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This document discusses rail fastenings used in railway track systems. It covers various types of fastenings used to join rails to rails and rails to different types of sleepers, including wooden, steel, and concrete sleepers. Elastic fastenings are also summarized, which are used to absorb shocks and vibrations. Various components of rail fastenings are discussed, such as fish plates, bolts, spikes, bearing plates, clips, pads, and inserts. The key requirements of elastic fastenings are mentioned.
This document discusses rail fastenings used in railway track systems. It covers various types of fastenings used to join rails to rails and rails to different types of sleepers, including wooden, steel, and concrete sleepers. Elastic fastenings are also summarized, which are used to absorb shocks and vibrations. Various components of rail fastenings are discussed, such as fish plates, bolts, spikes, bearing plates, clips, pads, and inserts. The key requirements of elastic fastenings are mentioned.
This document discusses rail fastenings used in railway track systems. It covers various types of fastenings used to join rails to rails and rails to different types of sleepers, including wooden, steel, and concrete sleepers. Elastic fastenings are also summarized, which are used to absorb shocks and vibrations. Various components of rail fastenings are discussed, such as fish plates, bolts, spikes, bearing plates, clips, pads, and inserts. The key requirements of elastic fastenings are mentioned.
Dr. Ankit Gupta, Assistant Professor Department of Civil Engineering National Institute of Technology Hamirpur Lecture Outline Track Fittings Rail to Rail Fittings Rail to Sleeper Fittings Fastenings - Types Rail to rail joining Rail to wooden sleeper fitting
Rail to steel trough sleeper Rail to CI sleeper Elastic fastenings Fish plates, bolts, nuts Dog spike, Fang bolts, screw spikes, bearing plates Loose jaws, keys and liners Tie bars, cotters Elastic or Pandrol clip, IRN 202 clip, rubber pads, HM fastening, MCI insert, nylon liners Fastenings Rail to Rail Fish Plates IRS T-1/57 UTS Min 58 67 kg / mm 2
Min elongation 20% Sectional area = rail section Strength = 55% of rail section Fastenings Rail to Rail Fish Plates Fastenings Rail to Rail Fish Plates Fastenings Rail to Rail Combination Fish Plates Join two different rail sections Additional thickening of joint Elimination of expansion gap Fish plates marked as right in / out, left in / out depending upon direction from lighter rail to heavier rail Fastenings Rail to Rail Fastenings Rail to Wooden Sleeper Spikes Dog spikes Fastenings Rail to Wooden Sleeper Spikes Round spikes (with anti-creep bearing plates; chairs of BH rails) Fastenings Rail to Wooden Sleeper Spikes Screw spikes (for high speed trunk routes, Plate screw, Rail screw) Fastenings Rail to Wooden Sleeper Bolts Fang bolts (for slide chairs / sleepers, under switches) Fastenings Rail to Wooden Sleeper Bearing Plates MS canted BP (for joints and curves, 1 in 20) Flat MS BP (for points and crossings, with dog spike) CI anti-creep BP (ACB plate) (for creep affected locations, 1 in 20, round spikes) Special CI BP for BH rail (with spring key) Fastenings Rail to Wooden Sleeper Bearing Plates MS canted BP Fastenings Rail to Wooden Sleeper CI Bearing Plate for BH rail Fastenings Rail to Wooden Sleeper Chair and Slide Chair Fastenings Rail /Steel Sleepers Loose jaws Spring steel loose jaws with keys, No problem of damaging, cracking or deforming, easily replaceable. Fastenings Rail /Steel Sleepers Two way keys Taper 1 in 32, for trough sleepers, pot sleepers, CST-9 sleeper. 190mm long, 1 in 32 taper Fastenings Rail /Steel Sleepers Rubber coated / Epoxy coated fish plates Rubber coated used on insulated joint, damages early. Now epoxy coated fish plates are used Fastenings Rail /Steel Sleepers Mota Singh Liner For loose jaws to overcome the problem of elongated holes. Fastenings Rail with CI sleeper Cotters Fixing tie bars with CI sleepers Central split cotter Side split cotter Solid end split cotter Bent plate cotter Fastenings Rail with CI sleeper MS Tie Bars Hold two plates of CST-9 sleeper together Length 2720 mm, section 50 mm x 13 mm for BG Fastenings Elastic: Requirements Adequate toe load Sufficient elasticity to absorb shocks and vibrations Should hold gauge and maintain track Resist lateral forces Fit and Forget type, least maintenance Reusable, cheap and long life Universal type, sabotage free Fastenings Elastic: Types Pandrol / Elastic clip (PR 401 clip) Fit and forget type Toe load 710 kg for nominal deflection of 11.4 mm Universal Use base plate and CI inserts Gauge adjustment difficult Point contact causes indentation on rail foot Theft prone Fastenings Elastic: Types Fastenings Elastic: Types Fastenings Elastic: Types IRN 202 clip For two block RCC sleeper Toe load 1000 kg for deflection of 18.5 mm, Creep resistance ~ 50% of toe load Bolts and clamps required Removal of rail easy But not fit and forget type Costlier Heavier and problem of corrosion Fastenings Elastic: Types Elastic Rail clip (MK III) Used with rubber pads, 2 liners of 6mm with 60 kg rail and 1 liner each of 16 mm on non- gauge side and 10 mm on gauge side with 52 kg rail. Toe load 900 1100 kg with deflection 15.5 mm. But not interchangeable Theft prone Loosening of toe load, jamming / rusting. Fastenings Elastic: Types Fastenings Elastic: Types Interchangeable Fastening H.M. Fastening Clip wt. 510 gm Toe load 1t Provide dampening effect and resistance to lateral movement Used with grooved rubber pads, insulator, plastic dowel and angled guide plate. Maintains gauge. Fastenings Elastic: Types Fastenings Elastic: Types FASTCLIP FD This is a simplified system for railways operating low or medium density operations, on rail sections of 50kg or below and at speeds generally less than 120km/hr. Fastenings Elastic: Types Fastenings Elastic: Types Malleable CI Inserts Fixed directly into the concrete sleeper during manufacturing. Stem type for normal pre-tension concrete sleepers, wt. 1.6 kg per piece. Gate type for post- tension concrete sleepers, wt 1.7 kg per piece. Fastenings Elastic: Types Rubber Pads Absorb shocks Damp and absorb vibrations Resist lateral movement of rails Prevent abrasion of bottom surface of rail Provide electrical insulation. Fastenings Elastic: Types Fastenings Elastic: Types Composite Liners With malleable CI and nylon components or with MS and nylon components.
Glass Filled Nylon Liners Used for track circuiting areas, sections subjected to severe corrosion, superior, single piece, long life, corrosion free. Fastenings Elastic: Types GFC 66 Liner Rust free surface of rail with 1 in 6 slope of rail flange, 6mm thick, used with ERC clip, may damage due to rusting, uneven seating or in yards Material Requirement on Track Computed as per km Rails (in Nos. and weight) Sleepers (Nos., based on sleeper density) Fish Plates (@ 2 per rail) Fish Bolts / Holes (@ 4 per rail) Bearing Plates (@ 2 per sleepers) Spikes Dog spike (@ 4-6 per sleeper on straight track; 6-8 per sleeper on curved track)
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