Beruflich Dokumente
Kultur Dokumente
An Evaluation
ACKNOWLEDGEMENT
SELF DECLEARATION
I here by declare that this project report entitled as” Working Capital Management in Durgapur
Steel Plant : An Evaluation ” has been prepared by me during the year 2006. I also here by declare
that this project report has not been submitted at any time at any other University or Institute for the
award of any degree or diploma.
Registration no:
Roll no:
Place:
Signature
CHAPTER 1
Index Content
General Introduction
CHAPTER 2
Current Assests
Current Liabilities
Nature of Business
Seasonal of Operations
Production Policy
Market Conditions
Conditions of Supply
Carrying Cost
Shortage Cost
2.7 Cash Management
CHAPTER 3
Database and Methodology
CHAPTER 4
4.1 Profile of Durgapur Steel Plant
4.2 Product Mix
4.3 Description of the Plant
CHAPTER 5
Analysis and Findings of the various components of Working Capital at Durgapur Steel Plant
with Graphical Representation
CHAPTER 6
Evaluation of the Working Capital Management in Durgapur Steel Plant through Ratio Analysis
CHAPTER 7
Limitation of the Study
CHAPTER 8
Conclusion and Recommendation
CHAPTER 1
GENERAL INTRODUCTION
The term Working Capital Management refers to the plants, techniques and policies adopted to
manage the working capital. To be precise, by Working Capital Management is meant the systematic
process, plants and techniques of managing the current assets and liabilities of the concern and
establishing and effective link between current assets and current liabilities. It has the ultimate
objectives of maintaining the liquidity and attaining the financial goal of increasing the net worth of
the business.
The above definition of working capital management speaks of its following components:
(i) Determining the size of total current assets and each of the components by means of
forecasting,
(ii) Fixing up the maintainable quantum of current liabilities in relation to long term liabilities,
(iii) Planning the inflow and outflow of current assets,
(iv) Estimating the utilization of current assets,
(v) Setting up an optimum link between current assets and current liabilities,
(vi) Maintaining a balance between liquidity and profitability and risk and return
In this back drop, I have undertaken a project study to evaluate the existing working capital
management of Durgapur Steel Plant. For conducting this study I have visted the finance
Department of DSP and gained thorough few knowledge on Working Capital Management.
OBJECTIVE OF THE STUDY
Main objective :-
To find out the efficiency of Working Capital Management at Durgapur Steel Plant.
Specific objectives: -
To gain familiarity with the components of Working Capital in Durgapur Steel Plant.
To find out the different components of current assets and current liabilities.
To find out how different components of Working Capital are managed at Durgapur Steel Plant.
To come out with any solution for improvement in current Working Capital Management at
Durgapur Steel Plant.
To know the practical practices followed, related to various current assets, in Durgapur Steel Plant.
CHAPTER 2
Working Capital Management refers to management of current assets and current liabilities. Working
Capital is mainly the investment in current assets which include short term assets such as cash and
bank balances, inventories, receivables and other marketable securities.
CURRENT ASSETS
Raw materials and components of Current Assets are:-
Work in process.
Finished goods.
Trade debtors.
Loans and advances.
Cash and bank balances.
Inventories
CURRENT LIABILITIES
Sundry creditors
Trade advances
Borrowings (short term)
(i)Commercial Bank
(ii)Others
Provisions
Generally any organization uses the concept of Net Working Capital because they have some current
liabilities with the help of which they make investments in current assets. So practically the concept
of (Current assets – Current liabilities) is applicable.
Working Capital Management is a significant facet of financial management. Its importance stems
from the following reasons:-
Investment in current asset represents a substantial portion of total investment .Existence of Working
Capital is imperative in any firm. Fixed asset generally consume a large chunk of total funds that can
be used at optimum level supported by sufficient Working Capital.
Investment in current assets and the level of current liabilities have to be geared quickly to change in
sales. Fixed asset investment and long term financing are also responsive to variation in sales.
However this relation is not as close and direct as in the case of Working Capital components.
The Working Capital component involves investment of funds of firm. If Working Capital level is
not properly maintained and managed, then it may result in unnecessary blockage of scarce
resources of the firm.
(Realization)
Work In Progress
Cash
( production)
(credit sale)
Accounts
Receivable Finished Goods
(Credit sale)
Working Capital Cycle is required because of the time gap between sales and actual sales realization
in cash. This gap is technically known as Operating Cycle.
Credit purchase
Purchase of Accounts Payable Cash payment
raw materials
Inventory period :-
Firm purchases raw materials and converts these raw materials into finished goods and sell the same.
The time lag between the purchase of raw materials and the sale of finished goods is the Inventory
Period.
When the finished goods are sold, all the goods are not sold for cash .Some are sold on credit and are
realized later. The period that elapses between the date of sales and the date of collection of
receivables is known as Account Receivable Period.
Purchase of Production
raw Finished Sale Accounts Realisation Cash Receipt
materials goods Receivable
Cash cycle:-
The time lag between the payment for raw material purchased and the collection of cash for sales is
referred to as Cash Cycle.
Thus, we can say that :-
OR
NOTE:-
In some manufacturing unit, the semi finished goods are also sold on cash basis or on credit basis.
As in Durgapur Steel Plant, semi finished goods like slab, blooms; billades are sold either on cash
basis or on credit basis.
Finished goods are not always sold for cash .They are also sold on credit which gets converted into
Accounts Receivable which after realization gets converted into cash. As in Durgapur Steel Plant,
they directly sell some finished products on cash basis and some finished products on credit basis.
The working capital needs of a firm are influenced by numerous factors. The important factors are:-
Nature of Business:-
The working capital requirement of a firm is closely related to the nature of its business .a service
firm generally has a short operating cycle and sells on cash basis and has a modest working capital
requirement. On the other hand, a manufacturing unit has a long operating cycle which sells largely
on credit and has a substantial working capital requirement.
Seasonality of operations:-
Firms which have seasonal sales or firms which deal in seasonal products have highly
fluctuating working capital requirement .The working capital requirement of such a firm increases
significantly during the peak season when there is a demand for the product and again decreases
during off season. On the other hand, firms having even sale during the year tends to have stable
working capital requirements.
Production policy:-
Firms which are having seasonal fluctuation in working capital requirements may
follow a production policy which may reduce the variations in working capital requirements. For
example, manufacturers of a seasonal products may maintain a steady production through out the
year rather than to intensify the production activity during the peak business season. Such a
production policy may result in decrease in fluctuations in working capital requirements.
Market conditions:-
Degree of competition in the market has also its effect on working capital needs. When the
competition is high, huge inventory of finished goods have to be maintained to meet the demand of
customers as customers will not wait for that specific brand as goods from different brands are
available in the market. Moreover generous credit terms should be extended to attract customers in a
highly competitive market. Again, if competition is low, a firm can manage with a smaller inventory
of finished products because in this situation customers can be served with delay. Also, in this
situation a firm can insist on cash payment and avoid lock up of funds in accounts receivable.
Thus, in a competitive market, working capital requirements are more because of more
investment in finished product, inventory and accounts receivable whereas in the market where the
competition is weak, the situation is reverse.
Conditions of supply:-
Level of inventory managed by a firm also depends on conditions of supply. If the supply
is regular and adequate, a firm can manage with a low level of inventory .If the situation is reverse
i.e., if the supply is irregular, unpredictable and scant, a firm has to acquire large volume of
inventories whenever they are available .A similar policy should be followed when raw materials are
available only seasonally and productions operations are carried round the year.
2.6 OPTIMUM LEVEL OF CURRENT ASSETS
Total Cost
Carrying Cost
Shortage Cost
Determining the optimum level of current assets involve a trade off between cost that rise
with increase in current assets and cost that fall with increase in current asset. The above diagram
shows the point where the total costs for holding current assets are minimum.
Carrying cost:-
The cost which increase with the increase in the current asset is known as current assets is known as
current asset, the cost which is required to hold current asset or uit is the cost of financing a higher
level of current assets.
Shortage cost:-
Shortage cost as the name indicate , are costs that arise from the shortage of current assets
.Shortage costs are mainly in the form of disruption in production schedule , loss of sales and loss of
customer goodwill.
So wherever, the carrying cost curve and shortage cost curve will cut each other, the total
cost for current assets will be lowest at that point and that point will be the optimum level of current
assets.
2.7 CASH MANAGEMENT
SAFETY LEVEL OF CASH = DESIRED DAYS OF CASH * AVERAGE DAILY CASH OUTFLOW
(2) CONTR OLLING THE INFLOW OF CASH:-
Total Cost
In the above diagram, optimal cash balance is shown at C. At this point, the total cost of holding cash
balance is minimum. The point of minimum total cost comes from trade off between two cost curves:-
Opportunity Cost Curve
Transaction Cost Curve
(1) OPPORTUNITY COST CURVE:-
Opportunity cost is the profit foregone by the firm which the firm would have earned if they would
have invested the cash. Opportunity cost of maintaining cash rises as the cash balance increases.
Transaction cost is mainly in the form of selling marketable securities when the cash balance is low.
Normally when the cash balance is low, a firm has to sell its marketable securities more frequently
than if it holds a larger cash balance. Thus the trading or transaction cost will diminish if the cash
balance increase
Thus, the point of trade off between the transaction cost and opportunity cost , the total
cost is minimum . This point indicates the optimum level of cash.
Durgapur Steel Plant maintains their Current Account or rather Cash Credit Account in SBI branch
of Durgapur .Headquarter or registered office of SAIL in New Delhi allocate an amount for
expenditure and other outlays of Durgapur Steel Plant which the State Bank Of India Of New Delhi
(where the registered office maintains its account) will be crediting in the SBI branch of Durgapur
according to expenditures made by Durgapur Steel Plant. But head office will not credit the amount
in the SBI branch of Durgapur before the expenditure actually incurred by Durgapur Steel Plant.
The daily regulation and maintenance of cash go like this:-
Everyday Durgapur Steel Plant incur several expenditure and indulge in several outlays .It make
payment to its suppliers and other agencies in the form of cheques and also receive payment from its
customers. So, SBI (Durgapur Branch) maintains an account of total receipts and expenditures in the
form of cheques on a daily basis. At the end of day, SBI (Durgapur branch) gives intimation to
Durgapur Steel Plant and SBI (Delhi Branch) furnishing the details of net expenditures or income on
that particular day. After that SBI (Delhi Branch) credit the account of SBI (Durgapur Branch) with
the amount actually expended. Again if, on any day receipts become more than payments, then the
surplus amount (Receipt – Payment) gets credited in the account of SBI (Delhi Branch) by SBI
(Durgapur branch).
Thus at the end of any day, account of Durgapur Steel Plant becomes zero .This practice is
done on a daily basis.
Carrying cost:
Carrying costs are those costs which are incurred due to holding of inventories for production
purposes. Carrying cost include expenses on Interest on Capital of funds locked up in inventories,
storage, insurance, obsolescence and taxes. Carrying costs are generally about 25 % of the value of
inventories hold.
Shortage cost:-
Shortage costs are those cost arising from shortage of raw materials. Shortage costs arise when
inventories fall short of meeting the needs of production or the demand of customers. Inventory
shortages may result in high cost concomitant with crash procurement, less efficient and uneconomic
production schedules and customer d8issatisfaction and loss of sales.
Finished goods or saleable steel are manufactured in the plant. After manufacturing, some saleable
steel or finished products are sold directly from Durgapur Steel Plant to its customers on credit or on
cash basis. The rest of saleable steel are sent to Central marketing Organization (Transport and
Shipping), CMO (T&S).CMO is a department of SAIL which deals in transport and shipping of
steel. After the saleable steel are taken over by CMO (in New Delhi), CMO takes the responsibility
of selling those saleable steel either on cash or credit basis. As the finished goods of Durgapur Steel
Plant are sold, CMO send detailed information related to sales to Durgapur Steel Plant. In this way
CMO takes the finished goods from all the steel plants and market those finished products centrally
and send the status of the products to the respective plants. Thus the ultimate responsibility of
Durgapur Steel Plant lies in producing quality products and sending those products to CMO who
will sell those products centrally.
2.9 MANAGEMENT OF ACCOUNT RECEIVABLE:-
Account Receivable is the direct result of credit sales. Credit sales are restored to by firm to push up
sales which ultimately result in pushing up of profits of the firm .At the same time, selling goods on
credit results in blocking of funds in Account Receivable.
Thus the objective of receivable management is to promote sales and profit.
Increasing profit:-
If a firm is able to sell more by extending credit facilities, then off course it is going to multiply its
profit with these additional sales.
Meeting competitions:-
In today’s competitive era, a customer does not wait for any particular product of a particular brand
because market is full of substitute products and they can use similar product of other brands. So in
order to survive in this competitive market and to make its product sell in the market, firm has to
resort to credit sale.
Working capital requirements can be met both from both short term sources and long term sources
of fund. It will be appropriate to meet at least 2/3rd of permanent working capital requirement from
long term sources of fund.
Some of the sources of finance that are used to support current assets:-
Accruals
Trade credit
Working capital advance by commercial banks
Regulation of bank finance
Public deposit
Inter corporate deposit
Short term loans from financial institutions
Debentures for working capital
Commercial paper
Factoring
A number of methods are used to study the relationship between different statements. An effort is made
to use those methods which clearly analise the position of the enterprise. The following are the methods
of analysis which are generally used they are
Comparative statements: - The simple method of tracing periodic changes in financial performance of
a company is to prepare comparative statements. Comparative financial statements will contain items at
least for two periods. Changes-increases and decreases-in income statement and balance sheet over a
period can be shown in two ways 1) Aggregate changes and 2) proportional changes.
Aggregate changes can be indicated by drawing special columns for aggregate amount or percentage, or
both of increase and decreases. Relative or proportional changes on the other hand are shown by
recording percentage calculated in relation to a common base in special columns.
Trend Analysis: - In financial analysis the direction of changes over the
period of year is crucial importance. Time series or trend analysis of
ratios indicates the direction of change. This kind of analysis is particularly applicable to the items of
profit and loss account. It is advisable that trend of sales and net income may be studied in the light of
two factors: the rate of fixed expansion or secular trend in the growth of the business and the general
price level. It might be found in practice that a number of firms would show a persistent growth over a
period of years but to get a true trend of growth the sales figures should be a suitable index of general
prices. For trend analysis the use of index numbers is generally advocated. The procedure followed is to
assign the number 100 to items of the base year and to calculate percentage changes in each item of
other years in relation to the base year. The procedure may be called as “trend-percentage method”.
Ratio Analysis: - Ratio analysis is the powerful tool of financial analysis. A Ratio is defined as “the
indicated quotient of two mathematical expressions” and as “the relationship between two or more
things”. In financial analysis a ratio is used as a bench mark for evaluating the financial position and
performance of a firm. The absolute accounting figures reported in the financial statements do not
provide a meaningful understanding of the performance and financial position of a firm. An accounting
figure conveys meaning when it is related to some other relevant information. The relationship between
two accounting figures expressed mathematically is known as financial ratio. Ratio helps to summaries
large quantities of financial data to make qualitative judgment about the firm’s financial performance.
Introduction to Ratio Analysis:
Ratio analysis is a technique of analysis and interpretation of financial statements. It is the process of
establishing and interpreting various ratios for helping in making certain decisions. However, ratio
analysis is not an end in itself. It is only a means of better understanding of financial strengths and
weakness of a firm. Calculation of mere ratios does not serve any purpose, unless several appropriate
ratios are analysed and interpreted. There are number of ratios which can be calculated from the
information given in the financial statements.
The use of ratio is not confined to financial mangers only. There are different parties interested in the
ratio analysis for knowing the financial position of a firm for different purpose. The supplier of goods on
credit, banks, financial institutions, investors, shareholders and management all make use of ratio
analysis as a tool in evaluating the financial position and performance of a firm for granting credit,
providing loans or making investments in the firm. With the use of ratio analysis one can measure the
financial condition of a firm and can point out whether the condition is strong, good, questionable or
poor. Following are the some of the uses
Helps in decision-making: - Financial statements are prepared preliminary for decision-making. But the
information provided in financial statements is not an end in itself and no meaningful conclusion can be
drawn from these statements alone. Ratio analysis helps in making decision from the information
provided in these financial statements.
Helps in financial forecasting and planning: - Ratio analysis is of much help in financial forecasting and
planning. Planning is looking ahead and the ratios calculated for a number of years work as a guide for
the future. Meaningful conclusion can be drawn for future from ratios.
Helps in communicating: - The financial strength and weakness of a firm are communicated in a more
easy and understandable manner by the use of ratios. The information contained in the financial
statements is conveyed in a meaningful manner to the one for whom it is meant. Thus ratio helps in
communication and enhances the value of financial statements.
Helps in co-ordination: - Ratios even help in co-ordination, which is of most important in effective
business management. Better communication of efficiency and weakness of an enterprise results in
better co-ordination in the enterprise.
Helps in control: - Ratio analysis even helps in making effective control of the business. Standard ratios
can be based upon proforma financial statements and variance or deviations, if any can be found by
comparing the actual with the standard so as to take a corrective action at the right time.
Types of Ratios:
Ratios can be grouped into different classes according to the financial activity to be evaluated. Short –
term creditors are mainly interested in the liquidity position i.e. the short – term solvency of a firm,
while long term creditors are more interested in the long – term solvency as well as the profitability of
the firms. Management is interested in every aspect of the firm’s performance.
Ratios may be classified into the following four important categories.
Liquidity Ratios
Leverage Ratios
Turnover Ratios
Profitability Ratios
The liquidity ratios measure the firms ability to meet current obligations, leverage ratios show the
proportion of debt and equity, turnover ratios reflect a firm’s efficiency in utilizing its assets and finally
profitability ratios measure the over all performance and effectiveness of a firm.
1) Liquidity Ratio: - It is extremely essential for a firm to be able to meet its obligation as they become
due. Liquidity ratios measure the ability of the firm to
meet its current obligations. In fact, analysis of liquidity needs the preparation of cash budgets and cash
and fund flow statements but liquidity ratios by establishing a relationship between cash and other
current assets to current obligations provide a quick measure of liquidity. A firm always has to ensure
that it does not suffer from lack of liquidity while at the same time does not have excess liquidity. It is
necessary for a firm to strike a proper balance between high liquidity lack of liquidity. The most
important ratios which indicate the extent of liquidity are:
Current Ratio: - This ratio may be defined as the relationship between current assets and current
liabilities. This ratio also known as “working capital ratio” it is a measure of general liquidity and is
most widely used to make the analysis of short – term financial position or liquidity of a firm. It
calculated by dividing the total of current assets by total of the current liabilities.
Current assets include cash and those assets, which can be converted into cash with in a year. Current
assets include marketable securities, debtors, stock and prepaid expenses. Current liabilities include all
the obligations maturing with in a year. They include creditors, bills payable, outstanding expenses, short
– term loan, income tax liability and long – term debt maturing in the current year.The standard or ideal
current ratio is 2:1 if the actual current ratio is less than the standard current ratio, the logical conclusion
is that the firm does not enjoy sufficient liquidity and there is shortage of working capital. Too much of
reliance should not be placed on current ratio, because the current ratio is a test of quantity and not
quality. Further information about the quality of the items in the current assets is necessary current ratio
is a crude and quick measure of the firms liquidity.
Quick Ratio or Liquid Ratio: - Current ratio is not sufficient measure of the liquidity of a firm because
current assets include items like stock and prepaid expenses which are not easily converted into cash.
Hence an improvement over the current ratio has been evolved called quick ratio or liquid ratio.
Quick assets are those assets, which can be converted into cash with in a very short period without much
loss. They include all current assets except stock and prepaid expenses.
Interpretation. Generally the quick ratio of 1:1 is considered satisfactory if the actual quick ratio is equal
to or more than the standard, it may be reasonably concluded that the firm is liquid and it can meet its
short term obligations quickly. Due importance is to be given to the amount locked up in debtors while
interpreting quick ratio.
3.Activity Ratios:
Turn over ratio indicates the speed with which assets are being converted or turned over into sales. They
are also called as activity ratios. They are calculated to evaluate the efficiency with which the firm
manages and utilizes its assets.
Inventory Turn over or Stock Turnover: -
It is the ratio, which indicates the number of times the average stock is turned over during a year. It is
given by
The average stock refers to the average of opening and closing stock.
(OPENING STOCK + CLOSING STOCK) / 2
It may be noted that if opening stock figure is not available, we may simply use the closing stock value
as the value of average stock. Cost of goods sold refers to cost of sales. It is given by.
Cost of goods sold = Opening Stock + Purchases +Direct expenses – Closing Stock
Or / Cost of goods sold = Sales – Gross Profit
If cost of goods sold cannot be computed for lack of information, we may take the figure of sales. The
stock turn over ratio may also be expresses in terms of Days of Inventory Holding (DIH). It is given by
Stock turn over ratio of 8 times a year is considered ideal. A high stock turn over is indicative of good
inventory management.
Working Capital Turnover: - It is the ratio between sales and working capital. This ratio indicates the
efficiency with which working capital is utilized. It is given by
Working capital is excess of current assets over current liabilities. Sales refers to the net sales.There is
no standard working capital turn over ratio. A higher ratio indicates the efficiency of the management in
utilization of working capital. How ever it is stated that working capital turn over ratio should neither be
very high nor very low.
Debtors or Receivables Turnover:-It is used to measure the short term solvency and overall actiivy
of the firm. It measures the debt collection period and reveals weather the debtors are also paying or
quick paying.
A high debtors turnover in comparison to the industry standard indicates quick
collection from debtors i.e. short credit period, quick recycling of Working Capital and efficiency in
debt management.
A low debtors turnover reveals slow realization from debtors i.e. long-credit period,
slow recycling of Working Capital and inefficiency in receivables management.
Data that I have received for making the project is a combination of both primary and secondary
data.
(1)Primary data:-
The data collected through meetings and interviews with various managers and employees of finance
department located in administrative building of Durgapur Steel Plant (ISPAT BHAWAN).
Main Cash Account Department, Billing and Operation Department, Cash and Budget Department,
Raw Materials Department, Cash Department, Purchase Department, Sales Department,
Project Management Department
(2)Secondary data:-
Balance Sheet, Profit and Loss Account, Annual Reports, Schedules, Budget, Accounting Reports
Cost and Budget Report, Cash Report, Creditor’s Report, Debtor’s Report, Raw Material Report
Inventory Report, Stock Report, Production Report, Sales Report, Financial Year Book
The above data have been analysed through the Statistical tools like Bar Diagram, Bar chart etc.
On the other hand ,under Traditional System, some financial and statistical tools have been used to
evaluate the Working capital management of DSP. Some of these tools are Ratio Analysis and Trend
Analysis. Ratio Analysis used to study the Liquidity and activity position for the general efficiency of
the DSP over the year and the Trend Analysis used to indicate the direction of change in the working
capital management performance over a time period i,e whether there is an improvement,
deterioration or consistency. However, the working capital management of the DSP measured through
the following Ratios :
1. Liquidity Ratio :
(a) Current Ratio (b) Quick Ratio and (c) Inventory Turnover ratio, (d) Working Capital Turnover
Ratio and (e) Debtor Turnover ratio.
CHAPTER 4
Durgapur Steel Plant (DSP) as the nucleus of Durgapur Industrial Complex started taking shape in
1957.The Colombo Plan Mission headed by Sir Eric Coates visited India in 1955 and recommended
Durgapur as the choice for setting up of the Integrated Steel Plant to be built with British
Collaboration. The location was considered highly desirable because of its proximity to the coal
fields, grand trunk road, Calcutta – Delhi railway mainline, Kolkata port power from Damodar
Valley Corporation and water from Durgapur Barriage.Durgapur Steel Plant was the third largest
integrated steel plant of Hindustan Steel Limited, the first two being Rourkela Steel Plant and
Bhilai Steel Plant .The Hindustan Steel Limited was later on merged into Steel Authority Of India
Limited.
The plant is spread over an area of 6.4 sq.km and within its parameter there are about 32
km of roads and 180 km of railway tracks.
All the production units of the plant are covered by ISO 9001:2002 certification.
The modernized DSP now has state-of –the-art technology for quality steel making. The
modernized units have brought about improved productivity, substantial improvement in energy
conservation and better quality products. DSP’s Steel Making complex and the entire mills zone,
comprising its Blooming & Billet Mill, Merchant Mill, Skelp Mill, Section Mill and Wheel & Axle
Plant, are covered under ISO: 9002 quality assurance certification.
With the successful commissioning of the modernized units, DSP is all set to produce 2.088
million tones of hot metal, 1.8 million tones of crude steel and 1.586 million tones of saleable steel
annually.
4.2 PRODUCT MIX
COKE OVEN:-
Target Activity:-
To produce coke by removing volatile matter from coal.
BLAST FURNACE:-
Target activity:-
To reduce iron ore (oxides of iron) to get liquid metallic iron called Hot Metal.
Number of furnace: - 4
No.1 No.2 No.3 No.4
Capacity (Ton per day) 1250 1820 1820 2340
Useful Volume 1323 1400 1400 1800
Stoves 3 3 3 3
Productivity 1.0 MT 1.3MT 1.3MT 1.3MT
SINTER PLANT
Target Activity:-
To mix and treat iron ore fines, coke fines and other waste materials for making solid lumps called
sinter. This sinter is used in blast furnace to improve furnace productivity.
Machine Hearth Area 2 ×142.7m2 (for two old machines)
Machine Capacity 1 × 180 m2 (for new machines)
Plant Capacity 3.009 million tones per annum
OXYGEN PLANT
Target Activity:-
To produce oxygen for consumption mainly at Basic Oxygen Furnace (BOF) shops for steel making.
Argon and Nitrogen are also produced and supplied to Basic Oxygen Furnace (BOF) for Sealing and
Stirring purposes.
Number of units 2
Capacity 35 tones per day
Liquid Oxygen Tanks 2 × 100m3 capacity
BLOOMING MILL:-
Target Activity:-
Steel Ingot cast in Steel Melting Shop (SMS) are rolled here to produce blooms, billets and slabs
.The ingot are first taken out of the ingot mould in a place called Stripper Bay, then the ingot are
soaked (reheated in furnace) before rolling.
Mill Capacity 0.950 MT per annum
Mill Type 42” × 102” reverse blooming mill
Capacity 240 tones / hour (output bloom size
– 350×350mm)
Intermediate Mill 32” × 84”reversible
Capacity 200 tones / hour(output bloom size -
180×180mm)
BILLET MILL
Target Activity :-
Here bloom produced in Blooming Mill Re furthur rolled into billets and slabs.
MILL CAPACITY 0.975 tones per annum
MILL TYPE Continuous Morgan Design
PRODUCT RANGE Billets- 50mm2 – 125 mm2
Skelp slabs – 140 to 240 mm × 75 –
80 mm
SECTION MILLS
Target Activity:-
Bloom from blooming mill are taken and rolled here to produce light and medium structures like
joists, channels and angles.
MILL CAPACITY 0.212 MT per annum
ROUGHING MILL 26”2 High reversible
INTERMEDIATE MILL 2 strand of 24”3 – high non
reversible
FINISHING STAND 24” 2 – high non reversible
PRODUCT RANGE:-
MERCHANT MILL
Target Activity:-
Here billet of size 100 × 100 mm are taken from CCP and BBM and are rolled into plain round bars
ribbed TMT bars of various diameters.
MILL 0.28 MT per annum
CAPACITY
MILL TYPE Continuous Morgan Design with 4 repeaters
PRODUCT 12mm,14mm,16mm,18mm,20mm,22mm,25mm,28.32mm
RANGE
SKELP MILL
Target Activity:-
The mill produces steel strips of width 147 mm to 256 mm for making tubes and pipes. Slabs and
billets are used as input materials.
MILL CAPACITY 0.25 MT per annum
MILL TYPE Continuous loewy design
Product Range:-
Width – 147 mm –234 mm
Thickness – 1.78 mm – 4.8 mm
These departments help the plant run smoothly with rendering the services wherever need.
The work of these departments in conjunction with the works department for overall favorable
growth in productivity of the plant. These departments provide auxiliary services and materials to
production departments of the plant for efficient functioning of the plant without disrupting smooth
operation.
CHAPTER-5
5.1 WORKING CAPITAL FOR 5 YEARS AND BUDGETED VALUE FOR 2004 – 2005
Budget
In Lakhs
Particulars 1999- 2000- 2001- 2002- 2003- 2004-
2000 2001 2002 2003 2004 2005
A. Current Assets Loans &
Advances
ANALYSIS OF DEBTORS
4000
3500
3000
2500
2000
DEBTORS
1500
BALANCE
1000
500
0
-500
-1000
00-'01 01-'02 02-'03 03-'04 04-'05
AMOUNT 1395 2028 2395 3213 3580 3000
CHANGE - 633 367 818 367 -580
% CHANGE - 45.37 18.04 34.15 11.42 -16.2
YEARS
CONCEPT ON DEBTORS:-
Debtors or Accounts Receivable is an important component of Working Capital and fall under
Current Assets. Debtors will arise only when a firm will make credit sale. Terms of payment are
made clear in the bill (drawn by the firm) to the debtors regarding date of payment, time of payment
and mode of payment.If there is no chance of realizing the money in future , the total debtor amount
becomes bad debt.If any debtors show any doubts regarding their payment , then a provision is
created in the name “ Provision For Bad Debt ”.
TREND OF DEBTORS SHOWN IN THE TABLE :-
There is a continuous increase in debtors of Durgapur Steel Plant in the last 5 years starting from
1999 till 2004.Debtors stood at Rs 3213 lakhs in the year 2002 – 2003 and it increased to Rs 3580
lakhs in the year 2003 – 2004. There is a net increase of Rs 367 lakhs of debtors in the year 2003 –
2004 , an increase of 11.42 %.
800
600
400
CASH AND
200
BANK 0
BALANCE
-200
-400
-600
-800 99-'00 00-'01 01-'02 02-'03 03-'04 04-'05
AMOUNT 660 58 104 90 544 40
CHANGE 0 -602 46 -14 454 -505
% CHANGE 0 91.21 79.31 13.46 504.44 92.64
YEARS
CONCEPT ON CASH :-
Cash is called the most liquid asset and a vital current asset. It is an important component of working
capital.
In narrow sense , cash includes notes , bank drafts, cheques etc while in broader sense it
includes near cash assets such as marketable securities and time deposits with bank .
There should be adequate cash in a firm i.e., a firm should maintain a comfortable level of cash
because only cash can be used for any unanticipated needs or transactions or any type of cash
disbursements.At the same time , adequate cash balance also indicates the liquidity of firm.The
more cash balance a firm holds, the more liquid it is.
300
250
200
INTEREST 150
RECEIVABLE
BALANCE 100
50
0
-50 00-'01 01-'02 02-'03 03-'04 04-'05
AMOUNT 260 237 213 182 160
CHANGE 0 -23 -24 -31 -22
% CHANGE 0 -8.84 -10.12 -14.55 -12.08
YEARS
12000
10000
8000
LOANS AND
ADVANCES 6000
BALANCE 4000
2000
-2000
99-'00 00-'01 01-'02 02-'03 03-'04 04-'05
AMOUNT 11583 12634 7145 6066 5957 6000
CHANGE 0 1051 5489 1079 109 43
% CHANGE 0 9.07 -43.44 -15.1 -1.79 0.72
YEARS
60000
50000
40000
30000
INVENTORY
BALANCE 20000
10000
-10000
99-'00 00-'01 01-'02 02-'03 03-'04 04-'05
AMOUNT 54097 39571 37485 39967 38782 35750
CHANGE 0 14526 2086 2482 1185 3032
% CHANGE 0 -26.85 -5.27 6.62 -2.96 -7.81
YEARS
CONCEPT ON INVENTORY
Inventories are stocks of several materials that aid in uninterrupted production. Inventories are a
must for carrying out production run in a smooth way.
Inventories in Durgapur Steel Plant consists of :-
Raw Materials
Stores and Spares
Refractories
General Stores
Rolls
Pig Iron
Thus adding up all these items, we can arrive at Inventory . So we can say that , inventories are
inevitable for smooth and uninterrupted production runs as well as smooth production processes.
6000
4000
RAW MATERIAL
2000
BALANCES
0
-2000
-4000
99-'00 00-'01 01-'02 02-'03 03-'04 04-'05
AMOUNT 6487 4390 3350 4876 2970 2170
CHANGE 0 -2097 -1040 1526 -1906 -800
% CHANGE 0 -32.32 -23.69 45.55 -39.08 -26.9
YEARS
Though the Iron Ore is increasing , but this increase is negligible as compared to the decrease of
Imported Coal , Limestone, Indigenous coal, Dolomite . So the net effect came to a decrease of Raw
Material by Rs 1906 lakh
25000
20000
-5000
-10000
99-'00 00-'01 01-'02 02-'03 03-'04 04-'05
AMOUNT 28797 21996 21933 23577 26161 24161
CHANGE 0 -6801 -63 1644 2584 -2000
% CHANGE 0 -23.61 -0.28 7.49 10.95 -7.64
YEARS
The above products are ready for sale and are called saleable steel.Finished products also constitute
a vital part of total inventories.
CONCEPT ON SEMI FINISHED PRODUCT:-
Semi finished products are not fully finished product .They are taken out of the production process
in the middle .These semi finished goods are also sold by some firm .In Durgapur Steel Plant , semi
finished goods are manufactured and sold. Those semi finished products are :-
Blooms
Billets
Slabs
Semi finished goods and finished goods started decreasing from 1999-2000 to 2001 – 2002. But
after that again it started increasing . It was Rs 23,577 lakhs in the year 2002 -2003 and it further
increased to Rs 26,161 lakhs in the year 2003 – 2004, a net increase of about Rs 2,584 million.
12000
10000
8000
STORES AND
SPARES 6000
BALANCE
4000
2000
-2000
00-'01 01-'02 02-'03 03 -'04 04-'05
AMOUNT 13185 12202 11514 9651 9419
CHANGE 0 983 -688 -1863 232
% CHANGE 0 7.45 5.63 16.18 2.4
YEARS
Though there is an increase of General Stores in the year 2003 – 2004 , but the net effect comes to a
decrease in the value of Stores and Spares in the year 2003 – 2004.
30000
25000
20000
CURRENT 15000
LIABILITY
10000
BALANCE
5000
-5000
-10000
99-'00 00-'01 01-'02 02-'03 03-'04 04-'05
AMOUNT 31274 30791 34552 29121 24941 31200
CHANGE 0 -483 3761 -5431 -4180 6529
% CHANGE 0 -1.54 12.21 -15.71 1.9 26
YEARS
Here Current Liabilities have been arrived at by adding up the followings items:-
Sundry Creditors
Security and Other Deposits
Other Deposits
TREND OF CURRENT LIABILITIES AS SHOWN IN THE TABLE
Current Liability shows a continuous decreasing trend during the past 3 years from the year 2001-
2002 to 2003-2004.Current liability stood at Rs 29121 lakhs in the year 2002-2003 and it decreased
by Rs 4180 lakhs to Rs 24941 lakhs in the year 2003 -2004. Or it can be said that Current Liability
decreased by about 1.9 % in the year 2003-2004.
14000
12000
10000
8000
CREDITORS 6000
4000
2000
-2000
00-'01 01-'02 02-'03 03-'04 04-'05
AMOUNT 13711 12927 11760 11575 11351 12000
CHANGE - -784 1167 -185 -224 649
% CHANGE - -5.71 -9.02 -1.57 -1.93 5.71
YEARS
CONCEPT ON CREDITORS
Creditors are those to whom the firm is liable to pay . It is a very important component of Working
Capital and a part of Current Liabilities.Creditors are created when firm purchase anything on credit
basis and decided to pay for it later. Increase in creditors means increase in liabilities of the firm or
increase in current liabilities.Creditors may be suppliers and other parties from whom firm has
borrowed money.
In Lakhs
5.12 ANALYSIS OF SECURITY DEPOSITS
2500
2000
1500
SECURITY
DEPOSIT 1000
BALANCE
500
-500
99-'00 00-'01 01-'02 02-'03 03-'04 04-'05
AMOUNT 1987 2052 2043 1949 1956 1500
CHANGE 0 65 -9 -94 7 -456
% CHANGE 0 3.27 -0.43 -4.6 0.35 -23.3
YEARS
As mentioned above , amount of Security Deposit entirely depends on contract with parties .
Increase in contract with parties lead to increasing Security Deposits and vice versa.Thus the
increase in Security Deposit balance clearly indicates that there is an increase in contract of
Durgapur Steel Plant with various parties .
20000
15000
OTHER 10000
DEPOSIT
5000
BALANCE
0
-5000
-10000
99-'00 00-'01 01-'02 02-'03 03-'04 04-'05
AMOUNT 15576 15812 20749 15597 11634 17700
CHANGE 0 236 4937 -5152 -3963 6066
% CHANGE 0 1.515 31.23 -24.83 -25.4 52.14
YEARS
In Lakhs
5.14 ANALYSIS OF PROVISIONS
10000
5000
PROVISION
0
BALANCE
-5000
-10000
-15000
99-'00 00-'01 01-'02 02-'03 03-'04 04-'05
AMOUNT 2740 14156 3829 5602 2840 4500
CHANGE 0 11416 10327 1773 -2762 -14870
% CHANGE 0 416.64 -72.95 46.3 245.76 76.77
YEARS
CONCEPT ON PROVISIONS
Provisions are mainly accumulated funds formed by keeping aside a certain percentage of
employees’ salary for various purposes. Here , provisions have been arrived at by adding up the
following :-
Voluntary Retirement Scheme
Employee Family Benefit Scheme
Wage Revision
Other Provisions
Here we have not included the following items as these are considered to be long term liabilities:-
Gratuity
Accrued Leave Liability
Post Retirement Medical Benifits
Liquid Ratio:-
We have worked on this ratio to find out the liquidity position of Durgapur Steel Plant. But
here, we have not taken inventories as inventories are considered to be “not so liquid asset” because
we cannot liquidate inventories or we cannot receive cash by selling inventories in a very short time.
LIMITATIONS OF STUDY
Components of inventories are huge in number .So, it is not possible to study deep into each of those
inventories.
Exact figures are not available in some cases.
Calculation is confusing in some cases.
Some data are extremely confidential, so it is not easy to get it.
CHAPTER 8
CONCLUSION
AND
RECOMENDATION
RECOMENDATION AND SUGGESTION
(1) The company does not categorized the raw materials on the basis of its value. It should Mark A
for most costly items, mark B for next costly items and C for least costly items.
Item A , Item B ,Item C raw materials are as follows :-
ITEM A :-
Coal
Ferro Manganeese
Ferro Silicon
Silica Manganeese
Petroleum Coke
Graphite Powder
Aluminum
Copper
ITEM B :-
Iron Ore
Limestone
Dolomite
Bauxite
ITEM C :-
River Sand
Moulding Sand
High Silica Sand
Plastic Clay
Management should give more attention to ITEM A , then ITEM B and finally ITEM C.
(2) Company should concentrate more on JIT ( Just In Time ) delivery system .This will minimize
the cost of holding inventory which consume a lot of Working Capital.
(3) Company should search for more supply source ( other than the available source ) so that they
can get the supply of Raw Materials at a cheaper rate .
(4)Time value of money should be considered while making the analysis so that the real profit
can be
ascertained.
Company should concentrate more on JIT ( Just In Time ) delivery system.It will minimize the
carrying or holding cost of inventories.
TQM ( Total Quality Management) should be the essence of all departments.
Wastage of electricity ,raw materials , labour hour should be minimized.
IMIS ( Inventory Management Information System) should be introduced for efficient Inventory
Management.
Security should be made stricter to control the theft.
CONCLUSION
(1) After analysis of components of Working Capital and trends in the last five years, we can
conclude that Durgapur Steel Plant is managing its Working Capital efficiently. It has reduced
Inventory and Raw Materials and increased stock of Finished and Semi Finished products .It has
also reduced Stores and Spares thus investing reasonable working capital.
(2) Again from the Working Capital Turnover Ratio, we can see the performance of
Durgapur Steel Plant in the FY 2002-2003 and FY 2003-2004 and thus we can say that Durgapur
Steel Plant fails to improved its Working Capital Management in the year 2003-2004 than the
previous year.In the year 2002-2003.Durgapur Steel Plant has been quite successful in employing
required amount of Working Capital and generating high sales.
(3) I have also done Inventory Analysis and have shown the components of Inventories
separately and have seen that mostly the stock of these different components in terms of number of
months consumption has decreased in consecutive years ( except in some cases ).Thus we can say
that Durgapur Steel Plant holds these materials for lesser time than before. Holding of these
materials for lesser time means, these materials are turning over more quickly which will result in
more sales.
(4) I have analyzed the trend of turnover of different products. Here, i have seen that the
turnover of most of the products are increasing (except in 3 cases).So Durgapur Steel Plant is
increasing its turnover in each product.
Thus , by making a complete analysis of Working Capital Management of Durgapur Steel
Plant by giving individual focus on Working Capital Turnover Ratio , Inventory Analysis , Trend of
Turnover of different products , ultimately , we have concluded that Durgapur Steel Plant have a
good Working Capital Management and it is in the developing stage.
Analysis of Debtors
CONCLUSION:-
Durgapur Steel Plant mostly follows the policy of cash selling .Infact , it takes the advance from the
customers and delivers the goods within 30 days.An increase in debtors is not a good sign for
Durgapur Steel Plant as it blocks a lot of working capital .And also, it increases the probability of
bad debt i.e., the risk of not being able to realize the total accrued money. Though the amount of
Debtors of Durgapur Steel Plant has increased from 2002 -2003 to 2003 – 2004, but in addition to
those factors , reason for rise in amount of debtors partly goes to increase in market price of steel or
international steel price.
CONCLUSION
Increase in cash balance is a good sign for Durgapur Steel Plant because it indicates a healthy
increase in the liquidity of the plant.But holding of too much cash balance is also not profitable as
the cash lay idle there. So, the required amount of cash balance should be kept so as to maintain a
good liquidity position of the plant and at the same time not to hold too much idle cash.
Analysis of Interest Receivable
CONCLUSION
Decline in Interest Receivable is a positive sign for Durgapur Steel Plant as the plant gives loans to
different parties i.e., to customers, employees , suppliers etc and also indulge in timely recovery of
these loans and collection of interest.
Analysis Inventory
CONCLUSION
The declining trend of inventory in Durgapur Steel Plant is a positive trend for the plant as the
working capital locked up in inventories get locked up .Maintaining a low level of inventories is a
healthy sign for a firm , provided it is not hampering production and also it will facilitate smooth
production or uninterrupted production.
CONCLUSION
Decline in Stores and Spares indicates a positive sign for Durgapur Steel Plant as it reduces the
working capital blocked in stores and spares. If by employing low amount of inventories , a firm can
earn a good return on its investment , then the firm can be said to have in a comfortable position.
Analysis of Current Liability
CONCLUSION
Durgapur Steel Plant shows a positive trend in Current Liability as Current Liability is decreasing.
Decrease in Current Liability is a healthy trend for the plant as it indicates that the plant is
increasingly able to meet its expenses from its internal sources of funds.This also proves that the
liquidity position of Durgapur Steel Plant is quite good.
Analysis of Provisions
CONCLUSION
Decline in provision this year is a positive and good sign for Durgapur Steel Plant as decline in
provisions will lead to decline in the total Current Liabilities and decrease in current liabilities
indicate Durgapur Steel Plant’s strong liquidity position.