1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Check List Acc to IS 456 Type of Mix, that is design mix concrete/Nominal mix Concrete Grade designation Type of Cement Maximum Nominal size of aggregate Minimum cement Content Maximum Water - Cement ratio Workability Mix Proprtion Exposure Conditions as per Table 4 and Table 5 Maximum Temperature of Concrete at the time of Placing Method of Placing Degree of Supervision Type of Agg Maximum Cement content Whether an admixture shall or shall not be used

Modiefied by,

Ankit Shrivastava
Mix Design for Concrete
C1.Design stipulation: i Characteristic Compressive strength ii Maximum size of aggregate iii Degree of workability iv Degree of Control v Type of Exposure vi Type of Concrete C2.Target mean strength Standard deviation "s" Accepted Proportion of Low Result Tolerance factor "t" Target mean strength "fck" = = = = = = = = = = =

Grade = M
15 20 0.9
Good Mild RCC 3.5 (From Table 1, IS 10262) (From Table 2, IS 10262) (From Table 2, IS 10262) N/mm2 N/mm2 mm

1/20
1.65 fck + s x t 20.775

C3. Selection of Water Cement ratio Water Cement ratio Limitation on w/c Ration minimum Cement Content C4. Test data for materials (i) Cement used (ii) Specific gravity of Cement (iii) Specific gravity Fine Aggregate Coarse Aggregate (iv) Water absorption Fine Aggregate Coarse Aggregate (v) Free Surface Moisture Fine Aggregate Coarse Aggregate (vi) Fine Aggregate confirming

= = =

0.58 0.55 300

(From fig. 1, Is 10262) Kg/CUM

= = = = = = = = =

PPC

3.15 2.6 2.6 0.5 1 2

% % % Nil % Zone the table 4,IS 383- Zone

III

C5.Selection of water sand content or .8 Compaction factor/Workability Approximate water content l/m3 (Table 4/5, IS 10262) = 186.00 Sand content as percentage of total = 35.00 % (Sand confirming to Grade II) aggregate by absolute volume Adjustments (Table 6, IS 10262)

Adjustments required in Change in contition Water Content in percentage (i) (ii) (iii) For Increase/Decrease in w/c Ratio For sand confirming of table 4, IS 383, Zone For Increase/Decrease in compaction Factor Total adjustments 0 0 3 3

Therefore, Required Sand content Required Water content C6. Determination of Cement content Water Cement Ratio Water Content Cement Content C7. Determination of Fine & Coarse aggregate Air entrapped in concrete Actual quantity of concrete "V" Fine aggregate Fine aggregate "fa"

= =

33.12 % 191.58 l/m3

= = =

0.58 191.58 ltr 329.68 kg

= =

2.00 0.98

% (From Table 3, IS 10262) Cum

V = W + C/Sc + 1/p * fa/Sfa = 588.84 kg

Coarse aggregate V = W + C/Sc + 1/(1-p) * Ca/Sca Coarse aggregate "Ca" = 1188.94 kg

Then the mix propostion is, Cement 329.7 1.0

Fine Aggregate 588.84 1.79

Coarse Aggregate 1188.94 3.61

C8.Actual quantities required for the mix per bag of cement The mix is 1:1.19:2.57 = (i) Cement = (ii) Fine Aggregate = (iii) Coarse Aggregate 20 mm = 10 mm = (iv) Water

50.00 89.30 180.32 108.19 72.13

kg kg kg kg kg

= For water cement ratio .. quantity of water b) Extra quantity of water to be added for absorbtion in case of coarse aggregate, at = 0.78% by mass c) Quantity of water deducted for free moisture present in sand, at 2.1% by mass d) Actual quantity of water (v) Actual quantity of Fine Aggregate required after allowing mass of free moisture = = =

a)

29.05526316 ltr 1.80 ltr

-1.79 ltr 29.07 ltr 91.09 kg

(vi) Actual quantity of Coarse Aggregate required 20 mm = 10 mm =

107.56 kg 71.71 kg

Therfore, the actual quantities of materials required for the mix are; Water Cement Fine aggregate Coars Aggregate = = = 20 mm = 10 mm = 29.07 ltr 50.00 kg 91.09 kg 107.56 kg 71.71 kg

Materials required for concrete Grade M 15 1 Concrete quantity = Cum

Sl. No 1 Cement 2 Fine Aggregate 3 Coarse Aggregate 20mm 4 Coarse Aggregate 10mm 5 Water 6 Slump 7 W/C ratio Material name Quantity 329.68 600.61 709.22 472.81 191.69 75 - 100 0.58 Unit kg kg kg kg ltr mm

Volume of Concrete with 5% wastage

1.05

Cum

Sl. No 1 2 3 4 5 6 7

Cost Estimation Cement Fine Aggregate Coarse Aggregate 20mm Reinforcement Binding wires Plasticizers Placing of Concrete

Quantity 6.9 0.3 0.5 165.2 8.25825 1.05

Standard market units bags cum cum Kg Kg cum

15

uired in Percentage sand in total aggregate -0.377894737 -1.5 0 -1.877894737

Water 191.58 0.58

Standard Price 330 300 1200 42 42 750

Cost 2285 76 562 6937 347 788 10994

Target Mean Strength 50.357 49.985 49.309 48.837 48.195 47.553 47.012 46.303 45.864 45.222 44.716 44.108 43.736 43.263 42.892 42.318 41.845 41.372 41.035 40.596 40.123 39.65 39.279 38.84 38.435 38.029 37.658 37.219 36.848 36.611 36.24 35.7 35.464 34.923 34.586 34.215 33.911 33.472 33.168 32.831 32.426 32.021 31.649 31.379

W/c Ratio 0.306 0.308 0.312 0.316 0.32 0.323 0.327 0.331 0.334 0.338 0.342 0.345 0.348 0.351 0.354 0.358 0.361 0.365 0.368 0.371 0.373 0.377 0.38 0.384 0.387 0.391 0.394 0.397 0.4 0.402 0.405 0.408 0.412 0.416 0.419 0.422 0.425 0.429 0.432 0.435 0.439 0.442 0.445 0.448

Diff From Value 29.582 29.21 28.534 28.062 27.42 26.778 26.237 25.528 25.089 24.447 23.941 23.333 22.961 22.488 22.117 21.543 21.07 20.597 20.26 19.821 19.348 18.875 18.504 18.065 17.66 17.254 16.883 16.444 16.073 15.836 15.465 14.925 14.689 14.148 13.811 13.44 13.136 12.697 12.393 12.056 11.651 11.246 10.874 10.604

60 50 40 30 20 10 0 0.3 0.35 0.4 0.45 0.5

Mild Moderate Severe Very Severe Extreme

Minimum Cement Content 20 mm Nom PCC Min Cement Max W/C 220 0.6 240 0.6 250 0.5 260 0.45 280 0.4

Table 1: Suggested Values of Standrad Deviation

Grade of Concrete 10 15 20 25 30 35 40 45 50 55 60

Degree of Control Very Good Good 2 2.3 2.5 3.5 3.6 4.6 4.3 5.3 5 6 5.3 6.3 5.6 6.6 6 7 6.4 7.4 6.7 7.7 6.8 7.8

IS 10262 Table 2: Values of t Accepted Proportionof Low Result A 1/5 0.2 B 1/10 0.1

31.11 30.772 30.502 30.131 29.726 29.321 28.984 28.714 28.275 27.938 27.6 27.263 26.926 26.588 26.352 25.947 25.61 25.307 25.003 24.7 24.397 24.093 23.857 23.52 23.285 23.015 22.745 22.509 22.274 22.038 21.768 21.499 21.331 21.163 20.859 20.657 20.489 20.22 20.018 19.816 19.581 19.345 19.076 18.84 18.571 18.437 18.168

0.451 0.454 0.457 0.46 0.465 0.468 0.472 0.475 0.478 0.482 0.486 0.49 0.494 0.497 0.5 0.504 0.508 0.512 0.515 0.52 0.524 0.528 0.532 0.536 0.54 0.544 0.548 0.551 0.556 0.559 0.564 0.568 0.573 0.576 0.58 0.584 0.587 0.592 0.596 0.6 0.605 0.609 0.614 0.619 0.624 0.629 0.633

10.335 9.997 9.727 9.356 8.951 8.546 8.209 7.939 7.5 7.163 6.825 6.488 6.151 5.813 5.577 5.172 4.835 4.532 4.228 3.925 3.622 3.318 3.082 2.745 2.51 2.24 1.97 1.734 1.499 1.263 0.993 0.724 0.556 0.388 0.084 0.118 0.286 0.555 0.757 0.959 1.194 1.43 1.699 1.935 2.204 2.338 2.607

C D E F

1/15 1/20 1/40 1/100

0.066667 0.05 0.025 0.01

Table 3 : Approximate air Content Nominal Maximum Size Entrapped Air, % of Aggregate Volume of Concrete 10 3 20 2 40 1

Table 4 Approximate Sand & Water content per cum upto M 35 Nominal Maximum size Water content per of agg cubic m 10 208 20 186 40 165

Table 5 Approximate Sand & Water content per cum above M 35 Nominal Maximum size Water content per of agg cubic m 10 200 20 180

18.101

0.636

2.674

Series1

0.5

0.55

0.6

0.65

0.7

ment Content 20 mm Nominal Maximum Size PCC RCC Min Cement Max W/C 300 0.55 M 15 300 0.5 M 20 320 0.45 M 20 340 0.45 M 25 360 0.4

M 20 M 25 M 30 M 35 M 40

of Standrad Deviation Grade of Concrete Fair 3.3 4.5 5.6 6.3 7 7.3 7.6 8 8.4 8.7 8.8 Values of t t 0.84 1.28 M5 M 7.5 M 10 M15 M20

Table Proportion for No

ee of Control

1.5 1.65 1.86 2.33

te air Content Entrapped Air, % Volume of Concrete 3 2 1

& Water content per cum of Concrete for Grade upto M 35 Water content per Sand as Percentage of cubic m Total Agg by Abs Volm 208 40 186 35 165 30

& Water content per cum of Concrete for Grade above M 35 Water content per Sand as Percentage of cubic m Total Agg by Abs Volm 200 28 180 25

Table 9 IS 456 Proportion for Nominal Mix Concrete Total Quantity of Dry Agg by Mass per bag Proportion of Fine agg To be taken as the sum of the Individual to Coarse Agg by Mass Masses of Fine and Coarse Agg, Kg 800 625 Generally 1:2 but subject to an 480 upper of 1:1.5 and a lower limit of 1:2.5 330 250

Quantity of Water per 50Kg of Cement, Max 60 45 34 32 30

M-25 CONCRETE MIX DESIGN As per IS 10262-2009 & MORT&H A-1 Stipulations for Proportioning Grade Designation 1 Type of Cement 2 Maximum Nominal Aggregate Size 3 4 5 6 7 8 9 10 11 A-2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 16 A-3 1 2 A-4 1 2 A-5 1 2 3 A-6 1 2 Minimum Cement Content (MORT&H 1700-3 A) Maximum Water Cement Ratio (MORT&H 1700-3 A) Workability (MORT&H 1700-4) Exposure Condition Degree of Supervision Type of Aggregate Maximum Cement Content (MORT&H Cl. 1703.2) Chemical Admixture Type Test Data for Materials Cement Used Sp. Gravity of Cement Sp. Gravity of Water Chemical Admixture Sp. Gravity of 20 mm Aggregate Sp. Gravity of 10 mm Aggregate Sp. Gravity of Sand Water Absorption of 20 mm Aggregate Water Absorption of 10 mm Aggregate Water Absorption of Sand Free (Surface) Moisture of 20 mm Aggregate Free (Surface) Moisture of 10 mm Aggregate Free (Surface) Moisture of Sand Sieve Analysis of Individual Coarse Aggregates Sieve Analysis of Combined Coarse Aggregates Sp. Gravity of Combined Coarse Aggregates Sieve Analysis of Fine Aggregates Target Strength for Mix Proportioning Target Mean Strength (MORT&H 1700-5) Characteristic Strength @ 28 days Selection of Water Cement Ratio Maximum Water Cement Ratio (MORT&H 1700-3 A) Adopted Water Cement Ratio Selection of Water Content Maximum Water content (10262-table-2) Estimated Water content for 50-75 mm Slump Superplasticiser used Calculation of Cement Content Water Cement Ratio Cement Content (138/0.43)

A-7 Proportion of Volume of Coarse Aggregate & Fine Aggregate Content Vol. of C.A. as per table 3 of IS 10262 1 Adopted Vol. of Coarse Aggregate 2 Adopted Vol. of Fine Aggregate ( 1-0.62) A-8 Mix Calculations Volume of Concrete in m3 1 2 3 4 5 6 7 Volume of Cement in m3 (Mass of Cement) / (Sp. Gravity of Cement)x1000 Volume of Water in m3 (Mass of Water) / (Sp. Gravity of Water)x1000 Volume of Admixture @ 0.5% in m3 (Mass of Admixture)/(Sp. Gravity of Admixture)x1000 Volume of All in Aggregate in m3 Sr. no. 1 (Sr. no. 2+3+4) Volume of Coarse Aggregate in m3 Sr. no. 5 x 0.62 Volume of Fine Aggregate in m3

Sr. no. 5 x 0.38 A-9 Mix Proportions for One Cum of Concrete (SSD Condition) Mass of Cement in kg/m3 1 Mass of Water in kg/m3 2 3 4 Mass of Fine Aggregate in kg/m3 Mass of Coarse Aggregate in kg/m3 Mass of 20 mm in kg/m3 Mass of 10 mm in kg/m3 5 6 Mass of Admixture in kg/m3 Water Cement Ratio

M25 OPC 53 grade confirming to IS-12269-1987 20 mm 310 kg/m3 0.45 50-75 mm (Slump) Normal Good Crushed Angular Aggregate 540 kg/m3 Superplasticiser Confirming to IS-9103 Coromandal King OPC 53 grade 3.15 1 BASF Chemicals Company 2.884 2.878 2.605 0.97% 0.83% 1.23% nil nil nil Separate Analysis Done Separate Analysis Done 2.882 Separate Analysis Done 36N/mm2 25N/mm2 0.45 0.43 186 Lit. 138 Lit. 0.5 % by wt. of cement 0.43 320 kg/m3 Which is greater then 310 kg/m3

& Fine Aggregate Content 62.00% 62.00% 38.00% 1 0.1 0.138 0.00134 0.759 0.471 0.288

SSD Condition) 320 138 751 1356 977 380 1.6 0.43

For an average grading of tine aggregate (that is. Zone II of Table 4 of IS 383) . the proportions shall be 1: 1 I/,, I:2 and 1:2/, for maximum size of aggregates 10 mm, 20 mm and 40 mm respectively The cement content of the mix specified in Table 9 for any nominal mix shall be proportionately increased if the quantity of water in a mix has to be increase&o overcome the difficulties of placement and compaction, so that the water-cement ratio as specified is not exceeded. Nominal Mix concrete may be used for Concrete of M 20 or Lower