ABSTRACT

The production industry normally facing problem in surface quality, and

productivity .
Tool life is important for various machining process. It is affected by cutting force, cutting temperature, wear, and tool vibration.

Tool vibration is one of the dominant factor affecting the cutting performance
and stability. Objective of this work is to improve the surface quality and analyze the tool

vibration in turning.
The selected work material is GFRP(Glass Fiber Reinforced Plastic) and tool is TNMG carbide insert.

Finally predict and reduce the surface roughness and tool vibration by using
suitable methodologies in turning.

INTRODUCTION
Tool vibration and instabilities are appeared for metal removal process improvement. Types of vibrations Free vibration Forced vibration

Self excited vibrations.

Machining vibration is also called chatter. It occurs due to the

relative position between the tool and work piece.

 In a self-excited mechanisms chatter can be classified into two

types
Primary chatter Secondary chatter

The following chatters depends on the self excited mechanisms that causes vibration
Frictional chatter

Thermo-mechanical chatter
Mode coupling chatter Regenerative chatter

GLASS FIBER REINFORCED PLASTIC

Glass fiber is a special type of synthetic fiber. It is a very

strong fiber and its tenacity is higher than other fiber. The two
types of fiber commonly used in FRP industry E-glass S-glass The machining of GFRP is quite different from that of metals and result in rapid tool wear, rough surface finish, and defective subsurface layers caused by cracks.

 Comparison of typical properties for some common fibers

Materials E-Glass S-Glass Alumina (Saffil) Carbon Kevlar 29 Kevlar 49 Density (g/cm3) 2.55 2.49 3.28 2.00 1.44 1.44 Tensile Strength (MPa) 2000 4750 1950 2900 2860 3750 Young modulus (GPa) 80 89 297 525 64 136

LITERATURE REVIEW
S.no Topic Author/year Work materials Tool materials Abstract Methedology
1

In-process prediction of surface roughness in turning of Ti6Al4V alloy using cutting parameters and vibration signals

comparison on RSM,ANOVA and ANN Vikas Upadhyay , methodologies to predict the surface roughness and P.K. Jain, N.K. Ti6Al4V alloy CNMG120408 percentage of errors are calculated for each Mehta /(2013) methodologies by using variable cutting parameters and acceleration of vibration amplitude signals. Based on the RSM methodology to predicit the surface roughness in a series of experiments and ANOVA methodology to correlate the surface roughness by cutting parameters and tool vibration in axial and main cutting forces are correlated.Feed rate is the dominant factor affecting the surface roughness.

RSM,ANOVA, ANN

Zahia Hessainia , Ahmed Belbah , On the prediction of surface roughness Mohamed in the hard turning based on cutting Athmane Yallese 42CrNo4 Steel parameters and tool vibrations , Tarek Mabrouki , Jean-Franois Rigal/(2013) A theoretical and experimental investigation into multimode tool Vibration with surface generation in ultra-precision diamond turning

Al2O3/TiC mixed with ceramic

RSM,ANOVA

S.J. Zhang, S.Tob/(2013)

Sandip Patil, Modelling and simulation of effect of Shashikant Joshi, ultrasonic vibrations on machining of Asim Tewari, Ti6Al4V Suhas S. Joshi(2014)

Ti6Al4V

The multimode high frequency tool vibration and its effect on surface generation in UPDT are PSD and Finite Diamond tool discussed.the MHFTV produce non-uniform Zebra element methods like structure at a surface of UPDT. So higher the tool stiffness reduce the tool vibration. Compare the Conventional turning and Ultrasonic assisted turning in 2D FE transient simulation in DEFORM. Compare to CT the UAT gives a lower Surface roughness.The experimental analysis of UAT Tungsten process shows that the surface roughness in UAT is 2D Finite Element carbide model lower than in CT, and the UATed surfaces have matte finish as against the glossy finish on the CTed surfaces.

The objective of this work is to correlate the variation of the residual stresses along the cutting path with the J.C. Outeiroa, J.uncoated (ISO frequency of the surface geometrical defect generated Cyclic Variation of Residual Stress P. Costes, J. R. stainless M10by the vibration of the tool holding system.Residual Induced by Tool Vibration in Machining Neuron Diffraction Kornmeier/ steel AISI 316L M30) tungsten stresses were analyzed in the machined specimen Operations ( 2013 ) carbide tools along the cutting path using neutron diffraction