TTC-1000 Transformer Temperature Controller Instruction & Operation Manual

Advanced Power Technologies

240 Dr. MLK Blvd. Newark, NJ 07102 Phone: (973) 621-6600 Fax: (973) 621-6625 Website: advpowertech.com e-mail: info@advpowertech.com

V4.33, August 22, 2003

Table of Contents 1 2 INTRODUCTION ...........................................................................................1 PRODUCT DESCRIPTION............................................................................3 2.1 Controls & Indicators..................................................................................3 2.2 Connection Overview .................................................................................5 2.3 Specifications .............................................................................................6 2.4 Part Number Details...................................................................................8 3 INSTALLATION and CONNECTIONS...........................................................9 3.1 Mounting ....................................................................................................9 3.2 Power Hookup..........................................................................................11 3.3 Temperature Probes ................................................................................11 3.3.1 TTC-PROBE-01 Installation ..............................................................12 3.3.2 TTC-PROBE-11 Installation ..............................................................13 3.3.3 Magnetic Mount Probe (TTC-PROBE-02) Installation.......................13 3.3.4 Probe Lead Connections...................................................................16 3.4 Auxiliary CT Input for Calculated Winding Temperature ..........................18 3.5 Cooling Control and Condition Alarm Connections ..................................19 3.6 Unit Alarm Connections ...........................................................................21 3.7 Telemetry Connections ............................................................................22 3.7.1 RS-232 Terminal Connections ..........................................................22 3.7.2 Analog Outputs .................................................................................22 3.7.3 RS-485 for DNP3.0 Communications ...............................................23 3.8 Optically Isolated Inputs ...........................................................................25 3.9 Heater Connections .................................................................................26 4 SETTINGS...................................................................................................27 4.1 Programming Settings Through Front Panel ............................................27 4.2 Programming Settings Through a PC ......................................................27 4.3 Settings for Calculated Winding Temperature..........................................29 4.3.1 CT RATIO .........................................................................................31 4.3.2 Rated Load .......................................................................................31 4.3.3 Hot Spot Rise over Top Oil ...............................................................32 4.3.4 Winding Rise Time Constant.............................................................32 i
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Table of Contents 4.3.5 Calculated Winding Exponent Setting...............................................33 4.3.6 Checking Winding Temperature........................................................33 4.4 Setting Probe Names ...............................................................................34 4.5 Temperature Set Points ...........................................................................35 4.5.1 Setting Liquid Pickup and Drop Out Temperatures...........................39 4.5.2 Setting Calculated Winding Pickup and Drop Out Temperatures......40 4.6 LTC Condition Monitoring.........................................................................41 4.6.1 Setting LTCDIFF Set Point................................................................43 4.6.2 Setting LTCDIFF Pickup Timer .........................................................44 4.7 Load Pickup Set Points ............................................................................44 4.7.1 Setting Load Pickup Set Point...........................................................46 4.7.2 Setting Load Pickup Timer ................................................................47 4.8 Optically Isolated Input Settings ...............................................................47 4.9 Programmable Logic Settings ..................................................................49 4.9.1 Assigning Liquid Temperature Set Points .........................................50 4.9.2 Assigning Winding Temperature Set Points......................................52 4.9.3 Assigning LTCDIFF for LTC Condition Monitoring Alarm..................53 4.9.4 Assigning Load Pickup Set Points ....................................................55 4.9.5 Assigning IN1 and IN2 ......................................................................56 4.9.6 Assigning OUT1, OUT2, OUT3 and OUT4 .......................................57 4.9.7 Time Set Points.................................................................................59 4.9.8 Setting Output Timers .......................................................................60 4.9.9 Setting Output Invert .........................................................................61 4.9.10 Application Examples........................................................................62 4.10 4.11 4.12 4.13 Setting Output Control With Alarm........................................................64 Alternate Fan Banks .............................................................................66 Auto and Manual Control ......................................................................67 Setting Control of Unit Alarm ................................................................68

4.13.1 Device Alarm Setting.........................................................................68 4.13.2 Temperature Probe Alarm Setting ....................................................69 4.13.3 Manual Mode Alarm Setting..............................................................70 ii
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Table of Contents 4.13.4 Winding Circuit Alarm Setting ...........................................................70 4.14 Setting Date and Time ..........................................................................71

4.14.1 Setting Time and Date Via the Front Panel.......................................72 4.14.2 Setting Time and Date Via the PC ....................................................73 4.15 5 Setting Password..................................................................................73

TELEMETRY OPTIONS ..............................................................................75 5.1 Analog Outputs ........................................................................................75 5.1.1 Setting the Analog Output Range .....................................................76 5.1.2 Setting the Analog Source ................................................................77 5.2 DNP3.0 ....................................................................................................78 5.2.1 Setting BAUD Rate ...........................................................................80 5.2.2 Setting NODE Address .....................................................................80 5.2.3 Setting Remote Blocking...................................................................81 5.3 Telemetry Via RS232 ...............................................................................82

VIEW TEMPERATURES .............................................................................83 6.1 Single Probe.............................................................................................83 6.2 Dual Probe ...............................................................................................84 6.3 Single Probe With Calculated Winding.....................................................85 6.4 Dual Probe With Calculated Winding .......................................................86 6.5 Reset Min/Max .........................................................................................87

VIEW SETTINGS.........................................................................................88 7.1 View Settings Via Front Panel..................................................................88 7.2 View Settings Via PC ...............................................................................88

STATUS ......................................................................................................91 8.1 View Status Via Front Panel.....................................................................91 8.2 View Status Via PC ..................................................................................91

SETTING FILES ..........................................................................................93 9.1 Upload Setting Files .................................................................................93 9.1.1 Upload Settings Using HyperTerminal ..............................................93 9.1.2 Upload Settings Using Procomm ......................................................97 9.2 Download Setting Files ..........................................................................101 iii
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Table of Contents 9.2.1 Download Settings Using HyperTerminal........................................101 9.2.2 Download Settings Using Procomm................................................104 10 DATA LOGGING .......................................................................................108 10.1 10.2 10.3 10.4 Data Storage ......................................................................................108 Data Points .........................................................................................109 Setting the Time Base ........................................................................109 Selecting Data Points .........................................................................109

10.4.1 Add or Delete P1 From Log ............................................................110 10.4.2 Add or Delete P2 From Log ............................................................110 10.4.3 Add or Delete Calculated Winding From Log ..................................111 10.4.4 Add or Delete Load From Log.........................................................111 10.5 Retrieving Data Log............................................................................112

10.5.1 Saving the Data Log as a Text File Using HyperTerminal...............113 10.5.2 Saving the Data Log as a Text File Using ProComm......................116 10.6 Import to Excel....................................................................................119

11 DOWNLOAD PROGRAM UPDATES ........................................................123 11.1 11.2 Download Firmware Using HyperTerminal .........................................124 Download Firmware Using Procomm .................................................128

12 SETTINGS WORKSHEETS ......................................................................134 12.1 12.2 Front Panel Setting Sheets.................................................................135 PC Setting Sheets ..............................................................................147

13 DNP3.0 PROFILE DOCUMENT ................................................................161

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Table of Figures Figure 2. 1a: Front Panel, Panel Mount Version ...................................................3 Figure 2.1b: Front Panel, NEMA 4 Version...........................................................3 Figure 2.2: Connection Overview..........................................................................5 Figure 3.1: Panel Mount Version Physical Dimensions and Panel Cutout ............9 Figure 3.2: NEMA 4X Mounting ..........................................................................10 Figure 3.3: Mounting Bracket..............................................................................10 Figure 3.4: Power Connections..........................................................................11 Figure 3.5: PROBE-01 Installation ......................................................................12 Figure 3.6: PROBE-11 Installation ......................................................................13 Figure 3.7: Magnetic Mount, Application of Thermal Compound ........................14 Figure 3.8: Magnetic Mount, Side View ..............................................................15 Figure 3.9: Magnetic Mount, Application of RTV.................................................16 Figure 3.10: Probe Connections .........................................................................17 Figure 3.11: Temperature Probe Shield Grounding ............................................17 Figure 3.12: Split Core CT Installation ................................................................18 Figure 3.13: Auxiliary CT Connections................................................................19 Figure 3.14: Connections to Relay Outputs ........................................................20 Figure 3.15: Connections to Relay Outputs in Models 3XX2 ............................21 Figure 3.16: Connections to Unit Alarm ..............................................................21 Figure 3.17: Connections to Analog Outputs ......................................................23 Figure 3.18: Location of J2 RS-485 Bus Termination Jumper ............................24 Figure 3.19: Panel Mount and NEMA 4 RS-485 Connections ............................25 Figure 3.20: Four Wire RS-485 Connections ......................................................25 Figure 3.21: Optically Isolated Input Connections...............................................26 Figure 4.1: Over Temperature Operation............................................................37 Figure 4.2: Under Temp Operation .....................................................................38 Figure 4.3: LTC Differential Set Point Operation.................................................41 Figure 4.4: Load Pickup Set Point Operation......................................................45 Figure 4.5: Input Set for LEVEL ..........................................................................48 Figure 4.6: Input Set for PULSE .........................................................................48 Table 4.7: Operands ...........................................................................................49 v
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Table of Figures Table 10. 1: Maximum Records ........................................................................108

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Warranty
All new products sold to customers are warranted against defects in design, materials, and workmanship for the life of their use to the original end user. If it is determined that the new product defect is covered under this warranty, Advanced Power Technologies, LLC (the Company) will repair, replace, or substitute an identical unit at its own discretion to the customer at no charge. The Company requires the customer to ship the unit back to the factory for diagnosis under all circumstances. In such event, the Company may, at its own discretion, decide to provide the customer with a substitute unit which may be sent to the customer either from the Companys factory or from an authorized representative or distributor from their inventory. All expenses related to the shipment of defective units back to the Company or the provision of a substitute unit to the customer are the responsibility of the customer. This expense may include, but is not limited to, freight, insurance, Customs clearance, and duties. All expenses related to the shipment of repaired units back to customers (or the provision of a new unit to the customer) will be borne by the Company. Product Upgrade Policy From time to time, the Company makes product upgrades to add or enhance the performance of the products. Customers of a particular product being issued an upgrade will be notified either by the Company directly or through its authorized representatives or distributors. Customers who have purchased an annual upgrade policy will receive all upgrades during the calendar year free of charge. Customers who did not purchase the annual upgrade policy may purchase each unit upgrade individually. The annual upgrade policy can be purchased at any time. Regardless of whether the upgrade policy is purchased, the Company will make reasonable efforts to notify all customers of all available upgrades. Equipment Repair and Warranty Repair costs of products not covered under this warranty are paid for by customers. Customers are responsible for the cost of shipping the products to the Company located at: 240 Dr. MLK Jr. Blvd., Newark, NJ 07102, USA. All products repaired by the Company will continue to be warranted against defects in material and workmanship for its installed life at the original end user. Limitations The Company's warranty does not extend to (A) The Company's products subject to (i) improper installation, connection, operation, maintenance, or storage; (ii) accident, damage, abuse, or misuse; (iii) abnormal or unusual operating conditions or applications outside the specifications for the product; (iv) a purpose or application in any way different from that for which the products were designed; (v) repairs conducted by persons other than the Company employees or an authorized representative or distributor; or (vi) modifications made to the product by the customer or end user, (B) Equipment and products not manufactured by the Company. Such equipment and products may be covered by a warranty issued by the respective manufacturer. This warranty is in lieu of any other warranties, express or implied, including without limitation, any warranty of merchantability or fitness for a particular purpose, and is in lieu of any and all other obligations or liability of the Company. Under no circumstances shall the Company be liable for any accidental or consequential damages or for any other loss, injury, damage, or expense of any kind including loss of profits arising hereunder. To the extent any court, arbitration panel, or other governmental body of competent jurisdiction shall declare any provision of this warranty invalid or unenforceable by reason of a rule of law or public policy, all the other provisions hereof shall remain in full force and effect.

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INTRODUCTION

The TTC-1000, Transformer Temperature Controller is a mission specific programmable controller that measures up to two different probe temperatures, load and calculated winding temperature. The user can program four (4) independent outputs based on the state of pre-programmed temperature set points, time set points, load set points or the outputs themselves. The controller can measure any two of top oil, winding, LTC tank, or ambient temperature to accuracy of 1 C and does not require calibration. Calculated winding temperature is based on the methods of ANSI C57.91 and uses measured top oil temperature and load current. The outputs can be used to: Control cooling fans and pumps. Provide high temperature, LTC condition, and cooling system performance alarms. Provide a trip output.

The TTC-1000 is substation hardened and designed to operate over a wide temperature range of 35 to 85 C suitable for installation in outdoor cabinets. The TTC-1000 contains many features including: Measures temperature from 0 to 160 C. Does not require calibration. Optional 0-1 or 4 - 20 mA analog outputs. Optional dual probe version for top oil and the heated well. Optional aux CT input for calculated winding temperatures. Load pickup set points for early activation of cooling based on sudden increases in load. Differential temperature set point control for LTC condition monitoring. Universal probe kit includes thermo well fitting adapters and probe sleeves. Optional magnetic mount temperature probe when a thermo well is not available. Reports Min and Max Temperatures, time stamped with date and time. Data logging. Periodic exercise of cooling fans. Automatic swapping of lead and lag fan banks. Four independent temperature set points per probe. 1
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Cooling system performance monitor to alarm when cooling is commanded but the current draw of the cooling fans or pumps is outside a specified range. Four scheme logic programmable form C relay outputs, all trip duty rated. Dedicated programmable form B alarm relay. Remote/Local Comms through RS-232, no special software required. Flash memory for convenient firmware upgrades. Same unit operates from 38 to 160VDC or 120VAC and is immune to reversal of battery voltage polarity. Available in either compact panel mount or a 304 Stainless Steel NEMA 4X enclosure. Optional DNP3.0 Level 1 communications for reading analogs plus status and remotely commanding cooling. Two optional optically isolated inputs for remote cooling control by SCADA, reporting status from liquid level or sudden pressure alarms over DNP3.0, or for selective blocking of outputs.

Each TTC-1000 is burnt-in for a total of 48 hours prior to shipping and comes with a lifetime warranty.

V4.33, August 22, 2003

PRODUCT DESCRIPTION

The following section describes the front panel display, indicators, and switches, connection points, mounting, physical size and panel cutout requirements 2.1 Controls & Indicators Figure 2.1a and 2.1b show the front panel displays, indicators, and switches for both panel mount and NEMA 4 versions:

Advanced Power Technologies

CLEAR WINDOW NO TEXTURE

TTC-1000

ALARM ACTIVE

"

YES

NO

RS-232

10 1

Figure 2. 1a: Front Panel, Panel Mount Version

Advanced Power Technologies

CLEAR WINDOW NO TEXTURE

TTC-1000

ALARM ACTIVE

"

YES

NO

RS-232

10 1

Figure 2.1b: Front Panel, NEMA 4 Version

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UP arrow button for navigating forward into menu categories and increasing settings.

DOWN arrow button for navigating backward into menu categories and decreasing settings.

LEFT arrow button used for moving to the next character to the left when changing settings.

RIGHT arrow button used for moving to the next character to the right when changing settings.

YES button is used to enter a menu category, request to change a setting, and acknowledge a setting change.

NO button is used to leave a menu category or abort a setting change.

ACTIVE indicator is a green LED that illuminates when power is applied.

ALARM indicator is a red LED that illuminates whenever an alarm condition is present. Alarms can be caused by a failure detected in the electronics, or a broken temperature probe. In NEMA 4 mounting models, this indicator will flash when using the light activated Min/Max reset feature.

16 character by 2 line Liquid Crystal Display.

10

9 pin 15KV ESD protected RS-232 interface.

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2.2 Connection Overview The Figure 2.2 describes the available connections.

INPUT2*** INPUT1*** NOTES: * ONLY ON DNP3.0 NEMA UNITS ** FOR DNP3.0 PANEL MOUNT UNITS, TERMINALS 4 & 6 ARE THE A & B TERMINALS FOR THE RS485 TRANSCEIVER *** OPTIONAL ON NEMA 4 ONLY OUT2

+ +
NC COM NO NC

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 9 1 8

OUT4

OUT3

COM NO NC COM NO NC

TTC-1000

OUT1

COM NO

TB3

ALARM

NC COM

1 2

D B 9 R S 2 3 2

CTS RTS N/C GROUND N/C Tx Rx N/C

7 6 5 4

Analog Output, A2 (optional)** Probe #2 (optional)

Ref Resistor
BLK RED WHT

+ +

3 4 5 6

3 2 1

Analog Output, A1 (optional)**

7 8 9

REF TMP COM REF TMP COM

Ref Resistor

BLK RED WHT

10 11 12

Sensor

Temperature Probe TTC-PROBE-01-XXX

Sensor

Temperature Probe TTC-PROBE-01-XXX

TB2

Probe #1
Aux CT Aux CT input Must Use Ext CT Supplied 0 to 10 A
38 to 160VDC or 120VAC
4 3 2 1

Power In

TB1

RS-485 D N P 3 . 0* 1 2 TB4 A B

Figure 2.2: Connection Overview

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2.3

Specifications

Power Supply Input Operating Range: 38 VDC to 160 VDC or 120VAC 10%, 3 Watts max Operating Temperature Range: -35 C to +85 C Liquid Temperature Measurement Range: 0 C to +160 C LTC Differential Temperature Measurement Range: -20 to +20 C Winding Temperature Measurement Range: 0 to 180 C Temperature Measurement Accuracy: Average error over the entire measurement range of 1 C; absolute error at any temperature 1.5 C Current Measurement Range: Instantaneous 0 to 10 A RMS. Measurement accuracy 3.5%. Using split core CT provided. Output Contact Rating: 30 amps make for 250 msec. 10 amps continuous at 230VAC 0.4 amps break at 160VDC. See Section 4.3 for note on breaking under load Alarm Contact Rating: 0.15 amp continuous at 160VDC Analog Output: Selectable, 0 to 1 mA or 4 to 20 mA current source referenced to chassis ground Maximum load 9,500 ohms for 0 to 1 mA and 450 ohms for 4 to 20 mA Dimensions: Panel Mount: 5.32 W x 2.61 H x 6 D. Aluminum 6

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NEMA 4X: 10 H x 6 W x 3.25 D. 304 Stainless Steel Surge Withstand/Fast Transient: Relay outputs, and station battery inputs: ANSI C37.90.1 EMI Withstand: ANSI C37.90.2 Dielectric Withstand: 3000 VDC for 10 seconds Electrostatic Discharge: IEC 801-2 Timers: Output and Load Pick Up Timer: 0 to 255 seconds (actual minimum delay 32 msec) Optically Isolated Inputs: External wetting required. Picks up between 38 and 160 VDC. Maximum input 160 VDC.

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2.4

Part Number Details

TTC1000w x y z 4 form C Outputs, No inputs 2 4 form C Outputs, 2 inputs 1 Single Probe 2 Dual Probe 3 AUX CT, Single Probe 4 AUX CT, Dual Probe No telemetry outputs 0 Single analog output 2 Dual analog output 3 Triple analog output 4

Panel Mounting 0 NEMA 4X Enclosure 3 NEMA 4X with Heater 4

RS485w/Dnp3 Level 1 5 RS485w/Dnp3 Level 1 & sngl analog output (NEMA only) 6 RS485w/Dnp3 Level 1 & dual analog outputs (NEMA only) 7 RS485w/Dnp3 Level 1 & 3 analog outputs (NEMA only) TTCPROBE- 0 8 t -zzz Probe lead length, zzz=10 to 250 ft Universal Thermowell Probe Magnetic Surface Mount Probe Universal Well Probe Liquid Tight Rdy 0 0 1 1 2 1

NOTE: Consult the factory for other options not listed.

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INSTALLATION and CONNECTIONS

The following section gives information on hookup of power, temperature probes, split core CT, outputs, optically isolated inputs, analog outputs along with connections to RS232 and RS485 for DNP3.0 communications. 3.1 Mounting There are two mounting configurations available. Panel Mount is intended for installation inside the transformer control cabinet and NEMA 4X for mounting either inside or outside the control cabinet. Figure 3.1 shows the outline & cutout required for panel mounting.

5.70 in.

Advanced Power Technologies

CLEAR WINDOW NO TEXTURE

TTC-1000

2.83 in.
ALARM ACTIVE

"

YES

NO

RS-232

Set Screw
0.52 in. 6.10 in.

2.63 in.

0.32 in.

2.65 in.

5.35 in.

Figure 3.1: Panel Mount Version Physical Dimensions and Panel Cutout

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Figure 3.2 shows the outline of the NEMA 4X enclosure. A mounting bracket, P/N:80001000126, suitable for retrofit or new applications is shown in Figure 3.3. The bracket is constructed from 1/8 THK 5052 Aluminum.
Oblong 0.312 X 0.500
4.00

Lexan Window

10.75

Probe Cable Fitting, Included

3.312

1.500

0.000 0.00 1.50 3.00 4.50

Liquid-Tight Cable Strain Relief

3/4 inch DIA 2 PLACES

Figure 3.2: NEMA 4X Mounting

0.312 1.000 4 PLACES 0.000 2.122 14.000 13.375 12.628 9.250 7.122 8.250

10.753

0.516 10 PLACES 7.000 6.000 5.000 4.250

2.375

45.0 2 PLACES

0.625 0.000 0.000 2.000

Figure 3.3: Mounting Bracket

10

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3.2 Power Hookup The TTC-1000 can be powered from either DC substation battery between voltages of 38 to 160 VDC or from AC voltage of 120 10% VAC. On panel mount units (Figure 3.4a) power is connected to terminals 1 and 2 of barrier style terminal block TB1. On NEMA units (Figure 3.4b) power is connected to terminals 1 and 2 on TB-3. The TTC-1000 is not sensitive to polarity because it uses a bridge rectifier on the power input. This feature eliminates the risk of damage due to the reversal of power applied to this input.
Aux CT Power

TB2
TB1

TB3

4 3 Aux CT

2 1 Power

a) Panel Mount

b) NEMA 4

Figure 3.4: Power Connections NOTE: 1. It is strongly recommended that the chassis of the panel mount unit or NEMA 4 enclosure be bonded to ground. It is especially important to ground the unit when operating from 120 VAC. 2. For NEMA 4 units it is strongly recommended that the external -20 ground stud be utilized for proper grounding. 3. When powering from AC substation service, it is essential that appropriate surge suppression is installed on the AC mains feeding the unit. WARNING: NEVER CONNECT POWER TO TERMINALS DESIGNATED FOR THE AUX CT. SERIOUS DAMAGE WILL OCCUR. 3.3 Temperature Probes The TTC-1000 can be equipped with either one or two probes. Universal thermowell probe types TTC-PROBE-01 and TTC-PROBE-11 are each provided with three thermometer well adapter fittings: 7/8-UNF (ANSI/IEEE C57

11

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thermometer well), -NPT and -NPT and three probe sleeves: 0.481, 0.625 and 0.675 OD. Temperature probes are interchangeable and do not require calibration. The temperature probes and measurement circuitry are intrinsically accurate to the stated accuracy specification. The probe leads are connected to a plug gable compression style terminal block. A terminal block is supplied with each unit and plugs into TB2. 3.3.1 TTC-PROBE-01 Installation Probe type TTC-PROBE-01 is provided with a strain relief that seals the thermometer well and holds the probe from pulling out of the well. Figure 3.5 shows the outline drawing for this probe type.
Snap Elbow Probe Probe Sleeve (Included) Thermometer Well

Probe Cable

Brass Fittings (Included)

Figure 3.5: PROBE-01 Installation To install the probe into the thermo well: 1. Select the appropriate thermo well adapter fitting and either wrap the male threads with Teflon tape or coat with suitable pipe dope compound. Once the male threads are prepared, thread the adapter fittings into the thermo well. 2. If the probe wells ID is greater than 0.390 select the appropriate probe sleeve and slide over the probe. Tighten the set screw with the accompanying Allen Key. 3. Slide the probe into the thermo well. 4. Ensure that the snap elbow fitting is fully open. Apply Teflon tape to the male threads of the snap elbow fitting. Thread the snap elbow into the female threads of the thermo well adapter fitting.

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5. Close the elbow, forming a 90 degree right angle. Tighten the domed strain relief until the insert is tight against the probe cable. 3.3.2 TTC-PROBE-11 Installation Probe type TTC-PROBE-11 allows coupling of flexible conduit directly to the thermometer well adapter fittings provided. Its unique design allows the probe to be held in the well. Figure 3.6 illustrates this assembly.
1/2 NPT Liquid Tight Fitting Washer Not Included (Included) Spring (Included) Washer (Included) Probe Probe Sleeve (Included) Thermometer Well

Flexible Conduit Not Included

Brass Fittings (Included)

Figure 3.6: PROBE-11 Installation To install the probe into the thermo well: 1. Select the appropriate thermo well adapter fitting and either wrap the male threads with Teflon tape or coat with suitable pipe dope compound. Once the male threads are prepared, thread the adapter fittings into the thermo well. 2. If the probe wells ID is greater than 0.390 select the appropriate probe sleeve and slide over the probe. Tighten the set screw with the accompanying Allen Key. 3. Slide the probe into the thermo well. 4. Thread the appropriate brass fitting into the thermometer well. This compresses the spring and holds the probe at the end of the well. 5. Thread the appropriate conduit fitting into the -NPT female threads. 3.3.3 Magnetic Mount Probe (TTC-PROBE-02) Installation A magnetic mount probe (P/N: TTC-PROBE-02-xxx) is available for surface mounting to the LTC or transformer tank when a thermo well is unavailable. To mount the probe you will need:

13

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RTV silicone sealant suitable for the outdoor applications and rated for the maximum operating temperature. Thermal grease (supplied with probe).

To install the probe: 1. Coat center probe area with a liberal coating of thermal grease as shown in Figure 3.7.
Apply a liberal coating of Thermal Grease

Figure 3.7: Magnetic Mount, Application of Thermal Compound 2. Place probe on the wall of the transformer or LTC tank to be monitored. The location should be as high as possible on the tank, but bellow the top level of the transformers or LTC tanks oil level. It is recommended that the probe be installed on the LTC tank wall away from direct exposure to the sun. Direct exposure of the tank to sunlight can cause the surface to be at a slightly elevated temperature above normal, which may cause the differential temperature to be in error. See Figure 3.8.

14

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Tank Wall

Figure 3.8: Magnetic Mount, Side View 3. Place a bead of RTV silicone or other suitable sealing compound around the perimeter of the probe to seal the probe surface from moisture. See Figure 3.9.

15

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RTV Seal

Tank Wall

Figure 3.9: Magnetic Mount, Application of RTV 3.3.4 Probe Lead Connections The probe leads are color-coded and are inserted into the terminal block in the following sequence: Probe 1 1 1 2 2 2 Panel Marking COM TMP REF COM TMP REF Wire Color White Red Black White Red Black Terminal # 12 11 10 9 8 7

The resistance from the white to black probe leads is 1000 ohms and from white to red leads is 1000 ohms at 23 C and increases as a function of temperature. Figure 3.10a shows the probe connections for panel mount units. Figure 3.10b shows probe connections for NEMA units.

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Probe 1

Probe 2

C T R O M E M P F
PROBE #1 PROBE #2

C T R A1 O M E M P F 8 7 6

A2

Alarm

12 11 10 9
TB2

TB2

C O M

T M P

R E F

C O M

T M P

R E F

TB1 b) NEMA 4

a) Panel Mount

Figure 3.10: Probe Connections NOTE: For dual probe units, you must use both temperature probes for proper operation. The unit will continuously alarm if you fail to use both probes. It is noted that probes can be supplied from lengths of 10 foot to 250 feet. When using existing substation wiring with probe lengths less than 250 feet, it is important to connect the probes shield drain wire to the shield the cable and observe that the total wiring length does not exceed 250 feet. Also it is important to ensure that the TTC-1000s chassis is grounded to a point close to where the shield drain wire terminates as shown in Figure 3.11.
Temperature Probe Substation Cable
SHIELD

TB3 PROBE #1

OUT4 PROBE #2

OUT3

OUT2 TB1

OUT1 GND

TB2

C O M

T M P

R E F

C O M

T M P

R E F

+ A1

+ A2

ALARM

4 3 Aux CT

2 1 Power

Probe Drain Wire Cable's Drain Wire Local Ground Bus

Figure 3.11: Temperature Probe Shield Grounding

17

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3.4 Auxiliary CT Input for Calculated Winding Temperature Models TTC-1000-xx3x and TTC-1000-xx4x are equipped with an auxiliary CT input. A split core CT is supplied with these models and is intended to be applied over the secondary leads from the bushing CT. To apply the CT, first open the window by inserting a small screwdriver in the clasp holding the core halves closed. Select a CT secondary tap ensuring that it is either shorted or already in use. It is recommended that B phase CT be used for this purpose. Wrap the wire with several layers of electrical tape and apply the split core CT over the wire and snap it closed. It is highly recommended that a cable tie be applied under the split core CT to keep it from sliding down against the lug. Figure 3.12 illustrates the assembly of the split core CT onto the bushing CT secondary.
BUSHING CT SECONDARY SPLIT CORE

CT

ELECTRICAL TAPE CABLE TIE

Figure 3.12: Split Core CT Installation Figure 3.13a illustrates the CT connections to TB1 for Panel Mount models while Figure 3.13b illustrates the connections to TB2 of the NEMA 4X models.

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Aux CT

Power

TB2
TB1

TB3

4 3 Aux CT

2 1 Power

a) Panel Mount

b) NEMA 4

Figure 3.13: Auxiliary CT Connections WARNING: SEVERE DAMAGE WILL RESULT IF THE SECONDARY LEADS OF THE BUSHING CT ARE CONNECTED DIRECTLY TO THE UNIT.

3.5 Cooling Control and Condition Alarm Connections Figure 3.14a illustrates the connections of the (4) form c dry relay contacts for panel mount models. Figure 3.14b shows these connections on NEMA 4 models. Each relay is capable of carrying 10 Amps at 230 VAC. Configure these contacts for cooling control, high temperature alarms, or LTC condition alarm. Programming these contacts will be discussed in Section 4.9.

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NOTE: The ability for these contacts to break its load is based on a number of factors including voltage applied and the type of load. In general, there is a higher tendency for contacts to become welded shut at higher voltages. Therefore, protection devices, such as MOVs are highly recommended if these contacts will be required to break more load current than that shown in the Specifications.

SHIELD

TB3

OUT4

OUT3

OUT2

OUT1

a) Panel Mount

TB1
NC C NO NC C NO NC C NO NC C NO

OUT4

OUT3

OUT2

OUT1

b) NEMA 4

Figure 3.14: Connections to Relay Outputs NEMA 4 models equipped with optically isolated inputs used a 16 position plug-in terminal block for TB1. Connections to TB1 are shown in Figure 3.15.

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TB1
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

- + - +
IN2 IN1 OUT4 OUT3 OUT2 OUT1

Figure 3.15: Connections to Relay Outputs in Models 3XX2 3.6 Unit Alarm Connections

The single form B relay is utilized to provide a dry contact closure for alarm conditions. While the unit is energized, the alarm relay is energized. This allows the unit to provide an alarm should the device lose DC power or becomes deenergized. The TTC-1000 monitors five conditions: Processor (DEVICE), Temperature (TPROBE), Winding (WNDG), Communications Processor (CPROC) and Manual Mode (MANUAL). The TTC-1000 allows the user to enable or disable any or all of the alarm conditions, except the Communications Processor alarm, through programming. The user can also program how each output reacts when an alarm occurs. Figure 3.16a illustrates the connections to panel mount models and Figure 3.16b illustrates connections to NEMA 4 models.

TB2 PROBE #1 PROBE #2

C T O M M P 12 11
+ A2 ALARM

R E F 10

C O M 9

T N F 8

A2 Alarm R A1 E F 7 6 5 4 3 2 1

TB2

C T R C T R + O M E O M E A1 M P F M P F

a) Panel Mount

b) NEMA 4

Figure 3.16: Connections to Unit Alarm The user can program each output in how it reacts when either a Processor or Temperature alarm occurs. The user can set an output to pick up, drop out, or stay in its current state when either alarm occurs. 21
V4.33, August 22, 2003

3.7 Telemetry Connections TTC-1000 provides a 9 pin female subminiature D connector on all models. Panel mount models can either have analog outputs or an RS-485 interface for DNP3.0 communications. NEMA 4 models can be equipped with both analog interfaces and an RS-485 interface for DNP3.0 communications. 3.7.1 RS-232 Terminal Connections Connection to this interface is through the front panel mounted DB-9 connector. When connecting to a standard RS-232 port in a PC, either desktop or laptop, use a 9 pin female to 9 pin male null modem cable. The following table lists the pin connections to the DB-9 connector. PIN 1 2 3 4 5 6 7 8 9 FUNCTION No connection Receive Data Transmit Data No connection Ground No connection Request to send Clear to send No connection

3.7.2 Analog Outputs The TTC-1000 is available with up to three analog outputs configured as current loops. The source for each analog output can be selected from probe 1 (P1), probe 2 (P2), or calculated winding temperature. The analog output is designed to operate with a series resistance of 9,500 Ohms when set to 0 to 1 mA or 450 Ohms when set to 4 to 20 mA. The third analog output is configured to supply 0 to 1 mA and cannot be switched to operate in the range of 4-20 mA and is available only in NEMA 4 models. The analog outputs are connected to terminal block TB2. Figure 3.17a illustrates the connections to panel mount models and Figure 3.17b to NEMA 4 models. NEMA 4 models equipped with a third analog output utilize TB4 for connections to the third analog output. The terminal marked + is the current source output. The connection marked is the current transmitters return and is tied directly to the chassis ground.

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TB2

PROBE #1 PROBE #2

C O M 12
+ A1 + A2 ALARM

T M P 11

A2 Alarm R C T R A1 E O N E F M F F 10 9 8 7 6 5 4 3 2 1

TB2

C O M

T M P

R E F

C O M

T M P

R E F

a) Panel Mount

b) NEMA 4

Figure 3.17: Connections to Analog Outputs NOTE: Connect to the analog outputs through shielded cable. Connect the drain wire of the shield to one of the ground stud on the rear of the TTC1000 or inside the NEMA 4 enclosure. Twisted pair cable is recommended. The analog outputs A1 and A2 can be programmed for 0 to 1 mA or 4 to 20 mA. Both analog outputs are identically programmed. Consult Section 5.4 or 6.3 for programming the scaling of the analog outputs. 3.7.3 RS-485 for DNP3.0 Communications Units equipped with the optional DNP3.0 communications interface contain a plug-in Communications Processor module. The module contains a separate microprocessor to handle all overhead functions associated with the DNP3.0 protocol without affecting operation of the transformer cooling control and monitoring. The standard module used in panel mount and NEMA 4 models contains a half duplex RS-485 asynchronous communications interface capable of supporting multi-drop topologies with a single shielded twisted pair cable. NEMA 4 models can be optionally equipped with a four wire isolated RS-485 interface. RS-485 interfaces differ from RS-232 in that RS-485 uses a differential receiver and transmitter pair. This permits RS-485 links to send and receive data over much greater distances as long as some simple rules are followed. A jumper, J2, can be selectively installed if the TTC-1000 is either the first or last device on the two wire communications bus. Figure 3.18 illustrates the location of J2 on the Communications Processor Module. Jumper J2 must be installed if the TTC-1000 is either the first or last device on the multi-drop communications bus. Installation of the jumper connects a 120 ohm termination resistor. Termination is vital to reduce reflections which affect proper operation when the length of the communications bus is long and/or there are many devices connected. The two wire module uses a fail-safe RS-485 transceiver that insures that incorrect operation does not occur due to an open or short circuit on the communications

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V4.33, August 22, 2003

bus. While the TTC-1000 is immune from shorted or open communications link, other devices may require the use of bias resistors.

TB4

Figure 3.18: Location of J2 RS-485 Bus Termination Jumper NOTE: For panel mount versions, the unit contains the jumper but it is not installed. To install jumper J2, the unit must be disassembled. The Relay Board must be removed to gain access to the Communications Processor Module. J2 is located on the Communications Processor Module. It is noted that an 120 ohm resistor (a carbon or metal film resistor recommended) may be installed externally between rear panel terminals A & B on the plugin terminal block TB2. The use of shielded twisted pair wire or cable is essential between nodes of the communications bus. Connection of devices on the bus should carefully considered. Every device on the bus must be connected in a daisy chain fashion like a string of Holiday lights. The devices on the bus should never be connected in a star configuration. Polarity of the connections are also critical and should be carefully observed and followed. For example, the A connection also known as the TD/RD should be connected to every other nodes A connection. Likewise for the B or the not TD/RD line. Figures 3.19a and 3.19b illustrates connections to panel mount and NEMA 4 models. Figure 3.20 illustrates connection to the four wire interface on NEMA 4 models.

J2

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J2
C O M T M P R E F C O M T M P R E F A G N D B G N ALARM D

TB2

PROBE #1 PROBE #2

DODO /RI /RI

TB4

A B a) Panel Mount b) NEMA 4

Figure 3.19: Panel Mount and NEMA 4 RS-485 Connections

J2

Tx Tx Rx Rx

Figure 3.20: Four Wire RS-485 Connections There are many good references on implementing multi-drop RS-485 communication links from the semiconductor divisions of Texas Instruments, National Semiconductor, and MAXIM Integrated Products. 3.8 Optically Isolated Inputs Models equipped with inputs contain two optically isolated inputs, IN1 and IN2. These inputs must be wetted from an external power supply between 38 and 160 VDC. Connections are made through plug-in terminal block TB1. These optically isolated inputs may be used by the programmable logic to control or supervise any output. These inputs can also be used to communicate status information from devices such as the liquid level alarm or sudden pressure over DNP3.0. IN1

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and IN2 can be programmed to be LEVEL or PULSE active. Figure 3.21 illustrates these connections. The use of shielded cable is recommended.
TB1
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

- + - +
IN2 IN1 OUT4 OUT3 OUT2 OUT1

Figure 3.21: Optically Isolated Input Connections 3.9 Heater Connections NEMA 4X Models, TTC-1000-4XX, are equipped with a 13 Watt thermostatically controlled heater and a specially designed vent that allows moisture to escape and does not allow moisture to re-enter. The heater can be operated from DC voltages of 38 to 160 or at 120 VAC. For convenience, the heater circuit is connected to TB3 terminals 1 and 2. However, the user can connect the heater to a separate power source. The thermostat turns off the heater circuit when the internal ambient temperature rises above 86 F (30 C) +/-10 F. The thermostat turns the heater back on at an internal ambient temperature between 80 to 75 F.

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SETTINGS

Settings can be made either through the front panel or using a PC equipped with terminal emulation software. Proper operation of the TTC-1000 has been verified with Windows Terminal, HyperTerminal and Procomm. For settings through a PC you will need a female to male DB-9 null modem cable. The TTC-1000 is fixed to communicate at 9600 bits/sec with 8 bits, no parity and one stop bit. Setting sheets for programming from the front panel are in Section 12.1. Setting sheets for programming from a PC is in Section 12.2. The user should thoroughly familiarize themselves with the necessary settings and record their desired settings on the sheets provided. 4.1 Programming Settings Through Front Panel To access the PROGRAM menu press the % or &arrow buttons two times from the scrolling temperature display until the display reads:

ENTER PROGRAM PASSWORD=0

You cannot enter PROGRAM unless you enter the correct password. The TTC1000 recognizes two passwords, one programmed and a super user password. The password programmed at the factory is 0000. The super user password is 0905 and cannot be changed. First, you must press YES to begin entering the password. The zero will flash. Use the ' or (buttons to scroll between the digits. Each digit moved to will flash. Use the % or &arrow buttons to scroll through the digits 0 9. Press YES after you have entered all four digits. If the password is correct, you will see the 1st setting, SP11PICKUP. Pressing the NO button at any time will bounce you back to the password entry display. If the password is incorrect the display will read:

WRONG PASSWORD PASSWORD=0

There is no limit to the number of times you may try to enter a password. 4.2 Programming Settings Through a PC Data communications from the TTC-1000 is implemented through the front panel mounted DB-9 connector at a fixed data rate of 9600 bits per second, 8 bits of data, no parity, and one stop bit. Operation has been verified Windows Terminal 3.1, Procomm Plus and HyperTerminal. It is recommended that the terminal 27
V4.33, August 22, 2003

emulation be set for either ANSI or TTY. The pin out of this port is designed to use a 9 pin female to 9 pin male null modem cable. You will need to configure your terminal emulation program before you get started. Press the Enter key and observe that the Main Menu is displayed. On the Enter Code: line type 2/ followed by the four password digits. If this is a new unit type 2/0000) . If you are unsure if a password has been programmed, or you are having trouble type 2/0905) for the super user password. The list of settings will scroll on the screen as follows:
PROGRAM 01 SP11 PICKUP=60 C 02 SP11 DRPOUT=55 C 03 SP12 PICKUP=65 C 04 SP12 DRPOUT=60 C 05 SP13 PICKUP=100 C 06 SP13 DRPOUT=95 C 07 SP14 PICKUP=00 C 08 SP14 DRPOUT=00 C 09 SP21 PICKUP=00 C 10 SP21 DRPOUT=00 C 11 SP22 PICKUP=00 C 12 SP22 DRPOUT=00 C 13 SP23 PICKUP=00 C 14 SP23 DRPOUT=00 C 15 SP24 PICKUP=00 C 16 SP24 DRPOUT=00 C 17 WSP1 PICKUP=80 C 18 WSP1 DRPOUT=75 C 19 WSP2 PICKUP=85 C 20 WSP2 DRPOUT=80 C 21 WSP3 PICKUP=130 C 22 WSP3 DRPOUT=125 C 23 WSP4 PICKUP=00 C 24 WSP4 DRPOUT=00 C 25 LTCDIFF PICKUP=05 C 26 LTCDIFF DRPOUT=00 C 27 LTCDIFF PICKUPTMR=480 MIN 28 LSP1 PICKUP=4.0 A 29 LSP1 DRPOUT=3.5 A 30 LSP2 PICKUP=5.0 A 31 LSP2 DRPOUT=4.5 A 32 LOAD PICKUP TMR1 =180 sec 33 LOAD PICKUP TMR2 =120 sec 34 IN1 CTRL=LEVEL (0) 35 IN2 CTRL=LEVEL (0) 36 OUT1 PICKUP TMR=00 sec 37 OUT1 AUTO (0) 38 OUT1 SUPVS (2) w/ALRM 39 OUT2 PICKUP TMR=00 sec 40 OUT2 AUTO (0) 41 OUT2 SUPVS (2) w/ALRM 42 OUT3 PICKUP TMR=00 sec 43 OUT3 AUTO (0) 44 OUT3 UNCHG (0) w/ALRM 45 OUT4 PICKUP TMR=00 sec 46 OUT4 AUTO (0) 47 OUT4 UNCHG (0) w/ALRM 48 SP11 + TO OUT1 49 SP12 + TO OUT2 50 SP13 + TO OUT3

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51 SP14 Not Assigned 52 SP21 Not Assigned 53 SP22 Not Assigned 54 SP23 Not Assigned 55 SP24 Not Assigned 56 LTC * TO OUT4 57 WSP1 + TO OUT1 58 WSP2 + TO OUT2 59 WSP3 + TO OUT3 60 WSP4 Not Assigned 61 LSP1 + TO OUT1 62 LSP2 + TO OUT2 63 OUT1 Not Assigned 64 OUT2 Not Assigned 65 OUT3 Not Assigned 66 OUT4 Not Assigned 67 IN1 Not Assigned 68 IN2 Not Assigned 69 TIME1 02:00 TO 02:15 Assigned TO OUT1 70 TIME2 02:30 TO 02:45 Assigned TO OUT2 71 TIME3 00:00 TO 00:00 Not Assigned 72 OUT1 =INVERT (1) 73 OUT2 =INVERT (1) 74 OUT3 =Not INVERT (0) 75 OUT4 =Not INVERT (0) 76 CT RATIO=00 77 RATED LOAD=00 A 78 WINDING RISE @ RATED LOAD=20 C 79 WINDING TC=06 MIN 80 COOLING TYPE=Not DIRECTED FOA (0) 81 TPROBE1 NAME=TOP OIL (0) 82 TPROBE2 NAME=LTCDIFF (3) 83 ALTERNATE=DSABL (0) 84 ANALGOUT=N/A 85 A1 SOURCE=P1 (0) 86 A2 SOURCE=WINDING (2) 87 BAUD RATE= 1200 (0) 88 NODE ADDR=00 89 REMOTE BLK=DSABL (0) 90 TIMEBASE=15 sec 91 INCLUDE P1 IN LOG=YES (1) 92 INCLUDE P2 IN LOG=NO (0) 93 INCLUDE WINDING IN LOG=NO (0) 94 INCLUDE LOAD IN LOG=NO (0) 95 TIME=07:58 96 DATE=07/09/03 97 WNDCKT ALRM ENABLED (0) 98 DEVICE ALRM ENABLED (0) 99 TEMPERATURE ALRM ENABLED (0) 100 MANUAL ALRM ENABLED (0) 101 TIME SP CNTR=00 102 PASSWORD=0000

Enter Code:

4.3 Settings for Calculated Winding Temperature Models equipped with the Aux CT input are supplied with a split core CT which is snapped over the secondary leads from the bushing CT. You may skip this section if your model does not contain this feature. The winding hot spot temperature is calculated using the measured load current and top oil temperature along with certain settings including the primary CTs ratio, hot spot 29
V4.33, August 22, 2003

rise over top oil temperature at rated load, rated load current, winding rise time constant and if the transformer cooling is directed FOA or FOW. The ranges for these settings are: Setting CT Ratio Hot Spot Rise over Top Oil Rated Load Current Winding Rise Time Constant m Constant Setting Range 1:1 to 9999:1 0 to 99 C 0 to 65,535 A Comments Can be set to 0 18 to 22 C Enter top rating

0 to 999 minutes Minimum 32msec 0.8 or 1

The steady state winding temperature is calculated based on the following equation1: TWindingU = TRTO (Load CTRatio / RatedLoad ) Where: TWindingU = Ultimate calculated winding temperature TRTO = Hot Spot Rise over Top Oil temperature at rated load Load = Measured load current CTRatio = Primary CT ratio Rated Load = Rated load current m = 1.0 for directed FOA or FOW, 0.8 for all other cooling TTopOil = Measured Top Oil temperature It is noted that the Hot Spot Rise over Top Oil at rated load is not always available. In this case we recommend subtracting the Top Oil Rise from the average conductor rise at rated load and add between 18 to 22 C to the difference to obtain the hot spot rise over top oil at rated load. To accommodate the transient affect of changing load current, the winding temperature can be estimated at any point in time by entering the winding time constant. Therefore, the displayed winding temperature is calculated as follows: TWinding (t ) = (TWindingU TWinding I )(1 e t / W ) + TTopOil Where: TWinding(t) = Winding temperature at time t
1

2m

+ TTopOil

[1]

[2]

ANSI C57.91-1995

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TWindingU = Ultimate winding temperature using equation [1] above TWindingI = Initial winding temperature using equation [1] above

W = Winding time constant in minutes

TTopOil = Measured Top Oil temperature Because data to calculate W may not be available, the recommended setting for the winding time constant is between 5 to 10 minutes. 4.3.1 CT RATIO The CT RATIO is the CT ratio of the bushing CT which the split core CT is applied to. The CT ratio must be relative to 1. Therefore, if the CT ratio is 240:5 the CT ratio to enter is 48. Programming from the front panel, press the % arrow button until the setting 017 is displayed:

PRGM SETTING 017 CT RATIO=0000

Press the YES button. The first digit will flash. Use the % or &arrow buttons to scroll through the digits 0 9. Use the ' or (buttons to scroll between the digits. Each digit moved to will flash. Press YES after you have entered all four digits. For programming from a PC just type the CT ratio on the Enter: line as follows: Enter:76/48) 4.3.2 Rated Load The Rated Load setting is the top name plate rating in Amps. If the nameplate indicates ratings of 1000/1200/1400, use 1400 as the rated load. On some transformers the nameplate might only list the rating in MVA. In this case you will need to divide the top MVA rating by the voltage of winding monitored with the CT. The rated load is calculated as follows: Rated Load = MVA / (Voltage x 1.732) Programming from the front panel, press the % arrow button until the setting 018 is displayed:

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V4.33, August 22, 2003

PRGM SETTING 018 RATED LOAD=00000

Press the YES button. The first digit will flash. Use the % or &arrow buttons to scroll through the digits 0 9. Use the ' or (buttons to scroll between the digits. Each digit moved to will flash. Press YES after you have entered all digits. For programming from a PC just type the Rated Load on the Enter: line as follows: Enter:77/1473) This will program the Rated Load to 1473 Amps. 4.3.3 Hot Spot Rise over Top Oil The Hot Spot Rise over Top Oil setting is either a number that can be obtained from the transformer manufacturer, deduced from heat run data or estimated in the range of 18 to 22 C. Programming from the front panel, press the % arrow button until the setting 019 is displayed:

PRGM SETTING 019 WINDINGRISE=00 C

Press the YES button. The first digit will flash. Use the % or &arrow buttons to scroll through the digits 0 9. Use the ' or (buttons to scroll between the digits. Each digit moved to will flash. Press YES after you have entered all digits. For programming from a PC just type the Winding Rise @ Rated Load on the Enter: line as follows: Enter:78/20) This will program the hot spot rise to 20 degrees Celsius. 4.3.4 Winding Rise Time Constant The Winding Rise Time Constant is the amount of time, in minutes, for the winding hot spot temperature to reach 67 percent of its final value. A number of factors including the volume and type of oil used and the mass of the transformer are factors that influence this setting. Because calculating this value is cumbersome, we recommend a setting from 5 to 10 minutes.

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Programming from the front panel, press the % arrow button until the setting 020 is displayed:

PRGM SETTING 020 WINDINGTC=000MIN

Press the YES button. The first digit will flash. Use the % or &arrow buttons to scroll through the digits 0 9. Use the ' or (buttons to scroll between the digits. Each digit moved to will flash. Press YES after you have entered all digits. For programming from a PC just type the Winding TC on the Enter: line as follows: Enter:79/7) This will program the winding rise time constant to 7 minutes. 4.3.5 Calculated Winding Exponent Setting The m exponent used to calculate winding temperature can be modified. The two choices are 0.8 for non-directed FOA type transformers and 1.0 for directed FOA or FOW types. Programming from the front panel, press the % arrow button until the setting 021 is displayed:

PRGM SETTING 021 DIRECTED FOA=NO

Press the YES button. The first character will flash. Use the % or &arrow buttons to scroll between NO and YES. Press YES when you have made the correct selection. For programming from a PC just type the Cooling Type on the Enter: line as follows: Enter:80/1) This will program the Cooling Type to directed FOA/FOW. Enter 0 for all other cooling types. 4.3.6 Checking Winding Temperature A built in WNDGCAL test function is provided to verify proper operation of the calculated winding temperature function. All settings described in Sections 4.3.1 through 4.3.5 must be made before performing this check. To verify correct operation of calculated winding temperature: Connect the split core CT to the unit as described in Section 3.3. 33
V4.33, August 22, 2003

Loop a conductor from a suitable test set capable of generating 5.0 Amps RMS through the window of the split core CT. Press the % arrow button until the display reads:

VIEW SETTINGS PRESS YES TO VIEW

Press the YES button. Press the &arrow button once. The display will read:

VIEW SETTING 100 WNDGCAL=45C

Record this number. Press the NO button. Press the &arrow button once. The display will read:

07/21/03 13:35 TOPOIL=23C

Wait until the display scrolls to winding temperature:

07/21/03 13:35 WINDING=45C

Check the measured winding temperature against the WNDGCAL value. If the winding temperature is not within three degrees, re-check the connections to the split core CT and the current passing through the CTs primary.

4.4 Setting Probe Names After connecting the probe or probes and verifying that they are measuring temperature, you can choose one of the following names for each probe: TOP OIL WINDING AMBIENT LTCDIFF

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BOTMOIL

NOTE: The MIN/MAX log should always be reset after changing probe names. This is especially critical for the LTCDIFF as its range is different from the TOP OIL, WINDING, BOTMOIL and AMBIENT temperatures. Programming from the front panel, press the & arrow button until the setting 074 is displayed:

PRGM SETTING 074 P1 NAME=TOP OIL

or

PRGM SETTING 075 P2 NAME=LTCDIFF

Press the YES button. The first character will flash. Use the % or &arrow buttons to scroll through the available names. Press YES after you have made your selection. When programming from a PC the following are the valid codes for the probe names available: 0...... TOP OIL 1...... WINDING 2...... AMBIENT 3...... LTCDIFF 4...... BOTMOIL Therefore to display TOPOIL for probe 1 type: Enter:81/0) This will program the probe 1s name to TOPOIL. To program probe 2s name to LTCDIFF type: Enter:82/3) 4.5 Temperature Set Points The TTC-1000 has four independent temperature set points per temperature probe and four calculated winding set points. Dual probe units with calculated winding temperature have a total of 12 temperature set points. Each set point has its own pick up and drop out temperatures. The pick up and drop out temperature can be set at different temperatures and allows the controller to operate as either an under or over temperature controller. The following two equations describe how the controller reacts depending on the setting of the pick up and drop out temperature for liquid temperature probes: 35

V4.33, August 22, 2003

If SPpn Pick UP > = SPpn Drop Out then operate as over temperature If SPpn Pick UP < SPpn Drop Out then operate as under temperature Where: p = Probe # (1 or 2) & n = Set point # (1, 2, 3, 4) The equation for winding temperature pickup and drop temperatures are: If WSPn Pick UP > = WSPn Drop Out then operate as over temperature If WSPn Pick UP < WSPn Drop Out then operate as under temperature Where: n = Set point # (1, 2, 3, 4) The over temperature set point is ideal for handling the pickup of fans or pumps as well as generating over temperature alarms and trip signals. The under temperature feature is useful to block the operation of pumps at low temperatures. Figure 4.1 and 4.2 show when the SP picks up and drops out for when the controller is configured to operate in the over and under temperature modes respectively.

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Temperature

SPpn Pick Up Temperature

SPpn Drop Out Temperature

Time

SPpn

Figure 4.1: Over Temperature Operation

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Temperature

SPpn Drop Out Temperature

SPpn Pick Up Temperature

Time

SPpn

Figure 4.2: Under Temp Operation Once a set point has picked up, it will not drop out until the pre-programmed conditions are met. This feature is especially useful to allow the fans to continue to run until the top oil temperature drops to some lower temperature. Each output can be controlled directly by a temperature set point. The flexible programmable logic allows simple configuration to handle more complicated tasks. You will need to set pickup and drop out temperatures for each set point you wish to use. Once set, temperature set points take up to 16 seconds to take affect. Once you have established the pickup and drop out settings you are ready to assign the set points to a specific output. A set point will not pickup an output until you assign it to OUT1, OUT2, OUT3, or OUT4.

38

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1. When changing pickup or drop out temperature set points, the new value takes effect the next time temperature data is updated which occurs every 16 seconds. However, once a SP is picked up, changing the pickup temperature to a higher (if over temperature) or lower (if under temperature) value will not cause the SP to drop out. Once a temperature set point is picked up, the only way it can drop out is if the drop out condition is met. 2. SP21, SP22, SP23, and SP24 drop out and pick up are settable in single probe models, but do not have any function. 3. WSP1, WSP2, WSP3, WSP4 drop out and pick up are settable in models without the calculated winding feature, but do not have any function. 4.5.1 Setting Liquid Pickup and Drop Out Temperatures These settings are used to start a stage of cooling or indicate a high temperature alarm for either probe 1 or probe 2 liquid temperatures. Models with a single probe channel measuring either Top Oil temperature or Winding temperature through a heated well will use SP11, SP12, SP13 & SP14. Models with two probe channels where one probe measures Top Oil and the second probe measures the winding temperature using a heated well may use SP11, SP12, SP13, SP14, SP21, SP22, SP23, SP24. Programming liquid set points from the front panel, press the % or &arrow buttons until the setting 001 is displayed:

PRGM SETTING 001 SP11PICKUP= 60C

Press the YES button. The first digit will flash. Use the % or &arrow buttons to scroll through the digits. Use the ' or (buttons to scroll between the digits. Each digit moved to will flash. The first digit will scroll 0 1. The second digit will scroll 0 9 if the first digit is 0, 0 6 if the first digit is 1 and last digit is 0, 0 5 if the first digit is 1 and the last digit is greater than 0. The last digit will scroll 0 9 if the first two digits are less than 16. Press YES after you have entered all digits. After setting the pickup temperature, press the % arrow button once:

PRGM SETTING 002 SP11 DRPOUT= 55 C

Use the procedure described above to change the drop out setting.

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The remaining liquid set points can be changed by pressing the % arrow button and following the above procedure. For programming from a PC just type the desired temperature on the Enter: line as follows: Enter:1/75) This will program SP11 pickup to 75C. Enter:2/70) This will program SP11 drop out to 70C. 4.5.2 Setting Calculated Winding Pickup and Drop Out Temperatures Four separate set points are allocated for units equipped with calculated winding temperature. It is important that the winding calculation be set as per Section 4.3.1 through 4.3.5 and checked prior to making these settings as per Section 4.3.6. Set points WSP1, WSP2, WSP3 and WSP4 pickup and drop out temperatures can be set by the front panel by using the % or &arrow buttons until the setting 022 is displayed:

PRGM SETTING 022 WSP1PICKUP= 75 C

Press the YES button. The first digit will flash. Use the % or &arrow buttons to scroll through the digits. Use the ' or (buttons to scroll between the digits. Each digit moved to will flash. The first digit will scroll 0 1. The second digit will scroll 0 9 if the first digit is 0, 0 6 if the first digit is 1 and last digit is 0, 0 5 if the first digit is 1 and the last digit is greater than 0. The last digit will scroll 0 9 if the first two digits are less than 16. Press YES after you have entered all digits. After setting the pickup temperature, press the % arrow button once:

PRGM SETTING 023 WSP1DRPOUT= 80 C

Use the procedure described above to change the drop out setting. The remaining liquid set points can be changed by pressing the % arrow button and following the above procedure.

40

V4.33, August 22, 2003

For programming from a PC just type the desired temperature on the Enter: line as follows: Enter:17/85) This will program WSP1 pickup to 85C. 4.6 LTC Condition Monitoring The TTC-1000 has a single set point that the user can employ for LTC conditioning monitoring. The LTC differential, or LTCDIFF, is the mathematical difference between the LTC tank and top oil temperatures and therefore is only available in dual temperature probe units. The range of the LTCDIFF is from 20 to +20 C. A timer can be employed to supervise the pickup of the LTCDIFF set point to allow setting with greater sensitivity and security. NOTE: When using LTC condition monitoring, it is important to remember to name one of the probes LTCDIFF. Evaluation of the LTC set point is not done unless one of the probes is named LTCDIFF. Figure 4.3 illustrates how the LTC differential set point operates for LTC condition monitoring.
Temperature

Top Oil Temperature LTC Tank Temperature LTC DIFF Pickup LTC DIFF Drop Out Time LTC Tank Temp - Top Oil Temp

LTC Pickup Timer

LTC Set Point

Figure 4.3: LTC Differential Set Point Operation 41

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The TTC-1000 uses an LTC pickup timer settable from zero to 999 minutes to supervise the LTC set point. The above example shows that the LTCDIFF set point does not pickup until after the timer is complete. If the differential temperature drop down below the pick up temperature while the timer is in progress, the timer will reset. This timer allows the LTCDIFF set point to ride through daylight heating and hence permits a more sensitive setting. The above example shows that the LTC set point does not drop out because the difference between the LTC Tank temperature and the Top Oil temperature does not drop down to the LTCDIFF drop out temperature set point. NOTE: The LTCDIFF temperature displayed is the calculated differential. The corresponding analog output tracks this differential temperature. The LTCDIFF temperature is designed to read negative, because sometimes the LTC tank runs cooler than the top oil temperature. It is recommended that you monitor the LTCDIFF temperature for a period of time to determine the normal operating differential for the transformer. A good rule of thumb is to set the LTCDIFF pickup temperature from 3 to 7 degrees higher than the observed operating differential. The sensitivity of this setting can be improved through the use of the LTC pickup timer (LTCPUTMR) setting. The recommended setting for the LTCPUTMR is between 360 to 480 minutes ( 6 to 8 hours ) to ignore the affects of daylight heating on a lightly load transformer. The LTCPUTMR can be set up to 999 minutes ( 16 hours 39 minutes ). To use this feature you must first make sure one of the two probes has been named LTCDIFF. Next, program the LTCDIFF PU (pickup) and LTCDIFF DO (drop out) temperatures. As mentioned earlier, it is a recommended that the LTCDIFF temperature be monitored to determine the transformers normal operating point. Finally, the LTCPUTMR can be set once the transformers normal operating condition is determined. Setting the LTCPUTMR to zero permits the LTCDIFF set point to pickup as soon as the LTCDIFF PU temperature is reached. Setting the LTCPUTMR to some time other than zero will delay the pickup of the LTCDIFF set point as long as the LTCDIFF temperature is equal to or above the LTCDIFF PU temperature. NOTE: The LTCPUTMR will not change while in progress. New settings will take effect after the set point drops out or if the LTCDIFF temperature were to drop below the LTCDIFF PU temperature while the timer is in progress. Once you have established the pickup and drop out settings you are ready to assign the LTC set point to a specific output. This set point will not pickup an output until you assign it to OUT1, OUT2, OUT3, or OUT4.

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NOTE: 1. In single probe versions, the LTCDIFF pickup and dropout settings display N/A. 2. Be careful to check that the LTCDIFF pickup and dropout set points are never set to greater than 20 or less than 20. Erroneous operation of the LTCDIFF pickup or dropout will result if these set points are set beyond the stated range. 4.6.1 Setting LTCDIFF Set Point Programming LTCDIFF set points from the front panel, press the % or &arrow buttons until the setting 030 is displayed:

PRGM SETTING 030 LTCDIFFPU= 05C

Press the YES button. Use the % or &arrow buttons to scroll through the digits. Use the ' or (buttons to scroll between the digits. Each digit moved that is displayed will flash. Digits not displayed will not flash. The first digit is dedicated to display a minus (-) sign. Press YES after you have entered all digits. After setting the pickup temperature, press the % arrow button once:

PRGM SETTING 031 LTCDIFFDO= 00C

Use the procedure described above to change the drop out setting. For programming from a PC just type the desired temperature on the Enter: line as follows: Enter:25/3) This will program LTCDIFF pickup to 3C. Enter:26/-3) This will program LTCDIFF drop out to -3C.

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4.6.2 Setting LTCDIFF Pickup Timer Programming LTCDIFF pick up timer from the front panel, press the % or &arrow buttons until the setting 032 is displayed:

PRGM SETTING 032 LTCPUTMR=480MIN

Press the YES button. The first digit will flash. Use the % or &arrow buttons to scroll through the digits 0 9. Use the ' or (buttons to scroll between the digits. Each digit moved to will flash. Press YES after you have entered all digits. For programming from a PC just type the LTC pickup timer value on the Enter: line as follows: Enter:27/480) This will program the LTCDIFF pickup timer to 480 minutes. 4.7 Load Pickup Set Points Load current is measured with an external split core Aux CT supplied with models equipped with this feature. The Aux CT is not intended for direct exposure to the elements and should be installed within a NEMA 4 enclosure. Units equipped with this feature have two load set points. Apply these set points to activate cooling earlier based on a sudden increase in load current due to normal switching operations. Each set point has a load pickup timer settable from 0 to 255 seconds. The timer operates to block inadvertent load set point pickup due to fault conditions or inrush. Each load set point has its own pickup and drop out current setting. Each setting is adjustable from 0 to 9.9 Amps in 0.1 Amp increments. These settings are based on the primary current measured by the split core CT. Figure 4.4 illustrates the operation of the Load Pickup Set Points.

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LOAD

Load Pick Up Current Load Drop Out Current

Time Timer Resets Load Pickup Timer Load Pickup Set Point

Figure 4.4: Load Pickup Set Point Operation The first case shows that the load current remains above the pickup set point for the full duration of the load pickup timer. In this case the load pickup set point will be picked up. The second case shows a transient load or external fault wherein the load current drops below the pickup point soon after the timer starts. This causes the timer to reset and the load pickup set point remains dropped out. NOTE: When load current is present, it is important to set the load dropout set point before the load pickup set point. If load pickup set point is set first, the load set point may be already picked up when this setting is made and will not drop out. The load set points can also be used to generate an alarm should the controller command cooling and the cooling system is drawing too little or too much current. For example, if the pickup current is set lower than the drop out temperature, the set point operates as an under load detector. Conversely, setting the pickup point higher than the dropout point allows the set point to operate as an overload detector. Setting one set point for under load and the other as overload permits detection of the cooling systems load current sweet spot. NOTE: The calculated winding temperature feature will not function correctly when monitoring the cooling systems load current. 45
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4.7.1 Setting Load Pickup Set Point These settings are used to start a stage of cooling based on a sudden increase in load current. Two set points LSP1 and LSP2 are available to start up to two stages of cooling. As with temperature set points, load set points can be configured to operate in under current mode. To operate in under current the drop out current must be greater than the pick up current. Programming load set points from the front panel, press the % or &arrow buttons

PRGM SETTING 033 LOADPUSP1= 4.0

until the setting 033 is displayed: Press the YES button. The first digit will flash. Use the % or &arrow buttons to scroll through the digits. Use the ' or (buttons to scroll between the digits. Each digit moved to will flash. Press YES after you have entered all digits.

PRGM SETTING 034 LOADDOSP1= 3.3 After setting the pickup current, press the % arrow button once:
Use the procedure described above to change the drop out setting. The second load set point, LSP2, can be changed by pressing the % arrow button and following the above procedure. For programming from a PC just type the desired load current set point value on the Enter: line as follows: Enter:28/4.0) This will program LSP1 pickup to 4.0A. Enter:29/3.3) This will program LSP1 drop out to 3.3A. NOTE: Load pickup and drop out set points are the CT busing secondary current and must always be entered with a decimal point and trailing 1/10s digit. For 3 amps you must enter 3.0. For .5 amps you must enter 0.5.

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4.7.2 Setting Load Pickup Timer Programming Load Pickup Timer from the front panel, press the % or &arrow buttons until the setting 037 is displayed:

PRGM SETTING 037 LSP1PUTMR=120sec

Press the YES button. The first digit will flash. Use the % or &arrow buttons to scroll through the digits 0 9. Use the ' or (buttons to scroll between the digits. Each digit moved to will flash. Press YES after you have entered all digits. The LSP2 Pickup Timer, can be changed by pressing the % arrow button and following the above procedure. For programming from a PC just type the load set point pickup timer value on the Enter: line as follows: Enter:32/120) This will program the Load pickup timer to 120 seconds. 4.8 Optically Isolated Input Settings The TTC-1000 may be optionally equipped with two optically isolated inputs. Each input contains a limiting resistor that allows these inputs to recognize a wide range of input voltage of 38 to 160 VDC as being picked up. Inputs are scanned every 32 milliseconds. Contact chatter is debounced by requiring the input be stable for two scans before the new state is recognized. Inputs may be assigned to any output using the programmable logic. Each of the digital inputs can be set either as level active, LEVEL MODE or positive edge active, PULSE MODE. For LEVEL MODE, the recognized state of IN1 or IN2 follows the voltage applied to the input. There is a built-in 64 millisecond debounce time on all low to high voltage transitions. There is no debounce delay on high to low transitions. For PULSE, the recognized state of the input toggles every low to high voltage transition. High to Low transitions will not change the recognized state of IN1 or IN2 in PULSE mode. There are separate settings of LEVEL or PULSE for IN1 and IN2. Figure 4.5 illustrates the operation of inputs set to LEVEL and Figure 4.6 illustrates the operation inputs set to PULSE.

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Signal Applied to Input n Debounce Timer

INn

Figure 4.5: Input Set for LEVEL

Signal Applied to Input n Debounce Timer

INn

Figure 4.6: Input Set for PULSE Programming from the front panel, press the % arrow button until the setting 039 is displayed:

PRGM SETTING 039 IN1=LEVEL

Press the YES button. The first character will flash. Use the % or &arrow buttons to scroll between LEVEL and PULSE. Press YES when you have made the correct selection. The second input, IN2, can be changed to LEVEL or PULSE MODE by pressing the % arrow button and following the above procedure.

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For programming from a PC just type the input detection, IN1 or IN2 CNTRL, mode on the Enter: line as follows: Enter:34/1) This will program the IN1 CNTRL to PULSE MODE. Type 0 for LEVEL MODE. 4.9 Programmable Logic Settings The TTC-1000 utilizes a simple scheme to control the four relay outputs. Each output can be configured to be picked up or dropped out by assigning any of the available operands to a specific output. Table 4.7 illustrates the available operands.
Type Temperature Set Points (Probe 1: SP11, SP12, SP13, SP14; Probe 2: SP21, SP22, SP23, SP24) LTC DIFF Set Point (Not available in single probe ver.) Winding Set Points: WSP1, WSP2, WSP3, WSP4 Load Set Points: LSP1, LSP2 Outputs (OUT1,OUT2,OUT3,OUT4) TIME (TIME1, TIME2, TIME3) INPUT (IN1, IN2) Quantity 4 for Single Probe, 8 for Dual Probe Description Each has its own pickup and dropout temperatures settable from 0 to 160 C.

1 4 2 4 3 2

Has its own pickup and dropout temperatures settable from 0 to 160 C. Each has its own pickup and dropout temperatures settable from 0 to 180 C. Each has its own pickup and dropout currents settable from 0.0 to 9.9 Amps Outputs can be assigned to either itself or any other output. Settable pickup and dropout times. Each settable from 00:00 to 23:59 From optically isolated inputs, if equipped.

Table 4.7: Operands An operand can only be assigned to a specific output and cannot be assigned to another output as long as it is assigned. For example, SP11 cannot be assigned to OUT2 and OUT3; it can only be assigned to either OUT2 or OUT3. IN1 or IN2 may be assigned like any other operand. Any of the temperature set points or outputs can be inverted when assigned. For example inverting SP11 will cause SP11 to be recognized as true whenever it is de-asserted. Also, these specific operands can be either ANDed (!) or ORed (+) to a specific output. In evaluating a specific output, the TTC-1000 groups all of the ORed terms together and all of the ANDed terms together. As an example by assigning SP11 + and SP21 + to OUT3 will result in the following Boolean expression for OUT3: OUT3 = SP11 + SP21

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Assigning SP11 ! to OUT3 and SP21 ! and SP12 + to OUT3 will result in the following Boolean expression: OUT3 = SP12 ! SP11!SP21 Note, the OR operator plays no roll in the evaluation of the above expression. The TIME operands cannot be inverted and can only be ORed to the other terms assigned to the same output. As an example, if TIME2 is assigned to OUT3 in addition to the operands SP1, SP2 and OUT1 as shown above, the Boolean expression will be evaluated as: OUT3 = (TIME2 + SP12) ! SP11!SP21 TIME set points are evaluated as true at any time the real time clock date is within the specified pickup or drop out range of these set points. NOTE: Do not use the inversion operator on individual set points when remote control through DNP3.0 and fail-safe cooling control is desired. The INVERT setting must be used on each output requiring fail-safe cooling control when remote cooling control through DNP3.0 is required. The use of the inversion operator on a set point will not be recognized by the remote control functions resulting in the cooling to be de-energized. There are additional settings available that enhance the flexibility of the programmable logic. These functions include: Output Timers for delaying pickup of the output relays. Output Inversion that permits overall inversion of logic equations controlling outputs. This is particularly useful for fail safe operation.

NOTE: Fail safe operation is strongly recommended. Fail safe operation ensures that the cooling system picks up whenever the TTC-1000 becomes de-energized or encounters a failure. Fail safe requires the output relay controlling the cooling stage to drop out instead of picking up. This requires that each of the individual terms operating an output to drop out and be ANDed to every term or each term is ORed and the overall output invert used to drop out the relay. Please remember to connect the contactor coil to the normally closed contact of the TTC-1000s output relay. 4.9.1 Assigning Liquid Temperature Set Points Liquid temperature set points must be assigned to a specific output to start a stage of cooling, generate high temperature alarms, and generate high temperature trips. For more complicated applications, these set points can be assigned to block a stage of cooling.

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NOTE: DO NOT ASSIGN SP21, SP22, SP23, and SP24 IF ASSIGNING THE LTCDIFF SET POINT. To assign a liquid set point (SP11, SP12, SP13, SP14, SP21, SP22, SP23, SP24) to an output from the front panel, press the % or &arrow buttons until the setting 045 is displayed:

PRGM SETTING 045 SP11 TO OUT0

Press the YES button. The first character is the inversion operator. Use the % or &arrow buttons to scroll between the inversion operator, !, and a blank space. While the inversion operator is displayed, the ! character will flash.

PRGM SETTING 045 ! SP11 TO OUT0

Use the ' or (buttons to scroll to the AND/OR logic operator. The operator will flash. Use the % or &arrow buttons to scroll between the and + operators. Selecting will AND SP11 with any other set point or operand controlling the same output. Use to permit or block an output from operating. Selecting + will OR SP11 with any other set point or operand controlling the same output. Use + when you have a number of operands which can command the same output:

PRGM SETTING 045 SP11 + TO OUT0

Use the ' or (buttons to scroll to the output #. The output number will flash. Use the % or &arrow buttons to scroll from 0 to 4. Setting the output number to zero will have the effect of de-assigning the set point. The following illustrates the change to output 1:

PRGM SETTING 045 SP11 + TO OUT1

Press YES after you have set the inversion, AND/OR and output number. The remaining set points, SP12, SP13, SP14, SP21, SP22, SP23 and SP24 can be assigned by pressing the % arrow button and following the above procedure.

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For programming from a PC just type the SP11 assignment on the Enter: line as follows: Enter:48/0/1/1) This will assign SP11 Ored to OUT1. To assign !SP11 Anded OUT1:

PRGM SETTING 054 SP11 TO OUT0

Enter:48/1/0/1) Consult the setting sheets to assign the remaining temperature set points SP12 through SP24. 4.9.2 Assigning Winding Temperature Set Points Winding temperature set points must be assigned to a specific output to start a stage of cooling, generate high temperature alarms, and generate high temperature trips. To assign a winding set point (WSP1, WSP2, WSP3, WSP4) to an output from the front panel, press the % or &arrow buttons until the setting 054 is displayed: Press the YES button. The first character is the inversion operator. Use the % or &arrow buttons to scroll between the inversion operator, !, and a blank space. While the inversion operator is displayed, the ! character will flash.

PRGM SETTING 054 ! WSP1 TO OUT0

Use the ' or (buttons to scroll to the AND/OR logic operator. The operator will flash. Use the % or &arrow buttons to scroll between the and + operators. Selecting will AND WSP1 with any other set point or operand controlling the same output. Use to permit or block an output from operating. Selecting + will OR WSP1 with any other set point or operand controlling the same output. Use + when you have a number of operands which can command the same output:

PRGM SETTING 054 WSP11 + TO OUT0

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Use the ' or (buttons to scroll to the output #. The output number will flash. Use the % or &arrow buttons to scroll from 0 to 4. Setting the output number to zero will have the effect of de-assigning the set point. The following illustrates the change to output 1:

PRGM SETTING 054 WSP1 + TO OUT1

Press YES after you have set the inversion, AND/OR and output number. The remaining set points, WSP2, WSP3 and WSP4 can be assigned by pressing the % arrow button and following the above procedure. For programming from a PC just type the WSP1 assignment on the Enter: line as follows: Enter:57/0/1/1) This will assign WSP1 ORed to OUT1. To assign !WSP1 Anded OUT1: Enter:57/1/0/1) Consult the setting sheets to assign the remaining temperature set points WSP2 through WSP4. 4.9.3 Assigning LTCDIFF for LTC Condition Monitoring Alarm The LTCDIFF set point must be assigned to a specific output to generate an LTC condition alarm. You may dedicate a single output or group it with other high temperature alarms by Oring it to the output used to indicate high temperature alarms. To assign the LTCDIFF set point to an output from the front panel, press the % or &arrow buttons until the setting 053 is displayed:

PRGM SETTING 053 LTC TO OUT0

Press the YES button. The first character is the inversion operator. Use the % or &arrow buttons to scroll between the inversion operator, !, and a blank space. While the inversion operator is displayed, the ! character will flash.

PRGM SETTING 053 ! LTC TO OUT0

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Use the ' or (buttons to scroll to the AND/OR logic operator. The operator will flash. Use the % or &arrow buttons to scroll between the and + operators. Selecting will AND LTC with any other set point or operand controlling the same output. Use to permit or block an output from operating. Selecting + will OR LTC with any other set point or operand controlling the same output. Use + when you have a number of operands which can command the same output:

PRGM SETTING 053 LTC + TO OUT0

Use the ' or (buttons to scroll to the output #. The output number will flash. Use the % or &arrow buttons to scroll from 0 to 4. Setting the output number to zero will have the affect of de-assigning the set point. The following illustrates the change to output 4:

PRGM SETTING 053 LTC + TO OUT4

Press YES after you have set the inversion, AND/OR and output number. For programming from a PC just type the LTCDIFF assignment on the Enter: line as follows: Enter:56/0/1/4) This will assign LTCDIFF ORed to OUT4. To assign LTCDIFF Anded OUT4: Enter:56/0/0/4)

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4.9.4 Assigning Load Pickup Set Points Load pickup set points must be assigned to a specific output to start a stage of cooling based on a sudden increase in load current. To assign a load pickup set point (LSP1 and LSP2) to an output from the front panel, press the % or &arrow buttons until the setting 058 is displayed:

PRGM SETTING 058 LSP1 TO OUT0

Press the YES button. The first character is the inversion operator. Use the % or &arrow buttons to scroll between the inversion operator, !, and a blank space. While the inversion operator is displayed, the ! character will flash.

PRGM SETTING 058 ! LSP1 TO OUT0

Use the ' or (buttons to scroll to the AND/OR logic operator. The operator will flash. Use the % or &arrow buttons to scroll between the and + operators. Selecting will AND LSP1 with any other set point or operand controlling the same output. Use to permit or block an output from operating. Selecting + will OR LSP1 with any other set point or operand controlling the same output. Use + when you have a number of operands which can command the same output:

PRGM SETTING 058 LSP1 + TO OUT0

Use the ' or (buttons to scroll to the output #. The output number will flash. Use the % or &arrow buttons to scroll from 0 to 4. Setting the output number to zero will have the affect of de-assigning the set point. The following illustrates the change to output 1:

PRGM SETTING 058 LSP1 + TO OUT1

Press YES after you have set the inversion, AND/OR and output number.

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LSP2 can be assigned by pressing the % arrow button and following the above procedure. For programming from a PC just type the LSP1 assignment on the Enter: line as follows: Enter:61/0/1/1) This will assign LSP1 ORed to OUT1. To assign !LSP1 Anded OUT1: Enter:61/1/0/1) Consult the setting sheets to assign LSP2.

4.9.5 Assigning IN1 and IN2 The IN1 and IN2 can be incorporated into the programmable logic by assigning these points to a specific output. IN1 and IN2 are useful if you wish to start a stage of cooling through a switch on the control panel or even from your RTU. It can also be used to block an output relay should the need arise. One such application could be the blocking of a high temperature trip. To assign the IN1 or IN2 to an output from the front panel, press the % or &arrow buttons until the setting 060 is displayed:

PRGM SETTING 060 IN1 TO OUT0

Press the YES button. The first character is the inversion operator. Use the % or &arrow buttons to scroll between the inversion operator, !, and a blank space. While the inversion operator is displayed, the ! character will flash.

PRGM SETTING 060 ! IN1 TO OUT0

Use the ' or (buttons to scroll to the AND/OR logic operator. The operator will flash. Use the % or &arrow buttons to scroll between the and + operators. Selecting will AND IN1 with any other set point or operand controlling the same output. Use to permit or block an output from operating. Selecting + will OR IN1 with any other set point or operand controlling the same output. Use + when you have a number of operands which can command the same output:

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PRGM SETTING 060 IN1 + TO OUT0

Use the ' or (buttons to scroll to the output #. The output number will flash. Use the % or &arrow buttons to scroll from 0 to 4. Setting the output number to zero will have the affect of de-assigning the set point. The following illustrates the change to output 1:

PRGM SETTING 060 IN1 + TO OUT1

Press YES after you have set the inversion, AND/OR and output number. IN2 can be assigned by pressing the % arrow button and following the above procedure. For programming from a PC just type the IN1 assignment on the Enter: line as follows: Enter:67/0/1/1) This will assign IN1 ORed to OUT1. To assign !IN1 Anded OUT1: Enter:67/1/0/1) Consult the setting sheets to assign IN2. 4.9.6 Assigning OUT1, OUT2, OUT3 and OUT4 The OUT1, OUT2, OUT3 and OUT4 can be incorporated into the programmable logic by assigning these points to another output. This enhances the ability of the programmable logic. It should be noted that an output should not be assigned to itself unless a latching function is desired. To assign OUT1, OUT2, OUT3 or OUT4 to an output from the front panel, press the % or &arrow buttons until the setting 062 is displayed:

PRGM SETTING 062 OUT1 TO OUT0

Press the YES button.

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The first character is the inversion operator. Use the % or &arrow buttons to scroll between the inversion operator, !, and a blank space. While the inversion operator is displayed, the ! character will flash.

PRGM SETTING 062 ! OUT1 TO OUT0

Use the ' or (buttons to scroll to the AND/OR logic operator. The operator will flash. Use the % or &arrow buttons to scroll between the and + operators. Selecting will AND OUT1 with any other set point or operand controlling the same output. Use to permit or block an output from operating. Selecting + will OR OUT1 with any other set point or operand controlling the same output. Use + when you have a number of operands which can command the same output:

PRGM SETTING 062 OUT1 + TO OUT0

Use the ' or (buttons to scroll to the output #. The output number will flash. Use the % or &arrow buttons to scroll from 0 to 4. Setting the output number to zero will have the affect of de-assigning the set point. The following illustrates the change to output 2:

PRGM SETTING 062 ! OUT1 * TO OUT2

Press YES after you have set the inversion, AND/OR and output number. OUT2, OUT3, and OUT4 can be assigned by pressing the % arrow button and following the above procedure. For programming from a PC just type the OUT1 assignment on the Enter: line as follows: Enter:63/0/1/2) This will assign OUT1 ORed to OUT2. To assign !OUT1 Anded OUT2: Enter:63/1/0/2) Consult the setting sheets to assign OUT2, OUT3 or OUT4.

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4.9.7 Time Set Points The time set points allow the user additional flexibility to activate events between specific times. There are three time set points available. Time set points are useful to exercise a bank of fans periodically. For example, the user can set the device to pick up an output at 03:00 hours and drop out at 04:00 hours. Time set points can be used in conjunction with the temperature set points to control an output. Therefore, when controlling a bank of fans for the purpose of exercising them daily, it is necessary to OR (+) the temperature set point to the same output as the time set point. Time set points are by default, ORed to any other operand assigned to the same output. A counter is provided to set the frequency at which the time set points will operate. For example, setting the counter to 7 will operate the time set points every 7th day. Time set points use a 24 hour clock. When using time set points in conjunction with temperature set points for the purpose of picking up a cooling bank in fail-safe mode, both set points should be assigned as usual. To operate in fail-safe, apply the OUT INVERT to the specific output. 4.9.7.1 Time Set Point Settings To set and assign the TSP1 (TIME1), TSP2 (TIME2), TSP3 (TIME3) to an output from the front panel, press the % or &arrow buttons until the setting 066 is displayed:

PROGRAM TSP1 066 00:00-00:00>OUT0

The first time, 00:00 is the pickup time. The second time, 00:00 is the drop out time. OUT0 is the output the time set point is assigned to. In this case TSP1 is not assigned. Press the YES button. The 10s hour digit will flash. Use the % or &arrow buttons to set this digit. Use the ( button to move to the 1s hour digit and observe that it flashes. Again use the % or &arrow buttons to set this digit. Scroll to the 10s minute digit by pressing the ( button and observe that it flashes. Use the % or &arrow buttons to set this digit. Scroll to the 1s minute digit and observe that it flashes. Use the % or &arrow buttons to set this digit. Scroll once more to the output number by pressing the ( button. Use the % or &arrow buttons to set the output number from 0 to 4.

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The following shows TSP1 set to pickup output 1 at 14:00 and drop out output 1 after 14:15:

PROGRAM TSP1 066 14:00-14:15>OUT1

TSP2 and TSP3 are set using the same procedure described above. For programming from a PC just type the TIME1 setting and assignment on the Enter: line as follows: Enter:69/09:00/09:15/2) This will assign TIME1 ORed to OUT2. Consult the setting sheets to assign TIME2 and TIME3. NOTE: ALL 4 DIGITS OF THE TIME SET POINT PICKUP AND DROP OUT TIMES MUST BE ENTERED TO SET THE CORRECT TIME. 4.9.7.2 Time Set Point Counter Setting The time set point counter sets the frequency which the time set points will be allowed to pick up. It is settable from 0 to 255. A setting of 0 or 1 will operate the time set points on a daily basis. Programming time set point counter from the front panel, press the % or &arrow buttons until the setting 099 is displayed:

PRGM SETTING 099 TIME SP CNTR=000

Press the YES button. The first digit will flash. Use the % or &arrow buttons to scroll through the digits 0 9. Use the ' or (buttons to scroll between the digits. Each digit moved to will flash. Press YES after you have entered all digits. For programming from a PC just type the time set point counter value on the Enter: line as follows: Enter:101/30) This will set all of the time set points programmed to pickup every 30th day. 4.9.8 Setting Output Timers Setting the output timers delays the pickup of the output by the number of seconds set. Each output has its own timer capable of being set from 0 to 255 seconds. A setting of 0 will permit the output to pickup as soon as all of the 60
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programmable logic criteria are met. The output timer is only used in conjunction with the programmable logic and has no effect in manual, remote or alarm control. Programming the time set point counter from the front panel, press the % or &arrow buttons until the setting 041 is displayed:

PRGM SETTING 041 O UT 1PUTMR=0 0 0sec

Press the YES button. The first digit will flash. Use the % or &arrow buttons to scroll through the digits 0 9. Use the ' or (buttons to scroll between the digits. Each digit moved to will flash. Press YES after you have entered all digits. For programming from a PC just type the output timer value on the Enter: line as follows: Enter:36/15) This will set the delay to pickup output 1 by 15 seconds. Consult the setting sheets to program the pickup timers for OUT2, OUT3, and OUT4. 4.9.9 Setting Output Invert The output invert enhances the flexibility of the programmable logic by providing an overall output inversion for an entire logic equation. This is particularly useful for fail safe operation of the controller. Fail safe operation is highly recommended as it allows your cooling system to be activated should the TTC-1000 become de-energized or a device or temperature probe alarm is detected. Fail safe operation is achieved by ensuring the output relay drops out when the necessary set points are satisfied to command a stage of cooling. In fail safe it is vital to remember to wire the contactor controlling the fan bank between the common and normally closed contact. Programming from the front panel, press the %or & arrow button until the setting 069 is displayed:

PRGM SETTING 069 INVERT OUT1=OFF

Press the YES button. The first character will flash. Use the % or &arrow buttons to scroll between OFF and ON. Selecting ON will invoke the overall invert function. Press YES when you have made the correct selection. INVERT OUT2, INVERT OUT3, and INVERT OUT4 can be selected by pressing the % arrow button and following the above procedure. 61
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For programming from a PC just type the setting for output invert on the Enter: line as follows: Enter:72/1) This will set OUT1 to INVERT. Type 0 for OUT1 not INVERT. Consult the setting sheets to change INVERT OUT2, INVERT OUT3 or INVERT OUT4. 4.9.10 Application Examples Any of the operands (temperature set points, load set points, inputs, time set points, LTCDIFF set points or the outputs themselves) can be assigned to OUT1, OUT2, OUT3, or OUT4. When assigning the temperature, LTCDIFF, and output operands you have the option of inversion (!) and either logically ANDing (*) or ORing (+) the operand with other assigned operands to control a specific output. For example, you can assign two temperature set points with the AND (*) operator to OUT2. When both operands are picked up at the same time, the OUT2 picks up, after a settable pickup timer has timed out. If the OUT2 pickup timer is set to zero, OUT2 will pickup in 32 milliseconds once both temperature set points are picked up. OUT2 will remain picked up until either of the two temperature set points drop out. Using the inversion operator with a temperature set point programmed for over temperature, is particularly useful when it is desirable to run the fans if the controller becomes de-energized. When using the inversion operator for this purpose, it is necessary to use the B contact of the output relay. Time set points are also operands that can be assigned to OUT1, OUT2, OUT3 or OUT4. However, time set points do not use the inversion (!) operator and are always assigned with the OR (+) operator. An INVERT setting is available for each output to allow the entire equation to be inverted. This is especially useful when using temperature and time set points together in fail-safe. NOTE: Do not use the inversion operator on individual set points when remote control through DNP3.0 and fail-safe cooling control is desired. The INVERT setting must be used on each output requiring fail-safe cooling control when remote cooling control through DNP3.0 is required. The use of the inversion operator on a set point will not be recognized by the remote control functions resulting in the cooling to be de-energized. The following are some applications examples:

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Commanding the cooling fans: The simplest application is using an output to control a cooling bank. First, program the Pickup and Dropout temperature set point. Second, assign the set point to an output as follows: Using the LCD: Using RS232: SPkl OUTn where kl= 11,12,13,14,21,22,23,24 and n=1,2,3,4 kk/0/0/n where k=Parameter # and n=1,2,3,4

The Boolean equation to control the same bank from two different set points is expressed as follows: OUTn = Temperature Set Pointkp1 + Temperature Set Pointk2l2 Using the LCD: SPkp1+ OUTn where kp1=11,12,13,14,21,22,23,24 and n=1,2,3,4 SPkp2+ OUTn where kp2=11,12,13,14,21,22,23,24 and n=1,2,3,4 Using RS232: kk1/0/1/n Kk2/0/1/n where kk1=Parameter # and n=1,2,3,4 where kk2=Parameter # and n=1,2,3,4

To control a bank in fail-safe, simply invert each setting as follows: Using the LCD: !SPkl OUTn where kl= 11,12,13,14,21,22,23,24 and n=1,2,3,4 Using RS232: kk/1/0/n where k=Parameter # and n=1,2,3,4

NOTE: Do not use the inversion operator on individual set points when remote control through DNP3.0 and fail-safe cooling control is desired. The INVERT setting must be used on each output requiring fail-safe cooling control when remote cooling control through DNP3.0 is required. The use of the inversion operator on a set point will not be recognized by the remote control functions resulting in the cooling to be de-energized. To control a bank using two set points in fail-safe: Using the LCD: SPkp1+ OUTn where kp1=11,12,13,14,21,22,23,24 and n=1,2,3,4 SPkp2+ OUTn where kp2=11,12,13,14,21,22,23,24 and n=1,2,3,4 Using RS232: kk1/0/1/n Kk2/0/1/n where kk1=Parameter # and n=1,2,3,4 where kk2=Parameter # and n=1,2,3,4

Use the INVERT OUTn setting to cause the output relay to drop out when either temperature set point is achieved. The resulting Boolean equation is: OUTn = !(Temperature Set Pointkp1 + Temperature Set Pointkp2) Periodic exercise of cooling fans: Use a time set point with the temperature set point, controlling the cooling fans, to exercise the fans on a daily basis. This is especially useful in areas where you might be running the fans continuously during the cooler months of the year. The Boolean equation to accomplish this task is: 63
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OUTn = Time Set Pointm + Temperature Set Pointkl Therefore, the cooling fans will come on when either the over temperature condition is achieved or the time of day is in between 02:00 to 03:00 hours. To program the controller simply assign the time and temperature set points as follows: Using the LCD: 02:00 to 03:00 > OUTn SPk + OUTn Using RS232: mm/02:00/03:00/n where mm=parameter # and n=1,2,3,4 Kk/0/1/n where k=parameter # and n=1,2,3, 4

To operate the output in fail-safe, just invert the expression using the output INVERT setting. Remember to use the B contact of the output relay. Cooling Fan Alarm: This example shows how to generate an alarm when cooling is commanded but the measured current as sensed by the Aux CT is not within a specified range. The Boolean equation for this function is expressed as: OUTn1 = (Load Set Pointm1 + Load Set Pointm2) OUTn2 First you must program Load Set Pointm1 for an underload condition, that is the pickup current less than dropout, and Load Set Pointm2 for overload. Once these are programmed the two load set points must be assigned as OR to OUTn1 as follows: Using the LCD: LSPm1+ OUTn1 where m1=1,2 and n1=1,2,3,4 LSPm2+ OUTn1 where m2=1,2 and n1=1,2,3,4 Using RS232: mm1/0/1/n1 mm2/0/1/n1 where mm1=Parameter # and n1=1,2,3,4 where mm2=Parameter # and n1=1,2,3,4

Then assign the output, OUTn2, commanding cooling to OUTn1 as follows: Using the LCD: Using RS232: OUTn2 OUTn1 n1/0/0/n2 where n1=1,2,3,4 and n2=1,2,3,4 where n1=Parameter # and n2=1,2,3,4

It is noted that n1 cannot equal n2. 4.10 Setting Output Control With Alarm The TTC-1000 monitors two critical conditions: processor (DEVICE) and temperature (TPROBE) and allows the user to control how each output reacts when an alarm occurs. A DEVICE alarm occurs anytime the microprocessor detects a failure in any of the peripheral hardware including the non-volatile E2 memory, the real time clock, analog outputs, corruption of stored data and power supply brown out. 64
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The TPROBE alarm is generated anytime the processor is unable to obtain reliable temperature information. This failure can be due to a discontinuity in the leads connected to the temperature probe or with any of the internal circuitry associated with the analog to digital conversion process. All temperature set point evaluations are suspended until the alarm condition is cleared. The TTC-1000 allows you to program how an output will react whenever there is a DEVICE or TPROBE alarm. There are three (3) ways an output can react whenever there is a DEVICE or TPROBE alarm: 1. Unchanged (UNCHG): the output remains as it was prior to the alarm. 2. Picked Up (PCKUP): the output picks up when alarm occurs. 3. Supervised (SUPVS): the output drops out when alarm occurs. The TTC-1000 output control default is UNCHG for each output. The user should decide how they wish each output to operate whenever there is either a DEVICE or TPROBE alarm. For example if OUT1 and OUT2 control two separate banks of fans, it might be desirable to have OUT1 and OUT2 pickup as soon as a DEVICE or TPROBE alarm occur. This insures that the fans are running even though there might be a device or temperature probe failure. NOTE: It is strongly recommended to set output control to supervised (SUPVS) for all outputs controlling cooling fans in fail-safe mode. However, if OUT3 is used for a trip signal, it may be desirable to use the DEVICE or TPROBE alarm to supervise OUT3. This will insure that a trip signal is blocked whenever a DEVICE or TPROBE alarms occur. Also, if OUT4 is used for a high temperature alarm, it may be desirable for OUT4 to remain unchanged if a DEVICE or TPROBE alarm occurs. This will insure that a high temperature alarm continues to be reported. Programming from the front panel, press the %or &arrow button until the setting 095 is displayed:

PRGM SETTING 095 OUT 1UNCHGw/ALRM

Press the YES button. The first character will flash. Use the % or &arrow buttons to scroll between PCKUP, SUPVS or UNCHG.

PRGM SETTING 095 OUT 1SUPVSw/ALRM

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Press YES when you have made the correct selection. For programming from a PC just type the setting for Output Control with Alarm on the Enter: line as follows: Enter:38/2) This will set OUT1 supervised with a Device or Temperature Probe Alarm. Type 1 to pickup OUT1 with a Device or Temperature Probe Alarm, or 0 to leave the output unchanged with a Device or Temperature Probe Alarm. Consult the setting sheets to change output control for OUT2, OUT3, and OUT4. 4.11 Alternate Fan Banks The TTC-1000 can be programmed to alternate the energization between two outputs. This feature is particularly useful when it is desirable to insure a fan bank is regularly exercised. You can choose between seven (7) alternate options: 1. Disabled (DSABL) 2. Alternate between OUT1 and OUT2 (1 2) 3. Alternate between OUT1 and OUT3 (1 3) 4. Alternate between OUT1 and OUT4 (1 4) 5. Alternate between OUT2 and OUT3 (2 3) 6. Alternate between OUT2 and OUT4 (2 4) 7. Alternate between OUT3 and OUT4 (3 4) As an example, if Alternate between OUT1 and OUT4 is selected, the first time OUT1 picks up, the output relay associated with OUT1 will pick up. If OUT4 picks up while OUT1 is picked up, the relay associated with OUT4 will pick up. Once both OUT1 and OUT4 drop out, the next time OUT1 picks up the relay associated with OUT4 will pick up. If at sometime in the future OUT4 picks up when OUT1 is already picked up, the relay associated with OUT1 will pick up. The cycle repeats when both OUT1 and OUT4 have dropped out. Programming from the front panel, press the %or &arrow button until the setting 073 is displayed:

PRGM SETTING 073 ALTERNATE DSABL

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Press the YES button. The first character will flash. Use the % or &arrow buttons to scroll between 1 2, 1 3, 1 4, 2 3, 2 4, 3 4, or DSABL:

PRGM SETTING 073 ALTERNATE 1 - 2

Press YES when you have made the correct selection. For programming from a PC just type the setting for ALTERNATE on the Enter: line as follows: Enter:83/1) This will set ALTERNATE=1-2. Type 2 to ALTERNATE=1-3, 3 to ALTERNATE=1-4, 4 to ALTERNATE=2-3, 5 to ALTERNATE=2-4, or 6 to ALTERNATE=3-4. Type 0 to disable alternate. 4.12 Auto and Manual Control The TTC-1000 supports direct manual control of any output relay directly from the front panel. When commanded ON, the relay picks up and commanded OFF the relay drops out. Manual control is important for two reasons. First, it gives the user a simple method to test the connections to the output relays when commissioning the unit. Second, it gives the user the ability to manually override both automatic or remote control should the operator desires to command cooling on a continuous basis. It can also be used to prevent an output from picking up. Manual mode can be exerted by communicating through the RS-232 interface, but it is impossible to control the output relay using this method. This setting should only be used when it is desired to block remote control of a specific output relay. Also, the TTC-1000 will leave the output relay whatever state it happened to be at the time manual control is exerted through the RS-232 interface. The TTC-1000 will cause the Device Alarm contacts to pick up when an output is put into the manual mode. In addition the ALARM LED on the front panel will illuminate. The user can block this alarm by using the manual mode alarm disable setting shown in Section 4.13. Once in Manual Mode any output relay will be de-energized if power is removed upon re-energization. The output remains in Manual Mode and cannot be reenergized without physically going to the device and turning the output on in the manual mode.

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Setting from the front panel, press the %or &arrow button until the setting 100 is displayed:

PRGM SETTING 100 OUT1CTRL=AUTO

Press the YES button. The first character will flash. Use the % or &arrow buttons to scroll between MAN OFF, MAN ON or AUTO.

PRGM SETTING 100 OUT 1CT RL= MAN ON

Press YES when you have made the correct selection. In this example, OUT1 will be picked up. Setting outputs from AUTO to MANUAL from a PC will only allow the output to be dropped out. It is not possible to pickup an output when setting from a PC. To change from AUTO to MANUAL using a PC just type the setting for auto or manual on the Enter: line as follows: Enter:37/1) This will set OUT1 to MANUAL OFF. Type 0 to return OUT1 to AUTO. Consult the setting sheets to change AUTO to MANUAL for OUT2, OUT3, and OUT4. 4.13 Setting Control of Unit Alarm The single form B relay is utilized to provide a dry contact closure for alarm conditions. While the unit is energized, the alarm relay is energized. This allows the unit to provide an alarm should the device lose DC power or becomes deenergized. The TTC-1000 monitors five conditions: Processor (DEVICE), Temperature (TPROBE), Manual Mode (MANUAL), Winding (WNDCKT), DNP3.0 Communications (CPROC). The TTC-1000 allows the user to enable or disable all of the alarm conditions, except the DNP3.0 Communications (CPROC), through programming. 4.13.1 Device Alarm Setting A DEVICE alarm occurs anytime the microprocessor detects a failure in any of the peripheral hardware including the non-volatile E2 memory, the real time clock, analog outputs or corruption of stored data.

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Setting from the front panel, press the %or &arrow button until the setting 091 is displayed:

PRGM SETTING 091 DEVICEALRM=ENABL

Press the YES button. The first character will flash. Use the % or &arrow buttons to scroll between ENABL (enable) and DSABL (disable).

PRGM SETTING 091 DEVICEALRM=DSABL

Press YES when you have made the correct selection. Selecting DSABL will block the device alarm relay and the front panel alarm LED from illuminating. However, the front panel will display the device alarm if present. For programming from a PC just type the setting for device alarm enable on the Enter: line as follows: Enter:98/1) This will disable the device alarm. Type 0 to enable the device alarm. 4.13.2 Temperature Probe Alarm Setting The TPROBE alarm is generated anytime the processor is unable to complete an A/D conversion. This can be due to a discontinuity in the leads connected to the temperature probe or with any of the internal circuitry associated with the analog to digital conversion process. All temperature set point evaluations are suspended until the alarm condition is cleared. Setting from the front panel, press the %or &arrow button until the setting 092 is displayed:

PRGM SETTING 092 TPROBEALRM=ENABL

Press the YES button. The first character will flash. Use the % or &arrow buttons to scroll between ENABL (enable) and DSABL (disable).

PRGM SETTING 092 TPROBEALRM=DSABL

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Press YES when you have made the correct selection. Selecting DSABL will block the device alarm relay and the front panel alarm LED from illuminating.

PRGM SETTING 092 TPROBEALRM=DSABL

However, the front panel will display the alarm if present. For programming from a PC just type the setting for temperature probe alarm enable on the Enter: line as follows: Enter:99/1) This will disable the temperature probe alarm. Type 0 to enable the alarm. 4.13.3 Manual Mode Alarm Setting The MANUAL alarm occurs anytime any of the four outputs is programmed from Auto Mode to Manual Mode, independent of whether the output is picked up or dropped out. The Manual Mode alarm is for reporting only and does not supervise any of the control functions. Setting from the front panel, press the %or &arrow button until the setting 093 is displayed:

PRGM SETTING 093 MANALRM=ENABL

Press the YES button. The first character will flash. Use the % or &arrow buttons to scroll between ENABL (enable) and DSABL (disable). Press YES when you have made the correct selection. Selecting DSABL will block the device alarm relay and the front panel alarm LED from illuminating. However, the front panel will display the alarm if present. For programming from a PC just type the setting for manual mode alarm enable on the Enter: line as follows: Enter:100/1) This will disable the manual mode alarm. Type 0 to enable the alarm. 4.13.4 Winding Circuit Alarm Setting The WNDCKT alarm occurs anytime the TOP OIL temperature exceeds 54!C in units that are equipped to measure load current. These are models XX3X or

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XX4X. This alarm is for reporting only and does not supervise any of the control functions. Setting from the front panel, press the %or &arrow button until the setting 094 is displayed:

PRGM SETTING 094 WNDCKTALRM=ENABL

Press the YES button. The first character will flash. Use the % or &arrow buttons to scroll between ENABL (enable) and DSABL (disable).

PRGM SETTING 094 WNDCKTALRM=DSABL

Press YES when you have made the correct selection. Selecting DSABL will block the device alarm relay and the front panel alarm LED from illuminating. However, the front panel will display the alarm if present. For programming from a PC just type the setting for the winding circuit alarm enable on the Enter: line as follows: Enter:97/1) This will disable the winding circuit probe alarm. Type 0 to enable the alarm. 4.14 Setting Date and Time The TTC-1000 utilizes a real time clock to maintain date and time. This device has two functions. It supplies precise 32 millisecond time ticks for the Real Time Interrupt and it keeps track of the time, date and day of the week. Also, the time, date, and day are maintained even while the unit is unpowered for 5 days at 85C. The TTC-1000 powers the RTC through the use of large value that eliminates the need for battery backup and is designed to operate over the entire temperature range. Time and date are used to evaluate the TIME set points and data logging.

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4.14.1 Setting Time and Date Via the Front Panel Setting from the front panel, press the %or &arrow button until the setting 087 is displayed:

PRGM SETTING 087 TIME=00:05

Press the YES button. The 10s hour digit will flash. Use the % or &arrow buttons to set this digit. Use the ( button to move to the 1s hour digit and observe that it flashes. Again use the % or &arrow buttons to set this digit. Scroll to the 10s minute digit by pressing the ( button and observe that it flashes. Use the % or &arrow buttons to set this digit. Scroll to the 1s minute digit and observe that it flashes. Use the % or &arrow buttons to set this digit. Press the YES button after entering the time. Press the % arrow button to set the month:

PRGM SETTING 088 MONTH=00

Press the YES button. The 10s month digit will flash. Use the % or &arrow buttons to set this digit. Use the ( button to move to the 1s month digit and observe that it flashes. Again use the % or &arrow buttons to set this digit. Press the YES button after entering the month. Press the % arrow button to set the day of the month:

PRGM SETTING 089 DAY=00

Press the YES button. The 10s day digit will flash. Use the % or &arrow buttons to set this digit. Use the ( button to move to the 1s day digit and observe that it flashes. Again use the % or &arrow buttons to set this digit. Press the YES button after entering the day. Press the % arrow button to set the year:

PRGM SETTING 090 YEAR=00

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Press the YES button. The 10s year digit will flash. Use the % or &arrow buttons to set this digit. Use the ( button to move to the 1s year digit and observe that it flashes. Again use the % or &arrow buttons to set this digit. Press the YES button after entering the year. 4.14.2 Setting Time and Date Via the PC For setting time from a PC just type the current time on the Enter: line as follows: Enter:95/08:05) This will set the time to 8:05AM. The time entered must be a 4 digit international time. For setting the date from a PC just type the current date on the Enter line as follows: Enter:96/07/28/03) This will set the date to July 28, 2003. The date must be entered with a total 6 digits. A date entered of 5/3/03 will not register correctly. The correct entry for May 3, 2003 is: Enter:96/05/03/03) 4.15 Setting Password A four digit password can be entered to restrict access to programming settings, downloading of setting files, and downloading of firmware upgrades. The super user password of 0905 is permanently recorded and cannot be changed. Programming from the front panel, press the % or &arrow buttons until the setting 104 is displayed:

PRGM SETTING 104 PASSWORD=0000

Press the YES button. The first digit will flash. Use the % or &arrow buttons to scroll through the digits 0 9. Use the ' or (buttons to scroll between the digits. Each digit moved to will flash. Press YES after you have entered all four digits. For programming from a PC just type the new password on the Enter: line as follows: Enter:102/2767)

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It is important to remember to enter the password as a four digit number. Failure to enter a four digit number will result in an incorrect password.

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TELEMETRY OPTIONS

This section will discuss the various telemetry options available, their use and any relevant settings. The TTC-1000 can be optionally equipped with either current loop outputs and a RS-485 DNP3.0 communications interface. All TTC1000s come equipped with a 9 pin DB-9 connector for RS-232 ASCII communications. Temperature information can be retrieved through the RS-232 interface. 5.1 Analog Outputs The TTC-1000 is available with up to three analog outputs configured as current loops. The source for each analog output can be selected from probe 1 (P1), probe 2 (P2), or calculated winding temperature. The analog output is designed to operate with a series resistance of 9,500 Ohms when set to 0 to 1 mA or 450 Ohms when set to 4 to 20 mA. The third analog output is configured to supply 0 to 1 mA and cannot be switched to operate in the range of 4-20 mA. The analog outputs are connected to terminal block TB2. NEMA units contain TB4 for connections to the third analog output. The terminal marked + is the current source output. The connection marked is the current transmitters return and is tied directly to the chassis ground. NOTE: Connect to the analog outputs through shielded cable. Connect the drain wire of the shield to one of the ground stud on the rear of the TTC1000 or inside the NEMA 4 enclosure. Twisted pair cable is recommended. The analog outputs A1 and A2 can be programmed for 0 to 1 mA or 4 to 20 mA. Both analog outputs are identically programmed. The scaling of the analog output varies depending on what is being measured. The following table illustrates the scaling dependent on range and the quantity measured: Probe 0 to 1 mA Range: P1 or P2 CALC. WINDING LTCDIFF 4 to 20 mA Range: P1 or P2 CALC. WINDING LTCDIFF 4 mA @ 0 C 4 mA @ 0 C 4 mA @ -20 C 20 mA @ 160 C 20 mA @ 180 C 20 mA @ +20 C 0 mA @ 0 C 0 mA @ 0 C 0 mA @ -20 C 1 mA @ 160 C 1 mA @ 180 C 1 mA @ +20 C Min Max

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Upon initialization, the DAC is set to zero, if 0 to 1 mA or offset to drive 4 mA, if set for 4 to 20 mA. During the initialization process, the processor looks to see if the DAC is installed. If installed, the DAC will be updated every 16 seconds when new temperature data is available. Should the user select a new range, the output will not change range until new temperature data is available. The relationship of the analog output differs depending on what the probe is measuring. For top oil, winding, and ambient temperatures the relationship between output current and temperature is as follows: Range 0 to 1mA: For measurements from P1 or P2: Current = Temperature/160 For calculated winding temperature:Current = Temperature/180 4 to 20mA: For measurements from P1 or P2: Current = 0.1 x Temperature +4 For calculated winding temperature:Current = 0.089 x Temperature + 4 For LTCDIFF the relationship is as follows: Range 0 to 1mA: Current = (Temperature 40 ) + 0.5 4 to 20mA: Current = 0.4 Temperature + 12 5.1.1 Setting the Analog Output Range The analog output range for both A1 and A2 can be switched from 0 1 mA to 4 20 mA. The range of the third analog output is fixed at 0 1 mA and cannot be changed. To change this setting, enter PROGRAM mode from the front panel as discussed in Section 4.1. To set the analog output range from the front panel, press the %or &arrow button until the setting 076 is displayed:

PRGM SETTING 076 ANALGOUT=0to1mA

Press the YES button. The first character will flash. Use the % or &arrow buttons to scroll between 0to1mA and 4to20mA.

PRGM SETTING 076 ANALGOUT=4to20mA

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Press YES when you have made the correct selection. For programming from a PC, enter PROGRAM through the main menu as discussed in Section 4.2. Once in PROGRAM, type the setting for the ANALGOUT range on the Enter: line as follows: Enter:84/1) This will change the analog output range from 0 1 mA to 4 20 mA. Type 0 to change to 0 1 mA. 5.1.2 Setting the Analog Source The source of data for the analog input can either be liquid probe P1, liquid probe P2, or calculated winding temperature. The TTC-1000 automatically scales the data to be reported. To change this setting, enter PROGRAM mode from the front panel as discussed in Section 4.1. To set the analog source from the front panel, press the %or &arrow button until the setting 077 is displayed:

PRGM SETTING 077 A1SOURCE>P1

Press the YES button. The first character will flash. Use the % or &arrow buttons to scroll between P1, P2 and WINDING.

PRGM SETTING 077 A1SOURCE>WINDING

Press YES when you have made the correct selection. A2 source can be selected by pressing the % arrow button and following the above procedure. The setting for A3 source will appear if installed. For programming from a PC, enter PROGRAM through the main menu as discussed in Section 4.2. Once in PROGRAM, type the setting for the A1 SOURCE on the Enter: line as follows: Enter:85/2) This will change the source for analog output A1 to WINDING. Type 0 to change the source to P1 or 1 to change the source to P2.

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5.2 DNP3.0 Units equipped with the optional DNP3.0 communications interface contain a plug-in Communications Processor module. The module contains a separate microprocessor to handle all overhead functions associated with the DNP3.0 protocol without affecting operation of the transformer cooling control and monitoring. The module contains either a half duplex or full duplex isolated RS485 asynchronous communications interface capable of supporting multi-drop topologies. RS-485 interfaces differ from RS-232 in that RS-485 uses a differential receiver and transmitter pair. This permits RS-485 links to send and receive data over much greater distances as long as some simple rules are followed. See Section 3.7.3 for connections and jumper settings. After making the proper connections to the TTC-1000, there are only two settings that need to be made: Node Address and Baud Rate. Node Addresses can be any number from 0 to 65535. Please consult the DNP3.0 reference materials as some higher order addresses are reserved for broadcast messages. Baud Rates can be set to either 1200, 2400, 9600 or 19200. It is recommended that both Node Address and Baud Rate settings be made before attempting to communicate, however these settings can be changed on-the-fly without powering down the TTC-1000. The TTC-1000 implements DNP3.0 Level 1 communications. This includes Class 0 polls (Object 60 Variation 1) of analog and binary output points. The TTC-1000 supports Object 1 Variation 2 binary outputs. Binary outputs include all temperature and load set points along with the state of each output relay. Because Variation 2 is supported, the TTC-1000 communicates whether or not an output relay is under manual control by exerting the forced status bit for these points only. The forced status bit is located in bit 4 of each binary output octet transmitted to the Master. For Analog Outputs, the TTC-1000 supports Object 30 Variation 4. These are 16 bit signed analog quantities without status. Included in the Analog Output points are all temperatures equipped plus load data if available. Also, the TTC-1000 uses two points to identify whether or not the probe is measuring Top Oil, Heated Well, LTC Differential or Ambient temperature. This is particularly useful for dual probe units. It is noted that Object 1 Variation 2 and Object 30 Variation 4 points cannot be read individually and can only be read by a Class 0 poll. In addition, the TTC-1000 supports the remote control of the four output relays. The TTC-1000 supports both direct control (Object 10 Variation 0) and Select Before Operate control (Object 12 Variation 1). The TTC-1000 permits the user to command an output relay to pickup. It cannot be used to dropout an output relay. If the Binary Input point is turned off, it merely returns the device to local automatic control. Once the unit accepts the remote control command, the remote forced bit will become a logic 1. The remote forced bit will remain a logic 1 until that point is dropped out by the DNP Master. 78
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Remote control can be blocked through the use of the REMOTE BLK setting. Enabling this setting will prevent all output points from picking up through remote control. Also, enabling the REMOTE BLK setting after an output has been commanded to remotely pickup but before remote control is returned to local control, will cause all output points to revert back to local automatic control. The remote forced bit will remain logic 1 until the point is returned back to local automatic control. Remote control will be immediately re-enabled once the REMOTE BLK setting is disabled. In addition, local manual control overrides remote control. The user should observe the status of the local forced bit in the appropriate Binary Output point, as noted above, before attempting to exert control as the TTC-1000 will remember that the bit has been exerted even though the TTC-1000 is in Manual Mode. Once an output is released from Manual Mode, the output will either return to automatic or remote control. If the point had been commanded remotely, the output will pickup as soon as the field personnel remove local manual control. This could result in an undesired operation of the specific output relay. Users of remote control should always remember to turn off a Binary Input once they have turned it on to insure a return to local automatic control. This is why Users should observe the local forced and remote forced bits. To maintain compatibility with Fail-Safe operation of the cooling system, remote commanding of cooling operates in conjunction with the INVERT setting for each output. For example, if the INVERT bit is set for OUT1, then the OUT1 relay will drop out. This is an important point to remember when setting the programmable logic as Fail-Safe cooling will not be observed under remote control if the user implements Fail-Safe cooling by assigning a set point using the inversion operator. Finally, the user should not expect instantaneous report of updated temperature and status from the TTC-1000. The use of a separate Communications Processor does not guarantee instantaneous reporting of data. The philosophy of implementation is that the top priority of the Main microprocessor is for control and monitoring and the Communications Processor is to receive potentially highspeed request messages from the DNP Master and to respond to these requests without delay. While higher polling rates are possible, it is highly recommended that the polling rate be between 1,000 to 10,000 milliseconds, but should be no faster than 500 milliseconds. Please refer to the DNP3.0 Profile Document in Section 13 for additional details and specific definitions of all points supported.

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5.2.1 Setting BAUD Rate The BAUD rate of the RS-485 interface can be changed in steps of 1200, 2400, 9600, or 19200. To change this setting, enter PROGRAM mode from the front panel as discussed in Section 4.1. To set the BAUD RATE from the front panel, press the %or &arrow button until the setting 079 is displayed:

PRGM SETTING 079 BAUD RATE= 1200

Press the YES button. The first character will flash. Use the % or &arrow buttons to scroll between 1200, 2400, 9600 and 19200.

PRGM SETTING 079 BAUD RATE= 9600

Press YES when you have made the correct selection. For programming from a PC, enter PROGRAM through the main menu as discussed in Section 4.2. Once in PROGRAM, type the setting for the BAUD RATE on the Enter: line as follows: Enter:87/2) This will change the BAUD RATE to 9600. Type 0 to change the BAUD RATE to 1200, 1 to change to 2400, or 3 to change to 19200. 5.2.2 Setting NODE Address A unique node address of 0 to 65535 can be entered. Please refer to your DNP3.0 Technical Reference documents as certain node addresses are reserved. To change this setting, enter PROGRAM mode from the front panel as discussed in Section 4.1. To set the node address from the front panel, press the %or &arrow button until the setting 080 is displayed:

PRGM SETTING 080 NODE ADDR=00000

Press the YES button. The first digit will flash. Use the % or &arrow buttons to scroll through the digits 0 9. Use the ' or (buttons to scroll between the 80
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digits. Each digit moved to will flash. Press YES after you have entered all four digits. For programming from a PC, enter PROGRAM through the main menu as discussed in Section 4.2. Once in PROGRAM, type the setting for the node address on the Enter: line as follows: Enter:88/7) This will set the node address to 7. 5.2.3 Setting Remote Blocking Remote block is useful if it is necessary to block remote control of any of the output relays. This is only necessary if Objects 10 and 12 have been implemented to permit Supervisory and Control to command cooling remotely. To change this setting, enter PROGRAM mode from the front panel as discussed in Section 4.1. To set the node address from the front panel, press the %or &arrow button until the setting 081 is displayed:

PRGM SETTING 081 REMOTE BLK=DSABL

Press the YES button. The first character will flash. Use the % or &arrow buttons to scroll between DSABL (disable) and ENABL (enable). Press YES when you have made the correct selection. Selecting ENABL will block the remote control of the output relays.

PRGM SETTING 081 REMOTE BLK =ENABL

For programming from a PC, enter PROGRAM through the main menu as discussed in Section 4.2. Once in PROGRAM, type the setting for remote block on the Enter: line as follows: Enter:89/1) This will enable remote block. Type 0 to disable remote block.

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5.3 Telemetry Via RS232 Asynchronous data communications is implemented through the front panel mounted DB-9 connector at a fixed data rate of 9600 bits per second, 8 bits of data, no parity, and one stop bit. We have verified operation of the interface with Procomm Plus, HyperTerminal and Windows Terminal 3.1. It is recommended that the terminal emulation be set for either ANSI or TTY. The pin out of this port is designed to use a 9 pin female to 9 pin male null modem cable. The TTC-1000 permits remote reporting of temperature or resetting of the time of day by sending a forward slash / followed by either the characters T (temperature) or R (reset) followed by an ASCII carriage return character (13 Hex). Sending the string: /T) causes the TTC-1000 to reply with the ambient temperature. The temperature reported will be in the units (Celsius or Fahrenheit) that the TTC-1000 was programmed to display temperature. Units are not transmitted. It is noted that the command /T is echoed back to the host computer along with the measured temperature without a carriage return character. For example, if the TTC-1000 is measuring an ambient temperature of 68 F, the exact format of the reply for a single probe unit is: /T68 For dual probe versions, the display will read: /T68/93 Where the first temperature is probe #1 and the second is probe #2. Sending the string /R) causes the TTC-1000 to reset the real time clock to 00:00:00 hours. The date is not changed. It is noted that the characters /R are echoed back to the host computer.

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VIEW TEMPERATURES

The temperature & time display will be the first display you see upon power up. Date, time, and temperature are updated when fresh data is available. The display will continuously scroll through a set sequence. The sequence will depend on the number of liquid temperature probe channels and if the unit is equipped to measure calculated winding temperature. Automatic scrolling can be interrupted at any time by pressing the YES button. Once automatic scrolling is stopped, pressing the % or &arrow buttons will permit manual scrolling to the various displays. To resume automatic scrolling, press the NO button. NOTE: The unit will return to the automatic scrolling from any menu after one minute of inactivity. Activity is defined as any button being pressed. 6.1 Single Probe For single probe units, model number XX1X the display sequence will appear as follows:

07/29/03 13:15 P1 TOP OIL 45 C TOP OIL MIN= 35 C @ 03:15 07/29/03 TOP OIL MAX= 65 C @ 17:42 07/18/03

RST MIN/MAX PUSH YES TO RST

The name set for P1 will appear on the display as shown above.

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6.2 Dual Probe For dual probe units, model number XX2X the display sequence will appear as follows:

07/29/03 13:15 P1 TOP OIL 45 C 07/29/03 13:15 P2 WINDING 58 C TOP OIL MIN= 35 C @ 03:15 07/29/03 TOP OIL MAX= 65 C @ 17:42 07/18/03 WINDING MIN= 43 C @ 03:15 07/29/03 WINDING MAX= 83 C @ 17:42 07/18/03 RST MIN/MAX PUSH YES TO RST

The name set for P1 and P2 will appear on the display as shown above.

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6.3 Single Probe With Calculated Winding For single probe units with calculated winding temperature, model number XX3X the display sequence will appear as follows:

07/29/03 13:15 P1 TOP OIL 45 C 07/29/03 13:15 WINDING 58 C 07/29/03 13:15 LOAD 453 A TOP OIL MIN= 35 C @ 03:15 07/29/03 TOP OIL MAX= 65 C @ 17:42 07/18/03 WINDING MIN= 43 C @ 03:15 07/29/03 WINDING MAX= 83 C @ 17:42 07/18/03 RST MIN/MAX PUSH YES TO RST
The name set for P1 will appear on the display as shown above. 85
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6.4 Dual Probe With Calculated Winding For dual probe units with calculated winding temperature, model number XX4X the display sequence will appear as follows:

07/29/03 13:15 P1 TOP OIL 45 C

07/29/03 13:15 P2 LTCDIFF - 03 C

07/29/03 13:15 LOAD 453 A

07/29/03 13:15 WINDING 58 C

TOP OIL MIN= 35 C @ 03:15 07/29/03

TOP OIL MAX= 65 C @ 17:42 07/18/03

LTCDIFF MAX= 02 C @ 17:42 07/18/03

LTCDIFF MIN= -08 C @ 03:15 07/29/03

WINDING MIN= 43 C @ 03:15 07/29/03

WINDING MAX= 83 C @ 17:42 07/18/03

RST MIN/MAX PUSH YES TO RST

The name set for P1 and P2 will appear on the display as shown above.

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6.5 Reset Min/Max The minimum and maximum registers may be reset by pressing the YES button when the display is showing:

RST MIN/MAX PUSH YES TO RST

To confirm that the min/max values are reset, the display will read:

MIN/MAX IS RST

New data will be recorded as soon as the data is ready.

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VIEW SETTINGS

View allows display of settings without entering PROGRAM. Settings may be viewed from the front panel or via a PC. 7.1 View Settings Via Front Panel To view settings from the front panel, first press the % or &arrow buttons until the VIEW Settings screen is displayed:

VIEW SETTINGS PUSH YES TO VIEW

Pressing the YES button will allow you to scroll through each parameter by using the % or &arrow buttons. By pressing NO you will bounce back to the above display. 7.2 View Settings Via PC To view settings via a PC, first press the Enter key to display the Main Menu. When the user presses 1 followed by the Enter key, the user will see the following display:
VIEW 01 SP11 PICKUP=00 C 02 SP11 DRPOUT=00 C 03 SP12 PICKUP=00 C 04 SP12 DRPOUT=00 C 05 SP13 PICKUP=00 C 06 SP13 DRPOUT=00 C 07 SP14 PICKUP=00 C 08 SP14 DRPOUT=00 C 09 SP21 PICKUP=00 C 10 SP21 DRPOUT=00 C 11 SP22 PICKUP=00 C 12 SP22 DRPOUT=00 C 13 SP23 PICKUP=00 C 14 SP23 DRPOUT=00 C 15 SP24 PICKUP=00 C 16 SP24 DRPOUT=00 C 17 WSP1 PICKUP=00 C 18 WSP1 DRPOUT=00 C 19 WSP2 PICKUP=00 C 20 WSP2 DRPOUT=00 C 21 WSP3 PICKUP=00 C 22 WSP3 DRPOUT=00 C 23 WSP4 PICKUP=00 C 24 WSP4 DRPOUT=00 C 25 LTCDIFF PICKUP=00 C 26 LTCDIFF DRPOUT=00 C 27 LTCDIFF PICKUPTMR=00 28 LSP1 PICKUP=0.0 A 29 LSP1 DRPOUT=0.0 A

MIN

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30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87

LSP2 PICKUP=0.0 A LSP2 DRPOUT=0.0 A LOAD PICKUP TMR1 =00 sec LOAD PICKUP TMR2 =00 sec IN1 CTRL=LEVEL (0) IN2 CTRL=LEVEL (0) OUT1 PICKUP TMR=00 sec OUT1 AUTO (0) OUT1 UNCHG (0) w/ALRM OUT2 PICKUP TMR=00 sec OUT2 AUTO (0) OUT2 PCKUP (1) w/ALRM OUT3 PICKUP TMR=00 sec OUT3 AUTO (0) OUT3 PCKUP (1) w/ALRM OUT4 PICKUP TMR=00 sec OUT4 AUTO (0) OUT4 PCKUP (1) w/ALRM SP11 Not Assigned SP12 Not Assigned SP13 Not Assigned SP14 Not Assigned SP21 Not Assigned SP22 Not Assigned SP23 Not Assigned SP24 Not Assigned LTC Not Assigned WSP1 Not Assigned WSP2 Not Assigned WSP3 Not Assigned WSP4 Not Assigned LSP1 Not Assigned LSP2 Not Assigned OUT1 Not Assigned OUT2 Not Assigned OUT3 Not Assigned OUT4 Not Assigned IN1 Not Assigned IN2 Not Assigned TIME1 00:00 TO 00:00 Not Assigned TIME2 00:00 TO 00:00 Not Assigned TIME3 00:00 TO 00:00 Not Assigned OUT1 =INVERT (1) OUT2 =Not INVERT (0) OUT3 =Not INVERT (0) OUT4 =Not INVERT (0) CT RATIO=00 RATED LOAD=00 A WINDING RISE @ RATED LOAD=00 C WINDING TC=00 MIN COOLING TYPE=Not DIRECTED FOA (0) TPROBE1 NAME=TOP OIL (0) TPROBE2 NAME=LTCDIFF (3) ALTERNATE=DSABL (0) ANALGOUT=N/A A1 SOURCE=P1 (0) A2 SOURCE=P1 (0) BAUD RATE= 1200 (0)

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88 NODE ADDR=00 89 REMOTE BLK=DSABL (0) 90 TIMEBASE=00 sec 91 INCLUDE P1 IN LOG=NO (0) 92 INCLUDE P2 IN LOG=NO (0) 93 INCLUDE WINDING IN LOG=NO (0) 94 INCLUDE LOAD IN LOG=NO (0) 95 TIME=17:05 96 DATE=07/29/03 97 WNDCKT ALRM ENABLED (0) 98 DEVICE ALRM ENABLED (0) 99 TEMPERATURE ALRM ENABLED (0) 100 MANUAL ALRM ENABLED (0) 101 TIME SP CNTR=00

After transmitting the data to the host computer, the TTC-1000 automatically logs off. The user must press the Enter key to re-display the Main Menu. NOTE: In single probe units, TEMP PROBE2 NAME=N/A.

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STATUS

STATUS allows you to take a snapshot of the recognized state of any output, temperature set points, LOAD, LTCDIFF set points, time set points and optically isolated inputs. In the case of outputs, this will be the state of the programmable logic. This may not be the state of the output relay as it may be controlled either manually or remotely. 8.1 View Status Via Front Panel To view settings from the front panel, first press the % or &arrow buttons until the VIEW Status screen is displayed:

VIEW STATUS PUSH YES TO VIEW

To view the status of each operand you must first press YES. After pressing YES you can use the % or &arrow buttons to scroll between the operands. Pressing NO at any time will bounce you out of the display of status. 8.2 View Status Via PC To view settings via a PC, first press the Enter key to display the Main Menu. When the user presses 3 followed by the Enter key, the user will see the following display:
STATUS TEMPERATURE TOP OIL/LTCDIFF/WINDING 23/00/23 C LOAD=00 A TOP OIL MIN=23 C @ 16 07/29/03 TOP OIL MAX=23 C @ 16:49 07/29/03 LTCDIFF MIN=00 C @ 16:49 07/29/03 LTCDIFF MAX=00 C @ 16:49 07/29/03 WINDING MIN=23 C @ 16:49 07/29/03 WINDING MAX=23 C @ 16:49 07/29/03 SP11=PICKED UP SP12=PICKED UP SP13=PICKED UP SP14=PICKED UP SP21=PICKED UP SP22=PICKED UP SP23=PICKED UP SP24=PICKED UP LTC=PICKED UP WSP1=PICKED UP WSP2=PICKED UP WSP3=PICKED UP WSP4=PICKED UP LSP1=PICKED UP LSP2=PICKED UP IN1=DRP'D OUT IN2=DRP'D OUT

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OUT1=PICKED UP OUT2=DRP'D OUT OUT3=DRP'D OUT OUT4=DRP'D OUT TIME1=DRP'D OUT TIME2=DRP'D OUT TIME3=DRP'D OUT

You must press the Enter key on your keyboard to display the Main Menu.

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SETTING FILES

Uploading and downloading of setting files can only be accomplished through connection from a PC directly connected to the TTC-1000. To save a setting file on your PC use Upload Setting file. To transfer a previously stored setting file from your PC to the TTC-1000, use Download Setting file. 9.1 Upload Setting Files Upload settings transfers the binary settings to a designated file in a PC connected through the RS232 communications port. The TTC-1000 uses the XMODEM protocol which is supported by HyperTerminal and Procomm, as well as other terminal emulation programs. Check sum error checking is employed. 9.1.1 Upload Settings Using HyperTerminal The procedure to upload a setting file is as follows: 1. Press Enter to display the Main Menu. Press 4 and then Enter:

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2. After pressing 4 and Enter:

3. Click on Transfer and click Receive File:

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4. Select from the Use receiving protocol list box Xmodem protocol. If the folder listed is incorrect, click Browse to select the folder where the received setting file is to be placed. Click Receive:

5. Enter the file name and click OK:

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6. Uploading will begin. There will be two retries. Click Cancel if more than 3 retries are attempted:

7. At the conclusion of the upload, the Main Menu will display. NOTE: Upload can be terminated by pressing the Esc key on your PC prior to starting the file transfer.

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9.1.2 Upload Settings Using Procomm The procedure to upload a setting file is as follows: 1. Press Enter to display the Main Menu. Press 4 and then Enter:

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2. Click on Data. Click on Receive File:

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3. Select a folder and Type the file name. Click Save:

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4. The file transfer window will open indicating progress. 128 will be recorded in Byte count if successful:

5. At the conclusion of the upload, the Main Menu will display. NOTE: Upload can be terminated by pressing the Esc key on your PC prior to starting the file transfer.

NOTE: HyperTerminal and Procomm first use CRC error checking for the first two message packet reception tries. A good packet should be received on the 2nd, 3rd or 4th try as both programs automatically switch to Check Sum error checking. The TTC-1000 has a built in 60 second delay to wait for retries. Should you wish to abort the reception, close all active terminal emulation receive windows and press the ESC key followed by the Enter key on your PC.

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9.2 Download Setting Files Download settings transfers the binary setting file on your PC to the TTC-1000 connected through the RS232 communications port. The TTC-1000 uses the XMODEM protocol which is supported by HyperTerminal and Procomm, as well as other terminal emulation programs. Check sum error checking is employed. 9.2.1 Download Settings Using HyperTerminal The procedure to download a setting file is as follows: 1. Press Enter to display the Main Menu and Type 5 followed by / followed by the 4 digit password:

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2. Click Transfer then click Send File:

3. Select the Folder by clicking Browse to locate folder where the file is to be stored and enter the file name. Select Xmodem protocol:

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4. The following screen will show the download progress:

5. If successful, the following screen will display:

NOTE: Download may be terminated prior to the transfer by pressing any key on the keyboard

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9.2.2 Download Settings Using Procomm Check settings to insure Xmodem protocol is selected. To download a setting file: 1. Press Enter to display the Main Menu and type 5 followed by / followed by the 4 digit password:

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2. Click Data and click Send File:

3. Select Folder, type file name and click Open:

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4. Progress will be indicated:

5. The following screen will be displayed when complete:

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NOTE: The TTC-1000 will suspend all measurements and calculations once downloading is selected. The outputs will also be blocked during this time. The TTC-1000 transfers the new settings to a buffer register and will transfer the settings to E2 memory only after the checksum test is passed.

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10 DATA LOGGING Data logging permits storage of time stamped temperature and load data. The user has the ability to change the time base used for time stamping from 1 to 9999 seconds. Setting the time base to zero erases the log and prevents records from being recorded. The user can select which points to record. Points which can be recorded include probe P1s temperature, P2s temperature, calculated winding temperature, and load. Once the log is full, the oldest records are over written with the newest records. Since the records are stored in non-volatile memory, records are never lost even in the event of a power interruption. 10.1 Data Storage There are 32,512 bytes available for storage of data records. A byte is defined as an 8 bit quantity. Each record is time stamped at an interval defined as the Time Base. A data record is defined as a set of data points. Data points can include probe P1s temperature, P2s temperature, calculated winding temperature, and load. All temperatures are stored as a single byte. Load is stored as a two byte quantity. There are two additional bytes per record to assist the firmware in storing and retrieving the data log. A record can be anywhere from 3 bytes to 7 bytes in length. The following table summarizes the available data points and the maximum number of records that can be stored: Points Recorded P1, or P2, or Calculated Winding Any two temperatures Any one temperature and Load P1 and P2 and Calculated Winding Any two temperatures and Load All three temperatures and Load Table 10. 1: Maximum Records After selecting the data points to log, it is simple to figure out the length of time data can be recorded. For example if 30 minutes time stamping is required, Time Base=1800, and all four points (P1, P2, Winding & Load) are required, the maximum time that data can be recorded in days is equal to 4,644 divided by 48 records per day or 96 days. This can be extended to up to 1254 days if only one temperature is recorded every 9999 seconds or ~2.75 hours. Practically speaking, a temperature and load will be logged every hour or 3600 seconds. In this case the log will hold 270 days of data. There is one limitation, in the event that power is interrupted, the time stamp is stored as a data record. Time stamp records consume a total of 8 bytes. This is a 108
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Bytes/Record 3 4 5 6 6 7

Max Records 10,837 8,128 6,502 5,418 5,418 4,644

non-factor if power is never interrupted, but if the device is AC powered, it could reduce the number of records by a small amount. 10.2 Data Points Data recorded can be selected for logging. For P1 or P2, the data recorded takes the name chosen for the specific temperature probe. If P1 or P2 is chosen as LTCDIFF, the data recorded is the differential between the LTC tank temperature and the Top Oil probe. All other temperature points are recorded as the absolute value of the measured temperature. The load current reported is the average or demand logged for the period between samples. If a Time Base of 15 minutes is selected, the load current is the average value over 15 minutes. For Time Base settings less than 16 seconds, the load current reported will be the actual load current. 10.3 Setting the Time Base Time Base can be entered from 0 to 9999 seconds. Setting the Time Base to zero will reset the log and no records will be logged. Changing the Time Base will erase the log and commence recording with the new Time Base. To change this setting, enter PROGRAM mode from the front panel as discussed in Section 4.1. To set the time base from the front panel, press the %or & arrow button until the setting 082 is displayed:

PRGM SETTING 082 TIMEBASE=0000sec

Press the YES button. The first digit will flash. Use the % or &arrow buttons to scroll through the digits 0 9. Use the ' or (buttons to scroll between the digits. Each digit moved to will flash. Press YES after you have entered all four digits. For programming from a PC, enter PROGRAM through the main menu as discussed in Section 4.2. Once in PROGRAM, type the setting for the time base on the Enter: line as follows: Enter:90/3600) This will set the Time Base to 3600 seconds. 10.4 Selecting Data Points Any or all of the data points can be selected for logging. Change the number of points or the points recorded will erase the log. If no points are selected the log will be erased and no data logged. There are four points that can be added to the 109
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log: P1, P2, Calculated Winding, and Load. The heading names for probes P1 and P2.in the data log will be as displayed on the front panel. 10.4.1 Add or Delete P1 From Log To change this setting, enter PROGRAM mode from the front panel as discussed in Section 4.1. To set the P1 RECORD from the front panel, press the %or &arrow button until the setting 083 is displayed:

PRGM SETTING 083 P1 RECORD =NO

Press the YES button. The first character will flash. Use the % or &arrow buttons to scroll between YES and NO. For programming from a PC, enter PROGRAM through the main menu as discussed in Section 4.2. Once in PROGRAM, type the setting for P1 RECORD on the Enter: line as follows: Enter:91/1) This will add P1 to the log. Type 0 to remove from the log. 10.4.2 Add or Delete P2 From Log To change this setting, enter PROGRAM mode from the front panel as discussed in Section 4.1. To set the P2 RECORD from the front panel, press the %or &arrow button until the setting 084 is displayed:

PRGM SETTING 084 P2 RECORD =NO

Press the YES button. The first character will flash. Use the % or &arrow buttons to scroll between YES and NO. For programming from a PC, enter PROGRAM through the main menu as discussed in Section 4.2. Once in PROGRAM, type the setting for P2 RECORD on the Enter: line as follows: Enter:92/1) This will add P2 to the log. Type 0 to remove from the log.

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10.4.3 Add or Delete Calculated Winding From Log To change this setting, enter PROGRAM mode from the front panel as discussed in Section 4.1. To set the WNDGRECORD from the front panel, press the %or &arrow button until the setting 085 is displayed:

PRGM SETTING 085 WNDGRECORD =NO

Press the YES button. The first character will flash. Use the % or &arrow buttons to scroll between YES and NO. For programming from a PC, enter PROGRAM through the main menu as discussed in Section 4.2. Once in PROGRAM, type the setting for Calculated Winding Record on the Enter: line as follows: Enter:93/1) This will add Calculated Winding to the log. Type 0 to remove from the log. 10.4.4 Add or Delete Load From Log To change this setting, enter PROGRAM mode from the front panel as discussed in Section 4.1. To set the LOAD RECORD from the front panel, press the %or &arrow button until the setting 086 is displayed:

PRGM SETTING 086 LOADRECORD =NO

Press the YES button. The first character will flash. Use the % or &arrow buttons to scroll between YES and NO. For programming from a PC, enter PROGRAM through the main menu as discussed in Section 4.2. Once in PROGRAM, type the setting for LOAD RECORD on the Enter: line as follows: Enter:94/1) This will add Load to the log. Type 0 to remove from the log.

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10.5 Retrieving Data Log The data log can be downloaded to a PC through the RS-232 interface. Downloading the data log does not erase the log. The data log is downloaded as a comma delimited ASCII data suitable for importing into Microsoft Excel. To download the log via a PC, open your terminal emulation program. Operation has been verified Windows Terminal 3.1, Procomm Plus and HyperTerminal. It is recommended that the terminal emulation be set for either ANSI or TTY. The pin out of this port is designed to use a 9 pin female to 9 pin male null modem cable. You will need to configure your terminal emulation program before you get started. First press the Enter key to display the Main Menu:
Advanced Power Technologies, LLC; (C) 2001-2003 Transformer Temperature Controller V4.3XX Select: 1. VIEW 2. PROGRAM (2/XXXX) 3. STATUS 4. UPLOAD SETTINGS 5. DOWNLOAD SETTINGS (5/XXXX) 6. DOWNLOAD DATA LOG 7. DOWNLOAD SOFTWARE PATCH, DATA LOG WILL BE ERASED (7/XXXX) 8. LOG OFF Enter Code:

Press 6 followed by the Enter key. If no data is logged the data reported through the terminal emulation program will show:
NO DATA END OF REPORT. STOP TEXT CAPTURE & PRESS 'Enter'

Should the log contain data, the terminal emulation program will show:
DATE,TIME,TOP OIL,WINDING,LOAD 07/31/03,08:46:03,49 ,49 ,930 07/31/03,08:36:03,49 ,49 ,931 07/31/03,08:26:03,49 ,49 ,932 07/31/03,08:16:03,49 ,49 ,934 07/31/03,08:06:03,49 ,49 ,937 07/31/03,07:56:03,49 ,49 ,940

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END OF REPORT. STOP TEXT CAPTURE & PRESS 'Enter'

The first line is the header for the data reported. The last character is a carriage return (CR) character, hex 013, and line feed (LF), hex 011. Each subsequent line is the comma delimited data followed by a CR and LF characters. 10.5.1 Saving the Data Log as a Text File Using HyperTerminal To save the data log in HyperTerminal: 1. Press 6 on the Enter line of the Main Menu. DO NOT PRESS Enter key. 2. Click on Transfer on the HyperTerminal Toolbar:

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3. Click on Capture Text. A window will open to select the Folder where the text file is to be stored:

4. Click Browse to find a Path to store the download and enter a file name and click the Save button:

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5. Press enter after the 6 in the Main Menu:

6. Click on Transfer, Capture Text and click Stop to halt the data capture:

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10.5.2 Saving the Data Log as a Text File Using ProComm 1. Press 6 on the Enter line of the Main Menu and press the Enter key:

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2. Highlight the data from the screen to be stored as a text file:

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3. Select the Path and file name for the text file. Click Save:

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10.6 Import to Excel The text file captured can be imported into excel for plotting and sorting. It is a good idea to open the text file in Notepad to delete any extra characters before trying to import the file into excel. 1. Open Excel. Click on File and click on Open:

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2. Go to the Path where the text file is stored and select Files of Type: Text Files, Double Click the file name and Click Open:

3. Click the Delimited button and click Next:

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4. Check the Comma box in Delimiters. Make sure all other boxes are unchecked:

5. Click the General button in the Column data format and click Finish:

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6. After closing the import wizard, the text data will display:

The data is now ready for graphing.

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11 DOWNLOAD PROGRAM UPDATES The TTC-1000 firmware contains a boot loader that allows the user to download new firmware. Downloading firmware will erase the data log. Firmware can be downloaded to a PC through the RS-232 interface. Firmware patches must be obtained from Advanced Power Technologies and are only available for units with TTMV4.XX firmware. To download firmware via a PC, open your terminal emulation program. Operation has been verified Windows Terminal 3.1, Procomm Plus and HyperTerminal. It is recommended that the terminal emulation be set for either ANSI or TTY. The pin out of this port is designed to use a 9 pin female to 9 pin male null modem cable. You will need to configure your terminal emulation program before you get started. First press the Enter key to display the Main Menu:
Advanced Power Technologies, LLC; (C) 2001-2003 Transformer Temperature Controller V4.3XX Select: 1. VIEW 2. PROGRAM (2/XXXX) 3. STATUS 4. UPLOAD SETTINGS 5. DOWNLOAD SETTINGS (5/XXXX) 6. DOWNLOAD DATA LOG 7. DOWNLOAD SOFTWARE PATCH, DATA LOG WILL BE ERASED (7/XXXX) 8. LOG OFF Enter Code:

Type 7/ followed by the password programmed or the super user password. Press the Enter key. If the terminal emulation screen clears, you have entered an incorrect password. Otherwise the screen will display:
FIRMWARE FILE TRANSFER IN PROGRESS. PRESS Any KEY TO ABORT.

Also, the front panel display will show:

PLEASE WAIT LOADING FIRMWARE

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V4.33, August 22, 2003

The user has approximately 90 seconds to find the file and start the download process. The user will see the following message on the PC if they are unable to locate the file in the allotted time:
FIRMWARE FILE TRANSFER IN PROGRESS. PRESS Any KEY TO ABORT. DOWNLOAD Not SUCCESSFUL. PRESS 'Enter' KEY

11.1 Download Firmware Using HyperTerminal To download firmware using HyperTerminal: 1. Click Transfer on the toolbar and click Send File:

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V4.33, August 22, 2003

2. Find the Path and file name. 90 seconds are allotted to find the file:

3. Select Xmodem from the Protocol pull down list. Enter the Filename if in the Folder indicated or click the Browse button to find the file:

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V4.33, August 22, 2003

4. Click on the file name and click open. Click Send:

5. The download will now begin. Clicking Cancel aborts the transfer:

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V4.33, August 22, 2003

6. If the transfer is successful, the following screen will be displayed to wait 15 seconds for the transfer to be burned-in to the microprocessor:

7. Press the Enter key after 15 seconds to display the Main Menu:

8. If the Main Menu does not appear, check the front panel display to see if the display is scrolling. If not de-energize the unit and re-energize. Wait 15 seconds. If the unit does not respond after 15 seconds call the factory at (866) 563-6600 for assistance.

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V4.33, August 22, 2003

11.2 Download Firmware Using Procomm Make sure the Transfer Protocol is set for XMODEM. To download firmware using Procomm: 1. Click Data on the toolbar and click Send File:

128

V4.33, August 22, 2003

2. Find the folder containing the file to be transferred.

129

V4.33, August 22, 2003

3. Click Open:

130

V4.33, August 22, 2003

4. The download will now begin. Clicking Cancel aborts the transfer:

131

V4.33, August 22, 2003

5. If the transfer is successful, the following screen will be displayed to wait 15 seconds for the transfer to be burned-in to the microprocessor:

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V4.33, August 22, 2003

6. Press the Enter key after 15 seconds to display the Main Menu:

7. If the Main Menu does not appear, check the front panel display to see if the display is scrolling. If not de-energize the unit and re-energize. Wait 15 seconds. If the unit does not respond after 15 seconds call the factory at (866) 563-6600 for assistance.

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V4.33, August 22, 2003

12 SETTINGS WORKSHEETS The following worksheet is a comprehensive list of all the settings programmable through the RS-232 interface and possible settings. A blank space is provided to write-in the desired setting:

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V4.33, August 22, 2003

12.1 Front Panel Setting Sheets

Setting # Setting Purpose Setting Range or Values 001 SP11PICKUP Probe #1 pickup temperature 002 SP11DRPOUT Probe #1 dropout temperature 003 SP12PICKUP Probe #1 pickup temperature 004 SP12DRPOUT Probe #1 dropout temperature 005 SP13PICKUP Probe #1 pickup temperature 006 SP13DRPOUT Probe #1 dropout temperature 007 SP14PICKUP Probe #1 pickup temperature 008 SP14DRPOUT Probe #1 dropout temperature 009 SP21PICKUP Probe #2 pickup temperature 010 SP21DRPOUT Probe #2 dropout temperature 011 SP22PICKUP Probe #2 pickup temperature 012 SP22DRPOUT Probe #2 dropout temperature 013 SP23PICKUP Probe #2 pickup temperature 014 SP23DRPOUT Probe #2 dropout temperature 015 SP24PICKUP Probe #2 pickup temperature 0 to 160 C 0 0 to 160 C 0 0 to 160 C 0 0 to 160 C 0 0 to 160 C 0 0 to 160 C 0 0 to 160 C 0 0 to 160 C 0 0 to 160 C 0 0 to 160 C 0 0 to 160 C 0 0 to 160 C 0 0 to 160 C 0 0 to 160 C 0 0 to 160 C Factory Default 0 Program to

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V4.33, August 22, 2003

Setting #

Setting

Purpose

Setting Range or Values 0 to 160 C

Factory Default 0

Program to

016

SP24DRPOUT

Probe #2 dropout temperature

017 018

CT RATIO RATED LOAD (functional only in units equipped with aux CT)

Sets Primary CT ratio Sets rated load current

0 to 9999 0 to 65535 Amps

0 0

019

WINDINGRISE (functional only in units equipped with aux CT)

Set hotspot rise above top oil temperature at rated load from manufacturer's heat run data

0 to 99 C

020

WINDINGTC (functional only in units equipped with aux CT)

Sets winding time constant from manufacturer's heat run data Sets cooling type to direct FOA/FOW

0 to 999 minutes

021

DIRECTED FOA (functional only in units equipped with CT)

YES, NO

NO

022

WSP1PICKUP

Calculated winding set point pickup temperature

0 to 180 C 0 to 180 C

023

WSP1DRPOUT

Calculated winding set point dropout temperature

024

WSP2PICKUP

Calculated winding set point pickup temperature

0 to 180 C 0 to 180 C

025

WSP2DRPOUT

Calculated winding set point dropout temperature

026

WSP3PICKUP

Calculated winding set point pickup temperature

0 to 180 C 0 to 180 C

027

WSP3DRPOUT

Calculated winding set point dropout temperature

136

V4.33, August 22, 2003

Setting #

Setting

Purpose

Setting Range or Values 0 to 180 C 0 to 180 C

Factory Default 0

Program to

028

WSP4PICKUP

Calculated winding set point pickup temperature

029

WSP4DRPOUT

Calculated winding set point dropout temperature

030

LTCDIFF PU (Not functional in single probe units)

LTC Differential pickup temperature

-20 to 20 C

031

LTCDIFF DO (Not functional in single probe units)

LTC Differential drop out temperature

-20 to 20 C

032

LTCPUTMR (Not functional in single probe units)

LTC Differential pickup timer supervises LTCDIFF pickup Load pickup set point

0 to 999 Minutes

033

LOADPUSP1 (functional only in units equipped with aux CT)

0.0 to 9.9 Amps

0.0

034

LOADDOSP1 (functional only in units equipped with aux CT)

Load dropout set point

0.0 to 9.9 Amps

0.0

035

LOADPUSP2 (functional only in units equipped with aux CT)

Load pickup set point

0.0 to 9.9 Amps

0.0

036

LOADDOSP2 (functional only in units equipped with aux CT)

Load dropout set point

0.0 to 9.9 Amps

0.0

037

LSP1PUTMR (functional only in units equipped with aux CT)

Load pickup timer

0 to 255 seconds

137

V4.33, August 22, 2003

Setting #

Setting

Purpose

Setting Range or Values

Factory Default 0

Program to

038

LSP2PUTMR (functional only in units equipped with aux CT)

Load pickup timer

0 to 255 seconds

039

IN1=LEVEL or PULSE (functional only in units equipped with optically isolated inputs)

Allows input to handle pulses

LEVEL or PULSE

LEVEL

040

IN2=LEVEL or PULSE (functional only in units equipped with optically isolated inputs)

Allows input to handle pulses

LEVEL or PULSES

LEVEL

041

OUT1PUTMR

Delays activation of an output

0 to 255 seconds (Note: a 0 setting results in a 32msec delay)

042

OUT2PUTMR

Delays activation of an output

0 to 255 seconds (Note: a 0 setting results in a 32msec delay)

043

OUT3PUTMR

Delays activation of an output

0 to 255 seconds (Note: a 0 setting results in a 32msec delay)

044

OUT4PUTMR

Delays activation of an output

0 to 255 seconds (Note: a 0 setting results in a 32msec delay)

045

(!) SP11 (*/+) TO OUTn

Assigns probe #1 set point to a specific output using a defined AND or OR logic operator

SP11 * OUT n ! SP11 * OUT n SP11 + OUT n ! SP11 + OUT n where n=1,2,3,4

SP11 * OUT0

138

V4.33, August 22, 2003

Setting #

Setting

Purpose

Setting Range or Values

Factory Default SP12 * OUT0

Program to

046

(!) SP12 (*/+) TO OUTn

Assigns probe #1 set point to a specific output using a defined AND or OR logic operator

SP12 * OUT n ! SP12 * OUT n SP12 + OUT n ! SP12 + OUT n where n=1,2,3,4

047

(!) SP13 (*/+) TO OUTn

Assigns probe #1 set point to a specific output using a defined AND or OR logic operator

SP13 * OUT n ! SP13 * OUT n SP13 + OUT n ! SP13 + OUT n where n=1,2,3,4

SP13 * OUT0

048

(!) SP14 (*/+) TO OUTn

Assigns probe #1 set point to a specific output using a defined AND or OR logic operator

SP14 * OUT n ! SP14 * OUT n SP14 + OUT n ! SP14 + OUT n where n=1,2,3,4

SP14 * OUT0

049

(!) SP21 (*/+) TO OUTn (Not functional in single probe units)

Assigns probe #2 set point to a specific output using a defined AND or OR logic operator

SP21 * OUT n ! SP21 * OUT n SP21 + OUT n ! SP21 + OUT n where n=1,2,3,4

SP21 * OUT0

050

(!) SP22 (*/+) TO OUTn (Not functional in single probe units)

Assigns probe #2 set point to a specific output using a defined AND or OR logic operator

SP22 * OUT n ! SP22 * OUT n SP22 + OUT n ! SP22 + OUT n where n=1,2,3,4

SP22 * OUT0

139

V4.33, August 22, 2003

Setting #

Setting

Purpose

Setting Range or Values

Factory Default SP23 * OUT0

Program to

051

(!) SP23 (*/+) TO OUTn (Not functional in single probe units)

Assigns probe #2 set point to a specific output using a defined AND or OR logic operator

SP23 * OUT n ! SP23 * OUT n SP23 + OUT n ! SP23 + OUT n where n=1,2,3,4

052

(!) SP24 (*/+) TO OUTn (Not functional in single probe units)

Assigns probe #2 set point to a specific output using a defined AND or OR logic operator

SP24 * OUT n ! SP24 * OUT n SP24 + OUT n ! SP24 + OUT n where n=1,2,3,4

SP24 * OUT0

053

(!) LTC (*/+) TO OUTn (Not functional in single probe units)

Assigns the LTC differential SP to a specific output using a defined AND or OR logic operator

LTC * OUT n ! LTC * OUT n LTC + OUT n ! LTC + OUT n where n=1,2,3,4

LTC * OUT0

054

(!) WSP1 (*/+) TO OUTn (functional only in units equipped with aux CT)

Assigns calculated winding set points to a specific output using a defined AND or OR logic operator

WSP1 * OUT n ! WSP1 * OUT n WSP1 + OUT n ! WSP1 + OUT n where n=1,2,3,4

WSP1 * OUT0

055

(!) WSP2 (*/+) TO OUTn (functional only in units equipped with aux CT)

Assigns calculated winding set points to a specific output using a defined AND or OR logic operator

WSP2 * OUT n ! WSP2 * OUT n WSP2 + OUT n ! WSP2 + OUT n where n=1,2,3,4

WSP2 * OUT0

140

V4.33, August 22, 2003

Setting #

Setting

Purpose

Setting Range or Values

Factory Default WSP3 * OUT0

Program to

056

(!) WSP3 (*/+) TO OUTn (functional only in units equipped with aux CT)

Assigns calculated winding set points to a specific output using a defined AND or OR logic operator

WSP3 * OUT n ! WSP3 * OUT n WSP3 + OUT n ! WSP3 + OUT n where n=1,2,3,4

057

(!) WSP4 (*/+) TO OUTn (functional only in units equipped with aux CT)

Assigns calculated winding set points to a specific output using a defined AND or OR logic operator

WSP4 * OUT n ! WSP4 * OUT n WSP4 + OUT n ! WSP4 + OUT n where n= 1,2,3,4

WSP4 * OUT0

058

(!) LSP1 (*/+) TO OUTn (functional only in units equipped with aux CT)

Assigns load set points to a specific output using a defined AND or OR logic operator

LSP1 * OUT n ! LSP1 * OUT n LSP1 + OUT n ! LSP1 + OUT n where n=1,2,3,4

LSP1 * OUT0

059

(!) LSP2 (*/+) TO OUTn (functional only in units equipped with aux CT)

Assigns load set points to a specific output using a defined AND or OR logic operator

LSP2 * OUT n ! LSP2 * OUT n LSP2 + OUT n ! LSP2 + OUT n where n=1,2,3,4

LSP2 * OUT0

060

(!) IN1 (*/+) TO OUTn (functional only in units equipped with optically isolated inputs)

Assigns optically isolated input to a specific output using a defined AND or OR logic operator

IN1 * OUT n ! IN1 * OUT n IN1 + OUT n ! IN1 + OUT n where n=1,2,3,4

IN1 * OUT0

141

V4.33, August 22, 2003

Setting #

Setting

Purpose

Setting Range or Values

Factory Default IN2 * OUT0

Program to

061

(!) IN2 (*/+) TO OUTn (functional only in units equipped with optically isolated inputs)

Assigns optically isolated input to a specific output using a defined AND or OR logic operator

IN2 * OUT n ! IN2 * OUT n IN2 + OUT n ! IN2 + OUT n where n=1,2,3,4

062

(!) OUT1 (*/+) TO OUTn

Assigns an output to a specific output using a defined AND or OR logic operator

OUT1 * OUT n ! OUT1 * OUT n OUT1 + OUT n ! OUT1 + OUT n where n=1,2,3,4

OUT1 * OUT0

063

(!) OUT2 (*/+) TO OUTn

Assigns an output to a specific output using a defined AND or OR logic operator

OUT2 * OUT n ! OUT2 * OUT n OUT2 + OUT n ! OUT2 + OUT n where n=1,2,3,4

OUT2 * OUT0

064

(!) OUT3 (*/+) TO OUTn

Assigns an output to a specific output using a defined AND or OR logic operator

OUT3 * OUT n ! OUT3 * OUT n OUT3 + OUT n ! OUT3 + OUT n where n=1,2,3,4

OUT3 * OUT0

065

(!) OUT4 (*/+) TO OUTn

Assigns an output to a specific output using a defined AND or OR logic operator

OUT4 * OUT n ! OUT4 * OUT n OUT4 + OUT n ! OUT4 + OUT n where n=1,2,3,4

OUT4 * OUT0

142

V4.33, August 22, 2003

Setting #

Setting

Purpose

Setting Range or Values

Factory Default

Program to

066

TIMESETPOINT1 00:00-00:00 > OUT0,1,2,3,4

OR's a time range to a specific output

Pickup and Dropout range: 00:00 to 23:59 (Military time)

00:0000:00> OUT0

067

TIMESETPOINT2 00:00-00:00 > OUT0,1,2,3,4

OR's a time range to a specific output

Pickup and Dropout range: 00:00 to 23:59 (Military time)

00:0000:00> OUT0 00:0000:00> OUT0

068

TIMESETPOINT3 00:00-00:00 > OUT0,1,2,3,4

OR's a time range to a specific output

Pickup and Dropout range: 00:00 to 23:59 (Military time)

069

INVERT OUT1

Master output inversion

OFF, ON

OFF

070

INVERT OUT2

Master output inversion

OFF, ON

OFF

071

INVERT OUT3

Master output inversion

OFF, ON

OFF

072

INVERT OUT4

Master output inversion

OFF, ON

OFF

073

ALTERNATE

Selects an output pair to alternate between to exercise fans

DSABL, 1-2, 1-3, 1-4, 2-3, 2-4, 3-4

DSABL

074

P1 NAME

Probe #1 name

TOP OIL, WINDING, AMBIENT, LTCDIFF, BOTMOIL

TOP OIL

075

P2 NAME

Probe #2 name (optional)

TOP OIL, WINDING, AMBIENT, LTCDIFF, BOTMOIL

TOP OIL (only in dual probe)

076

ANALGOUT

Current loop current range

0to1mA or 4to20mA

0to1mA

143

V4.33, August 22, 2003

Setting #

Setting

Purpose

Setting Range or Values

Factory Default P1

Program to

077

A1 SOURCE

Sets source for analog output A1

P1 (probe1), P2 (probe 2), WINDING (calculated)

078

A2 SOURCE

Sets source for analog output A2

P1 (probe1), P2 (probe2), WINDING (calculated)

P1

079

BAUD RATE

Sets baud rate for RS485 interface

1200, 2400, 9600, 19200 0 65535

1200

080

NODE ADDR

Sets the node address for DNP3.0

081

REMOTE BLK

Blocks remote control command

ENABL to block remote control or DSABL to allow remote control

DSBL

082

TIMEBASE

Sets record time for data log

0 - 9999

083 084 085

P1 RECORD P2 RECORD WNDGRECORD (functional only in units equipped with aux CT)

Sets P1 for data log Sets P2 for data log Sets Calculated Winding Temperature for data log

YES, NO YES, NO YES, NO

NO NO NO

086

LOADRECORD (functional only in units equipped with aux CT)

Sets LOAD for data log

YES, NO

NO

087 088 089 090 091

TIME MONTH DAY YEAR DEVICEALRM

Sets military time Sets month Sets day Sets Year Processor alarm enable

HH:MM 1 to 12 1 to 31 00 to 99 ENABL for enabled or DSABL for disabled

00:00 00 00 00 ENABL

144

V4.33, August 22, 2003

Setting #

Setting

Purpose

Setting Range or Values

Factory Default ENABL

Program to

092

TPROBEALRM

Temperature measurement alarm enable

ENABL for enabled or DSABL for disabled

093

MANALRM

Manual mode alarm enable

ENABL for enabled or DSABL for disabled ENABL for enabled or DSABL for disabled OUT1UNCHGw/ALRM does not allow OUT1 to change state when alarm OUT1PCKUPw/ALRM causes OUT1 to pickup when alarm OUT1SUPVw/ALRM drops out OUT1 when alarm

ENABL

094

WNDCKTALARM

Winding circuitry alarm enable

ENABL

095

OUT1(Action) w/ALRM Action: UNCHG, PCKUP,SUPV

Allows OUT1 to default when a DEVICE or TPROBE alarm

OUT1 UNCHG w/ALRM

096

OUT2 (Action) w/ALRM Action: UNCHG, PCKUP, SUPV

Allows OUT2 to default when a DEVICE or TPROBE alarm

OUT2UNCHGw/ALRM does not allow OUT2 to change state when alarm OUT2PCKUPw/ALRM causes OUT2 to pickup when alarm OUT2SUPVw/ALRM drops out OUT2 when alarm

OUT2 UNCHG w/ALRM

145

V4.33, August 22, 2003

Setting #

Setting

Purpose

Setting Range or Values

Factory Default OUT3 UNCHG w/ALRM

Program to

097

OUT3(Action) w/ALRM Action: UNCHG, PCKUP,SUPV

Allows OUT3 to default when a DEVICE or TPROBE alarm

OUT3UNCHGw/ALRM does not allow OUT3 to change state when alarm OUT3PCKUPw/ALRM causes OUT3 to pickup when alarm OUT3SUPVw/ALRM drops out OUT3 when alarm

098

OUT4 (Action) w/ALRM Action: UNCHG, PCKUP, SUPV

Allows OUT4 default when a DEVICE or TPROBE alarm

OUT4UNCHGw/ALRM does not allow OUT4 to change state when alarm OUT4PCKUPw/ALRM causes OUT4 to pickup when alarm OUT4SUPVw/ALRM drops out OUT4 when alarm

OUT4 UNCHG w/ALRM

099

TIME SP CNTR

Sets time counter for Time Setpoints operation

0 to 255

100

OUT1CTRL

Permits manual control of OUT1

AUTO, MAN OFF, MAN ON AUTO, MAN OFF, MAN ON AUTO, MAN OFF, MAN ON AUTO, MAN OFF, MAN ON 4 digits

AUTO

101

OUT2CTRL

Permits manual control of OUT2

AUTO

102

OUT3CTRL

Permits manual control of OUT3

AUTO

103

OUT4CTRL

Permits manual control of OUT4

AUTO

104

PASSWORD

Allows access to

0000

146

V4.33, August 22, 2003

12.2 PC Setting Sheets

Setting # 01 Setting SP11 PICKUP Purpose Probe #1 set point #1 pickup temperature 02 SP11 DRPOUT Probe#1 set point#1 dropout temperature 03 SP12 PICKUP Probe #1, set point #2 pickup temperature 04 SP12 DRPOUT Probe #1 set point #2 dropout temperature 05 SP13 PICKUP Probe #1, set point #3 pickup temperature 06 SP13 DRPOUT Probe #1 set point #3 dropout temperature 07 SP14 PICKUP Probe #1, set point #4 pickup temperature 08 SP14 DRPOUT Probe #1 set point #4 dropout temperature 09 SP21 PICKUP Probe #2, set point #1 pickup temperature Setting Range or Values 1/nnn where nnn=0 to 160 Program to

2/nnn where nnn=0 to 160

3/nnn where nnn=0 to 160

4/nnn where nnn=0 to 160

5/nnn where nnn=0 to 160

6/nnn where nnn=0 to 160

7/nnn where nnn=0 to 160

8/nnn where nnn=0 to 160

9/nnn where nnn=0 to 160 DO NOT SET IF SINGLE PROBE

147

V4.33, August 22, 2003

Setting # 10

Setting SP21 DRPOUT

Purpose Probe #2 set point #1 dropout temperature

Setting Range or Values 10/nnn where nnn=0 to 160 DO NOT SET IF SINGLE PROBE

Program to

11

SP22 PICKUP

Probe #2, set point #2 pickup temperature

11/nnn where nnn=0 to 160 DO NOT SET IF SINGLE PROBE

12

SP22 DRPOUT

Probe #2 set point #2 dropout temperature

12/nnn where nnn=0 to 160 DO NOT SET IF SINGLE PROBE

13

SP23 PICKUP

Probe #2, set point #3 pickup temperature

13/nnn where nnn=0 to 160 DO NOT SET IF SINGLE PROBE

14

SP23 DRPOUT

Probe #2 set point #3 dropout temperature

14/nnn where nnn=0 to 160 DO NOT SET IF SINGLE PROBE

15

SP24 PICKUP

Probe #2, set point #4 pickup temperature

15/nnn where nnn=0 to 160 DO NOT SET IF SINGLE PROBE

16

SP24 DRPOUT

Probe #2 set point #4 dropout temperature

16/nnn where nnn=0 to 160 DO NOT SET IF SINGLE PROBE

17

WSP1 PICKUP

Calculated winding pickup temperature

17/nnn where nnn=0 to 180 SET ONLY IF Aux CT avail.

148

V4.33, August 22, 2003

Setting # 18

Setting WSP1 DRPOUT

Purpose Calculated winding dropout temperature

Setting Range or Values 18/nnn where nnn=0 to 180 SET ONLY IF Aux CT avail.

Program to

19

WSP2 PICKUP

Calculated winding pickup temperature

19/nnn where nnn=0 to 180 SET ONLY IF Aux CT avail.

20

WSP2 DRPOUT

Calculated winding dropout temperature

20/nnn where nnn=0 to 180 SET ONLY IF Aux CT avail.

21

WSP3 PICKUP

Calculated winding pickup temperature

21/nnn where nnn=0 to 180 SET ONLY IF Aux CT avail.

22

WSP3 DRPOUT

Calculated winding dropout temperature

22/nnn where nnn=0 to 180 SET ONLY IF Aux CT avail.

23

WSP4 PICKUP

Calculated winding pickup temperature

23/nnn where nnn=0 to 180 SET ONLY IF Aux CT avail.

24

WSP4 DRPOUT

Calculated winding dropout temperature

24/nnn where nnn=0 to 180 SET ONLY IF Aux CT avail.

25

LTCDIFF PICKUP

LTC Differential pickup temperature

25/-nn or 25/nn where nn=0 to 20 DO NOT SET IF SINGLE PROBE

26

LTCDIFF DRPOUT

LTC Differential drop out temperature

26/-nn or 26/nn where nn=0 to 20 DO NOT SET IF SINGLE PROBE

149

V4.33, August 22, 2003

Setting # 27

Setting LTCDIFF PICKUPTMR

Purpose LTC Pickup Timer in minutes

Setting Range or Values 27/nnn where nnn=0 to 999 DO NOT SET IF SINGLE PROBE

Program to

28

LSP1 PICKUP

Load pickup current

28/n.n where n.n=0.0 to 9.9 SET ONLY IF Aux CT avail.

29

LSP1 DRPOUT

Load dropout current

29/n.n where n.n=0.0 to 9.9 SET ONLY IF Aux CT avail.

30

LSP2 PICKUP

Load pickup current

30/n.n where n.n=0.0 to 9.9 SET ONLY IF Aux CT avail.

31

LSP2 DRPOUT

Load dropout current

31/n.n where n.n=0.0 to 9.9 SET ONLY IF Aux CT avail.

32

LOAD PICKUP TMR1

Load pickup timer for LSP1

32/nnn where n=0 to 255 seconds SET ONLY IF Aux CT avail.

33

LOAD PICKUP TMR2

Load pickup timer for LSP2

33/nnn where n=0 to 255 seconds SET ONLY IF Aux CT avail.

34

IN1 CTRL

Allows the input to handle pulses

34/0: LEVEL 34/1: PULSE SET ONLY IF Optically Isolated Inputs avail.

35

IN2 CTRL

Allows the input to handle pulses

35/0: LEVEL 35/1: PULSE SET ONLY IF Optically Isolated Inputs avail.

150

V4.33, August 22, 2003

Setting # 36

Setting OUT1 PICKUP TMR

Purpose Delays activation of an output Operate Output in AUTO or MANUAL control

Setting Range or Values 36/nnn where n=0 to 255 seconds 37/0: AUTO (uses programmable logic 37/1: MANUAL (control through front panel)

Program to

37

OUT1 AUTO/MANUAL

38

OUT1 xxxxx (n) w/ALRM

Controls Behavior of output when Device or Temp Alarm

38/0: OUT1 UNCHG (0) w/ALRM 38/1: OUT1 PCKUP (1) w/ALRM 38/2: OUT1 SUPVS (2) w/ALRM

39

OUT2 PICKUP TMR

Delays activation of an output Operate Output in AUTO or MANUAL control

39/nnn where n=0 to 255 seconds 40/0: AUTO (uses programmable logic 40/1: MANUAL (control through front panel)

40

OUT2 AUTO/MANUAL

41

OUT2 xxxxx (n) w/ALRM

Controls Behavior of output when Device or Temp Alarm

41/0: OUT2 UNCHG (0) w/ALRM 41/1: OUT2 PCKUP (1) w/ALRM 41/2: OUT2 SUPVS (2) w/ALRM

42

OUT3 PICKUP TMR

Delays activation of an output Operate Output in AUTO or MANUAL control

42/nnn where n=0 to 255 seconds 43/0: AUTO (uses programmable logic 43/1: MANUAL (control through front panel)

43

OUT3 AUTO/MANUAL

151

V4.33, August 22, 2003

Setting # 44

Setting OUT3 xxxxx (n) w/ALRM

Purpose Controls Behavior of output when Device or Temp Alarm

Setting Range or Values 44/0: OUT3 UNCHG (0) w/ALRM 44/1: OUT3 PCKUP (1) w/ALRM 44/2: OUT3 SUPVS (2) w/ALRM

Program to

45

OUT4 PICKUP TMR

Delays activation of an output Operate Output in AUTO or MANUAL control

45/nnn where n=0 to 255 seconds 46/0: AUTO (uses programmable logic 46/1: MANUAL (control through front panel)

46

OUT4 AUTO/MANUAL

47

OUT4 xxxxx (n) w/ALRM

Controls Behavior of output when Device or Temp Alarm

47/0: OUT4 UNCHG (0) w/ALRM 47/1: OUT4 PCKUP (1) w/ALRM 47/2: OUT4 SUPVS (2) w/ALRM

48

(!) SP11 (*/+) TO OUTn

Programmable logic for SP11

48/0/0/0: SP11 not assigned 48/0/0/n: SP11 * to OUTn 48/1/0/n: !SP11 * to OUTn 48/0/1/n: SP11 + to OUTn 48/1/1/n: !SP11 + to OUTn where n=1,2,3,4

49

(!) SP12 (*/+) TO OUTn

Programmable logic for SP12

49/0/0/0: SP12 not assigned 49/0/0/n: SP12 * to OUTn 49/1/0/n: !SP12 * to OUTn 49/0/1/n: SP12 + to OUTn 49/1/1/n: !SP12 + to OUTn where n=1,2,3,4

152

V4.33, August 22, 2003

Setting # 50

Setting (!) SP13 (*/+) TO OUTn

Purpose Programmable logic for SP13

Setting Range or Values 50/0/0/0: SP13 not assigned 50/0/0/n: SP13 * to OUTn 50/1/0/n: !SP13 * to OUTn 50/0/1/n: SP13 + to OUTn 50/1/1/n: !SP13 + to OUTn where n=1,2,3,4

Program to

51

(!) SP14 (*/+) TO OUTn

Programmable logic for SP14

51/0/0/0: SP14 not assigned 51/0/0/n: SP14 * to OUTn 51/1/0/n: !SP14 * to OUTn 51/0/1/n: SP14 + to OUTn 51/1/1/n: !SP14 + to OUTn where n=1,2,3,4

52

(!) SP21 (*/+) TO OUTn

Programmable logic for SP21 DO NOT USE FOR SINGLE PROBE

52/0/0/0: SP21 not assigned 52/0/0/n: SP21 * to OUTn 52/1/0/n: !SP21 * to OUTn 52/0/1/n: SP21 + to OUTn 52/1/1/n: !SP21 + to OUTn where n=1,2,3,4

53

(!) SP22 (*/+) TO OUTn

Programmable logic for SP22 DO NOT USE FOR SINGLE PROBE

53/0/0/0: SP22 not assigned 53/0/0/n: SP22 * to OUTn 53/1/0/n: !SP22 * to OUTn 53/0/1/n: SP22 + to OUTn 53/1/1/n: !SP22 + to OUTn where n=1,2,3,4

54

(!) SP23 (*/+) TO OUTn

Programmable logic for SP23 DO NOT USE FOR SINGLE PROBE

54/0/0/0: SP23 not assigned 54/0/0/n: SP23 * to OUTn 54/1/0/n: !SP23 * to OUTn 54/0/1/n: SP23 + to OUTn 54/1/1/n: !SP23 + to OUTn where n=1,2,3,4

153

V4.33, August 22, 2003

Setting # 55

Setting (!) SP24 (*/+) TO OUTn

Purpose Programmable logic for SP24 DO NOT USE FOR SINGLE PROBE

Setting Range or Values 55/0/0/0: SP24 not assigned 55/0/0/n: SP24 * to OUTn 55/1/0/n: !SP24 * to OUTn 55/0/1/n: SP24 + to OUTn 55/1/1/n: !SP24 + to OUTn where n=1,2,3,4

Program to

56

(!) LTCDIFF (*/+) TO OUTn

Programmable logic for LTCDIFF DO NOT USE FOR SINGLE PROBE

56/0/0/0: LTCDIFF not assigned 56/0/0/n: LTCDIFF * to OUTn 56/1/0/n: !LTCDIFF * to OUTn 56/0/1/n: LTCDIFF + to OUTn 56/1/1/n: !LTCDIFF + to OUTn where n=1,2,3,4

57

(!) WSP1 (*/+) TO OUTn

Programmable logic for WSP1 SET ONLY IF Aux CT avail.

57/0/0/0: WSP1 not assigned 57/0/0/n: WSP1 * to OUTn 57/1/0/n: !WSP1 * to OUTn 57/0/1/n: WSP1 + to OUTn 57/1/1/n: !SP23 + to OUTn

58

(!) WSP2 (*/+) TO OUTn

Programmable logic for WSP2 SET ONLY IF Aux CT avail.

where n=1,2,3,4 58/0/0/0: WSP2 not assigned 58/0/0/n: WSP2 * to OUTn 58/1/0/n: !WSP2 * to OUTn 58/0/1/n: WSP2 + to OUTn 58/1/1/n: !WSP2 + to OUTn where n=1,2,3,4

154

V4.33, August 22, 2003

Setting # 59

Setting (!) WSP3 (*/+) TO OUTn

Purpose Programmable logic for SP3 SET ONLY IF Aux CT avail.

Setting Range or Values 59/0/0/0: WSP3 not assigned 59/0/0/n: WSP3 * to OUTn 59/1/0/n: !WSP3 * to OUTn 59/0/1/n: WSP3 + to OUTn 59/1/1/n: !WSP3 + to OUTn where n=1,2,3,4

Program to

60

(!) WSP4 (*/+) TO OUTn

Programmable logic for SP3 SET ONLY IF Aux CT avail.

60/0/0/0: WSP4 not assigned 60/0/0/n: WSP4 * to OUTn 60/1/0/n: !WSP4 * to OUTn 60/0/1/n: WSP4 + to OUTn 60/1/1/n: !WSP4 + to OUTn where n=1,2,3,4

61

(!) LSP1 (*/+) TO OUTn

Programmable logic for LSP1 SET ONLY IF Aux CT avail.

61/0/0/0: LSP1 not assigned 61/0/0/n: LSP1 * to OUTn 61/1/0/n: !LSP1 * to OUTn 61/0/1/n: LSP1 + to OUTn 61/1/1/n: !LP1 + to OUTn where n=1,2,3,4

62

(!) LSP2 (*/+) TO OUTn

Programmable logic for LSP2 SET ONLY IF Aux CT avail.

62/0/0/0: LSP2 not assigned 62/0/0/n: LSP2 * to OUTn 62/1/0/n: !LSP2 * to OUTn 62/0/1/n: LSP2 + to OUTn 62/1/1/n: !LP2 + to OUTn where n=1,2,3,4

155

V4.33, August 22, 2003

Setting # 63

Setting (!) OUT1 (*/+) TO OUTn

Purpose Programmable logic for OUT1

Setting Range or Values 63/0/0/0: OUT1 not assigned 63/0/0/n: OUT1 * to OUTn 63/1/0/n: !OUT1 * to OUTn 63/0/1/n: OUT1 + to OUTn 63/1/1/n: !OUT1 + to OUTn where n=1,2,3,4

Program to

64

(!) OUT2 (*/+) TO OUTn

Programmable logic for OUT2

64/0/0/0: OUT2 not assigned 64/0/0/n: OUT2 * to OUTn 64/1/0/n: !OUT2 * to OUTn 64/0/1/n: OUT2 + to OUTn 64/0/1/n: !OUT2 + to OUTn where n=1,2,3,4

65

(!) OUT3 (*/+) TO OUTn

Programmable logic for OUT3

65/0/0/0: OUT3 not assigned 65/0/0/n: OUT3 * to OUTn 65/1/0/n: !OUT3 * to OUTn 65/0/1/n: OUT3 + to OUTn 65/1/1/n: !OUT3 + to OUTn where n=1,2,3,4

66

(!) OUT4 (*/+) TO OUTn

Programmable logic for OUT4

66/0/0/0: OUT4 not assigned 66/0/0/n: OUT4 * to OUTn 66/1/0/n: !OUT4 * to OUTn 66/0/1/n: OUT4 + to OUTn 66/1/1/n: !OUT4 + to OUTn where n=1,2,3,4

156

V4.33, August 22, 2003

Setting # 67

Setting (!) IN1 (*/+) TO OUTn

Purpose Programmable logic for IN1 SET ONLY IF Optically Isolated Input avail.

Setting Range or Values 67/0/0/0: IN1 not assigned 67/0/0/n: IN1 * to OUTn 67/1/0/n: !IN1 * to OUTn 67/0/1/n: IN1 + to OUTn 67/1/1/n: !IN1 + to OUTn where n=1,2,3,4

Program to

68

(!) IN2 (*/+) TO OUTn

Programmable logic for IN2 SET ONLY IF Optically Isolated Input avail.

68/0/0/0: IN2 not assigned 68/0/0/n: IN2 * to OUTn 68/1/0/n: !IN2 * to OUTn 68/0/1/n: IN2 + to OUTn 68/1/1/n: !IN2 + to OUTn where n=1,2,3,4

69

TIME1 xx:xx TO yy:yy Assigned TO OUTn

Assigns TIME1 setpoint to OUTn

69/xx:xx/yy:yy/n where xx:xx= pickup time yy:yy=dropout time n=0,1,2,3,4

70

TIME2 xx:xx TO yy:yy Assigned TO OUTn

Assigns TIME2 setpoint to OUTn

70/xx:xx/yy:yy/n where xx:xx= pickup time yy:yy=dropout time n=0,1,2,3,4

71

TIME3 xx:xx TO yy:yy Assigned TO OUTn

Assigns TIME3 setpoint to OUTn

71/xx:xx/yy:yy/n where xx:xx= pickup time yy:yy=dropout time n=0,1,2,3,4

72

OUT1 INVERT

Inverts OUT1

72/0: Not INVERT 72/1: INVERT

157

V4.33, August 22, 2003

Setting # 73

Setting OUT2 INVERT

Purpose Inverts OUT2

Setting Range or Values 73/0: Not INVERT 73/1: INVERT

Program to

74

OUT3 INVERT

Inverts OUT3

74/0: Not INVERT 74/1: INVERT

75

OUT4 INVERT

Inverts OUT4

75/0: Not INVERT 75/1: INVERT

76

CT RATIO

Sets ratio of primary CT

76/nnnn where nnnn= 0 to 6000 77/nnnnn where nnnnn=0 to 65535 78/nn where nn=0 to 99

77

RATED LOAD

Sets rated load in amps based on mfgs data

78

WINDING RISE @ RATED LOAD

Sets hotspot rise in C over top oil at rated load based on mfgs data

79

WINDING TC

Sets winding time constant in minutes based on mfgs data

79/nnn where nnn=0 to 999

80

COOLING TYPE

Sets cooling type

80/0: Not directed FOA/FOW 80/1: Directed FOA/FOW

81

TPROBE1 NAME

Names PROBE1

81/0: TOP OIL 81/1: WINDING 81/2: AMBIENT 81/3: LTCDIFF (dual probe) 81/4: BOTMOIL

82

TPROBE2 NAME

Names PROBE2

82/0: TOP OIL 82/1: WINDING 82/2: AMBIENT 82/3: LTCDIFF 82/4: BOTMOIL

158

V4.33, August 22, 2003

Setting # 83

Setting ALTERNATE

Purpose Alternate output control

Setting Range or Values 83/0: DSBL 83/1: 1 2 83/2: 1 3 83/3: 1 4 83/4: 2 3 83/5: 2 4 83/6: 3 - 4

Program to

84

ANALGOUT

Sets scaling of Analog output

84/0: 0 to 1 mA 84/1: 4 to 20 mA 85/0: P1 (probe #1) 85/1: P2 (probe #2) 85/2: Calc winding temp.

85

A1 SOURCE

Selects data source for analog output A1

86

A2 SOURCE

Selects data source for analog output A2

86/0: P1 (probe #1) 86/1: P2 (probe #2) 86/2: Calc winding temp.

87

BAUD RATE

Sets baud rate for RS-485 interface

87/0: 1200 baud 87/1: 2400 baud 87/2: 9600 baud 87/3: 19200 baud

88

NODE ADDR

Sets the node address for DNP3.0 communications

88/xxxxx where xxxxx=0 to 65535 89/0: Disables remote block 89/1: Enables remote block

89

REMOTE BLK

Enables blocking of remote control commands through DNP3.0 Sets record time for data log Sets P1 for data log

90

TIMEBASE

90/nnnn where nnnn=0 to 9999

91

INCLUDE P1 IN LOG

91/0: NO 91/1: YES

159

V4.33, August 22, 2003

Setting # 92

Setting INCLUDE P2 IN LOG

Purpose Sets P2 for data log

Setting Range or Values 92/0: NO 92/1: YES

Program to

93

INCLUDE WINDING IN LOG

Sets Calculated Winding Temp. for data log Sets LOAD for data log

93/0: NO 93/1: YES SET ONLY IF Aux CT avail.

94

INCLUDE LOAD IN LOG

94/0: NO 94/1: YES SET ONLY IF Aux CT avail.

95

TIME

Sets time of day

95/xx:xx where xx:xx= 00:00 to 23:59

96

DATE

Sets date

96/mm/dd/yr where mm=01-12 dd=01-31 yr=00 to 99

97

WNDCKT ALRM

Enables or disables winding circuit alarm

97/0: Enabled 97/1: Disabled 98/0: Enabled 98/1: Disabled 99/0: Enabled 99/1: Disabled 100/0: Enabled 100/1: Disabled

98

DEVICE ALRM

Enables or disables device alarm

99

TEMPERATURE ALRM

100

MANUAL ALRM

Enables or disables temperature measurement alarm Enables or disables Manual Mode alarm

101

TIME SP CNTR

Sets Time Setpoints Counter

101/nnn where nnn=0 to 255 102/xxxx where xxxx=0000 to 9999

102

PASSWORD

Sets password

160

V4.33, August 22, 2003

13 DNP3.0 PROFILE DOCUMENT

DNP V3.00
DEVICE PROFILE DOCUMENT

Vendor Name: Device Name:

Advanced Power Technologies, LLC TTC-1000, Transformer Temperature Controller Device Function: " Master # Slave

Highest DNP Level Supported:

For Requests:

Level 1

For Responses: Level 1

Notable objects, functions, and/or qualifiers supported in addition to the Highest DNP Levels Supported (the complete list is described in the attached table): See attached table. Maximum Data Link Frame Size (octets): Transmitted: Received 70 37 Maximum Application Layer Re-tries: # None " Configurable Maximum Application Fragment Size (octets): Transmitted: Received: 51 22

Maximum Data Link Re-tries: # None " Fixed at ____ " Configurable from ___ to ____ Requires Data Link Layer Confirmation: $ Never " Always " Sometimes " Configurable as: Never

161

V4.33, August 22, 2003

DNP V3.00
DEVICE PROFILE DOCUMENT

Requires Application Layer Confirmation: $ Never " Always " When reporting Event Data " When sending multi-fragment responses " Sometimes " Configurable Timeouts while waiting for: Data Link Confirm: $ None " Fixed at ____ " Variable " Configurable Complete Appl. Fragment: # None " Fixed at ____ " Variable " Configurable Application Confirm: $ None " Fixed at ____ " Variable " Configurable Complete Appl. Response: # None " Fixed at ____ " Variable " Configurable Others:__________________________________________________ Sends/Executes Control Operations: WRITE Binary Outputs SELECT/OPERATE DIRECT OPERATE # Never " Always " Sometimes " Configurable " Never # Always " Sometimes " Configurable " Never # Always " Sometimes " Configurable " Never # Always " Sometimes " Configurable Count > 1 Pulse On Pulse Off Latch On Latch Off Queue Clear Queue $ Never " Always " Sometimes " Configurable " Never # Always " Sometimes " Configurable " Never # Always " Sometimes " Configurable " Never # Always " Sometimes " Configurable " Never # Always " Sometimes " Configurable # Never " Always " Sometimes " Configurable # Never " Always " Sometimes " Configurable

DIRECT OPERATE NO ACK

162

V4.33, August 22, 2003

DNP V3.00
DEVICE PROFILE DOCUMENT

Reports Binary Input Change Events when no specific variation requested: # Never " Only time-tagged " Only non-time-tagged " Configurable Sends Unsolicited Responses: # Never " Configurable " Only certain objects " Sometimes (attach explanation) " ENABLE/DISABLE UNSOLICITED Function codes supported Default Counter Object/Variation: # No Counters Reported " Configurable " Default Object: 20 and 21 Default Variation: " Point-by-point list attached

Reports time-tagged Binary Input Change Events when no specific variation requested: # Never " Binary Input Change With Time " Binary Input Change With Relative Time " Configurable (attach explanation) Sends Static Data in Unsolicited Responses: # Never " When Device Restarts " When Status Flags Change

No other options are permitted.

Counters Roll Over at: # No Counters Reported " Configurable (attach explanation) " 16 Bits " 32 Bits " Other Value: _____ " Point-by-point list attached

Sends Multi-Fragment Responses: " Yes # No

163

V4.33, August 22, 2003

DNP V3.00
DEVICE PROFILE DOCUMENT

Sequential File Transfer Support: Append File Mode " " " Yes Yes Yes Yes Yes Yes Yes # No # No # No # No # No # No # No Custom Status Code Strings " Permissions Field File Events Assigned to Class " File Events Poll Specifically File Events Send Immediately " Multiple Blocks in a Fragment " Max Number of Files Open 0

IMPLEMENTATION TABLE
REQUEST (supported) Description Binary Output Status (Variation 0 is used to request default variation) 12 1 Control Relay Output Block 3 4 5
(select) (operate) (direct op)

OBJECT Object Number 10 Variation Number 0

RESPONSE (may generate) Function Codes (dec) Qualifier Codes (hex)

Function Codes (dec) 1

(read)

Qualifier Codes (hex) 06

(no range, or all)

17, 28

129

(response)

echo of request

6 (dir. op, noack) 60 80 1 1 Class 0 Data Internal Indications 1 2

(read)

06 00
(start-stop)

164

V4.33, August 22, 2003

TTC-1000 Data Map

Index # 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 00 01 02 03 00 01 02 03 04 05 DNP Object Group,Variation 01,02 01,02 01,02 01,02 01,02 01,02 01,02 01,02 01,02 01,02 01,02 01,02 01,02 01,02 01,02 01,02 01,02 01,02 01,02 01,02 01,02 01,02 01,02 01,02 01,02 01,02 01,02 12,01 12,01 12,01 12,01 30,04 30,04 30,04 30,04 30,04 30,04 Description State of Set Point SP11 (Probe 1, Set Point 1), 0-Dropped Out, 1-Picked Up State of Set Point SP12 (Probe 1, Set Point 2), 0-Dropped Out, 1-Picked Up State of Set Point SP13 (Probe 1, Set Point 3), 0-Dropped Out, 1-Picked Up State of Set Point SP14 (Probe 1, Set Point 4), 0-Dropped Out, 1-Picked Up State of Set Point SP21 (Probe 2, Set Point 1), 0-Dropped Out, 1-Picked Up State of Set Point SP22 (Probe 2, Set Point 2), 0-Dropped Out, 1-Picked Up State of Set Point SP23 (Probe 2, Set Point 3), 0-Dropped Out, 1-Picked Up State of Set Point SP24 (Probe 2, Set Point 4), 0-Dropped Out, 1-Picked Up State of Set Point WSP1 (Winding Set Point 1), 0-Dropped Out, 1-Picked Up State of Set Point WSP2 (Winding Set Point 2), 0-Dropped Out, 1-Picked Up State of Set Point WSP3 (Winding Set Point 3), 0-Dropped Out, 1-Picked Up State of Set Point WSP4 (Winding Set Point 4), 0-Dropped Out, 1-Picked Up State of Set Point LSP1 (Load Set Point 1), 0-Dropped Out, 1-Picked Up State of Set Point LSP2 (Load Set Point 2), 0-Dropped Out, 1-Picked Up State of Set Point LTCDIFF (LTC Set Point ), 0-Dropped Out, 1-Picked Up State of Output #1 (OUT1), 0-Dropped Out, 1-Picked Up State of Output #2 (OUT2), 0-Dropped Out, 1-Picked Up State of Output #3 (OUT3), 0-Dropped Out, 1-Picked Up State of Output #4 (OUT4), 0-Dropped Out, 1-Picked Up State of Set Point TIME1 (Time Set Point 1), 0-Dropped Out, 1-Picked Up State of Set Point TIME2 (Time Set Point 2), 0-Dropped Out, 1-Picked Up State of Set Point TIME3 (Time Set Point 3), 0-Dropped Out, 1-Picked Up State of Device Alarm, 0-No Alarm, 1-Alarm State of Temperature Probe Alarm, 0-No Alarm, 1-Alarm State of Remote Block, 0-Remote Block Disabled, 1-Remote Block Enabled State of Optically Isolated Input, IN1, 0-Dropped Out, 1-Picked Up State of Optically Isolated Input, IN2, 0-Dropped Out, 1-Picked Up OUT1 Control, 1-remote on, 0-local control OUT2 Control, 1-remote on, 0-local control OUT3 Control, 1-remote on, 0-local control OUT4 Control, 1-remote on, 0-local control Probe 1 Temperature Probe 2 Temperature Calculated Winding Hotspot Temperature Measured Load Current Probe 1 Name, 0-Top Oil, 1-Winding, 2-Ambient, 3-LTCDIFF, 4-BOTMOIL Probe 2 Name, 0-Top Oil, 1-Winding, 2-Ambient, 3-LTCDIFF, 4-BOTMOIL

165

V4.33, August 22, 2003