D - 1 Auliary Boiler Drawings

S f A M U S I C
L E R DE S I GNI NG
r URBO & MAR I NE
ONOMICm S. No. 4~
E S I GNI NG S E CT I ON
';. S"M~d4
-------_. _ _ ..._ , - - - - _ ..- ...._ _ ._ - - -
1 I ? l t 4 e t i 4
-
DRAWINGS OF
v. 7,,'/ee~e'i
AUXILIARY BOILEI
-
IT E M DR A WIN G N O .
..
~4 N57-A25-AIOO
MITSUBISHI HEAVY INDUSTRIES, LTI
....~...a~ _ _ -.. =. _. __ . i i II' . . . . . . . . . . . . . - - - - -
INDEX
(FOR R N ISHE D)
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DRAWING NAME DWG . N o. PAGE REMARKS
A R R G 'T O F A UXIUA R Y BO ilE R N 57-A 25-A 501 A -l
DIA G R A M O F BO ILE R M O UN T IN G S N 57-A 25-Cl00 A -2
A R R G 'T O F BO ILE R M O UN T IN G S (FR O N T & R E A R ) N 57-A 25-B500 A -3
A R R G 'T O F BO ILE R M O UN T IN G S (SIDE & PLA N ) N 57-A 25-B501 A -4
DR UM SA FE T Y VA LVE N 57-25K-G 500 A -5
R E FLE CT IO N T YPE WA T E R LE VE L G A UG E N 57-99K-H500 A -"b
FUE L O IL BUR N E R & A CCE SSO R Y N 57-25K -L 100 A -'?
SO O T BLO WE R N 57-99K-M l00 A -B
PL AN RECORD REVISIONS
ISO METRIC SCREW THREADS NO. I DESCRIPTION (DATE) ~ ~~~ ~ __~ ~ __~ ~ __-J ~
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CONF E RRE D S CAL E
DRAWI NG NO.
MARI NE BOI L E R DE S I GNI NG
S E CT I ON T URBO &MARI NE
MACHI NE RY DE S I GNI NG S E CT I ON
ONOMICm S. No. 491
A PPR O VE D -;. S'i.""tJia.
, _ _ _ _ ,_.- ." - _ - _ .
CHE CKE D - 'I f . 1Jta.e.ta.
-
DRAWINGS OF
AUXILIARY BOILER
/ / O R DE R
V
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~ MITSUBISHI HEAVY INDUSTRIES, LTD.
NAGASAKI SHIPYARD & MACHINERY WORKS
I T E M
DRAWN ISSUE
RE V. NO.
HYDRAULIC TEST PRESSURE
FOR VALVES AND PIECES
DE S I GNE D
PRE S S URE
MPa
HY DRAUL I C T E S T PRE S S URE
MPa
S HE L L S E AT
3 . 0 6 . 0 4.5
2 . 7 0
5.40
4.05
0
0
.....
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2 . 2 5 4.5 3 . 3 8 z
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3 . 6 2 . 7
1.0
2 . 0
1 . 5
0 . 6 9
1 . 3 8 1.04
- 2 -
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11)
N
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r-,
ll)
Z
SYM BO LS FO R PIPE DIA G R A M IN M A CHIN E R Y PA R T
-t-
Crossing pipes. not connected
C>]
Pressure reducing valve
- -
Crossing pipes. connected
ck
Safety valve
- 0-
T ee pipe
~
Quick closing valve
.JlJV
Flexible pipe
~
Self closing valve
- - +t- -
J oint. flanged
c* :J
R egulating valae
-
- J oint. sleeve
c* J Butterfly valve
- -
-
-=::I-
J oint. screwed
$ b
Butterfly valve (M otor driv.)
J oint. welded
c::f :J
G ate valve
-: ) -
J oint. slip on c* JO Hose valve
- - c-
Sleeve type
N eedle valve and V-Port valve

pipe expansion joint
- 0- -
Bellows type
~
pipe expansion joint
R elief valve
-jJ Cap nut
1
R elief valve
- - - - 11
Blank flange ~
Ball valve
"0"
"o"-N ormal open
~ - 11~
Spectacle r,a.rge G ate valve with geared handle
c -N ormal close
- 11
Pipe attached to tank
~
Stop valve with geared handle
+-
Penetrating. water tight
~ bulkead crossing
Float valve
,
T o bilge
c:Q::J Cock
,
I><l
Stop valve (G lobe)
~
T hree-way cock L-Port
~
Stop valve (A ngle)
~
T hree-way cock T -Port
c!J
T hree-way valve
~
Four-way cock
~
Lift check valve
6
Locked cock
I
~
Screw down
stop check valve
e
Self closing cock
-
cl.
Screw down
~ stop lift and check valve
M anifold valve
-
~ Swing check valve
~
R emote operated valve
-
~
E mergency shut off valve
-3 -
o
o
L[)
u
I
L[)
N
I
r-,
L[)
Z
ct
Quick opening valve
(r-,
Faucet
~
A ir motor valve
-&.
Faucet
~
M otor operated valve
!
M otor operated valve with
[2]
handle
R ose box
r>t
Piston valve
D
M ud box
ct
Piston valve with handle
~
Bellmouth
~
Solenoid operated valve
~
Simplex strainer
!
Solenoid operated valve with
~
handle
Duplex strainer
~
Diaphragm operated valve
- CJ-
Separator
~
- - -
Drain trap
(with positioner)
~
Q
Y T ype strainer
(with positioner and handle)
@
T hree-way diaphragm operated
Drain
valve
V
collector
@
y
valve (with positioner)
Hopper

I y I
Hopper with
valve (with positioner and handle)
cover
~
Direct type temperature control
valve
~
Direct type pressure control
r
valve
A ir pipe
LL?
War type temperature control
~
G oose neck type air pipe head
valve
(without wire net)
cL
Safety valve type back-pressure
I
Bonnet type air pipe head
control valve (without wire net)
!II
Screw down
~
G oose neck type air pipe head
stop check valve (A ngle)
(without wire net)
I
Bonnet type air pipe head
I><J
Flanged end
(without wire net)
rC><P
Screwed end
I
Sounding head with cap
..
{><} Welding end
T
Sounding head
with self closing valve
CO
M onitor indicated
T
Deck filling piece
. "
y
Scupper
-4-
l
o
ID
U
I
ID
N
I
f"..
ID
Z
- 1:~
O rifice I I O il tray or coaming
-[>-
R educer
- rA- Change piece
- - 0-
Hose coupling
~
G auge glass with valve
--(!f-
Hand pump
~
Flat glass oil level gauge
C- E jector or eductor
*
Float type level gauge
l81
Sea chest
H
Inner float type level gauge
- ITD
Drain silencer
]I
O uter float type level gauge
Steam silencer fixed type

,
'/ I
Hydraulic oil line ,
7
,
~
E xh. gas silencer , ; / , ; Control air line
3Q- CH
E xhaust mouth )( ) ( ) ( Capillary tube
9
Drain regulator E lect. cable
o::::J
Steam horn or air horn
0
Locally indicated
$
Flame arrester
8
R emotely indicaed
~
Sprinkler
~
R emotely indicced
(with recording)
3'q-
O verboard distance piece
0
T rial
0 8
...
R ose plate T hermometer
-
Bilge hat
0
Pressure gauge
".
- - E)
Bilge hat with rose plate
0
Compound gauge
0- A ir chamber
0)
Vacuum gauge
\) Sight glass
8
Differential pressure gauge
~
Fusible plug
C0
Level indicator
q Salinity cell
@
Salinometer
:
tJ
Boss
8
G as analyzer
(Indicate function),.
bJ
Boss and plug
8
Hydro meter
/'
T hermometer pocket
~
Flow meter
-5 -
o
o
i.J
L
I
1I)
N
I
I"-
1I)
Z
e
Counter (Indicater function) E S A E mergency stop alarm
~
Pressure switch ARA A bnormal revolution alarm
[ill
T emperature switch MF A M alfunctioning alarm
[ill
Float switch F A
Failure alarm
lliJ
Limit switch DPA
Differential pressure alarm
leosl
Change over switch S L A Salinity alarm
T ronsmitter ACA A utomatic change over alarm

0
Seal pot tank siphon AC A utomatic change
q
Loop seal pipe siphon
AS
A utomatic stop
~
M icro switch
AS S
A utomatic start and stop
PA
Pressure alarm
Pl C
Pressure indication control
T A
T empreature alarm T I C T emperation indication control
L A
O il and water level alarm
L l C
Level indication control
PI Pressure indication
VI C
Viscosity indication control
T I T emperature indicature
RC
R emote control
L I Level indication RO R emote operation
RI
R unning indication
MO
M anual operation
VI
Viscosity indication I Indication
F I
Flame indication
T OF T urbine override feature
010
Valve open indication F F A Flame failure alarm
015
Valve shut indication
AO A utomatic operation
01
E PT
,
Valve opening indication
E lectric pressure T ransmitter
High (High press. High temp.
:
H
High level)
M S M onitor switch
Low (Low press. Low temp.
.,'
L
Low level)
F E T Flame eye trouble
S A
Stop alarm
S MI Smoke indicator
- 6 -
K1 3 44/ 45 N5 7 -A2 5 -C1 0 0
- .J
T Y PE DE S I GNE D CONNE CT I ON
L I S T NOMI NAL NAME S HE L L DI S C Q' T Y PRE S S . T E MP. F L UI D BODY I NL E T OUT L E T RE MARKS
NO. S I ZE MPa C MAT E RI AL
JlllD.
1 B 6 5
MAI N F E E D L I NE S T OP CHE CK
GN L 1 3 . 0 6 0 W CS
JI S
~
VAL VE 2 0 KF L
2 B 6 5 MAI N F E E D S T OP VAL VE G L 1 3 . 0 2 1 0 W CS
JI S
~
2 0 KF L
3 B 6 5
AUX I L I ARY F E E D L I NE S T OP
GN L 1 3 . 0 6 0 W CS
JI S
CHE CK VAL VE 2 0 KF L
~
4B 6 5 AUX I L I ARY F E E D S T OP VAL VE G L 1 3 . 0 2 1 0 W CS
JI S
~
2 0 KF L
5 B 1 5
CHE MI CAL F E E D S T OP CHE CK
GN L 1 3 . 0 2 1 0 C CS
JI S
~
VAL VE 2 0 KF L
l l B 6 5
BOI L E R WAT E R CI RCUL AT I ON
GN L 1
1 . 8
2 1 0 W CS
JI S
OUT L E T CHE CK VAL VE 2 0 KF L
~
128 " ' 8 0
BOI L E R WAT E R CI RCUL AT I ON
GN L 1 2 . 2 5 2 1 0 W CS
JI S
I NL E T CHE CK VAL VE 2 0 KF L
~
1 4B 1 5 R. W. L . I NDI C. S HUT -OF F VAL VE Y L 1
1 . 8
2 1 0 S S F
JI S
~ S T E AM S I DE
2 0 KF L
1 5 B 1 5 R. W. L . I NDI C. S HUT -OF F VAL VE G L 1
1 . 8
2 1 0 W S F
JI S
WAT E R S I DE
2 0 KF L
~
00
K1 3 44/ 45 N5 7 -A2 5 -C1 0 0
m ID.
1 6 B 1 5 F . W. R. S HUT -OF F VAL VE Y L 1
1 . 8
2 1 0 S S F
JI S
~ S T E AM S I DE
2 0 KF L
1 7 B 1 5 F . W. R. S HUT -OF F VAL VE G L 1
1 . 8
2 1 0 W S F
JI S
~ WAT E R S I DE
2 0 KF L
2 I B 1 5
WAT E R L E VE L GAUGE S HUT -OF F
G L 4
1 . 8
2 1 0 S W S F
JI S
~
VAL VE 2 0 KF L
2 2 B 1 0
DRUM PRE S S . GAUGE S HUT -OF F
G L 1
1 . 8
2 1 0 S S F
JI S
VAL VE 2 0 KF L
~
2 3 B 1 0
A. C. C. S T E AM PRE S S .
G L 1
1 . 8
2 1 0 S S F
JI S
T RANS MI T T E R S HUT -OF F VAL VE 2 0 KF L
~
2 4B 1 0 AUX . S T E AM L I NE DRAI N VAL VE G L 1
1 . 8
2 1 0 S S F
JI S
~
2 0 KF L
2 5 B 1 0 DRUM AI R VE NT VAL VE G L 1
1 . 8
2 1 0 S S F
JI S
~
2 0 KF L
2 6 B 2 0
AUX . S T E AM L I NE BY -PAS S S T OP
L L 1
1 . 8
2 1 0 S S F
JI S
VAL VE 2 0 KF L
~
27B ' 1 0
R. W. L . I ND. WAT E R L E VE L
G L 2
1 . 8
2 1 0 D S F
JI S
T RANS MI T T E R DRAI N VAL VE 2 0 KF L
~
2 8 B 1 0
F . W. R. WAT E R L E VE L T RANS MI T T E R
G L 2
1 . 8
2 1 0 D S F
JI S
DRAI N VAL VE 2 0 KF L
~
co
K1 3 44/ 45 N5 7 -A2 5 -C1 0 0
IDlIl
3 3 B 2 5 S URF ACE BL OW S T OP CHE CK VAL VE GN L 1 2 . 2 5 2 1 0 W S F
JI S
2 0 KF L
<E -
3 4B 1 0 S AMPL E WAT E R S T OP VAL VE G L 1
1 . 8
2 1 0 W S F
JI S
<E -
2 0 KF L
3 5 B 2 5 BOT T OM BL OW S T OP CHE CK VAL VE GN L 1 2 . 2 5 2 1 0 W CS
JI S
2 0 KF L
<E -
3 g B 2 0 0 AUX I L I ARY S T E AM S T OP VAL VE L L 1
1 . 8
2 1 0 S CS
JI S
<E -
2 0 KF L
...
,
..- .
o
K1 3 44/ 45 N5 7 -A2 5 -C1 0 0
nun
5 3 B 5 0
S OOT BL OWE R S T E AM I NL E T
G L 1
1 . 8
2 1 0 S CS
JI S
~
AI R OPE RAT E WI T H
PI S T ON VAL VE 2 0 KF L L I MI T S W
5 4B 1 0 S OOT BL OWE R S T E AM DRAI N VAL VE G L 1
1 . 8
2 1 0 S CS
JI S
~
2 0 KF L
...
,
6 0 B 2 5
AT OMI ZI NG S T E AM I NL E T CHE CK
GN L 1
1 . 8
2 1 0 S S F
JI S
VAL VE 2 0 KF L
~
~
~
K1 3 44/ 45 N5 7 -A2 5 -C1 0 0
- .
mm
6 1 B 1 0
AT OMI ZI NG S T E AM PRE S S . GAUGE
G L 1
1 . 8
2 1 0 S S F
JI S
~
S HUT OF F VAL VE 2 0 KF L
6 2 B 1 5
BURNE R AF T E R PURGE S T E AM
GN L 1
1 . 8
2 1 0 S S F
JI S
~
I NL E T CHE CK VAL VE 2 0 KF L
6 3 B 1 5
BURNE R AF T E R PURGE 3 -WAY
G L 1
1 . 8
2 1 0 S CS
JI S
~
AI R OPE RAT E
PI S T ON VAL VE 2 0 KF L WI T H L I MI T S W
6 5 B 1 5
BURNE R AF T E R PURGE S T E AM
GN L 1 2 . 7 2 1 0 S , O CS
JI S
~
OUT L E T CHE CK VAL VE 2 0 KF L
6 6 B 1 0
PI L OT BURNE R D. O. I NL E T
G L 1
1 . 8
1 2 0 0 CS
l OA l OA
S OL E NOI D VAL VE S . W. S . W.
6 8 B 2 5 F . O. BURNE R I NL E T VAL VE G L 1 2 . 7 1 3 5 0 S F
JI S
~
2 0 KF L
6 9 B 2 5
F . O. RE CI RCUL AT I NG PI S T ON
G L 1 2 . 7 1 3 5 0 CS
JI S
~
AI R OPE RAT E
VAL VE 2 0 KF L WI T H L I MI T S W
7 0 B 1 0
F . O. PRE S S . GAUGE S HUT -OF F
G L 1 2 . 7 1 3 5 0 S F
JI S
~
VAL VE 2 0 KF L
71B 1 0
F . O. PRE S S . T RANS MI T T E R S HUT -
G L 1 2 . 7 1 3 5 0 S F
JI S
~
OF F VAL VE 2 0 KF L
. " .
,
7 3 B F UE L OI L BURNE R 1
7 4B 1 0 F . O. S E AL POT 2 2 . 7 1 3 5 0 CS
JI S
2 0 KF L
~
......
tv
K1 3 44/ 45 N5 7 -A2 5 -C1 0 0
IlliIl
1 0 1 B
6 5 x 49 x 1 0 0
DRUM S AF E T Y VAL VE 2
1 . 8
2 1 0 S CS
JI S 2 0 K JI S 1 0 K
F UL L BORE
1 0 0
1 0 0 F L 1 0 0 F L
" '
,
1 0 3 B 2 5
AT OMI ZI NG S T E AM I NL E T PI S T ON
G L 1
1 . 8
2 1 0 S CS
JI S AI R OPRAT E WI T H
VAL VE 2 0 KF L
<E -
L I MI T S W
1 0 5 B 2 5
F . O. BURNE R I NL E T PI S T ON
G L 2 2 . 7 1 3 5 0 CS
JI S AI R OPRAT E
VAL VE 2 0 KF L
<E -
WI T H L I MI T S W
~
w
K1 3 44/ 45 N5 7 -A2 5 -C1 0 0
m m
JI S AI R OPE RAT E
.....
1 0 7 B 40 F E E D WAT E R CONT ROL VAL VE G L 1 3 . 0 6 0 W CS
<E --
2 0 KF L
.... _ .
1 0 8 B PI L OT BURNE R PUMP UNI T 1
JI S 1 0 K JI S 2 0 K
1 5 F L 1 0 F L
1 1 2 B 2 5 F . O. CONT ROL VAL VE G L 1 2 . 7 1 3 5 0 CS
JI S
<E --
AI R OPE RAT E
2 0 KF L
WAT E R L E VE L GAUGE WI T H S HUT - JI S
"-
1 1 5 B 1 5 2
1 . 8
2 1 0 S W S F
\.
<E -- - _ .- .'- - -' - .
OF F VAL VE 2 0 KF L
11713 ' 8 DRAF T GAUGE 2 AG PF 3 / 8
<E --
W: 0 " ' -' 6 . 0KPa
F : -0 . 5 " ' -' 2 . 0 KPa
..
1 1 9 B 8
PRE S S . S WI T CH F OR MAI N F E E D
1 3 . 0 6 0 W BJ
PRE S S . L OW AL ARM
I <E --
1 2 0 B 1 0
S T E AM DRUM PRE S S . GAUGE WI T H
1
1 . 8
2 1 0 S S W
BV3 / 8 x <I >1 0 0 x
S HUT -OF F VAL VE
~
3 . 5 MPa
......
>f >..
K1 3 44/ 45 N5 7 -A2 5 -C1 0 0
nun
1 2 1 B 1 0
F . O. PRE S S . GAUGE WI T H S HUT -
1 2 . 7 1 3 5 0 S W ~
BV3 / 8 x 1 0 0 x
OF F VAL VE 3 . 5 MPa
1 2 2 B 1 0
AT OMI ZI NG S T E AM PRE S S . GAUGE
1
1 . 8
2 1 0 S S W
~
BV3 / 8 x 1 0 0 x
WI T H S HUT -OF F VAL VE 1 . 5 MPa
1 2 3 B 1 0
MAI N F E E D L I NE PRE S S . GAUGE
1 3 . 0 6 0 W S W ~
BV3 / 8 x 1 0 0 x
WI T H S HUT -OF F VAL VE 5 . 0 MPa
1 3 1 B
DRI VE UNI T F OR F DF I NL E T VANE
1 A AI R OPRE AT E
CONT ROL
,
......
en
K1 3 44/ 45 N5 7 -A2 5 -C1 0 0
m m
1 3 7 B 5 0 ROT ARY S OOT BL OWE R 1
1 . 8
2 1 0 S CS
JI S
~ MANUAL T Y PE
3 0 KF L
1 3 9 B
S T M: 2 5
BURNE R S T E AM DRAI N S E PARAT OR 1
1 . 8
2 1 0 S CS
JI S
~
DRAI N: 1 5 2 0 KF L
1 40 B F L AME E Y E 2 G
1 4 2 B
S T M: 1 5
BURNE R T I P CL E ANI NG CARRI E R 1
1 . 0
1 8 4 S
JI S JI S
DRAI N: 5 0 1 0 KF L 1 0 KF L
1 4 3 B 1 0 ABC S T E AM PRE S S . T RANS MI T T E R 1
1 . 8
2 1 0 S
l OA
~
S . W.
1 44B
S / W: 1 5 R. W. L . I NDI C. WAT E R L E VE L
1
1 . 8
2 1 0 S W
JI S
~
DRAI N: 1 0 T RANS MI T T E R 2 0 KF L
1 4 5 B
S / W: 1 5 F . W. R. WAT E R L E VE L
1
1 . 8
2 1 0 S W
JI S
~
DRAI N: 1 0 T RANS MI T T E R 2 0 KF L
1 46 B 1 0
S T E AM PRE S S . T RANS MI T T E R
G L 1
1 . 8
2 1 0 S
JI S
~
DRAI N VAL VE 2 0 KF L
1 47 B
,
F . O. T E MP. T RANS MI T T E R 1 2 . 7 1 3 5 0
1 48 B
T E MP S WI T CH F OR F . O. T E MP.
1 1 3 5 0
L OWE S T F . O. CUT
1 4g B ABC AI R F L OW T RANS MI T T E R 1 AG
1 5 0 B
ABC F . O. PRE S S . T RANS MI T T E R
1 2 . 7 0
WI T H S T OP VAL VE
K1 3 44/ 45 N5 7 -A2 5 -C1 0 0
I-'
!DID.
PRE S S . S WI T CH F OR AT OMI Z.
/
1 5 4B 8
S T E AM L OW PRE S S . AL ARM
Y
1
1 . 8
2 1 0 S BJ
<E -
1 5 5 B 8
PRE S S . S WI T CH F OR AT OMI Z. ,
1
1 . 8
2 1 0 S BJ
<E -
S T E AM L OWE S T F . O. CUT
1 5 6 B
AT OMI ZI NG S T E AM PRE S S .
1
1 . 8
2 1 0 S BJ
<E -
T RANS MI T T E R
1 5 7 B
MONI T OR S WI T CH F OR DRUM L E VE L
1 E L E CT RI C T Y PE
HI GH/ L OW AL ARM
1 5 8 B
MONI T OR S WI T CH F OR DRUM L E VE L
1 6 0 B
RE MOT E WAT E R L E VE L I NDI CAT OR
( L OCAL )
1 6 1 B
RE MOT E WAT E R L E VE L I NDI CAT OR
( RE MOT E )
1 6 2 B ' 1 5
CONS T ANT HE AD RE S E RVOI R F OR
2
1 . 8
2 1 0 S W CS
JI S
WAT E R L E VE L DE T E CT I ON 2 0 KF L
<E -
..
0)
f-'
- '1
K1 3 44/ 45 N5 7 -A2 5 -C1 0 0
mm
1 6 9 B 1 0 CONT ROL AI R PRE S S . GAUGE 1 0 . 6 9 A S W
BV3 / 8 x l1> 1 0 0 x
1 . 5 MPa
1 7 0 B 8
PRE S S . S WI T CH F OR CONT ROL AI R
1 0 . 6 9 A PF 3 / 8
L OW AL ARM
1 7 2 B 2 5
Ac e AT OMI ZI NG S T E AM
1
1 . 8
2 1 0 A
CONT ROL L E R
1 7 3 B 8
PRE S S . S WI T CH F OR
1 BJ
F . O. PRE S S . L OW AL ARM
~
1 7 4B 8
PRE S S . S WI T CH F OR F . O. PRE S S .
1 BJ
~
,'" .
,
KI 3 44/ 45 (1BO ILE R /l SHIP)
....1
00
~ ~
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~~~--~------+ -~-----------------------------iPR O VE D E D
ISO M E T R ICSCR E WT HR E A DSN O . DE SCR IP T IO N (D A T E )
S Z 3
H 15
(J)ll:)
1 RE VI S E D MAT E RI AL OF Y -PI E CE .
(2002. 8. 8) D. T
Y . M
A DDE D O R DE R K1378.
2003- 4- 10 R .O
Y M
I__ R _E _VI_S_E _D_P_L_A N __ I
A 4 x 1 1
S HE E T ( S ) WI T H COVE R
D. T AKE UCHI
N57-25K-G500
MARI NE BOI L E R DE S I GNI NG S E C
T URBO&MARI NE MACHI N. DE S I GN DE PT
~
ONOMICHI S . No. 49 1 / 49 3 ~
A PPR DVE D._ .._ ~:~~J~Op A._ _ _ _ _ _. AUX . BOIL ER
" nL .vr
DRUM SAFETY-VALVE CHE CKE D- - - - - - - - - - 1
DR A WN
CO N FE R R E D SCA LE
A-S
/ / O R DE R
1/
I T E M DR A WI N G N O .
K1 3 44/ 4S @
MITSUBISHI HEAVY INDUSTRIES, LTD.
DRAWN 2002- 5- 30 ISSUED
R E V. N O .
I Ref f erence No1 02KD- 017A
I Ap p oint No1
MITSUBISHI HEAVY INDUSTRIES, L TD.
Messrs. NAGASAKI SHIPY ARD & MACHINERY WORKS
Require. No.
JOB No.
/(Ship No.)
/(ONOMICHI 4911493/4WT )
Order No. GG311-K1344/45/T8
End User
Intended f or
Subject SAFETY VAL VE
~:- \Q~~':- tlf '''''t ,
/-;~c\'- J\ \\ Uor U 011')
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T'\\~
SPECIFICATION DHAWINGS
:
Rev. Date Made Check ed Ap p roved Descrip tion
No. By By By
"
FUKUI SEISAKUSHO CO. , L TD:.
6, l- Charne, ShodaiTajik a, Hirak ata, Osak a, Jap an
TEL . 072- 857- 4521 FA X. 072- 857- 3764
E- m aile dsn@k is.co.jp
!
f
Safety & Relief Valve List
Plant Page 2 / 4
Req. No,
-
N o T agN o T ype Size Q'ty Inlet Connection O utlet Connection Set Press.
Total Back Press.
M aterial
Body N ozzle Disc Spring G asket Bellows
1 101B SJ Y230(T ) 65*LH100 1 JIS B 8210 20K 65 RF J IS 10K 100 R F 1.8 M PaG oM PaG A 216-WCB SUS304 HF SUS630 SUP9 V8596- SUS304
2 101B SJ Y230(T ) I 65*LH100 1 JIS B 8210 20K 65 RF J IS 10K 100 R F 1.8 M PaG oM PaG A 216-WCB SUS304 HF SUS630 SUP9 V8596- SUS304
".
J O B N o 02KD-017A
f IB FUKUI SEISAKUSHO CO. , LTD.
r~
Page 3 I 4
PL ANT
Safety & Relief ValveSpecifications
REQ. No.
JOB No.
I Item No. 6 Service
J
2 Tag No. 1018 7 Sizing Case
- c
a:
Quantity 1 8 UJ
3
z
UJ
Design Typ e Conventional 9 Fuk ui Use 1 02KD- 017A1011 o 4
5 Code BY 10 Fuk ui Use 2
I 18
0
11 FUKUI Style SJY 230(T) 16 Cap Typ e Screwed
w
f-
Nom inal Size 65* L 1* 100 L if ting L ever Plane
0
12 17
w
J
Test Gag
ur
13 18 Y es VJ
5 14 Inlet Connection JIS B 8210 20K 65 RF 19 Inlet Facing Finish 3.2- 12.5/1 m (Ra)
'"
3.2- 12.5/1 m (Ra)
::>
15 Outlet Connection JIS 10K 100 RF 20 Outlet Facing Finish u.
V>
21 Throat Diam eter dt 49 m m 24 * Required Area
Al
1534 m m ~2 z
0
Vi
22 Seat Diam eter D 58.2 m m 25 Orif ice Area
A
1885.7 m m ~2 z
UJ
,.
23 L if t L 12.3 m m 26
15
27 Fluid SAT. STEAM 47 Required Cap acity
01 26300 kg/h
28 Mol. Wt./Sp ecif ic Gravity MlG 18 I
48 Relieving Cap acity
0 16160 k g/h
_.
Sp ecH'lcHcat R aii07
I Allowable Over Press. 29
Value of Coef f icient C
k !C 49
30 Com p ressibility Factor 50 Atom os. Press. 1.013 barA
31 Viscosity 51 Relieving Pressure
32 Relieving Tem p . 209.9 C 52 Coef f icient Of Discharge
C 45
33 Sat Tem p . 209.9 C 53 Back Press.
f or Conventional
34 Op er. Tem p .
Min./Max.
I
54 Corr.
f or Bellows
'"
Op er, Press.
Min./Max.
I f or BellowsinL iquid
z
35 55 Factor
a
E
36 Set Pressure P
1.8MPaG 56 Over Press. Corr. Factor
0
z
Reseating Press. 1.674 MPaG 57 Reynolds num ber a 37
0
38 Blowdown Press. 0.126 MPa 58 Viscosity Carr. Factor
39 Slowdown % 7% 59 Steam Carr. Factor
40 Sup er Im p osed Canst. 60 Carr. Factor f or Nap ier
c- - Back
I [Sat, Steam 41 Sup erIm p osedMin./Max. 61 Sp ecif ic
-
I Volum eof IS.H.Steam 42 BuiltUp Min./Max. 62
-
Press,
oMPaG 43 Total 63 Corr. Factor f or Dif f . Tem p .
44 ColdDif f erentialTest Press. 1.82 MPaG 64 Com b. F. w. RID
45 Hydraulic T. P.
Inlet/OuUet 4.4
I MPaG 65 Design Pressure Min./Max.
I
46 Air Tight T. P. Inlet/Outlet
I
66 DesignT em cerature Min.lMax.
I
67 Body A216- WCB 72 Gask ets VB596- SUS304
VJ
68 Bonnetf'r'oke) A216- WCB 73 Bellows J
s
SUS304 HF
a:
69 Nozzle 74
w
>-
SUS630
- c
70 Disc 75
::;
71 Sp ring SUP9 76
~
77 L ap p ing Tool Y es 80
1-
~
78 81
-
8
79 82
- c
~
83 Disc Accem bly 1 86
B4 Sp ring 1 87
~
85 88
89
Calculated by BV f or Stearn
90
f or SatulatedStearn
C
::
45
91
_ 100xOt
p :: 1.8MPaG
=
18BarG
92
A - C(p + LOS)
(n
93
94
Q =CA(P +1.05)
Ql ::
13150 k g/h
95 ( 2 )
Al
=
1534 m m ~2
z
~
96
100
A
=
1885.7 m m ~2
:J 97 f a r SurerHeated Stearn 0
=
16160 k g/h
0
J
98
. _ 100
X
Ot ~
- c
0
(3) 99
.L\ - c(p + 1.05) V'
100
101
Q=CA(P+l.0S) ~
102 (4)
100 . V
..
103
104
105
<I)
106
'" 107 Wheather Hood T encil Sp ring With L ever a:
- c
::;
108 w
a:
109
.... seec e C lee ell andlor eve catec these ce a casas
of actual f low. using actual area and actual coef f icient.
:f II FUKUI SEISAKUSHO CO., L TD.
Page 4 I 4
PL ANT
Safety &Relief Valve Specifications
REQ. No.
JOB No.
I Item No. 6 Service
- ' 2 Tag No. 101B 7 SizingCase
<C
or
Quantity 1 8 uJ
3
z
UJ
Design Typ e Conventional 9 Fuk ui Use 1 02KD- :017A/O/2
'"
4
5 Code BV 10 Fuk ui Use 2
I 18
Q
\I FUKUI Style SJY 230(T) 16 Cap Typ e Screwed LU
I-
Nom inal Size 65* L 1* 100 L if tingL ever Plane
C, )
12 17
UJ
- '
Test Gag
LU
13 18 Y es VJ
5 14 Inlet Connection JIS B 8210 20K 65 RF 19
Inlet Facing Finish 3.2-12.5 11m (Ra)
'"
3.2-12.511 m (Ra)
:::>
15 Outlet Connection JIS 10K 100 RF 20 Outlet Facing Finish u,
'" 21 Throat Diam eter dt 49 m m 24 * Required Area Al
z
s
22 Seat Diam eter D 58.2 m m 25 Orif iceArea
A 1885.7 m m '2 z
ur
~
23 L if t L 12.3 m m 26
27 Fluid SAT. STEAM 47 Required Cap acity Ql
~
Mol. Wt.!Sp ecif ic Gravity M/G 18 I
48 Relieving Cap acity Q 16160 k g/h
Sp ecif i'CReal- Ratlol
k/C' I AllowableOver Press. 29
Value of Coef f icient C
49
30 Com p ressibility Factor 50 Atom os. Press. 1.013 barA
31 Viscosity 51 Relieving Pressure
32 Relieving Tem p . 209.9 C 52 Coef f icient Of Discharge C 45
33 Sat Tem p . 209.9 'c 53 Back Press.
f or Conventional
34 Op er. Tem p .
Min./Max.
I
54 Corr. f or Bellows
VJ
Op er. Press.
Min./Max.
I
Factor f or BellowsinL iquid z
35 55
Q
t::
36 Set Pressure P
1.8MPaG 56 Over Press. Corr. Factor
Q
z
Reseating Press. 1.674 MPaG 57 Reynolds num ber 0 37
C, )
38 Blowdown Press. 0.126 MPa 58 Viscosity Corr. Factor
39 Blowdown % 7 % 59 Steam Corr. Factor
40 Sup er Im p osed Const. 60 Corr. Factor f or Nap ier
1- Back
/ 1 Sat. Steam 41 Sup er Im p osed Min./Max. 61 Sp ecif ic
-
/ Volum eof 1 S.H. Steam
~
Built Up Min./Max. 62
Press,
oMPaG 43 Total 63 Corr. Factor f or Dif f .Tem p .
44 ColdDif f erentialTest Press. 1.82 MPaG 64 Com b. F.w. RID
45 Hydraulic T. P.
Inlet/Outlet 4.4
/ MPaG 65 Design Pressure Min./Max.
I
46 AirTight. T. P. Inlet/Outlet
/
66 Design Tem p erature Min.lMax.
I
67 Body A216- WCB 72 Gask ets VB596- SUS304
VJ
68 BonnetfYoke) A216- WCB 73 Bellows - '
!!i
or
69 Nozzle SUS304 HF 74
LU
~
70 Disc SUS630 75
:::E
71 Sp ring SUP9 76
~
71 L ap p ing Tool 80
ij
78 81
79 82
i'2
83 Disc 86
~
84 Sp ring 87
~
85 88
89
Calculated by 8 V fo rSteam
90 C = 45
fo r Satulated Steam
P =1.8MPaG = 18 BarG 91
_ 100xOt
92
A - C(p+ 1.05)
(1)
93
94
Q=CA(P + 1.05)
Ql
=
95 ( 2 ) A 1 =
z:
~
96
100
A = 1885.7 m m ~2
:::> 97 for SU{:E rHeated Stearn
Q
= 16160 k g/h
C, )
- ' 98
_ 100X ~ ~
<C
C, )
(3)
99
A - c(p + 1.0S) V-
100
101
Q =CA(P + 1.05) $
102 (4)
100 V
-
103
104
105
< n
100
"" 107 Wheather Hood T encil Sp ring With L ever 0::
<C
:::E
108 w
or
109
w. se ec e cnecxeoanal or evaua eotneee oa a DaS15
of actual f low, using actual area and actual coef f icient
FlU FUKUI SEISAKUSHO CO., L TD.
qI I 01 I N O ZZLE I SUS304 I 2 I ST E LLIT E D I
~
.::::;18
t\~: : ..
R E O R DE R N O ,
0 2 I DISC I SUS630 I .2
0 4
M A T E R IA L Q't
03 I DISC HO LDE R I SUS403 I 2
0 5 BO DY I A 216-WCB 2
t=12
w 0 6 SPIN DLE I SUS403
2
~
o
07 G UIDE I SCS13
2
2
0 8 LO WE R R IN G I SUS304- T P
2
45
0 9 UPPE R R IN G I SUS304- T P
10
LO WE R LO CK BO L T I SUS403(H)
2
2
12
YO KE I A 216-WCB 2
11
UPPE R LO CK BO LT I SUS403(H)
13 LO WE R SPR IN G WA SHE R I S25C 2
14 UPPE R SPR IN G WA SHE R I S25C 2
15 SPR IN G I SUP9
2
2
16 A DJ UST SCR E W 15U5403
8
17 A D! SCR E W LO CK N UT I S S 400
18 CA P I FCM B310
19 ST UD BO LT S &. N UT S I SN B7,545C
2
2
2
2 0
21 LIFT ST O PPE R I SUS420J 2 2
2 2
A DJ UST N E E DLE 15US304.SS400
2 2 3 A D! N E E DLE LO CK N UT I SS400
2 4
LIFT IN G WA SHE R I S5400 2
2 5 SPIN DLE LO CK N UT ! S5400 2
2 6 E A SIN G LE VE R 155400 2
27 FO R K LE VE R I FCM B310 2
2 9 WE A T HE R HO O D I S5400 2
2 8 E A SIN G LE VE R SPR IN G I 5 WPA 2
30 Y PIE CE 1CA 2l6-WCB
z
31 G A SKE T I V8 596-SU5304
2
3 2
ST UD BO LT S &. N UT S 15N B7,S45C
33 DR A IN E LBO W I FCM B310
2
3 4 N E E DLE E LBO W I FCM B310
2
16
3 5
G A G PLUG 155400
3 6
T E ST G A G 15S400
:.:: 3 7
3 8
3 9
2
40
41
42
43
44
46
IT E M N o
( 02KD-017 A )
SA FE T Y R E UE F VA LVE
W
T YPE SJ Y230
T A G N O . 1018
DWG . N O . SJ -2CBL 1-004
UN IT : mm
Cr \ 2501902128 51200110213211 10 12321 162
SIZE
SEAT
DIA.
FUKUI SEISAKUSHO CO. ,LTD.
)1!~i~( CA UT IO N PLA T E )
7!11/ '* i\~11 ~ #~f!= f f i
CA UT IO N
E xcess tightening of test gag may
cause spindle and/or seat surface
to he bent or damaged.
FUKUI SE ISA KUSHO CO ., LT D.
74500
FUKUI SEISAKUSHO GO. , LT D.
I CO DE I 74500
I
.0
RECOMMENDED INSTAlL ATION PRACTICE
The saf ety valve installation should be m ade tom eet all the requirem ents
Shown in Fig. 1.
S p a c e
, This section should beless
than 4 tiles thesarety valve
outlet di_ ter: ., .k e it as
shor t as p ossible,
L 1> 4~ Mil}(. ' 600, ..
lhen attaching a lire. etc.
Cor resote control. use the
" " thod in Ihich 00 tensile
f orce is given tothe lever in
a nor l case.
S p a c e
, Thep ressure loss in this
section silouldbe less than
2'WJf the salety val- vesetting
p ressure,
, Sup p ort this p ip e ruggedly on
thebOli Iding, and k eep it
coep letcty CreeIroe the
exp ansion joint.
~. Thedrain edgeshould bek ep t op en.
Dooot attach K cock or valveto
thedrain edge.
Further, lak ecare 60 that thedrain
p ip e docs not constrain t~ saCety valve.
Exhaust p i p e
, Provide a suf f icient clearance
top revent any contact during
equiJllllCntop eration and valve
op eration' as tetl.
<See N O T E S belol.)
4)
Q
to
VI
a
(Exp ansion joint)
Dr a i n
Drip p an
is required. (R ;;:; O. 25di)
NOTES:
(1) This suf f icient clearance should be designed and p rovided sothat the
valve outlet elbow, drip p an and exhaust vent stack donot contact
with each other in any case with consideration given tothe ef f ect. of
the m ovem ents due tovalve discharge reaction, vibration and
tem p erature change between cooling- down and boiler f ull op eration.
- 1-
if
I
(2) The m etal bellows and m etal f lexible hoses are not recom m ended.
<Exhaust Pipe>
1. The exhaust p ip e f or thesaf ety valve should be of a drip p an typ e
shown in Fig. 1. Fig. 1 shows op en typ e drip p an.. When closed typ e
drip p an is needed. Please consult our f actory.
In this case, p rovide a suf f icient clearance between thevalve outlet
elbow, and exhaust vent stack .
If this p art contacts, undue stresses will be im p osed on the saf ety
valve. These stresses will distort valve body and cause m alf unctions
and seat leak age. The f ollowing condition areconsidered;
a) The correlation between the saf ety valveinstalled on theboiler
and exhaust vent stack secured on thebuilding f luctuates due to
tem p erature change.
b) The exhaust vent stack exp ands by therm al action of saf ety
valve discharge.
c) This contact occurs due tovibration and saf ety valve discharge
reaction.
2. Donot sup p ort the discharge p ip ing f or saf ety valve with the saf ety
valve itself .
The m axim um load that can be ap p lied tothesaf ety valve outlet
should not exceed the m ass of thevalve exhaust p ip e. I.e. f lange,
elbow and short p ip e and op en typ edrip p an, where f itted.
3. The m etal bellows and f lexible m etal hose f or the saf ety valve exhaust
p ip e is not recom m endable.
Particular attention shall be m ade, If used toconnect with valve outlet
top revent inadequate load to be ap p lied on the saf ety valve ref erring
top ara. 2 above.
4. The discharge area of theoutlet p ip ing connected tothe saf ety valve
should not be less than the area of the saf ety valve outlet.
The allowable back p ressure the saf ety valve is as f ollows:
Pb < 10% X Ps
(Pb: Back p ressure, Ps: Setting p ressure)
- 2 -
("l
:6
Indep endent connection of discharge p ip ing toeach saf ety valve is
p ref erable, however, when twoor m ore saf ety valves are connected to
a com m on exhaust p ip ing, give care tothe f ollowing p oints:
4.1 The cross sectional area of
the com m on exhaust p ip e should
not be less than the com bined
area of the outlet connections
tothe saf ety valves.
4.2 The cross section area of
individual exhaust p ip e
should not be less than
the area of individual
saf ety valve. Fig. 2 Unif ication of
exhaust Pip es
4.3The exp ansion joint (drip p an) should be p rovided f or individual
saf ety valve.
4.4 The anglef or connecting p ip e should be acute ( <45 Max.).
5. For 2 p airs of saf ety valves f itted on the Y - p iece, the exhaust p ip e
should bep rovided indep endently f or each saf ety valve.
6. If a silencer is p rovided, giveconsideration sothat the back p ressure
generated becom es m inim al top revent back p ressure f rom being
im p eded p rop er op eration and discharge cap acity of the saf ety valve.
Pb < 10% X Ps
Further, the arrangem ents should be m ade sothat silencer internal
corrosion and collap se donot im p ede the restrict the steam f low
p assages.
- 3 -
.(jJ
I
<Draining>
7. The op en gravity drain should be p rovided in the discharge p ip e near
saf ety valves where rainwater and/or condensation m ay collect.
The drain p ip ing should p ref erably be p rovided in individual saf ety
valve.
Further, m ak e arrangem ents so as not toconstrain the valve body with
this drain p ip ing.
The drain p ip ing should be p rovided in both saf ety valve body and
drip p an.
L etting drip p an drain f low into the saf ety valve body f ills the inside
of valve body with a large am ount of drain at a tim e, cools the valve
seat, and p roduces distortion due to p artial contraction, thereby
resulting in seat
- 4 -
/0
PL AN RECORD R E VISIO N S A P- CHE CK-
~....:..:.::.::.::~..::.::...:....:..:=---t------r--------------jPR O VE D E D
ISO M E T R IC SCR E W T HR E A DS N O . DE S C R IP T IO N (D A T E )
o
o
LO
::::c
I
~
0)
0)
I
r- - -
LO
:z
-I >, If ~
Ali1I1 J, ji!
S Z 3
rf c 1*
/F i\lt t
PIs # 1
n 13
( A DDE D O R DE R K1378 .
(1/ ?n(YI-~-1R R 0
yj.M
MARI NE BOI L E R DE S I GNI NG S E C
T URBO& MARI NE MACHI N. DE S I GN DE PT
II R E VISE D PLA N II
A 4 X 3
S HE E T ( S ) WI T H COVE R
/''''''
ONOM ICHI S.NO.491/493j7)
A PPR O VE D I:~~I.~~~~ ..._AUX . BOIL ER (MAC- 35B)
REFLECTION TYPE.
WAT ER LEVEL GAUGE (G G 341)
'" " .r"
CHE CKE D ._"''-'' __ '''' __ -1
DR A WN D. T AKE UCHI
CO N FE R R E D SCA LE
/ / O R DE R
1
/1/ K;:45@ 19300
MITSUBISHI HEAVY INDUSTRIES,
IT E M DR A WIN G N O .
N57-99K-H500
R E V. NO.
LTD.
DRAWN 2002- 5- 23 ISSUED
(:)
e-.
-i:
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CONT E MT S
ONOMI CHI S . No. 49 1 / 49 3
No. DRAWI NG NUMBE R T I T L E T Y PE PAGE
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3 1 8 8 8 1 3 DRAF T L OS S CURVE 7
4 2 5 2 4 CHARACT E RI S T I C CURVE L 5 1 0 V 8
6 2 0 5 0 1 7 5 -0 0 A BURNE R AS S E MBL Y S E VF T -40 0 9
9 3 0 47 3 7 2 -0 3 A S PRAY E R &CARRI E R AS S E MBL Y OB-9 -1 0 6 0 / CRB-6 -2 UN 1 0
1 0 E -D0 0 41 BAL L VAL VE ( OI L / S T E AM) BV2 M 11
11 3 0 45 8 8 1 ~0 0 PI L OT BURNE R AS S E MBL Y PBL -5 -1 -8 5 0 1 2
1 2 3 0 1 9 9 8 0 -0 0 HE I GNI T E R PL UG CARRI E R AS S E MBL Y HE -N-8 5 0 1 3
1 3 3 0 1 9 9 9 0 -0 0 A F L E X I BL E T UBE F T S P-1 0 1 4
1 4 3 0 5 0 0 9 1 -0 0 MAGNE T I C VAL VE VL D3 -2 0 40 -1 5 AUK] 1 5
1 5 3 1 -3 1 5 3 C F L AME E Y E F I -T AF 1 6
1 6 3 0 40 1 42 -0 0 F L AME DE T E CT OR RE L AY F DR-2 T BJ 1 7
1 7 3 0 40 0 5 1 -0 2 F L AME E Y E ME T E R & AMP. DCF -6 , AMPH 1 8
1 8 3 0 1 9 9 8 1 -0 6 A HE I GNI T E R S OURCE UNI T HE -S U( S ) 1 9
1 9 2 0 43 41 0 -0 1 1 3 PI L OT BNR' PUMP UNI T APS -2 3 -2 -S V 2 0
2 0 3 0 3 47 7 3 -0 0 PI L OT PUMP AS S E MBL Y GF Y -V3 2 1
2 1 42 -3 1 2 3 F UE L OI L S T RAI NE R D-I 0 3 1 3 -3 2 2
2 2 3 0 2 0 0 1 0 -0 0 DHAI N S E PARAT OR DS 2 0 K-2 5 A 2 3
2 : ~ 3 0 5 0 0 9 2 -0 0 S PHAY E R CL E ANI NG RACK BI { -1 5 -1 0 6 0 2 4
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HM 2175. J IIII'
usm( S: O N O M ICHI S. N o. 491/493
T O M E SSR S. M . II. 1. N A G A SA KI SHIPYA R D & M A CHIN E R Y IVO R KS
* * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * *
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VOL CANO COMPANY , L T D
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S p e c i f i c a t i on No. HM2 1 7 5 / 2 1 7 6
S PE CI F I CAT I ON OF F UE L OI L BURNI NG APPARAT US
2 7 t h, Ma y. 2 0 0 2
VOL CANO CO. , L T D.
De s i g n i n g S e c .
Us e f or ONOMI CHI S . No. 49 1 / 49 3
T o Me s s r s . M. H. 1 . NAGAS AKI S HI PY ARD & MACHI NE RY WORKS
Qua n t i t y: 1 Boi l e r / S hi p
1. Boi l e r s p e c i f i c a t i on
T yp e
E v a p or a t i on p e r boi l e r
S t e a mp r e s s ur e
S t e a mt e mp e r a t ur e
Bur n e r i n l e t a i r t e mp .
F e e d wa t e r t e mp e r a t ur e
Dr a f t s ys t e m
F ur n a c e p r e s s ur e
F ue l oi l c on s ump t i on
Bur n e r c a p a c i t y
F ur n a c e di me n s i on
MAC-2 5 B
( MCR) 2 5 , 0 0 0 k g / h
( NOR. ) 1. 6 0 MPa
S AT c
F or c e d dr a f t s ys t e m
( MCR) 0 . 6 7 KPa
( MCR) 1 9 4t k g / h
2 3 5 0 k g / h
Wi dt h 1 9 7 3 . 8 mmX De p t h 1 9 9 7 . 8 ~n X
He i g ht 40 49 . 1 mm
Aut oma t i c c omhus t i on c on t r ol Comhus t i on s ys t e m
F ur n a c e v ol ume
Combus t i on i n t e n s i t y
&he a v y oi I bur n i n g
1 4. 3 m O
5 . 8 4 x 1()3 MJ/ m
3
1- [
- 1 -
HM 2175. J I3W
2 . Ot he r S p e c i f i c a t i on
2 -1 Us e d F ue l
NOR. us e
S p e c i e s
Ca l or i f i c v a l ue ( H. H. V. )
Ca l or i f i c v a l ue ( L . H. V. )
S e c i f i c g r a v i t y ( a t 1 5 / 4 C)
Vi s c os i t y
" C" He a v y oi l
Col d s t a r t us e
Di e s e l oi l
43 . 0 MJ/ k g
40 . 7 MJ/ k g
0 . 9 8 or l e s s
3 8 0 mm2 / s e c . a t 5 0 C
0 . 8 5
. 6 mm
2
/ s e c . a t 40 ' : C
2 -2 S t e a mS our c e
( f or bur n e r a t omi z i n g ) 0 . 5 MPa x S ~AT ' ) C
2 -3 E l e c t r i c i t y S our c e
( p owe r )
( c on tr oI )
AC 440 V, 6 0 Hz , 3 <I >
AC 2 2 0 V, 6 0 Hz , 1 <P
2 -4 Ai r S our c e 0 . 6 9 MPa
2 -5 Cl a s s i f i c a t i on BV, JI S
2 -6 Pa i n t i n g
* Oi l bur n e r Vol c a n o S t a n da r d
* Pi l ot bur n e r p ump un i t Mun s e l No. 7 . 5 BG7 / 2
* I g n i t e r s our c e un i t & Mot or Mun s e l No. 7 . 5 BG7 / 2
2 -7 Dr a wi n g a n d L i t e r a t ur e
We s ha l l p r e s e n t t he f ol l owi n g s a f t e r t he or de r ha s be e n de c i de d.
a ) De c i de d s p e c i f i c a t i on
b) Ap p l i c a t i on f or a p p r ov a l
c ) De s c r i p t i v e book l e t f or ha n dl i n g
2 -8 I n s p e c t i on a n d T e s t
T hi s a p p a r a t us s houl d be s ubj e c t e d t o t he f ol l owi n g t e s t s a n d i n s p e c t i on s ,
ba s e d on t he me t hod de t e r mi n e d by t he r ul e , i n t he p r e s e n c e of your i n s p e c t or ,
a t our e x p e n s e , a n d mus t p a s s i t s i n s p e c t i on :
a ) Hydr a ul i c t e s t ( f or e a c h p r e s s ur e a p p a r a t us )
b) Out s i de di me n s i on
- 2 -
11M 2 I 75. J131V
2 -9 Gur a n t e e
1 . Vol c a n o s ha l l g ua r a n t e e t he p r oduc t s s up p l i e d by Vol c a n o a n d a p p r ov e d by Pur c ha s e r
f or a p e r i od of T we l v e ( 1 2 ) mon t hs f r om t he da t e of de l i v e r y of t he S hi p s t o Own e r ,
or E i g ht e e n ( 1 8 ) mon t hs f r om t he da t e of de l i v e r y of t he p r oduc t t o Pur c ha s e r ,
whi c he v e r c ome s e a r l i e r , a g a i n s t a n y de f e c t r e s ul t i n g f r om de f e c t s i n wor k ma n s hi p
a n d de s i g n .
2 . Pur c ha s e r s ha l l n ot i f y Vol c a n o i n wr i t i n g of a n y de f e c t up on di s c ov e r y, i n f or mi n g
t he n a t ur e of t he de f e c t a n d/ or t he e x t e n t of t he da ma g e c a us e d t he r e by.
Up on r e c e i p t of n ot i f i c a t i on t he r e of a n d p r ov i de d t ha t t he p r oduc t s ha s be e n
i n s t a l l e d a n d ma i n t a i n e d a n d op e r a t e d i n a c c or da n c e wi t h g ood s hi p boa r d p r a c t i c e s
a n d a n y s p e c i f i c i n s t r uc t i on of Vol c a n o, Vol c a n o s ha l l r e me dy t he s uc h de f e c t
f or t hwi t h a t i t s own e x p e n s e s by r e p a i r or r e p l a c e me n t of t he de f e c t i v e p a r t s a t
i t s op t i on .
Pa r t s f ur n i s he d a s r e p l a c e me n t or r e p a i r s f or or i g i n a l p a r t s un de r t he g ua r a n t e e
s ha l l e n dur e un t i I t he e n d of t he or i g i n a l g ua r a n t e e p e r i od, a n d n o l on g e r .
3 . Vol c a n o s ha l l n ot be r e s p on s i bl e f or c os t s of r e mov a l or i n s t a l l a t i on of a n y p a r t s
whe t he r or n ot s up p l i e d by Vol c a n o n or s ha l l Vol c a n o r e s p on s i bl e f or a n y t r a n s p or t a -
t i on c ha r g e .
4. T he g ua r a n t e e s ha l l n ot be a p p l i e d t o de f e c t s , ma l f un c t i on , da ma g e s a n d mi s s i n g
c a us e d by op e r a t or ' s n e g l i g e n c e a n d mi s ha n dl i n g of t he p r oduc t . s a n d by a n a c c i de n t
dur i n g t he t r a n s p or t a t ion a f t e r de l i v e r y of t he p r oduc t.s t.oPur c ha s e r .
i J. T he e f f e c t s of n or ma l we a r a n d t e a r s hn d c on s e que n t s up [ Jl e me n t of t he on boa r d s p a r e
p a r ts s ha l l be s p e c ific a l l y e x c l ude d [ r om t hi s g ua r a n t e e .
- 3 -
11M 2I 75. J BW
3 . Bur n e r S p e c i f i c a t i on
T yp e
Qua n t i t y
F ue l oi l c on s ump t i on ( MCR)
Bur n e r r a n g e
Us e d a t omi z e r
Bur n e r oi l p r e s s ur e r a n g e
Oi l v i s c os i t y ( bur n e r i n l e t )
At omi z i n g s t e a m p r e s s ur e
At omi z i n g s t e a m c on s ump t i on ( MAX )
Bur n e r i n l e t a i r t e mp e r a t ur e
Ai r r e g i s t e r dr a f t l os s ( MCR)
S F VF T -40 0
VOL CANO s t e a m j e t oi l bur n e r
1 s e t
1 9 41 k g / h
2 1 5 " -' 2 1 5 0 kg/h
L 5 1 0 V
O. 2 6 " -' 1. 9 6 MPa
R. W. No. 1 8 0 s e e ( 1 8 c S t )
0 . 5 , MPa ( c on s t a n t )
.~-.- .. ~'
2 3 0 k g / h
45C
At omi z i n g a i r c on s ump t i on
E x c e s s a i r r a t i o( MCR)
T ur n down r a n g e
3 . 40 KPa
MAX . 4. 2 Nm
3
/ mi n
1. 1 5
a bt ' 1 0 : 1
1) Ai r r e g i s t e r x 1 S F VF T -40 0
2 ) S p r a ye r x 1 0 8 -9 -1 0 6 0
3) At omi z e r x 1 L 5 1 0 V
4) Ca r r i e r wi t h F . O. & s t e a m c ut -of f c oc k x 1 CRB-6 A-2 UN
5) Hous ing t ube x 1 HUT 9 -8 1 2
6) S wi r l e r x 1 S WR-2 8 0 x 1 8 x 5 1 -L L -PR
7) Dr a i n s Cf Ja r a t or x L DS 2 0 K-2 5
4. F l a mc de t e c t or
T yp e Phot o e l e c t r i c c e l l de t e c t i v e e l e me n t
Qua n t i t y
Op e r a t i n g l umi n os i t y
1 ) F l a me de t e c t or body
2 ) F l a me de ye c t or r e l a y wi t h s oc k e t
3 ) F l a me e ye me t e r wi t h p l ug
4) AMP. BOX wi t h s oc k e t
2 s e t s
Abov e 2 0 l ux
x 2 F I -T AP
x 2 F DR-2 T B] , 8 PF
~- - - .- .- ." ..-.".
x 2 DCF -6 , F DR-P( 1 . 5 )
x 2 AMPH, 8 PF 1
- 4 -
5 . Pi l ot bur n e r
T yp e
Qua n t i t y
Bur n e r c a p a c i t y
Bur n i n g p r e s s ur e
S e c on da r y v ol t a g e
E l e c t r i c c a p a c i t y
Us e d a t omi z e r
~.
1) Pi l ot bur n e r body
2 ) Pl ug c a r r i e r wi t h c a bl e
3 ) I g n i t e r s our c e un i t wi t h box
4) Di e s e l oi l s ol e n oi d v a l v e .~- ~
~~
, "'-.
5 ) F l e x i bl e t ube
'..,.-
6 . Pi l ot bur n e r p ump un i t
T yp e
Qua n t i t y
Ca p a c i t y
De l i v e r y p r e s s ur e
S uc t i on p r e s s ur e
Re v ol ut i on
Mot or p owe r
Mot or s p e c i f i c a t i on
l) Ge a r p ump ( c on t a i n i n saf 'ty v a l v e )
2) Mot or
3 ) Oi l s t r a i n e r ( Aut o-c l e a n t yp e )
4) Oi l i n l e t v a l v e
5 ) Comp oun d g a ug e
6 ) Pr e s s ur e g a ug e
7 ) E s c a p e v a l v e
8 ) Root v a l v e
- 5 -
Di e s e l oi l p i l ot bur n e r /
e l e c t r i c i g n i t i on
1 s e t
2 5 k g / h
1 . 3 7 MPa
2 KV
5 0 VA
AP-5 -6 0
x 1
x 1
x 1
x 1
PBL -5 -1 -8 5 0
HE -N-8 5 0 (LO n)
HE -S U( S )
VL D3 -2 0 40 -1 5 AUK] ( S )
( Nor . Cl os e )
F T S P-I O ( S ) x 1
APS -2 3 -2 -S V
1 s e t
3 0 k g / h
1. 3 7 MPa
0 . 0 0 MPa
1 8 0 0 r . p . m. ( s yn c hr on ous )
0 . 4 k w
T. E. F. C. I n s ul a t i on CI a s s " I 3 " " W
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26 PI L OT BURNE R I 3 AI R CONE
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~--------------------------~
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DAT E
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S S 40 0 2 OI L &S T E AM 41 UNI ON NUT
S S 4-00 2 OI L &S T E AM 40 UNI ON BODY
S CS 1 3 2
ill 3 1
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S WRH6 2 A 2
S 5 40 0 2 MI 0
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NUT
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2 8 PL UG 5 5 40 0 2
HANDL E S S 40 0 1
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2 5 PL UG 5 S 40 0 2
2 4 S PRI NG S WPB 2 S PR-5 3
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2 2 VAL VE S U5 40 3 1
21 CARRI E R S S 40 0 1
2 0 CAP NUT 5 U5 40 3 1
1 9 AT OMI ZE R S NCM42 0 H 1
1 8 GAS KE T S US 41 0 CS 2 GS T -3
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1 6 S PI GOT S S 49 0 2
1 5 N O N A SBE ST O S 7 4. 8 DX 1 5 0 2
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9 HE X AGON S OCKE T HE AD BOL T
8 HANDL E
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5 E ND PI E CE F OR I NNE R T UBE
4 E ND PI E CE F OR OUT E R T UBE
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No. N A M E
S S 40 0 1
S S 40 0 1
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S CM43 5 1 M 16-75
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6.
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6.
- - - - - - - - - - - - - - - - - - - DATE
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CHE CKE D
CHE CKE D
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DIVISION I 1 1z
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CARRI E R BODY S I DE S OURCE UNI T S I DE RlC. NOTI DATI KAlil
HO DutT
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WE I GHT O. HI
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91.07.01
H. S
FEB, 10, 1997 DRAWN N, U
R E C. NOT E DAT E NAME
PRODUCT
DIVISIONI I 3 B
NO.
US E : PI L OT BURNE R
VOLCANO CO., LT O.
DWG.
3 0 1 9 9 9 0 - 0 0 A RIV. HO.
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25 IUNION NUT S40K- IO
P- A- 3- 13
16 lORING
15 I VAL VE JOINT
CHE CKE D
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26 I NIPPL E
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9 0
3 I SPRING
CHE CKE D
1777" '(
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ICARBON_ STERL
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ADC
SWCH
NBR
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STAINL ESS
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Install the valve horizontally as the above.
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OCT, ) 2, 2 0 0 ) I DRAWII N . U
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23 I TERMINAL
22 ITERMINAL BOX
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18 ICOIL
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D - 1 Auliary Boiler Drawings

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D - 1 Auliary Boiler Drawings

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S f A M U S I C

N eedle valve and V-Port valve

T hree-way diaphragm operated

Steam silencer fixed type

T ronsmitter ACA A utomatic change over alarm

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I FL ANGE S S ( o 0 1 IIOK- 15A

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