/m kg/m t/m t/m
2 2 2 2

0.086 m 0.086 m

<L/5 <B/5

-----> OK! -----> OK!

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3.4.6

Check Punching Shear (Two Way Action Shear) Vu = (Af - ((l+d)*(b+d)) ) x qu = (0.64 - (0.47 * 0.37) x 15202.73 = 7105.11 kg d/2 b+d
B

l+d L

Vc = bo = = = =

0.85 / 3 fc' x bo x d (2*(l+d))+(2*(b+d)) = 1.7 m = 0.85 / 3 x (25^ 0.5) x (1674) x 168.5 399597.75 N 40,747.62 kg

1674

mm

Vu < Vc --> No Shear Reinforcement Required 3.4.7 Check Shear Beam (One Way Action Shear) x = 0.5L-0.5 l-d = 0.1 m Vu = qu.B.x = 15202.73*0.8*0.082 = 991.22 kg B d b l
L

Vc = = = = Vu <

0.85 / 6 fc' x bw x d 0.85 / 6 x (25^ 0.5) x 800 x 168.5 95483 N 9,736.59 kg Vc No Shear Reinforcement Required

348 3.4.8

Flexural Reinforcement Lx = 0.5L = 0.3 m

2 Mu = 0.5 x ( qu xB ) x Lx = 380 kgm = 3,727,197 Nmm

(Lx) L

m = fy / ( 0.85 x fc' ) = 392 / ( 0.85 x 25 ) = 18.4

Ru = = = = = = min = = = As req = =

Mu / (0.9 x B x d2 ) 3727196.77 / ( 0.9 x 800 x 168.5^2 ) 0.18 1 / m x {1 - ( 1 - 2 x m x Ru / fy ) } 1 / 18.45 x { 1 - ( 1 - ( 2 x 18.45 x 0.18 / 392 ) ) ^ 0.5 } 0.0005 1.4 / fy 1.4 / 392 0.0036 xBxd 0.0036 x 800 x 168.5
2

mm = 481.4 Use D 13 -----> Reinforcement = Spacing required = 233 mm Use D13 - 200

4 D 13

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3.4.10 Pedestal Reinforcement 2773.584 P tot =

kg

P tot = 0.8 * ( 0.85 *fc'*(Ag-As) + As*fy) lw As bw l b Ag = = = 0.30 0.20 0.06 m2 m m = As =

2 -32.95 cm

{P tot /(0.65*0.8)}-0.85fc'Ag fy - 0.85fc'

600

cm2

60000 mm2

As min As req As req

= 1 % * Ag 2 6 cm = = Max ( AS min, AS1 ) = = 6.00 cm2 8 D13 Use D 13

Stirups H lateral =

Vu =Fx Nu = Fy

Vu = = Nu =

0.0 kg 0.00 ton 2773.6 kg

Use 8 S = 200 mm Vc

200

= (1+(Nu/14Ag)) = 3.87 ton

/6 fc'1/2 bw d

Nu , Ag in (N/mm2)

At = 2.1/4. 2 = Avmin1 = 0.064*f'c^0.5*bw*s/fy = Avmin2 = 0.33*bw*s/fy = Av = Vs = Vs = Vn = = max (At, Av min1, Av min2) = Av. Fy.d s 47289.77 Vc + Vs 8.60 > >

100.531 mm2 48.98 mm2 50.51 mm2 100.53 mm2

4.73

ton

ton Vu/ , = 0.8 0.00 ton OK

Vn 8.60 ton

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3.5 CHECK SETTLEMENT

Pu
D L B

Settlement Calculation for sand soil with Meyerhoff ( 1965 ) and base on DH-14 KSE Report for B < = 1.2 use Si Si B N q P A
B L A q Si

= = = = = = =
= = = = = =

4q / N

1 inch = 2.54 cm Settlement ( inc= width of foundation ( = 1 ft = 30.48 cm = 29 ( soill report attach ) value of SPT ( Standar Penetratio k/ft2 = 1 k/ft2 = 48.07 kN/m2 P / A= 3810.08 kg = 37.34 kN Axial load Maxi= Area of Footing Foun = B x L
1.00 1.00 1.00 37.34 0.78 4. q / N m m m2 kN /m2 k/ft2 = 0.107 inch < 1 inch OK ( Book II 4.5.2.8 )

check with Meyerhoff ( 1974 ) formula for silty sand Si q P A q B Si = = = = = = = = q B 0.5 N P/A = 3810.08 3.810 ton kg = 1.00 m2 = 10.8 ft2 0.354 ton / ft2 39.37 inch 1.00 m = 6.27 x 29.00 0.077 < 1 inch OK ( inch) 0.354

( Book II 4.5.2.8 )

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ATTACHMENT

PLTU BUNTOK 2X7MW

NO T3125 - CA/C/T1009-01-RV.1

103.3

PlanElevation

PLTU BUNTOK 2X7MW

NO T3125 - CA/C/T1009-01-RV.1

PLTU BUNTOK 2X7MW

NO T3125 - CA/C/T1009-01-RV.1

Input STAAD Pro

PLTU BUNTOK 2X7MW

NO T3125 - CA/C/T1009-01-RV.1

PLTU BUNTOK 2X7MW

NO T3125 - CA/C/T1009-01-RV.1

PLTU BUNTOK 2X7MW

NO T3125 - CA/C/T1009-01-RV.1